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Ships and Offshore Structures

ISSN: 1744-5302 (Print) 1754-212X (Online) Journal homepage: http://www.tandfonline.com/loi/tsos20

The application of reliability methods in the design


of stiffened FRP composite panels for marine
vessels

J. I.R. Blake , R. A. Shenoi , P. K. Das & N. Yang

To cite this article: J. I.R. Blake , R. A. Shenoi , P. K. Das & N. Yang (2009) The application of
reliability methods in the design of stiffened FRP composite panels for marine vessels, Ships
and Offshore Structures, 4:3, 287-297, DOI: 10.1080/17445300903169176

To link to this article: http://dx.doi.org/10.1080/17445300903169176

Published online: 08 Oct 2009.

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Ships and Offshore Structures
Vol. 4, No. 3, 2009, 287–297

The application of reliability methods in the design of stiffened FRP composite panels for marine
vessels
J.I.R. Blakea∗ , R.A. Shenoia , P.K. Dasb and N. Yangb
a
Fluid-Structure Interactions Research Group, School of Engineering Sciences, University of Southampton, UK; b Naval Architecture and
Marine Engineering, Universities of Glasgow and Strathclyde, UK
(Received 27 May 2009; final version received 9 July 2009)

The use of composite laminate materials has increased rapidly in recent years due to their excellent strength to weight ratio
and resistance to corrosion. In the construction of marine vessels, stiffened plates are the most commonly used structural
elements, forming the deck, bottom hull, side shells and bulkheads. This paper presents the use of a stochastic approach to
the design of stiffened marine composite panels as part of a current research programme into developing stochastic methods
for composite ship structures, accounting for variations in material properties, geometric indices and processing techniques,
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from the component level to the full system level. An analytical model for the solution of a stiffened isotropic plate using a
grillage analogy is extended by the use of equivalent elastic properties for composite modelling. This methodology is applied
in a reliability analysis of an isotropic (steel) stiffened plate before the final application for a reliability analysis for a FRP
composite stiffened plate.

Keywords: composites; FRP; reliability; SORM; top-hat stiffeners; grillage

Introduction other methods can be applied. One of the difficult problems


There is increasing interest in the use of lightweight poly- in composites will be to define the failure surface for vari-
mer composite structures for a variety of applications in ous limit states and also the uncertainties of different design
underwater structures. These applications are in the form variables involved in the definition of the limit states. Sur-
of single skin stiffened structures as well as monocoque sin- mounting these issues will reduce the level of uncertainty in
gle skin and sandwich configurations. The structures could adopting composites as a construction material and widen
potentially be made up using different fibre types, fibre the engineer’s choice of design solutions.
architectures and weaves, resins and core materials; there There is a significant use of stiffened plating or panels
could be further variations owing to volume fractions and in ship structures. The accurate solution for the mechan-
geometric/topological layouts. Also, there is further choice ical response of these stiffened panels subject to loading
in processing routes as well. One could consider the use is not trivial. However, to avoid conservativeness in design
of low temperature cure prepregs or alternatively consider and easing the introduction of new construction materials,
vacuum assisted resin infusion moulding. These processes the use of probabilistic methods requires a structural model
too have many in-built variabilities. Current trends in ma- with high levels of confidence. The challenge is to identify
rine (ship/boat) design use conservative safety indices based an analytical or numerical technique that can meet the com-
mainly on some limiting strain value. promise between accuracy and speed required in reliability
This approach however does have drawbacks. The lim- analyses.
iting strain value (usually an in-plane strain) may not pick In a ship structure, beams and girders are the stiffen-
up the load transfer mechanism adequately and hence may ing members for the plating: girders and beams are usually
not model dominant failure modes adequately. Currently placed longitudinally and transversely, respectively, form-
little or no allowance is made for variabilities in design ing a mesh which intersects orthogonally (Figure 1). The
parameters, processing parameters and topological indices. network of these girders and beams is called a ‘grillage’,
One solution to this problem is to integrate well- defined by Clarkson (1965), whereby the plating between
established reliability techniques with composite structure the stiffeners is considered as an effective flange (stiff-
design. There are various established techniques to carry ener base plate) between the girders and beams. In this
out reliability analysis such as first or second order reliabil- way, the analysis is reduced to that of an unplated gril-
ity methods (FORM or SORM) or simulation (e.g. Monte lage where the mechanical response can be obtained us-
Carlo) and depending on the type of problem, one or the ing Euler–Bernoulli beam theory, either through the use


