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Blake 2009
Blake 2009
To cite this article: J. I.R. Blake , R. A. Shenoi , P. K. Das & N. Yang (2009) The application of
reliability methods in the design of stiffened FRP composite panels for marine vessels, Ships
and Offshore Structures, 4:3, 287-297, DOI: 10.1080/17445300903169176
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Ships and Offshore Structures
Vol. 4, No. 3, 2009, 287–297
The application of reliability methods in the design of stiffened FRP composite panels for marine
vessels
J.I.R. Blakea∗ , R.A. Shenoia , P.K. Dasb and N. Yangb
a
Fluid-Structure Interactions Research Group, School of Engineering Sciences, University of Southampton, UK; b Naval Architecture and
Marine Engineering, Universities of Glasgow and Strathclyde, UK
(Received 27 May 2009; final version received 9 July 2009)
The use of composite laminate materials has increased rapidly in recent years due to their excellent strength to weight ratio
and resistance to corrosion. In the construction of marine vessels, stiffened plates are the most commonly used structural
elements, forming the deck, bottom hull, side shells and bulkheads. This paper presents the use of a stochastic approach to
the design of stiffened marine composite panels as part of a current research programme into developing stochastic methods
for composite ship structures, accounting for variations in material properties, geometric indices and processing techniques,
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from the component level to the full system level. An analytical model for the solution of a stiffened isotropic plate using a
grillage analogy is extended by the use of equivalent elastic properties for composite modelling. This methodology is applied
in a reliability analysis of an isotropic (steel) stiffened plate before the final application for a reliability analysis for a FRP
composite stiffened plate.
∗
Corresponding author. Email: j.i.r.blake@soton.ac.uk
ISSN: 1744-5302 print / 1754-212X online
Copyright
C 2009 Taylor & Francis
DOI: 10.1080/17445300903169176
http://www.informaworld.com
288 J.I.R. Blake et al.
stiffened panels made from isotropic materials could be structures are made of laminated composite, the top-hat, or
utilised by consideration of composite beam theory under box, cross-section could be comprised of many elements,
the assumption that a plane section on the panel was to for example the base plate, vertical webs and the horizontal
remain plane when subjected to bending moments. top crown, having different elastic properties (the core is
In summary, the probabilistic analysis of a composite neglected as it is usually non-structural).
stiffened panel will be undertaken on the basis of a structural To avoid the section coupling problem between mem-
model that reduces the problem to that of an energy method brane and bending action, the geometry of the cross-section
solution of an analogous grillage. must be symmetric. Each laminated element is assumed to
be symmetric about its own plane and especially orthotropic
in the membrane mode to eliminate the effect of the cou-
pling terms. From Datoo (1991), the membrane equivalent
Grillage analysis for a composite stiffened plate
Young’s modulus value of a laminate in the axial direction
The analysis of a grillage based on Navier’s Energy Method of the ith element (Ei ) can be found by,
found in Vedeler (1945), originally developed for a structure
built of isotropic material, is adapted for composite plated
grillages by substituting equivalent elastic properties of a A11 A22 − A212
Ei = (1)
symmetric laminate into the grillage analysis. Consider the A22 t
grillage (see Figure 1) consisting of b equally spaced beams
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in the length (L) direction and g equally spaced girders in The extension stiffness (A) of the element is expressed as:
the width (B) direction.
To represent the top-hat cross stiffened plates, the gird-
N
ers and beams of the grillage have a top-hat shape including Aij = tk (Q̄ij )k (2)
the base plate, or effective flange, (see Figure 2). Since the k=1
Figure 2. (a) Top-hat cross-section of girders and beams, describing i elements, with local coordinate system for fibre layup; (b) geometric
parameters of girders and (c) geometric parameters of beams (Maneepan 2007).
