12/10/2021 15:28 SIS 2.

2016/03/16 Point Sheave (M0068868)

SMCS - 5160 i06625655

Shimming

Illustration 1 g06054399

Specifications for 463-0009 Sheave Group

Item Qty Part Specification Description
463-
0016
1 1 Shim Measurement (M1) is 3.05 ± 0.3 mm (0.12 ± 0.01 inch. All shims may not be required.)
Pack
As
463-
0017
2 1 Shim Measurement (M2) is 3.04 ± 0.3 mm (0.12 ± 0.01 inch. All shims may not be required.)
Pack
As
1. Install inside bearing clamp tight against the boom point sheave sleeve.
2N- 2. Install outside bearing clamp against the boom point sheave sleeve. Use 4 equally spaced socket head cap screws
3 32 6170 tighten to 270 N·m (200 lb ft). Use depth gauge to measure depth through 4 holes in the outside bearing clamp.
Bolt 3. Remove the outside bearing clamp. Measure the clamp thickness at the same points the depth measurement was taken.
the difference between the depth measurement and the clamp thickness is the gap. Calculate the average of the 4 gap
measurements. The average is used to determine the shim pack thickness.
4. Reassemble the outside bearing clamp with the shim pack in place and secure with all hardware. Apply retaining
8T- compound to the socket head cap screws then torque to 68 N·m (50 lb ft) in a 180 degree alternating pattern. Continue to
4 24 8924 tighten socket head cap screws to 1/3 the final torque value ( 90 N·m (67 lb ft)). Bring all cap screws to 1/3 value before
Bolt going to the next torque step.
5. Repeat shimming procedure for bearing clamps on both boom point sheaves.
463-
5 1 0010 Apply a thin coat of Molykote type "G" (rust preventative) to the shaft at assembly.
Shaft
Apply 420-5250 Sealant Loctite 243 to all hardware.

Table 1

463-0009:

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12/10/2021 15:28 SIS 2.0

ER61-UP, ER81-UP

PIP-10936659
2021/10/12
18:22:22-03:00
i06610838
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