PW17000-27000 2013 - Om Rev.17

REVERSE OSMOSIS
DESALINATOR
MODEL PWE-17000 to PWE-27000
DESCRIPTION, INSTALLATION,
OPERATION AND
MAINTENANCE
Parker Village Marine

Reverse Osmosis Purification Systems
2630 El Presidio Street
Carson, Ca 90810
(800) 421-4503/(310) 637-3400
www.parker.com
vmtsales@parker.com
LAST REVISED 09/14

TABLE OF CONTENTS
1.0 SYSTEM DESCRIPTION 1
1.1 SPECIFICATIONS 1
1.1.1 PERFORMANCE CHARACTERISTICS 1
1.1.2 PHYSICAL CHARACTERISTICS 1
1.1.3 UTILITY REQUIREMENTS 2
1.1.4 ENVIRONMENTAL REQUIREMENTS 2
1.2 EQUIPMENT REQUIRED FOR OPERATION 3
1.2.1 CONSUMABLES 3
1.2.2 TEST EQUIPMENT 3
2.0 PREPARATION FOR USE, INSTALLATION AND INITIAL ADJUSTMENT 4
2.1 UNPACKING AND HANDLING 4

2.2 LOCATION 4
2.2 FILTER LOADING PROCEDURE 7
3.0 GENERAL THEORY OF OPERATION 9
3.1 REVERSE OSMOSIS THEORY 9

3.2 APPLICATION OF REVERSE OSMOSIS 10
3.3 PRODUCT WATER QUALITY STANDARDS 11
3.4 FACTORS AFFECTING PERMEATE PRODUCTION 12
3.4.1 VARIATIONS IN TEMPERATURE, PRESSURE, AND SALINITY 12
3.4.2 TEMPERATURE CORRECTION FACTOR 12
3.5 OPERATIONAL DESCRIPTION 14
3.5.1 FILTRATION SYSTEM 14
3.5.2 REVERSE OSMOSIS SYSTEM 14
3.5.3 PRODUCT MONITORING SYSTEM 15
3.5.4 MEMBRANE CLEANING SYSTEM 15
3.6 WATER QUALITY MONITOR 16
3.6.1 PUSHBUTTONS 16
3.6.2 DISPLAYS AND LIGHTS 16
3.7 CONTROLS AND INSTRUMENTATION 16
i
4.0 OPERATION 19
4.1 START-UP PROCEDURE 19

4.2 SHUTDOWN PROCEDURES 21
4.2.1 SHUTDOWN PROCEDURE (SHORT TERM) 21
4.2.2 SHUTDOWN PROCEDURE (EXTENDED) 22
4.3 FRESH WATER FLUSH PROCEDURE 22
4.4 MEDIA TANK OPERATIONS PROCEDURE 22
5.0 MAINTENANCE INSTRUCTIONS 23
5.1 GENERAL 23
5.2 BACKWASHING THE MEDIA FILTER 24
5.3 WHEN TO BACKWASH 24
5.4 AUTOMATIC BACKWASHING 24
5.5 SETTING THE TIMER 25
5.6 MEDIA FILTER PRESERVATION 25
5.7 FILTER ELEMENT CLEANING OR REPLACEMENT 25
5.8 DRIVE BELT INSPECTION AND REPLACEMENT 26
5.9 RO MEMBRANE CLEANING 27
5.9.1 CLEANING CHEMICALS 28
5.9.2 WHEN TO CLEAN 28
5.10 RO ELEMENT PRESERVATION / PICKLING 31
5.11 RESTARTING UNIT AFTER PRESERVATION 32
5.12 HIGH PRESS7URE PUMP OIL CHANGE 32
5.13 HIGH PRESSURE PUMP MOTOR LUBRICATION 32
5.14 INSPECTION LOG 33
6.0 PRESSURE VESSELS AND MEMBRANES 35
6.1 PRESSURE VESSEL DISASSEMBLY 35

6.2 PRESSURE VESSEL ASSEMBLY 37
7.0 PRESERVATION FOR STORAGE 38
8.0 TROUBLESHOOTING 38
i
9.0 SYSTEM DRAWINGS AND DIAGRAMS / PARTS LIST 39
10.0 MANUFACTURER'S LITERATURE AND OPTIONS 57
LIST OF FIGURES
Figure 2.0 - Recommended Installation (Below Water Line) .............................................. 4

Figure 2.1 - Proper Installation (Above Water Line) .......................................................... 5
Figure 2.2 - Media Filter Content ...................................................................................... 8
Figure 3.0 - Simple (Reverse) Osmotic System................................................................ 9
Figure 3.1 - Simplified Schematic of an RO System ........................................................ 10
Figure 5.0 - Maintenance Task Chart ............................................................................. 22
Figure 5.1 - Front Panel Valve Location ......................................................................... 24
Figure 5.2 - Set Timer Views .......................................................................................... 25
Figure 5.3 - Sample Operational Log .............................................................................. 33
Figure 5.4 - Sample Discrepancy Report ........................................................................ 34
Figure 6.0 - Pressure Vessel End Plug ............................................................................ 35
Figure 6.1 - Brine Seal Orientation ................................................................................... 36
Figure 6.2 - End Plug Installation Aid ............................................................................. 37
LIST OF TABLES
Table 1.0 - Performance Specification ............................................................................. 1

Table 1.1 - Unit Dimensions ............................................................................................ 1
Table 1.2 - Unit Weights .................................................................................................. 1
Table 1.3 - HP Pump Horsepower ................................................................................... 2
Table 1.4 - Utility Requirements ...................................................................................... 2
Table 1.5 - Design Flow ................................................................................................... 2
Table 1.6 - Nominal Operating Conditions ....................................................................... 2
Table 1.7 - Consumables ................................................................................................ 3
Table 1.8 - Recommended Test Equipment .................................................................... 3
Table 3.0 - WHO Drinking Water Standards .................................................................. 11
Table 3.1 - Factors Affecting Permeate Quality ............................................................. 13
Table 3.2 - Temperature Correction Factors (TCF) ....................................................... 13
Table 3.3 - Instrumentation and Controls ...................................................................... 16
Table 4.0 - Valve/Switch Line Up - Initial Start-up .......................................................... 19
Table 5.0 - Filter Tank Parts List. ................................................................................... 26
Table 5.1 - Chemical Requirements .............................................................................. 28
Table 5.2 - Lubrication Requirements ............................................................................ 32
3
The following symbols precede safety related information and important operating
instructions, and are used throughout this technical manual. These symbols indicate that
special attention should be rendered when they appear, and read carefully:
WARNING Text formatted in this manner concerns an operating procedure or practice