290 J.I.R. Blake et al.
For ij = 11, 12 and 22, the expression of Q̄ij , the trans- P . For minimum potential energy,
formed reduced stiffness of the kth layer, are as follows:
∂V ∂Vg ∂Vb ∂W
= + − =0 (9)
Q̄11 = c4 Q11 + s 4 Q22 + 2c2 s 2 Q12 + 4c4 s 2 Q66 ∂amn ∂amn ∂amn ∂amn
Q̄12 = c2 s 2 Q11 + c2 s 2 Q22 + (c4 + s 4 )Q12 − 4c2 s 2 Q66
Q̄22 = s 4 Q11 + c4 Q22 + 2c2 s 2 Q12 + 4c4 s 2 Q66 The deflection curve of the qth beam is obtained by giving
(3) x the constant value,
c and s are abbreviations for cosθ and sinθ and θ is
the fibre angle in each ply. The reduced stiffness terms Qij qL
xq = , (10)
where ij = 1, 2 and 6 are expressed as: (b + 1)
E1 E2 such that,
Q11 = , Q22 =
(1 − ν12 ν21 ) (1 − ν12 ν21 )
(4) ∞
ν21 E1 nπy
Q12 = , Q66 = G12 w(y)x=xq = bqn sin ,
(1 − ν12 ν21 ) n=1
B
where bqn
If the girders and beams consist of Ng and Nb elements
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∞
respectively, the flexural rigidity of the girder (Dg ) and mπ q
beam (Db ) can be written as: = amn sin (11)
m=1
(b + 1)
Ng
Nb
Dg = Eg(i) Ig(i) , Db = Eb(i) Ib(i) (5) Similarly, the deflection curve of the pth girder is ob-
i=1 i=1 tained by giving y the constant value,
L B 4×5 4×4
∂W mπx nπy
= P sin sin dydx (16) I or Box I or Box
∂amn 0 0 L B Dimension Girder Beam Girder or Beam
For the minimum potential energy, equating Height (mm) 254 69.85 254
∂V
( ∂amng + ∂a
∂Vb
) to Equation (16), we obtain, Width (mm) 127 44.45 127
mn Crown thickness (mm) 18.288 9.525 18.288
Web thicknesses (mm) 9.144 5.08 9.144
π 4 Db 4 π 4 Dg 4
b g Flange thickness (mm) 18.288 9.525 18.288
mπq
n bqn sin + m cpn
2B 3 q=1 (b + 1) 2L3 p=1
nπp 4PLB
sin = 2 (17) from finite element analysis (Maneepan 2007). Extending
(g + 1) π mn
the EM approach for FRP composites by the use of equiv-
where m and n are odd numbers (integration of even num- alent elastic properties (Equations (1)–(6)) is trivial.
bered sine functions equals zero). Now the coefficient amn From four examples presented in Clarkson (1965), the
can be obtained as, grillages chosen for validatory purposes represent a rect-
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Mean value
4×4 4×5
ing the mechanical response of an isotropic stiffened panel operating – approaching a zero value, the probability that a
and extending the approach for anisotropic material by the structure will fail approaches 100%.
use of equivalent elastic properties, a reliability analysis The importance that each random variable has on the
can be undertaken with confidence. overall grillage response can be examined by the evaluation
The reliability of a structure is defined as the proba- of the sensitivity index, α. The larger the sensitivity index,
bility that the structure will perform its intended function the more influential the particular random variable is on the
without failing. Defining a performance function, or limit overall limit state function.
state function, g(x), as the difference between structural For the following cases, all probabilistic computa-
‘capacity’ and ‘demand’ then: tions are carried out with the computer program CALREL
using first order and second order reliability methods
r g(x) > 0 then the structure is safe. (FORM/SORM) (Liu et al. 2008).
r g(x) < 0 then the structure has failed.
r g(x) = 0 defines the failure limit state between sur-
vivability and failure. Reliability of stiffened steel plate
Deflection limit state
In this paper, the reliability is given as the probability
that the calculated stiffened panel deformations and stresses The deflection limit state function is defined as follows:
are less than the permissible values: a stiffness limit state
and a strength limit state. g(x) = k × wmax − w(L, B, Ig , Ib , E, P ) (21)
Table 3. Comparison between results for DM, EM and the FEA for maximum deflection, δ max , and stress, σ g and σ b for girder and beam
respectively.
Displacement method
(Clarkson 1965)
Energy Method
Shear and (Vedeler 1945) Error between
Grillage Beam torsion (Shear and) FEA Energy Method
structure Type Solution Torsion included neglected (torsion neglected) (Maneepan 2007) and FEA (% FEA)
Figure 3. Grillage geometry and positions of displacement and stress calculations under simply supported conditions (- - -).
where wmax is the maximum displacement at any of the on the deflection limit state of the stiffeners cannot be ig-
locations represented in Figure 3 using the mean values nored. With increasing uncertainty in the value of Young’s
of the design parameters, Table 3; k is an arbitrary factor modulus, the reliability of stiffened plates with regards to
chosen to reflect a possible design serviceability limit state. limiting deflection can be seen in Figure 5. Increasing the
It is taken as 2 in this problem but the effect of varying k on uncertainty in the Young’s modulus for the steel from 2%
the resulting reliability index, β , can be seen in Figure 4. to 5% leads to a reduction in reliability index of 0.25. For
L and B are the length and width of the grillage structure; both panels this equates to over a threefold increase in the
Ig and Ib are the second moment of area of the girder and probability of failure.
beam respectively; E is Young’s modulus for steel; P is a
uniformly distributed load.
Figure 5 shows the effect of increasing uncertainty Stress limit state
in the quantity of load uniformly distributed across the A reliability analysis is undertaken assuming the distribu-
stiffened plate has an almost linear reduction in the reli- tions described in Table 3. The COV for load, P , is taken
ability of the plate’s deflection over the specified range. as 15%. The yield stress is defined as being represented by
This is not an unsurprising result given the sensitivity of a lognormal distribution.
the load quantity on the deflection limit state function The stress limit state equation g(x) is defined as,
(Table 4).
