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5.5in Hwdp Ht55质量文件包裹模板
5.5in Hwdp Ht55质量文件包裹模板
ZK-7.6-28 REV0
质量文件包裹
Quality Documentation Package
客户: 中国石油物资公司/中石油西部钻探准东钻井公
Customer: 司 /中国石油集团长城钻探工程有限公司
客户采购订单号码:
—————
Customer Purchase Order Number:
格兰特订单确认号码:
—————
NOV GP Order Confirmation Number:
www.nov.com/GrantPrideco/CustomerFeedback
目 录
Table of Contents
序号 标题
Item# Title
产品性能表
1
Drill Pipe Performance Characteristics Sheet
产品合格证书
2
Certificate of Compliance
上拧下卸证书
3
Certificate of Make and Break
耐磨带检验证书
4
Certificate of Hardbanding Inspection
螺纹冷滚证书
5
Certificate of Cold Rolled Threads
现场检测程序
6
Field Inspection Procedures
超声波和磁粉探伤检验证书
7
Certificate of UT & MPI
加重管体试验证书
8
Certificate of Testing for HW Pipe Body
加重接头试验证书
9
Certificate of Testing for HW Tool Joint
焊区试验证书
10
Certificate of Testing for Weld Area
内涂层证书
11
Certificate of Internal coating
产品清单
12
Serialization Log
抗硫试验报告
13
NACE Report
NDT 人员资质
14
NDT Personnel Qualification
钢厂证书
15
Mill Certificates
API 证书
16
API Certificate
Heavy Weight Drill Pipe Performance Sheet
www.NOV.com/GrantPrideco Phone: +1 (281) 878-8000
Warning: Connection thread shear strength is too weak. Note: Connection torsional strength is less than 80% HWDP pipe body torsional strength.
HWDP Configuration
Pipe Body OD (in) 5.500 Friction Factor 1.0
Pipe Body ID (in) 3.250 Wall Thickness (in) 1.125
Heavy Weight Type Tri-Spiral Approximate Length (ft) 31.0
Pipe Body Grade XD-90 Pipe Body SMYS (psi) 90,000
Connection HT55 SmoothEdge Height (in) Not Raised
Connection OD (in) 7.250 Tool Joint SMYS (psi) 100,000
Connection ID (in) 3.250 Max Upset OD (DTE) (in) 5.688
Pin Tong (in) 24 Number of Wearpads 3
Box Tong (in) 24 Wearpad Length (per Wearpad) (in) 26
Note: Tong space may include hardfacing.
Best Estimates
Performance of HWDP Assembly Drill Pipe Adjusted Weight (lbs/ft) 63.77
Applied Make-up Operational Torque Max Tension
Torque (lbs) Fluid Displacement (gal/ft) 0.97
(ft-lbs) (ft-lbs)
Fluid Displacement (Bbls/ft) 0.0232
0 1,202,400
Maximum MUT 57,500 Fluid Capacity (gal/ft) 0.43
46,000 1,202,400
Fluid Capacity (Bbls/ft) 0.0103
0 1,391,700 Drift Size (in) 3.000
Minimum MUT 47,900
35,200 1,334,600 Note: Oil field barrel equals 42 US gallons.
Note: Drill pipe assembly values are best estimates and may vary due to pipe body mill tolerance, internal plastic coating, and other factors.
Pipe Body Slip Crushing Capacity Pipe Body Configuration ( 5.5 (in) OD 3.250 (in) ID 90,000 (psi) )
Nominal
Slip Crushing Capacity (lbs) 940,300
Note: Slip Crushing: Slip crushing load is calculated with the Spiri-Reinhold equation from “Why Does Drill Pipe
Assumed Slip Length (in) 16.5 Fail in the Slip Area” World Oil, 1959 for the slip length and transverse load factor shown and is for reference
only. Slip crushing is dependent on the slip design and condition, coefficient of friction, loading conditions, time in
Transverse Load Factor (K) 4.2 slips, drill pipe OD and wall variation, and other factors. Consult with the slip manufacturer for additional
information.
Pipe Body Performance Pipe Body Configuration ( 5.5 (in) OD 3.250 (in) ID 90,000 (psi) )
Nominal
Pipe Tensile Strength (lbs) 1,391,700
Pipe Torsional Strength (ft-lbs) 124,100
TJ/PipeBody Torsional Ratio 0.77
80% Pipe Torsional Strength (ft-lbs) 99,300
Burst (psi) 32,216 Note: Nominal Burst calculated at 87.5% RBW per API.