that, if not strictly observed, can result in injury to personnel or loss of life.
CAUTION Text formatted in this manner concerns an operating procedure or practice

that, if not strictly observed, can result in damage to or destruction of
equipment.
NOTE Text formatted in this manner concerns an operating procedure or

condition that warrants special attention.
4
1.0 SYSTEM DESCRIPTION
The Village Marine Tec. (VMT) Seawater Desalinator is a single-pass (optional dual-
pass) purification system that uses reverse osmosis (RO) as its method of seawater
desalination. This unit produces potable (drinking) quality water with salt concentrations
of < 500 ppm by removing approximately 99% of the dissolved salt in seawater.
This manual covers the following models: PWE17000 and PWE27000. The principle of
operation is the same for both models.
1.1 SPECIFICATIONS
1.1.1 PERFORMANCE CHARACTERISTICS
Table 1.0 - Performance Specification
Parameter Specification
Raw water temperature range: 1-40°C (33-108ºF)
Design RO element pressure: 800 psi
Max. RO element pressure: 1000 psi
Max. feed water residual chlorine: < 0.1 ppm
pH range (short term for cleaning): 4-10 (3-11)
Membrane type: Thin film composite
Nominal product water production : *
• PWE-17000 11.8 gpm

• PWE-27000 18.8 gpm
*
Raw water temperatures less than 25°C (77ºF) will result in less than rated product water output.
Conversely, higher raw water temperatures will result in higher than rated output.
1.1.2 PHYSICAL CHARACTERISTICS

Table 1.1 - Unit Dimensions
Model PWE17000 PWE27000
Length 75” 75”
Width 117” 117”
Height 106” 106”
Table 1.2 – Unit Weights

Weight 4500 6000
PWE-17000 to PWE-27000 1 Last Revised 01/14

1.1.3 UTILITY REQUIREMENTS
See the nameplate attached to the top of the unit for power requirements.
Table 1.3 – HP Pump Horsepower

Motor HP 30 50
Table 1.4 - Utility Requirements

Design Pressure Design Pressure
Utility Connection Minimum Maximum
(psi) (psi)
Raw water inlet 2” ANSI Flange 50/60** 75/85**
Reject discharge* 2” ANSI Flange 0 15
Product water discharge 1” ANSI Flange 0 15
Flush water inlet 2” NPT 20 50
* Vacuum condition at shutdown is not acceptable, syphon breaker may be required.
** Without Automatic Strainer/With Automatic Strainer
Table 1.5 – Nominal Design Flow

Raw water inlet Reject discharge Product water
Unit (gpm) (gpm) discharge
(gpm)
PWE-17000 43/78* 31.2 11.8
PWE-27000 64/99* 45.2 18.8
* Normal operation/with Automatic strainer during backwash cycle.
1.1.4 ENVIRONMENTAL REQUIREMENTS

Table 1.6 - Nominal Operating Conditions
Parameter Specification
Ambient temperature: 1-40°C (33-108ºF)
List (permanent): 15º
Trim (fore and aft): + 30º
Pitch: ± 10º (6 sec cycle)
Roll: ± 30º (12 sec cycle)

1.2 EQUIPMENT REQUIRED FOR OPERATION
1.2.1 CONSUMABLES
The following is the normal quantity of equipment consumed during 6 months of
standard unit operation:
NOTE Only Village Marine Tec approved filters and chemicals should be used.
Table 1.7 - Consumables

PW 17000 PW 27000
Description Part No. Part No.

QTY QTY
Cleaning Chemical #1, 25 lbs 6 85-0045 6 85-0045
Cleaning Chemical #2, 25 lbs 6 85-0048 6 85-0048
Preservative Chemical #3, 25 lbs 2 85-0049 2 85-0049
Filter, 100 ft2, 5 Micron 12 33-5100 12 33-5100
Filter, 100 ft2, 20 Micron 12 33-2100 12 33-2100
Flushing Filter 4 33-0083 4 33-0083
Oil, HP pump, Quart 40 85-0050 40 85-0050
LP Pump Mech Seal Kit 70-1251 (70-0445 for 27000) 2 90-0108 2 90-0110
HP Pump Manifold Service Kits 1 70-7518 1 70-7518
1.2.2 TEST EQUIPMENT

The following table lists the basic equipment recommended to perform most types of
verification testing and system maintenance. The salinity meter allows the operator to
perform routine sampling of the RO membranes:
Table 1.8 - Recommended Test Equipment
Description VMT Part No.
Kit, pH Test, 0-14 (10 strips): 90-0135
Meter, Handheld Analog, 0-5000 ppm: 40-5000
10X Range Extender for Analog Meter: 40-5001
Alternate Digital Handheld meter, 0-1000 ppm: 99-1990
Solution, Calibration, 300 ppm: 90-1300
Solution, Calibration, 30,000 ppm: 90-1301
2.0 PREPARATION FOR USE, INSTALLATION AND INITIAL
ADJUSTMENT
2.1 UNPACKING AND HANDLING
Remove unit from shipping crate and inspect for shipping damage.
CAUTION Do not allow unit or any components to be exposed to freezing

temperatures. If it is likely that the unit may be exposed to freezing
temperature, please contact VMT in advance for technical assistance.
2.2 LOCATION
The RO unit should be installed in a dry, sheltered location protected from direct
weather. Some type of drainage should be provided beneath the RO unit to allow
standing water to drain when performing maintenance or repair (see system diagram in
Section 9.0 for skid size, interface locations, and minimum maintenance envelope
requirements).
For units without a pressurized feed, it is recommended that the RO unit be mounted in
a location below the vessel's waterline. This will ensure a flooded suction to the unit at
all times.
Figure 2.0 - Recommended Installation (Below Water Line without Pressurized Feed)
It is important that the product water line is

connected to the top of the storage tank with an
air gap to prevent chlorinated water from
Reject discharge line siphoning back into the watermaker.
overboard and above
water line.
Raw water inlet, 1½” through