Corresponding author. Email: j.i.r.blake@soton.ac.uk
ISSN: 1744-5302 print / 1754-212X online
Copyright 
C 2009 Taylor & Francis
DOI: 10.1080/17445300903169176
http://www.informaworld.com
288 J.I.R. Blake et al.

girders and beams within their optimisation of a surface


effect ship built from aluminium. The complex structures
due to longitudinal girder and transverse web frames were
represented as a number of grillages.
In the context of a probabilistic analysis of stiffened pan-
els, a large number of simulations may be required where
each simulation represents an alternative combination of
stiffened panel variables. To avoid solving a large number
of equations therefore, approximate methods for the me-
chanical response of a stiffened panel are advantageous.
One approximating analytical technique used by a num-
ber of researchers for a number of applications is the
orthotropic plate method (Mikami and Yonezawa 1983;
Krisek et al. 1990; Mikami and Niwa 1996; Hosseini-
Toudeshky et al. 2005). OPM converts the stiffened plate
into an equivalent plate with constant thickness by smearing
out the stiffeners but is limited in accuracy by the spacing
and number of stiffeners considered (Bedair 1997).
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An alternative approximating technique was developed


by Vedeler (1945) in the 1940s who simplified the solution
to the grillage problem by using Navier’s energy method
(EM) in which the deflection of the grillage is determined
Figure 1. (a) Top-hat cross stiffened plate. (b) Unplated grillage
representation for the stiffened plate (Maneepan 2007). by equating the total strain energy of all the beams to work
done by the normal load so that only one equation needed
to be solved for deflection at every intersection.
of a Displacement Method (DM) or a Force Method (FM) Other alternative techniques for the analysis of stiffened
(Wunderlich and Pilkey 2003) or approximate methods such panels can be found in the folded plate method (FPM) and
as the Orthotropic Plate (OPM) or the Energy method (EM) finite element analysis (FEA), which is likely to be the most
(Vedeler 1945). Folded Plate methods (FPM) can also be effective means of getting accurate results. Both methods
used to solve the mechanical response for a stiffened panel are based on discrete models of an array of beams and plate
or the use of a numerical Finite Element Analysis (FEA). elements. The continuity conditions are defined along the
The displacement method (Clarkson 1965) is the most interconnecting boundary between the plates and beams.
common method used for grillage analysis and it relies The accuracy of the FPM is limited to structures consist-
on the analysis of the straight segments of the girders and ing of flat rectangular panels simply supported at one pair
beams between the intersection points and defines the de- of opposite sides and stiffened in one direction only (for
flection and slopes at the intersection points. Research ap- orthogonally stiffened plates, the transverse stiffeners are
plications have considered both static and dynamic prob- smeared out by adding the stiffness properties into the plate
lems (Cheung et al. 1982; Evan et al. 1983; Balendra and element). The practical application of FPM can be seen in
Shanmugam 1985; Tan and Montage 1991). the Canadian bridge design code (CHBDC; Ontario Min-
For the force method, at every intersection point of the istry of Transportation and Communications 2000), which
grillage the condition of equilibrium is satisfied for applied restricts the use of this method to bridges with support con-
load. The deflection is calculated by using beam theory ditions closely equivalent to line supports at both ends of
where reaction force is determined. Lazarides (1952) in- the bridge.
troduced the calculation procedure of the FM to a square The time consumed in the solution for both the FPM
grillage by ignoring the torsion of beams. This calcula- and FEA is too high to allow the practical use of these
tion procedure used by Clarkson (1963) provided solutions approaches in probabilistic analysis due to the number of
which agreed well with experimental data. equilibrium equations that require solution.
Since the number of equations increases when the num- Subsequently, the analysis of a stiffened plate will be
ber of intersections increases, finding the mechanical solu- performed based on the grillage model assumption over the
tions of a grillage having a large number of beams requires OPM or FPM. The energy method (EM) is considered in
solution by computer when either the FM or DM is being this analysis for the grillage solution. This can be rapidly
utilised. Smith (1964) developed a computer program to employed to evaluate the reliability without building the FE
analyse grillages with up to 100 intersections where two models.
axes of symmetry were present. More recently, Jang et al. For the application of anisotropic FRP composite ma-
(1996) employed the FM by ignoring torsional rigidity of terials, Smith (1990) showed that the grillage analysis for
Ships and Offshore Structures 289