Pipe Body Pipe Body OD (in) 5.5 Pipe Body ID (in) 3.250 Pipe Body SMYS (psi) 90,000
Operational Assembly Pipe Body Connection Max Operationa Assembly Pipe Body Connection
l Torque Max Tension Max Tension
Torque Max Tension Max Tension Tension Max Tension
(ft-lbs) (lbs) (lbs) (lbs) (ft-lbs) (lbs) (lbs) (lbs)
Connection
Make-up Torque Range
Make-up Torque Connection Max
(ft-lbs) Tension (lbs)
Min MUT 47,900 1,449,000
49,000 1,446,800
50,000 1,418,100
51,100 1,386,500
52,200 1,354,800
53,200 1,326,100
54,300 1,294,400
55,400 1,262,800
56,400 1,234,100
Rec MUT 57,500 1,202,400
Note: Recommended MUT should always be used when possible. If not possible, MUT should be as close to Recommended MUT as possible.
Note: The technical information contained herein, including the product performance sheet and other attached documents, is for reference only and should not be construed as a recommendation. The user is fully
responsible for the accuracy and suitability of use of the technical information. NOV Grant Prideco cannot assume responsibility for the results obtained through the use of this material. No expressed or implied
warranty is intended. HWDP assembly properties are calculated based on uniform OD and wall thickness. No safety factor is applied. It is the responsibility of the customer and the end user to determine the
appropriate performance ratings, acceptable use of the product, maintain safe operational practices, and to apply a prudent safety factor suitable for the application. For API connections that have different pin and box
ID’s, tool joint ID refers to the pin ID. Per Chapter B, Section 4 VII of the IADC drilling manual, it is recommended that drilling torque should not exceed 80% of MUT.
Connection
Wear
Tool Connection Max Connection Max Min MUT Connection Max
Torsional Tension Tension
New OD Joint OD MUT
(in) Strength (ft-lbs) (ft-lbs) (lbs) (ft-lbs) (lbs)
Pipe Body
Combined Loading Table (Torque-Tension)
Pipe Body Pipe Body OD (in) 5.5 Pipe Body ID (in) 3.250 Pipe Body SMYS (psi) 90,000
Note: The technical information contained herein, including the product performance sheet and other attached documents, is for reference only and should not be construed as a recommendation. The user is fully
responsible for the accuracy and suitability of use of the technical information. NOV Grant Prideco cannot assume responsibility for the results obtained through the use of this material. No expressed or implied
warranty is intended. HWDP assembly properties are calculated based on uniform OD and wall thickness. No safety factor is applied. It is the responsibility of the customer and the end user to determine the
appropriate performance ratings, acceptable use of the product, maintain safe operational practices, and to apply a prudent safety factor suitable for the application. For API connections that have different pin and box
ID’s, tool joint ID refers to the pin ID. Per Chapter B, Section 4 VII of the IADC drilling manual, it is recommended that drilling torque should not exceed 80% of MUT.
客户采购订单号码:
—————
Customer Purchase Order Number:
证书证明GPJ为如下顾客提供的如下产品已经达到或超过了上述规范规定的加工和质量要
求。
This hereby certifies that GPJ has met or exceeded the manufacturing and
qualityrequirements of the above referenced specification(s) in Manufacturing the
following below describedmaterial for:
中国石油物资公司/中石油西部钻探准东钻井公司 /中国石油集团长城钻探工程有限公司
格兰特订单确认号码:
—————
NOV GP Order Confirmation Number:
5-1/2"O.DX3-1/4"I.D 31' LONG XD90 TRI-SPIRAL HEAVY WEIGHT DRILL PIPE WITH
HT55 PIN 7-1/4"O.DX3-1/4"I.DX24" LONG & ARNCO 100XT HARDBANDING FOR HT55
PIN AND HT55 BOX 7-1/4"O.DX3-1/4"I.DX24" LONG & ARNCO 100XT HARDBANDING
FOR HT55 BOX,3 WEAR PADS & 26" LONG INDIVIDUAL WEAR PAD & SMOOTHX(S-
20) HARDBANDING ,(GRADE TUBE:AISI4130M 90KSI / XD-90 , TOOL
JOINTS:AISI4130M 100KSI ) TK34 INTERNAL COATING.