hull with sea cock, as low as
possible and towards the aft of
the boat, forward of the drive.
If it is not possible to mount the watermaker below the water line, the boost pump can
lift to a maximum height of 15 feet (5 feet for 50 Hz units) above the water line with the
boost pump removed from the frame and installed below the RO frame near the through
hull. A check valve might be required in the suction line to maintain adequate system

priming. Locating the system any more than 15 feet above the water line requires
installation of external pumps to maintain a pressurized feed.
Figure 2.1 - Proper Installation (Above Water Line)
It is important that the product water line is

connected to the top of the storage tank to prevent
Reject discharge chlorinated water from siphoning back into the
line overboard and watermaker.
above water line.
Boost pump below water line

with flooded suction.
Raw water inlet, 1-1/2” through

hull with sea cock, low as possible
and towards the
aft of the vessel, ahead of the
drive.
Since every installation is unique, the mounting instructions are provided for guidance
only. It is recommended that you use your own discretion as to the exact method of
mounting and placement of any mounting bolts.
1) Place the RO unit in an appropriate location and use existing holes or drill new
holes for a minimum four-point mounting by studs or bolts. Mount the RO unit
securely, making sure that the base of the unit is continuously supported.
2) Make the following plumbing connections to the RO unit's piping interfaces (refer
to Section 9.0 for the exact piping interface locations):
a) Connect the raw water supply (2" flange connection inlet) to a clean
seawater source.
Do not allow unit or any components to be exposed to freezing
CAUTION temperatures. If it is likely that the unit may be exposed to freezing
temperature, please contact VMT in advance for technical assistance.
NOTE Avoid connecting the inlet piping to any water line that services any
other piece of equipment. Air could be drawn through the RO unit,
causing damage to the RO unit's pumps.
b) Connect the reject discharge 2" flanged connection to an unobstructed

line connected to an appropriate drain. If the reject is discharged
overboard, the discharge port should be above the waterline. On any
“above waterline” installations, where the reject goes down more than 10
feet to its outlet, install a vacuum breaker or vent to prevent any negative
pressure or vacuum situation at shutdown.
The use of galvanized steel for product piping should be avoided as
CAUTION small amounts of rust may form that can be drawn back into the RO
when the system is off.
c) Connect the product water discharge 1" flanged connection to an

unobstructed line that is connected to the TOP of the product water storage
tank. If the storage tank water is chlorinated, a check valve or air gap should
be installed in the product line as a precaution to prevent chlorine damage to
the RO membranes. The air gap can be attained by teeing the product
connection to a tank vent or tank-fill line of an appropriate size. If technical
water configuration is installed, connect the 1" flanged connection to an
unobstructed technical water line
d) Connect the flush water inlet to the pressurized fresh water system on the
vessel. Do not exceed 50 psi pressure.
Exposing the membranes to chlorinated water may cause irreversible

CAUTION damage and will void the RO unit warranty. For this reason, use the
carbon flush filter supplied.
3) Connect the following RO unit's electrical interfaces:
NOTE Closely observe all applicable electrical codes and regulations

governing the installation and wiring of electrical equipment. Typical
codes specify the type and size of conduit, wire diameter, and class of
wire insulation depending upon the amperage and environment. The
power supply should always be of a greater service rating than the
requirements of the RO unit. This will assure proper voltage even if
power supply voltage is slightly less than required. Never connect the
RO unit to a line that services another electrical device. The RO unit
should have its own dedicated power supply and breaker.
Disconnect electrical power to RO unit and the power source before

WARNING connecting to RO unit interface. Failure to do so can cause serious
injury or death to personnel.
a) Connect the correct voltage/power supply to the three-phase or single phase

supply point in the Motor Starter Box. The correct high pressure pump
rotation direction is clockwise when viewing the motor fan (or counter-
clockwise when viewing from the shaft and pulley end. The correct rotation
for the low pressure boost pump is clockwise when viewing the motor fan.
NOTE Three phase power supplies will spin the motors and pumps either
rotation direction, depending on the phase sequence of the three hot
power legs. It is very important not to rotate the low pressure pump
backwards. Even “bumping” the motor for one second can cause
significant damage. The high pressure pump will not be damaged from
running backwards. Either use a phase meter to determine the rotation,
or use the high pressure pump only to check rotation and adjust the
input power legs accordingly prior to checking the low pressure pump.
If the low pressure pump is inadvertently “bumped” backwards, open
the pump and check the impellor is secured on the motor shaft and
spins freely prior to starting it again.
b) Connect a suitable ground to the RO unit skid (as determined by the

specifics of your installation).
2.3 FILTER LOADING PROCEDURE

Village Marine Tec’s media contents are packaged in portions according to the media
filter capacity used. Divide the supplied media evenly between the number of filters
installed in the order of their respective labels. Some excess media may be supplied-
under any circumstances, DO NOT fill beyond the capacity of 65% full.
The media should be poured into the filter through the top cap fitting on the tank. If a
riser pipe is present, cover the opening with tape to prevent media from falling into the
pipe. Filling the tank one-third full of water prior to filling with media will help keep the
dust from permeating upward.
After loading the media, through the use of a hose or bucket, gradually fill the media
tank with water until full. Allow the media tank to stand idle for six to eight hours or
overnight. This allows media contents to saturate, settle, and evacuate air bubbles
trapped in the media during loading.
After the initial media loading, clean the media filter by backwashing per the steps in
Section 5.0: MMF.

Figure 2.2: Media Filter Content – Breakdown.
NOTE: After left standing the media for an extended period (6-8 hours or overnight), a series of
backwash cycles must be completed prior to use of an RO.
Refer to Section 5.0: MAINTENANCE for Section 5.1: WHEN TO BACKWASH and instructions
to perform the initial backwash procedures.