From Table 4, the largest contributions to the reliability g(x) = σy − σ (L, B, Ig , Ib , P ) (22)
of either plates is from load and the plate size, but for both
aspect ratio plates the sensitivity of the Young’s modulus where σ g and σ b are the maximum stresses of the girder
and beam respectively, calculated by the grillage analysis.
Sensitivity Index, α
4×4 4×5
Variable I or Box I or Box
L 0.4741 0.6248
B 0.4741 0.2808
Ig 0.1018 0.1631
Ib 0.1018 0.0327
E 0.2063 0.1972
P 0.698 0.6814
Figure 4. Influence of k on reliability index, β .
294 J.I.R. Blake et al.
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The calculated reliability index and probability of failures gitudinal girder and transverse beam dimensions are given
are given in Table 5. Stiffening with box beams for either in Table 1. A uniform pressure of 137 kPa is applied on the
aspect ratio plate leads to a much higher plate reliability in grillage structure. Reliability analyses are performed using
terms of limiting the maximum perceived stress. the (mean) material properties of the resin and fibre listed
Sensitivity analyses showed that the relative importance in Table 7.
of the variables is almost identical between the two beam Elastic properties for a unidirectional layer should ide-
types. For brevity therefore, sensitivity factors are given ally be established by tests. However, for initial design
only for I-beam types in Table 6. purposes, it may be obtained by several approximations
For the 4 × 4 grillage sensitivities shown in Table 6, the to the elastic constants with reasonable accuracy. The
largest effect on the stress limit state comes from the uncer- elastic equivalent properties for each of the eight, 0.125
tainty in the applied load, but the effects of the uncertainty mm thick, plies stacked at 0◦ gre E1 = 140 kN/mm2 ,
in yield stress and panel aspect ratio are significant also. E2 = 10 kN/mm2 , G12 = 5 kN/mm2 , ν 12 = 0.3, where
the subscripts 1 and 2 represent the fibre and transverse
directions respectively (Nayak et al. 2006).
Reliability of a composite stiffened panel
The grillage chosen for investigation is the 4 × 4 panel with
Deflection limit state
box or top-hat stiffening. The structure measures 3810 mm2
and is simply supported at all edges (cf. Figure 3a). The lon- The deflection limit state function is defined below as a
function of the random variables,
Table 7. Material properties of resin and fibre. Table 9. Reliability of composite grillage.
From Table 9, the inclusion of second order terms in influence that should not be neglected statistically, whereas
the linearisation of the limit state equation (SORM) has their uncertainty with regards to the composite grillage can
only a marginal consequence on the predicted reliability be ignored and the dimensional accuracy of the stiffeners
compared to the consideration of only the first order terms is assumed to be assured (Ig and Ib are deterministic con-
(FORM). The predicted reliability of the composite grillage stants).
(1 in approximately 740,000 grillages) would be expected
to fail the deflection limit state. A comparison with those
determined from Figure 5 suggests that the equivalent steel Stress limit state
plate is marginally more reliable with 1 in approximately Using maximum stress criteria, the crown of the composite
770,000 grillages expected to fail. structure is assessed with regards to its failure. The stress
The dominant variables in the limit state equation on the limit state function is therefore,
reliability of the composite grillage can be seen in Figure 6.
The effect of uncertainty in the stiffened composite plate
g(x) = Xt (Ef , Em , Vf , εf∗ )
dimensions, L and B and load, P , have quite sizeable contri-
butions to the probability of the deflection limit state being − σmax (L, B, P , Ef , Em , Gf , Gm , Vf ) (24)
exceeded which cannot be ignored. It is also noticed that
fibre’s Young’s modulus and fibre volume fraction also have in which Xt is the ultimate tensile strength determined by
an important effect on the deflection limit state. Unrepre- the mean values of its dependent variables and σ max is
sented in this figure are the sensitivities for the Young’s the maximum stress in the crown. The reliability analy-
modulus of resin Em and Gf and Gm , the shear modulus sis is performed with the statistics for the design variables
of the fibre and the resin, which play such small roles in described in Table 8. The results for the reliability index
contributing to the probability of failure that they can be
treated as deterministic constants.
the grillage ‘capacity’ and in fact the average maximum more important areas – for example, geometry, fibre angle
stress level in the grillage crown is 175 Mpa, whereas the as cloths are stacked, process technique to maximise fibre
average maximum tensile strength of the crown is an order volume fraction and so forth. With the methods presented
higher at 1470 MPa. It appears that in comparison to the in this paper, further developments are now possible.
steel grillage example, the composite grillage is effectively
‘infinitely’ more reliable when the limit state is maximum
stress. Acknowledgements
The sensitivity of the limit state function on the random This work has been undertaken with the support of the UK MoD
variables is shown in Figure 7 where only the dominant Sea Systems Group (Bath), BMT and the European network ac-
variables are shown. Any uncertainty in the true value of tivity, MarSTRUCT.
the tensile failure strain significantly affects the stress limit
state equation. The stress is also dependent on the fibre vol-
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