0 Joints 0.00 M
30-Aug-2015
This hereby certifies that the Make and Break Operation has been performed on the
following:
HT55 PIN 7-1/4"O.DX3-1/4"I.DX24" LONG & ARNCO 100XT HARDBANDING HEIGHT
2.5-3.2mm RAISED COVERAGE PIN STANDARD 101mm FOR HT55 PIN
HT55 BOX 7-1/4"O.DX3-1/4"I.DX24" LONG & ARNCO 100XT HARDBANDING HEIGHT
2.5-3.2mm RAISED COVERAGE BOX STANDARD 101mm FOR HT55 BOX
此证书证明我公司已经严格按照格兰特/GPJ相应标准的操作程序(N0.GPJ-MB-1REV.3) 的要
求以及客户要求进行了上扭下卸实验, 并且证明所有的操作已经全部完成。
in strict compliance with the Applicable Nov Grant Prideco Standard Operating Procedure
No.GPJ-MB-1 Rev.3 for the Make and Break Operation, Latest Revision and Customer's
Requirements. The issuance of this certificate indicates that the Make and Break Operation
was completed.
5-1/2"O.DX3-1/4"I.D 31' LONG XD90 TRI-SPIRAL HEAVY WEIGHT DRILL PIPE WITH
HT55 PIN 7-1/4"O.DX3-1/4"I.DX24" LONG & ARNCO 100XT HARDBANDING FOR HT55
PIN AND HT55 BOX 7-1/4"O.DX3-1/4"I.DX24" LONG & ARNCO 100XT HARDBANDING
FOR HT55 BOX,3 WEAR PADS & 26" LONG INDIVIDUAL WEAR PAD & SMOOTHX(S-
20) HARDBANDING ,(GRADE TUBE:AISI4130M 90KSI / XD-90 , TOOL
JOINTS:AISI4130M 100KSI ) TK34 INTERNAL COATING.
30-Aug-2015
此证书证明上述耐磨带已经严格按照格兰特/GPJ相关操作程序的最新版本要求以及客户要求
对下列订单的产品进行了焊接,并且证明耐磨带操作已经完成。
in strict compliance with the Applicable Grant Prideco/GPJ Operating Procedure for the
Hardband Operation,Latest Revision and Customer's Requirements.The issuance of this
certificate indicates that the Hardband Operation was completed.
30-Aug-2015
此证书证明螺纹已经严格按照格兰特/GPJ的相关的操作程序的最新版本的要求以及客户
要求对下列订单的产品进行冷滚,并且证明螺纹冷滚操作已经完成。
in strict compliance with Applicable Nov Grant Prideco/GPJ Standard Operating Procedure
for the Threads Cold Rolling Operation, Latest Revision and Customer's Requirements. The
issuance of this certificate indicates that the Threads Cold Rolling Operation was
completed.
30-Aug-2015
This hereby certifies that UT and MPI Inspection for the tube, tool joints and weld area
have been performed on the following:
HT55 PIN 7-1/4"O.DX3-1/4"I.DX24" LONG & ARNCO 100XT HARDBANDING FOR
HT55 PIN
HT55 BOX 7-1/4"O.DX3-1/4"I.DX24" LONG & ARNCO 100XT HARDBANDING FOR
HT55 BOX
3 WEAR PADS & 26" LONG INDIVIDUAL WEAR PAD & SMOOTHX(S-20)
HARDBANDING
(GRADE TUBE:AISI4130M 90KSI / XD-90 , TOOL JOINTS:AISI4130M 100KSI)
TK34 INTERNAL COATING.
此证书证明加重钻杆管体、接头、焊区的超声波和磁粉检验已经严格按照API SPEC 7- 1和
格兰特/GPJ相关操作程序的最新版本的要求对下列产品执行并完成,同时满足87.5%最小管
体壁厚的要求。
in strict compliance with the API SPEC 7-1 and Applicable Grant Prideco/GPJ Operating
Procedure for UT and MPI Inspection, Latest Revision.The issuance of this certificate
indicates that the Pipe Bodies, Tool Joints and Weld Area UT and MPI Inspection was
completed and the remain wall thickness meet or exceed 87.5%.
Weld Area MPI Procedure: GPJ MPI-001 Rev0 磁粉检验程序: GPJ MPI-001 Rev0
30-Aug-2015
Bulletin
Approval
PC-7.5-2009Feb11-EXT
Designation:
Rev.