stiffened panels made from isotropic materials could be structures are made of laminated composite, the top-hat, or
utilised by consideration of composite beam theory under box, cross-section could be comprised of many elements,
the assumption that a plane section on the panel was to for example the base plate, vertical webs and the horizontal
remain plane when subjected to bending moments. top crown, having different elastic properties (the core is
In summary, the probabilistic analysis of a composite neglected as it is usually non-structural).
stiffened panel will be undertaken on the basis of a structural To avoid the section coupling problem between mem-
model that reduces the problem to that of an energy method brane and bending action, the geometry of the cross-section
solution of an analogous grillage. must be symmetric. Each laminated element is assumed to
be symmetric about its own plane and especially orthotropic
in the membrane mode to eliminate the effect of the cou-
pling terms. From Datoo (1991), the membrane equivalent
Grillage analysis for a composite stiffened plate
Young’s modulus value of a laminate in the axial direction
The analysis of a grillage based on Navier’s Energy Method of the ith element (Ei ) can be found by,
found in Vedeler (1945), originally developed for a structure
built of isotropic material, is adapted for composite plated  
grillages by substituting equivalent elastic properties of a A11 A22 − A212
Ei = (1)
symmetric laminate into the grillage analysis. Consider the A22 t
grillage (see Figure 1) consisting of b equally spaced beams
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in the length (L) direction and g equally spaced girders in The extension stiffness (A) of the element is expressed as:
the width (B) direction.
To represent the top-hat cross stiffened plates, the gird-

N
ers and beams of the grillage have a top-hat shape including Aij = tk (Q̄ij )k (2)
the base plate, or effective flange, (see Figure 2). Since the k=1

Figure 2. (a) Top-hat cross-section of girders and beams, describing i elements, with local coordinate system for fibre layup; (b) geometric
parameters of girders and (c) geometric parameters of beams (Maneepan 2007).
290 J.I.R. Blake et al.

For ij = 11, 12 and 22, the expression of Q̄ij , the trans- P . For minimum potential energy,
formed reduced stiffness of the kth layer, are as follows:
∂V ∂Vg ∂Vb ∂W
= + − =0 (9)
Q̄11 = c4 Q11 + s 4 Q22 + 2c2 s 2 Q12 + 4c4 s 2 Q66 ∂amn ∂amn ∂amn ∂amn
Q̄12 = c2 s 2 Q11 + c2 s 2 Q22 + (c4 + s 4 )Q12 − 4c2 s 2 Q66
Q̄22 = s 4 Q11 + c4 Q22 + 2c2 s 2 Q12 + 4c4 s 2 Q66 The deflection curve of the qth beam is obtained by giving
(3) x the constant value,
c and s are abbreviations for cosθ and sinθ and θ is
the fibre angle in each ply. The reduced stiffness terms Qij qL
xq = , (10)
where ij = 1, 2 and 6 are expressed as: (b + 1)

E1 E2 such that,
Q11 = , Q22 =
(1 − ν12 ν21 ) (1 − ν12 ν21 )
(4) ∞

ν21 E1 nπy
Q12 = , Q66 = G12 w(y)x=xq = bqn sin ,
(1 − ν12 ν21 ) n=1
B

where bqn
If the girders and beams consist of Ng and Nb elements
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respectively, the flexural rigidity of the girder (Dg ) and mπ q
beam (Db ) can be written as: = amn sin (11)
m=1
(b + 1)


