Bottle Filling Process.zm2 - v0.

0 Tit le

Program information
Author : Author
Project name : Title
Version : 0.0
Module : SR2B201BD
Cycle time in the module : 8 x 2 ms
WATCHDOG action : Inactive
Type of Hardware Input Filtering : Slow (3ms)
Zx keys inactive

Date format : dd/mm/yyyy

Daylight Saving Time change activated
Zone : Europe
Change to Daylight Saving Time : March, Last Sunday
Return to winter time : October, Last Sunday

Author 27/10/2021 1/4

Bottle Filling Process.zm2 - v0.0 Tit le

Program diagram
No Contact 1 Contact 2 Contact 3 Contact 4 Contact 5 Coil Comment
Q1 I1 i2 t1 c2 ± M1 Conveyor belt motor final output. This lines
holds connector to move conveyor belt
001 forward.
Motor Forward Start Stop Filling station timer Filled bottle counter Conveyor belt
Q2 Conveyor belt motor final output. This lines
holds connector to move conveyor belt in
002 reverse.
Motor Reverse
M3 Manual Operation. Activates conveyor belt to
be operated in forward and reverse motion.
003

I3 ± M2 In this line the Auxiliar relay M2 takes over the

contacts Q1 to operate conveyor belt forward
004 & Q2 to operate conveyor belt in reverse.
Auto/manual
i3 ± M3 Auxiliar relay M3. Automatic operation.
Activates Filling bottel process.
005

Auto/manual
M2 I5 ± Q1 Contact Q1 to operate conveyor belt forward.

006

Forward Motor Forward

I6 ± Q2 Contact Q2 to operate conveyor belt in
reverse.
007

Reverse Motor Reverse

M2 IB ± Q3 Activates Product valve in manual

008

Valve Product valve

M3 T1 Fill bottles in automatic

009

Filling station timer

IC CC1 Counter of empty bottles

010

Empty bottle Empty bottles counter

ID TT1 Timmer for the product valve to fully fill bottles

011

Filling sensor Filling station timer

IE CC2 Counter of full bottles

012

Full bottle Filled bottle counter

Z1 RC1 Counter 1 reset

013

Counters reset Empty bottles counter

RC2 Counter 2 reset

014

Filled bottle counter

015

016

017

018

019

020

Author
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Bottle Filling Process.zm2 - v0.0 Tit le

Physical inputs
No Symbol Function Lock Parameters Location of (L/C) Comment
I1 Discrete inputs --- No parameters (1/2) Start

I2 Discrete inputs --- No parameters (1/3) Stop

I3 Discrete inputs --- No parameters (4/1) (5/1) Auto/manual

I5 Discrete inputs --- No parameters (6/4) Forward

I6 Discrete inputs --- No parameters (7/4) Reverse

IB Discrete inputs --- No parameters (8/2) Valve

IC Discrete inputs --- No parameters (10/1) Empty bottle

ID Discrete inputs --- No parameters (11/1) Filling sensor

IE Discrete inputs --- No parameters (12/1) Full bottle

Module keys
No Symbol Function Location of (L/C) Comment
Z1 Zx keys (13/1) Counters reset

Physical outputs
No Symbol Function Latching Location of (L/C) Comment
Q1 Discrete outputs No (1/1) (6/6) Motor Forward

Q2 Discrete outputs No (2/1) (7/6) Motor Reverse

Q3 Discrete outputs No (8/6) Product valve

Configurable functions
No Symbol Function Lock Latching Parameters Location of (L/C) Comment
Value to attain: 0 Pulses
C1 Counters No No Output ON when the preset value is reached (10/6) (13/6) Empty bottles counter
Value to attain: 5 Pulses
C2 Counters No No Output ON when the preset value is reached (1/5) (12/6) (14/6) Filled bottle counter

M1 Auxiliary relays --- No No parameters (1/6) Conveyor belt

M2 Auxiliary relays --- No No parameters (4/6) (6/1) (8/1)

M3 Auxiliary relays --- No No parameters (3/1) (5/6) (9/1)

T1 Timers No No See details below (1/4) (9/2) (11/6) Filling station timer

Author 27/10/2021 3/4

Bottle Filling Process.zm2 - v0.0 Tit le

Timer

T1 Timers Filling station timer

Function B: On pulse one shot
Time: 00:10 Mn.S

Author 27/10/2021 4/4