5 Approval Date: Oct 17, 2007
Number:
Authored
NOV Grant Prideco Distribution Date: Oct 17, 2007
By:
2. Equipment: The equipment listed below shall be required to perform these inspections.
3. Preparation: All thread and make-up shoulder surfaces shall be cleaned sufficiently to
allow for visual inspection.
4. Visual inspection:
4.1. Primary Shoulder (Seal): Refer to the “HT Connection Section” in the “NOV Grant
Prideco Rotary Shoulder Handbook” or the “HT Connection Field Inspection
Dimension” drawing for terminology and shoulder locations. The seal surface
Page 1 PC-7.5-2009Feb11-EXT
should be free of galls, nicks, washes, fins, or other conditions that would
adversely affect its stability or pressure holding capacity.
4.1.1. Damage that does not exceed 1/32” in depth and crosses less than 30% of the
radial width of the seal is acceptable. If the damage exceeds these limits,
refacing shall be used to repair the seal surface.
4.1.2. The refacing repair should only remove enough material to repair the damage. A
maximum of 1/32” of material may be remove during each refacing operation and a
maximum of 1/16” may be removed from the connection before re-threading is required.
After refacing repair, a minimum length of 1/16” (.062”) shall remain on the box
refacing benchmark, and 3/16” maximum (.188”) shall remain on the pin refacing
benchmark. See sketch.
New Pin Pin Max Reface New Box Box Max Reface
4.2. Secondary Shoulder (Mechanical Stop): The Secondary Shoulder is not a sealing
surface. Damage to this surface is not critical unless the damage interferes with the
make-up, driftability, or torque capacity of the connection. Dents, scratches, and cuts
do not affect this surface unless these exceed 1” in width and cause the connection to
be rejected due to shortening of the shoulder-to-shoulder length. Filing may be used
to repair material protrusions, which extend from the face. Connection length readings
shall not be taken in damaged areas.
4.3. Threads: Thread flank surfaces should be free of damage that exceeds 1/16” in
depth or 1/8” in diameter. Thread roots should be free of damage that extends below
the radius. Thread crest should be free of damage that would interfere with make-up.
Material that protrudes beyond the thread profile should be removed using a round
cornered triangle hand file or soft buffing wheel.
4.4. Profile: The thread profile shall be verified along the full length of complete threads in
two locations at least 90° apart. The profile gage should mesh evenly in the threads
and show normal contact. If the profile gage does not mesh in the threads, lead
measurements shall be taken.
4.5. Coating: Threads and shoulders that are repaired by filing or refacing must be
phosphate coated or by using copper sulfate.
Page 2 of 4 PC-7.5-2009Feb11-EXT
5. Dimensional Inspection:
5.1. Lead: The thread lead should be verified, if the profile gage indicates that thread
stretch has occurred. The thread lead shall be measured over a 2” interval and shall
not exceed 0.006”. Connections failing this inspection should be inspected for cracks
and, if none are found, re-threaded.
5.2. Box Outside Diameter: The outside diameter of the box shall be measured at a
distance of 2” +/-1/4” from the primary make-up shoulder. Measurements shall be
taken around the circumference to determine the minimum diameter. This dimension
shall be compared to the minimum diameter for the connection being inspected to
determine acceptance or rejection.
5.3. Box Counterbore Diameter: The inside diameter of the box counterbore shall be
verified. This dimension is not used to determine acceptance or rejection, but to test
for box swell and the need to verify connection length.
5.4. Box Counterbore Wall Thickness: The wall thickness between the “Box Outside
Diameter” and “Box Counterbore Diameter” shall be measured to insure that it
exceeds the minimum dimension for the connection being inspected.
5.5. Box Connection Length: The distance between the primary and secondary make-
up shoulders shall be verified in two locations 180° apart. This distance shall be
compared to requirement for the connection being inspected to determine
acceptance or rejection.
5.5.1. If the connection length exceeds the specified dimension, repair may be
made by refacing the primary make-up shoulder.
5.5.2. If the connection length is less than the specified dimension, refacing the
secondary make-up shoulder may be adequate to repair this condition.
5.5.3. Refacing limits are the same as for repair of damaged shoulders.
5.6. Pin Nose Diameter: The outside diameter of the pin nose shall be verified. This
dimension is not used to determine acceptance or rejection, but to test for pin nose
swell and the need to verify connection length.
5.7. Pin Connection Length: The distance between the primary and secondary makeup
shoulders shall be verified in two locations 180° apart. This distance shall be
compared to requirement for the connection being inspected to determine acceptance
or rejection.