Ng

Nb
Dg = Eg(i) Ig(i) , Db = Eb(i) Ib(i) (5) Similarly, the deflection curve of the pth girder is ob-
i=1 i=1 tained by giving y the constant value,

Eg(i) and Eb(i) are membrane equivalent Young’s moduli in pB


yp = , (12)
the axial direction of ith element of the girders and beams, (g + 1)
respectively. Ig(i) and Ib(i) are the second moment of area
of the ith element relative to the Neutral Axis (NA) of the such that,
girder’s and beam’s cross-sections respectively. The general
form of Ig(i) and Ib(i) can be presented by I(i) as follows
using the standard parallel axis theorem, where a(i) is the ∞
 mπ x
area of the ith element and dNA(i) is the distance from the w(x)y=yp = cpn sin ,
m=1
L
NA of the ith element:
where cpn
I(i) = Icx(i) + a(i) (dNA(i) )2 (6) ∞
 nπp
= amn sin (13)
The deflection, w(x, y), at any point of a simply sup- n=1
(g + 1)
ported grillage is expressed by the following double sum-
mation of trigonometric series according to Navier’s energy The strain energy for all the girders and beams can now
method (Bedair 1997): be represented as:
∞ 
 ∞
mπx nπy  L  2
w (x, y) = amn sin sin (7) Dg ∂ 2w
L B Vg + Vb = dx
m=1 n=1 0 2 ∂x 2 y=yp
 B  2
m and n are wave numbers and amn are coefficients which Db ∂ 2w
can be determined by the condition that the change in poten- + dy (14)
0 2 ∂y 2 x=xq
tial energy due to the assumed deflections is a minimum.
The potential energy, or strain energy, V , in a deflected
Meanwhile, the work done, W , by the application of a
grillage can be written as:
uniform pressure load, P , is:
V = Vg + Vb − W (8)   ∞ 

L B  mπ x nπy
W = P amn sin sin dydx
Vg and Vb are the strain energies in the girders and beams 0 0 m=1 n=1
L B
respectively and W is the work done by an external load, (15)
Ships and Offshore Structures 291

Therefore, Table 1. Girder and beam dimensions.

 L  B 4×5 4×4
∂W mπx nπy
= P sin sin dydx (16) I or Box I or Box
∂amn 0 0 L B Dimension Girder Beam Girder or Beam

For the minimum potential energy, equating Height (mm) 254 69.85 254
∂V
( ∂amng + ∂a
∂Vb
) to Equation (16), we obtain, Width (mm) 127 44.45 127
mn Crown thickness (mm) 18.288 9.525 18.288
Web thicknesses (mm) 9.144 5.08 9.144
π 4 Db  4 π 4 Dg  4
b g Flange thickness (mm) 18.288 9.525 18.288
mπq
n bqn sin + m cpn
2B 3 q=1 (b + 1) 2L3 p=1

nπp 4PLB
sin = 2 (17) from finite element analysis (Maneepan 2007). Extending
(g + 1) π mn
the EM approach for FRP composites by the use of equiv-
where m and n are odd numbers (integration of even num- alent elastic properties (Equations (1)–(6)) is trivial.
bered sine functions equals zero). Now the coefficient amn From four examples presented in Clarkson (1965), the
can be obtained as, grillages chosen for validatory purposes represent a rect-
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angular and a square panel stiffened by either I-sections or


16PLB box sections in the following arrangement:
amn =  D  (18)
π 6 mn m4 (g + 1) L3g + n4 (b + 1) D
B3
b

r Four equal and evenly spaced girders, and five equal


Hence, the complete expression for the deflection of the and evenly spaced transverse beams for rectangular
top-hat stiffened plate can be found by substituting Equation panel (4 × 5).
(18) into a double sine series in Equation (7). The bending r Four equal and evenly spaced girders, and transverse
moment and shear force, respectively, of the pth girder can beams for square panel (4 × 4).
be obtained by,