3.0 GENERAL THEORY OF OPERATION
3.1 REVERSE OSMOSIS THEORY
Reverse osmosis, like many other practical scientific methods, has been developed
from processes first observed in nature. Osmosis is a naturally occurring phenomenon
in which a semi-permeable membrane separates a pure and a concentrated solution (a
semi-permeable membrane is defined as one that preferentially passes a particular
substance). Every fluid has an inherent potential that is directly related to the type and
amount of solids in solution. This potential, referred to as osmotic pressure, increases
in proportion to relative concentration of a solution. A concentrated solution, therefore,
has an osmotic pressure that is higher than that of a pure solution.
In an osmotic system, the less concentrated solution will attempt to equalize the
concentrations of both solutions by migrating across the semi-permeable membrane.
When enough pure solution migrates across the membrane such that the inherent
potential difference between the solutions is no longer higher than the osmotic pressure
of the membrane, the purer solution will stop flowing. If the pressure on the
concentrated solution is increased to above the osmotic pressure, fluid flow will be
reversed. This condition, called Reverse Osmosis, can be established by artificially
pressurizing the more concentrated solution using a high pressure pump. In this type of
system, the concentrated solution (normally referred to as feed water) will become more
concentrated as pure water flows out of solution and across the membrane to the
permeate side. Discounting the effects of feed water temperature and salinity, the
operating pressure normally required to produce significant amounts of pure water is at
least twice the osmotic pressure of the membrane being used.
Figure 3.0 - Simple (Reverse) Osmotic System

ATMOSPHERIC HIGH
PRESSURE PRESSURE
(14.7 PSI) (800 PSI)
PURE SALINE PURE SALINE

SOLUTION SOLUTION SOLUTION SOLUTION
SEMI-PERMEABLE MEMBRANE
OSMOSIS REVERSE OSMOSIS

3.2 APPLICATION OF REVERSE OSMOSIS
Seawater contains many kinds of solids dissolved in solution. The most prevalent is
common table salt (sodium chloride). Other minerals that may be present in solution
are substances that usually contain various compounds of calcium and sulfate. The
sum of all of the solids dissolved in a particular sample of water is referred to as Total
Dissolved Solids or TDS. Seawater normally averages 32,000 to 35,000 ppm (parts per
million) TDS although variations of 5000 ppm are common in various parts of the world.
The fundamental goal of any desalination process is a significant reduction in the
amount of dissolved solids in water.
In a Reverse Osmosis desalination system, most of the dissolved solids do not pass
through the membrane but are instead carried along the membrane surface. This
rejected water, referred to as brine, becomes increasingly concentrated as it flows along
the surface of the membranes and is eventually piped to drain. The product water that
flows through the membrane is referred to as permeate. The percentage of feed water
converted to permeate is called the recovery rate, and is normally somewhere between
20% and 30%. For example, a unit with a 29% recovery rate will produce 29 gallons of
permeate for every 100 gallons of feed water with the remaining 71 gallons discharged
to waste as brine. A higher than optimal recovery rate (which can be obtained by
increasing the back pressure on the unit above the recommended range) results in
greatly increased membrane fouling rates and a significant decrease in the operational
life of the membranes.
Figure 3.1 - Simplified Schematic of an RO System
FILTRATION FEED WATER HIGH PRESSURE

RAW WATER INLET SYSTEM PUMPING SYSTEM
CLEANING FEED WATER

SYSTEM
BRINE MEMBRANE
REJECT DISCHARGE ARRAY
PERMEATE
PRODUCT
PERMEATE > 500PPM MONITORING
SYSTEM
PERMEATE < 500PPM

PRODUCT DISCHARGE

It should be noted that no system is capable of removing all of the dissolved solids from
seawater. The system is actually designed to reject approximately 99% of the TDS or,
in other words, to allow 1% of the 35,000 ppm TDS in the seawater to pass into the
product water. This yields water of less than 500 ppm, the recommended TDS for
drinking water. A system such as this is said to have a salt passage percentage of 1%
or a salt rejection of 99%.
3.3 PRODUCT WATER QUALITY STANDARDS

This RO unit will produce permeate (product water) with a quality of < 500 ppm TDS,
and in accordance with World Health Organization (WHO) standards for drinking water.
General specifications for acceptable drinking water quality are as follows:
Table 3.0 - Drinking Water Standards
Constituent Ion/Molecule Maximum Limits (ppm)

Nitrate 10
Fluorine .1
Sulfate 100
Magnesium 30
Calcium 75
Calcium Carbonate 100
Iron .1
Manganese .05
Total Dissolved Solids 500
Turbidity 5
Oil .1
Detergents (anionic) .2
Phenols .001
Bacteria - E Coli (per 100 ml) 0

3.4 FACTORS AFFECTING PERMEATE PRODUCTION
3.4.1 VARIATIONS IN TEMPERATURE, PRESSURE, AND SALINITY
The following table illustrates how the quality and quantity of permeate produced by the
RO system is affected by changes in temperature, salinity, and pressure:
Table 3.1 - Factors Affecting Permeate Quality
Permeate
With constant.... And increasing....
TDS Capacity
Salinity and Pressure Temperature Increases Increases
Temperature and Pressure Salinity Increases Decreases
Temperature and Salinity Pressure Decreases Increases
NOTE If feed water salt concentration decreases, the product water flow rate
should not be allowed to increase more than 20% above rated flow.
Reject pressure will need to be lowered to maintain rated flow in
brackish water or fresh water applications.
The RO system can be adjusted to maintain a constant permeate output when feed
water salinity is below nominal (near river mouths or in estuaries). The operator can do
this by controlling system pressure manually via the back pressure regulator valve (V3)
located in the system brine piping. For long pump life and low membrane fouling, VMT
recommends not exceeding 800 psi, except in situations of extremely low temperature
feed water.
CAUTION Operating the unit at more than 120% of rated capacity in low salinity
water can damage the membranes and will void the RO unit warranty.
3.4.2 TEMPERATURE CORRECTION FACTOR

As previously described, the output capacity of any RO unit is highly dependent on feed
water temperature. In order to quantify this relationship, theoretical data has been
utilized to develop Temperature Correction Factors (TCF) to compensate measured
flowrate to calculated flowrate at 25°C/77°F. This allows the operator to establish the
baseline flow for a given temperature, allowing more accurate troubleshooting. The
procedure for calculating the temperature compensated flow is as follows:
1) Measure raw water temperature and determine the corresponding correction
factor from Table 3.2 based on the measured temperature.