5.7.1. If the connection length exceeds the specified dimension, repair may be
made by refacing the secondary make-up shoulder (pin nose).
5.7.2. If the connection length is less than the specified dimension, refacing the
Page 3 of 4 PC-7.5-2009Feb11-EXT
primary make-up shoulder may be adequate to repair this condition.
5.7.3. Refacing limits are the same as for repair of damaged shoulders.
5.8. Tong Length: a minimum tong space requirement of 6" for pins and a minimum box
tong space equal to the connection length +1" or 8" minimum, whichever is greater.
6. Re-threading: This method shall be used to repair connections that fail to meet the
requirements stipulated in this inspection procedure after field repair is completed.
Performance of this operation may not require complete removal of the thread profile if
sufficient material can be removed to comply with the new product requirements. (The
connection does not have to be “reblanked”, however all torque shoulders, seal surfaces, and
thread elements must be machined to 100% “bright metal”. This is not necessary for
cylindrical diameters). After completion the connection must be phosphate coated. (Copper
Sulfate is not an acceptable substitute for phosphate for “re-threaded” connections.)
Page 4 of 4 PC-7.5-2009Feb11-EXT
加重管体试验证书
Certificate of Testing for HWDP body
Mill Chemistry (%)化学成分
Mill钢厂 Type类型 Heat No.炉号 C Mn P S Si Ca Cu Ni Cr Mo Nb H
Specimen Position Size Heat No. Tensile KSI Yield KSI Elong% RA% BHN Shear%
尺寸 温度 炉号 位置 A B C 平均值
位置 炉号 ID OD MD ID OD MD ID OD MD ID OD MD
HT55 PIN 7-1/4"O.DX3-1/4"I.DX24" LONG & ARNCO 100XT HARDBANDING FOR HT55 PIN,HT55 BOX 7-1/4"O.DX3-1/4"I.DX24" LONG & ARNCO 100XT
HARDBANDING FOR HT55 BOX,3 WEAR PADS & 26" LONG INDIVIDUAL WEAR PAD & SMOOTHX(S-20) HARDBANDING
所有的机械性能已经达到了客户订单的要求,以及格兰特公司规范GPJ 9012,版本Rev0的要求,我证明这些试验是按照相关的规范要求加工, 并且
提供的数据是真实的正确的.
All properties meet the requirements of Customer purchase order and Grant Prideco Specification GPJ 9012 Rev0. I certify that these
tests were conducted in according with applicable specification and that the data contained herein is true and correct.
30-Aug-2015
客户: 日期:
中国石油物资公司/中石油西部钻探准东钻井公司 /中国石油集团长城钻探工程有限公司 30-Aug-2015
Customer: Date:
格兰特订单确认号码: 客户采购订单号码:
————— —————
NOV GP Order Confirmation Number: Customer Purchase Order Number:
产品描述: 5-1/2"O.DX3-1/4"I.D 31' LONG XD90 TRI-SPIRAL HEAVY WEIGHT DRILL PIPE WITH HT55 PIN 7-1/4"O.DX3-
Description: 1/4"I.DX24" LONG & ARNCO 100XT HARDBANDING FOR HT55 PIN AND HT55 BOX 7-1/4"O.DX3-1/4"I.DX24"
LONG & ARNCO 100XT HARDBANDING FOR HT55 BOX,3 WEAR PADS & 26" LONG INDIVIDUAL WEAR PAD
& SMOOTHX(S-20) HARDBANDING ,(GRADE TUBE:AISI4130M 90KSI / XD-90 , TOOL JOINTS:AISI4130M
100KSI ) TK34 INTERNAL COATING.
接头试验证书
Certificate of Testing for Tool Joints
Mill Chemistry (%)化学成分
Mill厂家 Type试样 Heat No.炉号 C Mn P S Si Cu Ni Cr Mo Nb
0 0 0 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
0 0 0 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
HT55 PIN 7-1/4"O.DX3-1/4"I.DX24" LONG & ARNCO 100XT HARDBANDING FOR HT55 PIN,HT55 BOX 7-1/4"O.DX3-1/4"I.DX24" LONG & ARNCO 100XT
HARDBANDING FOR HT55 BOX,3 WEAR PADS & 26" LONG INDIVIDUAL WEAR PAD & SMOOTHX(S-20) HARDBANDING
30-Aug-2015
30-Aug-2015
7-1-1018
The scope of this license includes the following product: Heavy Weight Drill Pipe
ISO 9001:2008