∂ 2w ∂Mg The dimensions of the stiffeners for both panels are


Mg = −Dg , Qg = (19)
∂x 2 ∂x given in Table 1 and the panel dimensions in Table 2.
The 4 × 4 panel is subjected to 137.895 kPa and the 4 ×
The direct stress in the axial direction and shear stress 5 panel to 34.474 kPa (see Table 2). The apparent accuracy
at each element on the girder cross-section are given by the to which the design parameters are specified is due to the
following expressions, nature of converting from Imperial units of measurement
 to metric.
s
Eg(i) Mg Zg Eg(i) Qg Table 3 compares the results of DM (Clarkson 1965),
σg = , τg = − Zg ds (20)
Dg Dg 0 EM (Vedeler 1945) and FEA .(Maneepan 2007) for max-
imum deflection and stress. For the grillage constructed
where Zg is the distance from the neutral axis of the girder using I-beams, the prescribed EM results have good agree-
to the ith element and s is the distance around the cross- ment with results obtained from FEA (using 4-node, 6 de-
section from the middle of the crown element to a point gree of freedom per node and ANSYS SHELL63 elements).
where the shear value is of interest. Similar to Equations These elements allow large elastic deformation with bend-
(19) and (20), the direct stress (σ b ) and shear stress (τ b ) of ing and membrane considerations. For the box stiffened
the beam can be obtained by relevant substitutions. plate, the maximum stress in the longitudinal and trans-
verse beams differ by up to 20.3%. The assumption that
the effects of shear deflections and torsional rigidity of the
Validation beams are sufficiently small to be neglected is not realistic
The grillage analysis procedure for the response of a com- as in this case the longitudinal and transverse members have
posite stiffened panel to uniform pressure loading with widely differing stiffness.
simple supports has been detailed in the previous section The extension to an anisotropic composite material re-
‘Grillage analysis for a composite stiffened plate’. Using quires the definition of the equivalent Young’s modulus
this same procedure but with the simplification of isotropic in the rigidity definitions (Equations (5)). Comparing the
material properties for which known solutions exist a vali- membrane equivalent Young’s modulus with that deter-
dation (Clarkson 1965; Nayak et al. 2006; Maneepan 2007) mined by Datoo (1991) shows that the present work is in
can be made, likewise a comparison with results obtained exact agreement (Maneepan 2007).
292 J.I.R. Blake et al.

Table 2. Statistics of random variables for steel grillages.

Mean value

4×4 4×5

Random variable COV (%) Distribution I Box I Box

L (length) (mm) 3 Normal 3810 3810 6096 6096


B (breadth) (mm) 3 Normal 3810 3810 2540 2540
Ig (Inertia, girder) (mm4 ) 3 Normal 72.48 × 106 80.31 × 106 72.48 × 106 80.31 × 106
Ib (Inertia, beam) (mm4 ) 3 Normal 72.48 × 106 80.31 × 106 0.8323 × 106 0.8878 × 10∼6
E (Young’s modulus) (GPa) 2, 3, 4, 5 Normal 207 207 207 207
σ Y (Yield stress) (MPa) 8 Lognormal 245 245 245 245
P (load) (kPa) 10, 15a , 20, 25, 30 Weibull 137.895 137.895 34.474 34.474
a value used for stress limit state.

Reliability analysis The reliability index or safety index is effectively a


Following the successful analytical approach for represent- measure of how far inside the ‘safe’ zone the structure is
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ing the mechanical response of an isotropic stiffened panel operating – approaching a zero value, the probability that a
and extending the approach for anisotropic material by the structure will fail approaches 100%.
use of equivalent elastic properties, a reliability analysis The importance that each random variable has on the
can be undertaken with confidence. overall grillage response can be examined by the evaluation
The reliability of a structure is defined as the proba- of the sensitivity index, α. The larger the sensitivity index,
bility that the structure will perform its intended function the more influential the particular random variable is on the
without failing. Defining a performance function, or limit overall limit state function.
state function, g(x), as the difference between structural For the following cases, all probabilistic computa-
‘capacity’ and ‘demand’ then: tions are carried out with the computer program CALREL
using first order and second order reliability methods
r g(x) > 0 then the structure is safe. (FORM/SORM) (Liu et al. 2008).
r g(x) < 0 then the structure has failed.
r g(x) = 0 defines the failure limit state between sur-
vivability and failure. Reliability of stiffened steel plate
Deflection limit state
In this paper, the reliability is given as the probability
that the calculated stiffened panel deformations and stresses The deflection limit state function is defined as follows:
are less than the permissible values: a stiffness limit state
and a strength limit state. g(x) = k × wmax − w(L, B, Ig , Ib , E, P ) (21)

Table 3. Comparison between results for DM, EM and the FEA for maximum deflection, δ max , and stress, σ g and σ b for girder and beam
respectively.