2) Note the actual product flow rate at the Product Flow meter. Multiply the actual
product flow meter flow rate by the correction factor from Table 3.2 to give
theoretical temperature compensated flow under standard conditions (25°C).
Example:
Raw water temperature: 15°C
TCF: 1.47
Actual product flow: 113.5 (gph)
Calculation: 113.5 x 1.47 = 167 (gph)
Temperature Corrected flow: 167 (gph)
(167 gph is the normal flow for a PW4000)
Table 3.2 - Temperature Correction Factors (TCF)
°C Factor °C Factor °F Factor °F Factor
1 3.64 26 0.97 34 3.47 84 0.88
2 3.23 26 0.94 36 3.18 86 0.82
3 3.03 28 0.91 38 3.18 88 0.79
4 2.78 29 0.88 40 2.68 90 0.79
5 2.58 30 0.85 42 2.47 92 0.77
6 2.38 31 0.83 44 2.29 94 0.75
7 2.22 32 0.80 46 2.14 96 0.73
8 2.11 33 0.77 48 2.01 98 0.70
9 2.00 34 0.75 50 1.88 100 0.68
10 1.89 35 0.73 52 1.77 102 0.65
11 1.78 36 0.71 54 1.68 104 0.63
12 1.68 37 0.69 56 1.59 106 0.61
13 1.61 38 0.67 58 1.51 108 0.59
14 1.54 39 0.65 60 1.44 110 0.57
15 1.47 40 0.63 62 1.36 112 0.55
16 1.39 41 0.61 64 1.30 114 0.53
17 1.34 42 0.60 66 1.24 116 0.51
18 1.29 43 0.58 68 1.17 118 0.49
19 1.24 44 0.56 70 1.12 120 0.47
20 1.19 45 0.54 72 1.08 122 0.45
21 1.15 46 0.53 74 1.05
22 1.11 47 0.51 76 1.02
23 1.08 48 0.49 78 1.00
24 1.04 49 0.47 80 0.93
25 1.00 50 0.46 82 0.90

3.5 OPERATIONAL DESCRIPTION
3.5.1 FILTRATION SYSTEM
For units equipped with the Disc Filter System:
• When units operate in areas where the raw water source is of high turbidity or
organic materials, VMT recommends the disc filter system. The disc filter system is
installed upstream of the water and is designed to remove particles as small as 40
microns. The benefit of this system is that it is self-contained and self-cleaning, and
will prolong the life of the media filtration and micron filters.
Please see Amiad Spin-Klin Opal Disc Filter System.
®
For units equipped with a (optional) Media Filtration System:

• The media filter is installed upstream of the watermaker and will remove particles as
small as 25 microns in diameter. The filtration media is comprised of multiple layers
of specific materials that are specially designed to remove suspended particulate
matter from the raw water stream. The benefit is to significantly reduce the cleaning
and replacement frequency of the micron filters. When the media filter is fully loaded
(indicated by high filter differential pressure), the operator initiates a backwash
cleaning cycle designed to flush trapped particulate matter out of the filter and into
the system drain. For the PWE units, the media filter is controlled by an adjustable
timer to automatically initiate and control the backwash sequence. Please see the
IMF manual or IMF bulletin for further details.
The raw water then passes through the micron filter array (F1 and F2), which is
designed to reduce raw water turbidity to a nominal 5 microns in diameter. The micron
filter array consists of one 20 micron filter cartridge and one 5 micron filter cartridge.
Each filter housing contains one (1) filter element with an effective filtering area of 100
ft and is equipped with an integral air/oil separator bleed.
2
The discharge pressure from the filter housings is monitored by a pressure gauge
(PG1), and pressure switch (PS1) that allow the operator to determine when the filter
elements require cleaning or replacement.
3.5.2 REVERSE OSMOSIS SYSTEM

The clean and filtered raw water (now referred to as feed water) is supplied to the inlet
of the high pressure pump (P2). This pump raises feed water pressure to 800 psi, the
nominal pressure required for optimal system recovery. The pressurized feed water
then flows directly into the membrane array. The membrane array is an arrangement
of fiberglass pressure vessels each containing a RO membrane element.

The pressurized feed water flows along the membrane elements where reverse
osmosis takes place (see Section 3.1). The feed water flow is divided into two streams
- the high purity product stream (referred to as the permeate) and the increasingly
concentrated reject stream (referred to as the brine or reject).
After exiting the membrane array, the brine (which contains higher concentrations of
salts) flows through the back pressure regulator valve (V3). This manually adjustable
valve is used to control the back pressure through the membrane array. After passing
through the back pressure regulator, the brine flows through the reject flow meter
(FM1) and exits the RO unit.
The PWE17000 and PW27000 are designed with an optional second pass. The second
pass is initiated by turning the product type selection valve (V19) in the second pass
direction. The product generated from the first pass is directed to the second pass
membranes, where the product water is filtered even further to produce high purity
water.
3.5.3 PRODUCT MONITORING SYSTEM

The product water stream (or permeate) flows past a conductivity sensor, which
provides a signal to the water quality monitor. Depending on the concentration of total
dissolved solids (TDS) in the permeate stream, the following occurs:
If permeate TDS is > 500 ppm, indicating poor quality water, a signal is sent to close the
2-way product diversion valve (V6). This causes permeate system pressure to rise
until it equals the activation set point of the permeate relief valve (V7). With the relief
valve open, the poor quality water is diverted to the reject stream and away from the
storage tanks. A product pressure gauge (PG3) is supplied to enable accurate
adjustment of the product relief valve to about 40 psi in most installations.
If the permeate has < 500 ppm TDS, indicating good quality (drinking) water, a signal is
sent to open the product diversion valve. The relief valve then shuts, allowing the
permeate to pass through the product flow meter (FM2) and then on to the potable
water storage tank(s).
3.5.4 MEMBRANE CLEANING SYSTEM

This RO unit includes a membrane cleaning system, which provides a means for
removing performance degrading organic foulants and scale deposits from the RO
membranes (occurs approximately every 30 – 90 days during constant use). By using
the filter housings as cleaning solution tanks, the pumps, a cleaning valve (V5), and a
high pressure bypass valve (V4), the membranes can be chemically cleaned in place.
Complete information and cleaning procedures can be found in Section 5.5.
3.6 WATER QUALITY MONITOR
The Water Quality Monitor (MON) monitors and displays permeate salinity,
temperature, and accumulated unit operating hours. It also provides operational mode
control of the system product valve.
3.6.1 PUSHBUTTONS
• Temperature – allows the operator to display permeate temperature (as opposed to
the normal permeate salinity display). By changing a jumper located on the back of
the monitor, the temperature can be displayed in ºF or ºC.
• Salinity Alarm Set Point – allows the operator to display and vary (via a control knob
located on the back of the monitor) the salinity alarm set point.
• Mode – allows the operator to bypass the normal automatic operation and manually
close the product valve (called DUMP mode, used, for instance, during cleaning).
3.6.2 DISPLAYS AND LIGHTS