Displacement method
(Clarkson 1965)
Energy Method
Shear and (Vedeler 1945) Error between
Grillage Beam torsion (Shear and) FEA Energy Method
structure Type Solution Torsion included neglected (torsion neglected) (Maneepan 2007) and FEA (% FEA)

4×4 I δ max (mm) 10.95 10.95 11.55 11.51 0.35


σ max (MPa) 183.17 183.32 196.12 189.42 3.54
Box δ max (mm) 9.296 9.63 10.42 9.83 6.0
σ max (MPa) 160.16 165.56 176.91 157.48 12.3
4×5 I δ max (mm) 20.32 20.40 21.96 20.47 7.28
g
σ max (MPa) 137.15 137.92 142.85 135.10 5.7
b
σ max (MPa) 206.64 205.41 208.17 209.81 −0.78
Box δ max (mm) 16.84 18.34 19.93 17.306 6.65
g
σ max (MPa) 108.57 125.41 129.58 107.72 20.3
b
σ max (MPa) 238.15 184.71 189.17 235.14 −19.6
Ships and Offshore Structures 293
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Figure 3. Grillage geometry and positions of displacement and stress calculations under simply supported conditions (- - -).

where wmax is the maximum displacement at any of the on the deflection limit state of the stiffeners cannot be ig-
locations represented in Figure 3 using the mean values nored. With increasing uncertainty in the value of Young’s
of the design parameters, Table 3; k is an arbitrary factor modulus, the reliability of stiffened plates with regards to
chosen to reflect a possible design serviceability limit state. limiting deflection can be seen in Figure 5. Increasing the
It is taken as 2 in this problem but the effect of varying k on uncertainty in the Young’s modulus for the steel from 2%
the resulting reliability index, β , can be seen in Figure 4. to 5% leads to a reduction in reliability index of 0.25. For
L and B are the length and width of the grillage structure; both panels this equates to over a threefold increase in the
Ig and Ib are the second moment of area of the girder and probability of failure.
beam respectively; E is Young’s modulus for steel; P is a
uniformly distributed load.
Figure 5 shows the effect of increasing uncertainty Stress limit state
in the quantity of load uniformly distributed across the A reliability analysis is undertaken assuming the distribu-
stiffened plate has an almost linear reduction in the reli- tions described in Table 3. The COV for load, P , is taken
ability of the plate’s deflection over the specified range. as 15%. The yield stress is defined as being represented by
This is not an unsurprising result given the sensitivity of a lognormal distribution.
the load quantity on the deflection limit state function The stress limit state equation g(x) is defined as,
(Table 4).
From Table 4, the largest contributions to the reliability g(x) = σy − σ (L, B, Ig , Ib , P ) (22)
of either plates is from load and the plate size, but for both
aspect ratio plates the sensitivity of the Young’s modulus where σ g and σ b are the maximum stresses of the girder
and beam respectively, calculated by the grillage analysis.

Table 4. Deflection limit state sensitivity indices.

Sensitivity Index, α

4×4 4×5
Variable I or Box I or Box

L 0.4741 0.6248
B 0.4741 0.2808
Ig 0.1018 0.1631
Ib 0.1018 0.0327
E 0.2063 0.1972
P 0.698 0.6814
Figure 4. Influence of k on reliability index, β .
294 J.I.R. Blake et al.
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Figure 5. Influence of COV of load, P and Young’s Modulus, E on reliability index, ±β .

The calculated reliability index and probability of failures gitudinal girder and transverse beam dimensions are given
are given in Table 5. Stiffening with box beams for either in Table 1. A uniform pressure of 137 kPa is applied on the
aspect ratio plate leads to a much higher plate reliability in grillage structure. Reliability analyses are performed using
terms of limiting the maximum perceived stress. the (mean) material properties of the resin and fibre listed
Sensitivity analyses showed that the relative importance in Table 7.
of the variables is almost identical between the two beam Elastic properties for a unidirectional layer should ide-
types. For brevity therefore, sensitivity factors are given ally be established by tests. However, for initial design
only for I-beam types in Table 6. purposes, it may be obtained by several approximations
For the 4 × 4 grillage sensitivities shown in Table 6, the to the elastic constants with reasonable accuracy. The
largest effect on the stress limit state comes from the uncer- elastic equivalent properties for each of the eight, 0.125
tainty in the applied load, but the effects of the uncertainty mm thick, plies stacked at 0◦ gre E1 = 140 kN/mm2 ,
in yield stress and panel aspect ratio are significant also. E2 = 10 kN/mm2 , G12 = 5 kN/mm2 , ν 12 = 0.3, where
the subscripts 1 and 2 represent the fibre and transverse
directions respectively (Nayak et al. 2006).
Reliability of a composite stiffened panel
The grillage chosen for investigation is the 4 × 4 panel with
Deflection limit state
box or top-hat stiffening. The structure measures 3810 mm2
and is simply supported at all edges (cf. Figure 3a). The lon- The deflection limit state function is defined below as a
function of the random variables,

Table 5. Stress reliability. g(x) = k × wmax − w(L, B, P , Ef , Em , Gf , Gm , Vf )


(23)
Stiffener Reliability Probability
Grillage type Index of failure Table 6. Stress limit state sensitivity indices.

4×5 I 0.8359 2.016 × 10−1 Sensitivity Index, α


Beam 3.6051 1.560 × 10−4
Girder 4×4 4×5
Box 1.3785 8.402 × 10−2
Beam 4.3604 6.492 × 10−6 Variable Beam & Girder Beam Girder
Girder
4×4 I 1.4753 7.006 × 10−2 L 0.4762 0.5993 0.3414
Beam B 0.0922 0.1312 0.3293
or Girder Ig 0.1944 0.1501 0.1993
Box 2.1535 1.564 × 10−2 Ib 0.0094 0.0366
Beam σY 0.5133 0.4231 0.6165
or Girder P 0.6808 0.6496 0.5949
Ships and Offshore Structures 295

Table 7. Material properties of resin and fibre. Table 9. Reliability of composite grillage.