• Normal Operation – a green light is illuminated when the product valve is activated
and permeate is flowing through the product valve.
• Dump/Cleaning – a yellow light is illuminated when the product valve is de-activated
and the product valve is closed.
• Salinity Alarm – a red, flashing light indicates that permeate quality is above the
salinity set point.
• Media Tank Backwash - Green light is illuminated when Media Tank backwash
sequence is in progress
3.7 CONTROLS AND INSTRUMENTATION

The following table provides a brief description of each individual component along with
an explanation of its function. It is intended as a supplement to the more detailed
information contained in Section 9.0 – System/Equipment Drawings and Diagrams.
Table 3.3 - Instrumentation and Controls
Call Out Description Function

F1 20 Micron Pre-filter Filters particles > 20 microns in diameter.
F2 5 Micron Pre-filter Filters particles > 5 microns in diameter.
FM1 Reject Water Flow Indicates the amount of reject water discharged
Meter from the RO unit.
FM2 Product Water Flow Indicates the amount of permeate produced by
Meter the RO unit for potable and technical water.

MON Water Quality Monitor See Section 3.6 for detailed description.
MS1 LP Pump Magnetic Provides ON/OFF control of LP pump.
Starter
MS2 HP Pump Magnetic Provides ON/OFF control of HP pump.
Starter
Low Pressure (LP) Pressurizes freshwater to supply the cartridge
P1 Cleaning Pump filters, F1 and F2 during cleaning or
preservation.
P2 High Pressure (HP) Pressurizes feed water to supply the membrane
Pump array at proper (high) pressure.
PG1 Pre-Filter Pressure Indicates cartridge filter inlet and discharge
Gauge pressure.
PG2 High Pressure Gauge Indicates membrane array discharge (brine
side) pressure.
PG3 Product Water Pressure Indicates membrane array (permeate side)
discharge pressure.
PG4 Media Tank Pressure Indicates media tank inlet and discharge
Gauge pressure .
PS1 Low Pressure Switch Will shut down pumps if the pressure is below
setpoint.
SR1 Product Conductivity Conductivity probe provides signal to water
Sensor monitor (MON).
ST1 Raw Water Strainer Removes large particulate matter from the raw
water stream to prevent system fouling.
SW1 LP Boost Pump Start Allows operator to START the LP boost pump.
Pushbutton
SW2 LP Boost Pump Stop Allows operator to STOP the LP boost pump.
Pushbutton
SW3 HP Pump Start Allows operator to START the HP pump.
Pushbutton
SW4 HP Pump Stop Allows operator to STOP the HP pump.
Pushbutton
V1 Filter Gauge Selector Allows operator to select and read filter array
Valve inlet or discharge pressure on the gauge.
V3 HP Regulating Valve Maintains and controls system back pressure.
V4 HP Bypass Valve Allows operator to bypass the HP Regulating
Valve during start-up, shutdown and cleaning.
V5 Cleaning Valve Used to re-circulate the brine during cleaning
and preservation procedures.
PW-17000 to PW-27000 Manual 17 Last Revised 01/14
V6 Product Diversion Valve Basedtheonpotable
its salinity, directs permeate to either
water tank(s) or to drain.
Product Water Relief Discharges product water when Product
V7 Valve Diversion Valve is closed. Typical setting 40
psi.
V8 Filter Bleed Check Valve Prevents reject flow from back flowing through
the filter housings into the feed water stream.
V9 Trim Valve Adjust to get quiet operation at regulator
V10 Flush Valve 3-way feed water valve used to flush system
V11 Product Output Valve Diverts potable or outputtechnical water to the correct
lines
V12-V14 Media Flow Direction
Valves
3-way feed water valves used to control
direction of flow to the media tank
Media Filter Gauge Allows operator to select and read media
V13 Selection Valve filter inlet or discharge pressure on the gauge
V15 Regulating Valve Maintains and controls system back pressure for
second pass
V19 Product Type Selection Switches the product water between potable
Valve and technical mode
V21 Media Bypass Valve 2-way valve to control flow direction to media
tank

4.0 OPERATION
4.1 START-UP PROCEDURE
NOTE The HP Pump should rotate in the clockwise direction (when facing
the protruding end of the shaft).
1) Check the HP pump oil level by observing the sight gauge located on the pump.
2) On initial start up, check the drive belt tension by removing the belt guard. See
Section 5.4 for detailed procedure.
WARNING De-activate (lock out or disconnect) the electrical supply to RO unit

before attempting to check or adjust drive belt tension. Serious injury to
personnel can result if the RO unit is started while checking drive belt
tension.
3) Open the raw saltwater supply to the unit. On pressurized feed systems, water
may now be flowing through the watermaker.
4) On initial start up, check the tightness of all lines and fittings.
5) Backwash and rinse media filter as required for initial startup or after long periods
on standby. With fresh fill of media, multiple backwash and rinse sequences will
be required.
6) If equipped with an automatic disc filter system, start the backwash cycle to make
sure all system components are functioning correctly. Refer to the Amiad Spin-
Klin Opal Disc Filter System user manual for operation procedures.
®
7) Place the RO unit's valves and switches in the positions shown in Table 4.0. On
initial startup, only adjust the following valves and switches.
Table 4.0 - Valve/Switch Line Up - Initial Start-up
ID Description Position
V3 HP Regulating Valve Factory set to 800 psi
V4 High Pressure Bypass Valve Cleaning (open)
V5 Cleaning Valve Normal Flow
V10 Flush Valve Seawater Feed
V1 Product Option Valve Potable Water
V19 Controls both raw water and fresh water Open
Open/Closed feed to the system
Selects between Normal, Fresh Water Normal
System Mode Flush, or Clean system modes
Switch Selects between Normal, Rinse, or Normal
Media Mode Bypass media tank modes
Switch
CAUTION Failure to open the High Pressure Bypass Valve (which is required to
bleed any entrapped air) can result in hydraulic shock to the system.
6) Verify electrical power is supplied to the RO unit.
CAUTION The low pressure (LP) boost pump should not be started if the feed
system pressure, as read on the inlet side of the Pre-filter Pressure
gauge, is more than 40 psi. Operate with only the HP pump if feed
pressure is in excess of 40 psi to avoid overpressure to the feed water
system components.
7) Open raw water supply (external) for raw water feed line, then start the HP pump.
At least 10 psi must be indicated on the discharge side of the Pre-filter Pressure
gauge.
8) Inspect all plumbing connections in the unit for leakage. Temperature variations
during shipment may cause plumbing connections to seep when initially started
on-site. Secure the unit and repair any leaks prior to proceeding. Once the leaks
have been repaired, open the raw water source and re-start the unit.
9) When flow through the reject discharge flow meter appears to be free of air
bubbles, place the High Pressure Bypass Valve, V4, in the closed position by
slowly turning the handle in the clockwise direction.
NOTE When the High Pressure Bypass Valve is closed, the salinity of the
initial permeate produced may be temporarily high and will probably be
enough to temporarily energize the salinity alarm.
10) Observe the system pressure on the discharge side of the RO Membrane Array
Pressure gauge. For seawater applications, indicated pressure should be preset
to 800 psi. If the indication is other than 800 psi, adjust the nut on top of the back
pressure regulator valve, V3, using a wrench until the discharge side of the RO
Membrane Array Pressure gauge indicates 800 psi. In conjunction with
adjustment of the regulator, adjust the trim valve, V9, to find the quietest
operating point.
11) For operation of the technical water option, ensure the first pass has been set
correctly as per step 10.
To produce technical water, turn V19 to the technical water position and V11 to
2nd pass position.