Epoxy HM Carbon Probability of


Method Reliability Index, β failure, Pf (× 10−6 )
Young’s modulus, E (GPa) 3 826
Poisson’s ratio, ν 0.37 – FORM 4.6927 1.348
Shear modulus, G (GPa) 1.09 413 SORM 4.7446 1.045
Tensile strength (MPa) 85 2200
Tensile failure strain (%) 5 0.3
Compressive strength (MPa) 130 –
It is interesting to compare these results with the results
for an equivalent steel grillage (Table 4). The Young’s mod-
ulus for the fibre and the fibre volume fraction provide a
where wmax is the maximum displacement using the mean measure of the laminate stiffness which is analogous to the
values of the design parameters; k is an arbitrary factor Young’s modulus for steel for the isotropic grillage exam-
and is equal to 2 in this problem. The reliability analysis ple. Indeed the uncertainty of the Young’s modulus for the
is performed with the following statistics of the design isotropic example has a significant influence on the deflec-
variables given in Table 8. The results for the reliability tion limit state. However, from Table 4 it is also clear that
index and probability of failure are listed in Table 9. the moments of inertia of the girders and beams have an
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From Table 9, the inclusion of second order terms in influence that should not be neglected statistically, whereas
the linearisation of the limit state equation (SORM) has their uncertainty with regards to the composite grillage can
only a marginal consequence on the predicted reliability be ignored and the dimensional accuracy of the stiffeners
compared to the consideration of only the first order terms is assumed to be assured (Ig and Ib are deterministic con-
(FORM). The predicted reliability of the composite grillage stants).
(1 in approximately 740,000 grillages) would be expected
to fail the deflection limit state. A comparison with those
determined from Figure 5 suggests that the equivalent steel Stress limit state
plate is marginally more reliable with 1 in approximately Using maximum stress criteria, the crown of the composite
770,000 grillages expected to fail. structure is assessed with regards to its failure. The stress
The dominant variables in the limit state equation on the limit state function is therefore,
reliability of the composite grillage can be seen in Figure 6.
The effect of uncertainty in the stiffened composite plate
g(x) = Xt (Ef , Em , Vf , εf∗ )
dimensions, L and B and load, P , have quite sizeable contri-
butions to the probability of the deflection limit state being − σmax (L, B, P , Ef , Em , Gf , Gm , Vf ) (24)
exceeded which cannot be ignored. It is also noticed that
fibre’s Young’s modulus and fibre volume fraction also have in which Xt is the ultimate tensile strength determined by
an important effect on the deflection limit state. Unrepre- the mean values of its dependent variables and σ max is
sented in this figure are the sensitivities for the Young’s the maximum stress in the crown. The reliability analy-
modulus of resin Em and Gf and Gm , the shear modulus sis is performed with the statistics for the design variables
of the fibre and the resin, which play such small roles in described in Table 8. The results for the reliability index
contributing to the probability of failure that they can be
treated as deterministic constants.

Table 8. Statistics for random variable for composite grillage


(deflection limit state).

Random variable Distribution Mean value COV %

L (Length) Normal 3810 mm 3


B (Width) Normal 3810 mm 3
P (pressure) Weibull 137 kPa 15
Ef (fibre) Normal 826 GPa 3
Em (resin) Normal 3.0 GPa 3
Gf (fibre) Normal 413 GPa 3
Gm (resin) Normal 1.09 GPa 3
Vf (fibre volume fraction) Normal 0.6 3
εf (Tensile failure strain %) Normal 0.3 3 Figure 6. Sensitivity factors 4 × 4 box stiffened composite gril-
lage.
296 J.I.R. Blake et al.

tion of the sensitivity indices and it is apparent that load


is important. Load typically is considered a subjective un-
certainty as often the phenomenological behaviour, such as
wave loads, is not wholly understood. Accumulating good
qualitative data is important to forming target structural
reliability and therefore efficient design.
From analyses of the composite grillage, one benefit of
reliability methods can be readily seen. Composite design,
manufacture and processing have many random variables
that can be considered to affect the structural performance
of the finished product. The subsequent operation of that
Figure 7. Sensitivity factors 4 × 4 box stiffened composite gril- product can induce cracking, water ingress, durability is-
lage. sues, material failure and so on, each of which is influenced
by the very nature of the composite material itself. Using
reliability analyses can identify which random variables are
are very large, over 20 in value, which is equivalent to a more influential on the resulting performance. In terms of
probability of failure equal to zero – the ‘demand’ contri- manufacture or repair this may have the more obvious ad-
bution to the stress limit state function is far removed from vantage of allowing the engineer to concentrate on these
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the grillage ‘capacity’ and in fact the average maximum more important areas – for example, geometry, fibre angle
stress level in the grillage crown is 175 Mpa, whereas the as cloths are stacked, process technique to maximise fibre
average maximum tensile strength of the crown is an order volume fraction and so forth. With the methods presented
higher at 1470 MPa. It appears that in comparison to the in this paper, further developments are now possible.
steel grillage example, the composite grillage is effectively
‘infinitely’ more reliable when the limit state is maximum
stress. Acknowledgements
The sensitivity of the limit state function on the random This work has been undertaken with the support of the UK MoD
variables is shown in Figure 7 where only the dominant Sea Systems Group (Bath), BMT and the European network ac-
variables are shown. Any uncertainty in the true value of tivity, MarSTRUCT.
the tensile failure strain significantly affects the stress limit
state equation. The stress is also dependent on the fibre vol-
ume fraction and the Young’s modulus for the fibre. Most References
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