WARNING Pressure, as indicated on the inlet side of the RO Membrane Array
gauge, should never exceed 1000 psi.
NOTE The system pressure required to produce equivalent amounts of

permeate is lower for fresh water sources (approximately 200 psi) and
brackish water sources (approximately 400 psi) than for seawater
applications. Reduce system pressure as necessary to maintain
system output at no more than 120% of rated capacity.
11) Normally, during start-up using seawater, the Salinity alarm (red) will remain lit
for approximately 2 minutes. When the product water quality drops below 500
ppm TDS, the green lamp will illuminate. The water quality monitor will then open
the product diversion valve, which will direct the product water to the product
water flow meter. If the green lamp does not light within 10 minutes, sample the
product water from the pressure vessel sample valves and confirm with a
handheld salinity meter.
12) Observe the Product Flow meter. This flow meter indicates, in gallons per
minute (gpm), the product water flow rate. Record the product flow after 5 hours
of operation (use the sample log sheet provided in Figure 5.1). This indication
will provide the baseline used to determine RO membrane cleaning
requirements. Normally, a drop of 10-15% in the temperature corrected product
water production rate indicates the need for RO membrane cleaning (see Section
3.4 for a more detailed information concerning variations in product flow).
13) Observe the Reject Flow meter. This flow meter indicates, in gallons per minute
(gpm) the reject flow rate from the RO array. Record the reject flow after the first
5 hours of operation (use the sample log sheet provided in Figure 5.1).
4.2 SHUTDOWN PROCEDURES
4.2.1 SHUTDOWN PROCEDURE (SHORT TERM)

1) Release the pressure from the system by turning the High Pressure Bypass
Valve, V4, counter-clockwise to the Cleaning (open) position.
2) Secure the HP pump by pressing the red HP PUMP STOP button located on the
front panel.
3) Secure the feed water system by closing the feed water valve upstream of the
water maker, or by selecting the “Closed” option on the instrument panel. If the
anticipated shutdown period will be 24 hours or more, flush the system as per
Section 4.3 - Flushing Procedure.

4.2.2 SHUTDOWN PROCEDURE (EXTENDED)
Since bacteria and biologic growth within the membranes increases significantly with
prolonged contact with stagnant water, the fresh flushing procedure (Section 4.3) should
be used whenever the unit will be secured for more than 1 or 2 days. Although they do
not attack the membranes or other system components directly, high concentrations of
biological matter can block enough of the product water channels to cause a reduction
of as much as 40% of the total system capacity.
CAUTION Failure to follow the extended shutdown procedure can result in

irreversible fouling to the RO membranes.
Bacterial contamination can be avoided by following these procedures:

• Flush the RO unit with non-chlorinated fresh water for 2 to 4 minutes.
• Reflush the RO unit for 2 to 4 minutes every 7 days.
• Pickle the RO unit with a preservative solution. Refresh the preservative every 3
months. Follow the preservation instructions provided in Section 5.6.
4.3 FRESH WATER FLUSH PROCEDURE

Fresh flushing water should pass through the carbon flush filter supplied on the PW unit
so it is non-chlorinated. Exposing the membranes to chlorinated water may cause
irreversible membrane damage. The carbon filter element should be changed once per
year or after 50 flushes. It is designed to remove normal concentrations of free chlorine
(0.5 to 1.0 ppm). Do not flush with shock-chlorinated water. Once the watermaker is
shut off and isolated, the flush procedure is:
1) Make sure the HP Bypass Valve (V4) is in the counterclockwise (open) position.
2) Select the “Fresh Water Flush” mode on the control panel to bring freshwater to
the feed of the watermaker.
3) Once you have observed fresh water flow through the Reject Flow meter, run the
system for an additional 2 to 4 minutes. For greater flushing flow, start the HP
pump as well.
4) Secure the pumps. Select the “Closed” option on the control panel to isolate the
watermaker.
4.4 MEDIA TANK OPERATIONS PROCEDURE
The media tank is a fully automatic pre-filtering system that features different operating
modes. Depending on the maintenance schedule or user preference, follow the
following procedures to select from the available operational configurations.
1) Manual Backwash . To initiate a manual backwash, press the manual backwash
button. The manual backwash process can be initiated at any time during
operation or when the system is not running.
2) Media Tank Rinse. To initiate a media tank rinse, switch the media tank mode to
the Rinse option. Feed water will run in the normal flow direction, but will
discharge through the Backwash to Drain line.
3) Media Tank Bypass. To initiate a media tank bypass, switch the media tank
mode to the Bypass option. Feed water will bypass the media tank filtering stage
and enter the pre-filtration stage.
5.0 MAINTENANCE INSTRUCTIONS

5.1 GENERAL
The service life of most of the system equipment is directly related to the raw water inlet
conditions. Improper maintenance will also significantly reduce the life expectancy of
the major unit components (such as the membranes, filters and pumps) as well as the
reliability of the unit as a whole. Under normal conditions, and with proper
maintenance, a reverse osmosis membrane (which is the major consumable item)
should have an effective service life somewhere between 1 to 2 years heavy use.
Figure 5.0 - Maintenance Task Chart
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au iru o
H im
a e no au m
eS unn nn qe ro xo
D W M R ba rp
Q A A sA pa
L (
Clean and inspect micron filter(s) • 0.5
Replace filter(s) • 0.5
Clean membranes • 4.0
Replace membranes • 2.0
Inspect pump drive belt • 1.0
Check pump oil level • 0.1
Change pump oil 1
• 1.0
Lubricate pump motors • 1.0
Backflush media filter 2
• 0.3
1
After first 50 hours and every 500 hours thereafter
2
For units equipped with the optional media filtration system.

5.2 BACKWASHING THE MEDIA FILTER
The MMF requires cleaning when used regularly. The likelihood of bacterial and biological growth
increases when stagnant seawater (in extended periods) and accumulated sediment remain in
contact with the media. Backwashing is necessary to prevent clogging and growth of organic
contaminants in the MMF. Backwashing reverses water flow upward from underneath, pushing out
older stagnant seawater by lifting and expanding the trapped residue out of the MMF medium. The
backwash procedure should be used when the unit will be left idle or in “stand by” condition for
more than several days OR idle for three days in hot, tropical climates.
Backwash the media filter if the RO and the media tank are not used for extended periods. Also,
backwash the media filter when differential pressure across the media inlet and media outlet,
exceeds 10 psi. Record the media tank inlet and outlet pressures during initial start-up, and
compare it to pressure readings recorded during each media tank use (use the sample log sheet
provided in Table 5.1). Increased frequency for backwashing may be desirable, depending on
specific operating situations.
5.3 WHEN TO BACKWASH

Set the automatic timer to backwash the media filter daily or backwash when the pressure
across the pressure indicator gauge (PG4) reaches 15-25 psi. The pressure drop across the
media filter is shown on the media filter pressure gauge (PG4) when turning the selector valve
from the inlet to outlet positions (Refer to Figure 7).
Manually initiate the backwash cycle by pressing the BACKWASH BUTTON once on the front
of the unit. The automatic timer will perform one backwash cycle. Perform 2-3 backwash cycles
when starting the unit for the first time or restarting after an extended shutdown period.
Figure 5.1: Front Panel Valve Location
5.4 AUTOMATIC BACKWASHING

The media filter system will perform an automatic backwash cycle based on the predetermined
amount of time on the operator adjustable set-timer. The timer is located inside the control panel
(Refer to Figure 4) located on the media skid. When necessary the backwashing cycle can also
be manually initiated by depressing the backwash button located on the front control panel
(Refer to Figure 6).

5.5 SETTING THE TIMER
Adjusting the set-timer (Refer to Figure 8) is possible via a Phillips-head screwdriver on screws
located on the front panel corners of the set-timer.
The screw on the upper right corner of the control face, controls the interval between
backwashes of the unit in seconds or hours. Set the unit display to hours (hrs). To adjust the
appropriate amount of time between backwashing, grasp the outer circle on the dial and turn the
green needle to desired time interval. The frequency of backwashing of the media filter depends
on the conditions of the feedwater- if feedwater is sediment-free or otherwise.
The screw on the bottom right corner of the control face, controls the input signal between the
timer and the programmable logic controller (PLC) towards operating the media filter. Set the
display to ten unit seconds (10s). To adjust the amount of time to send power to the PLC, grasp
the small circle handle dial and turn the orange needle. The amount of time set should be equal
to or less than one second.
The screw on the lower left corner of the control face, controls the unit time (milliseconds,
seconds, or hours). The units should be factory preset to hours with the range from 0-30. It is
unnecessary to adjust the time unit.
Figure 5.2: Set-Timer Views
5.6 MEDIA FILTER PRESERVATION

During extended shutdown periods the best maintenance protocol is to backwash the Media
Filter once every ten days. For cases where backwashing is not practical,
Step 1: Close all external isolated valves to secure the media filter.
Step 2: Drain completely the media filter of all water inside the tank.
Step 3: The media filter may be left idle. Remember to complete a series of
backwashing procedures before resuming normal use of the media filter.
5.7 FILTER ELEMENT CLEANING OR REPLACEMENT
The filter elements should be replaced when the discharge side of the pressure gauge
drops below 5 psi or the differential pressure is 20 psi. Each PWE17000-27000
employs a filter array consisting of one 20 micron, 100 ft filter in series with one 5
2
micron, 100 ft filter. VMT filters can be washed and re-used 2 to 3 times, provided it is
2
not contaminated with oil or organic growth.

Table 5.0 - Filter Tank Parts List
Description Qty VMT Part #

Micron filter, 20 micron, 100 ft 2
1 33-2100
Micron filter, 5 micron, 100 ft 2
1 33-5100
O-ring, filter lid, 100 ft 2
2 30-0405
Filter, complete assembly, 100 ft 2
2 30-4353
CAUTION VMT filter cartridges are specifically designed for RO applications and
constructed with an oil attractive polypropylene. Use of non-approved
cartridges will void the RO unit warranty.
Replace the filter element(s) using the following procedure:

1) Secure the RO unit. Close the raw water supply (external) to RO unit.
2) Loosen and remove the bolts or wing-nuts that hold the filter tank lid in place.
Remove the tank lid.
3) Remove the filter element. If required, break the filter seal by rocking the filter
from side to side.
4) The filter element may be cleaned by flushing it with water to remove foreign
matter from the filter pleats. If the filter element appears oil-fouled or is damaged
in any way, discard it and install a new element.
5) Reinstall the filter element. Be sure to install the filter element with the end
marked "TOP" upwards. Ensure a proper seal by pressing the filter element
down into place until it reaches the bottom and is fully seated.
6) Reinstall the filter tank lid. Tighten the bolts or nuts.
7) After the filter element has been changed, operate the RO unit and check for
leaks.
5.8 DRIVE BELT INSPECTION AND REPLACEMENT
Proper adjustment of the HP pump drive belt(s) is essential for proper operation of the
system. The drive belt(s) should be inspected for cracking, fraying and excessive wear.
Replace the belts immediately it the inspection indicates that the belt(s) are damaged.
WARNING Disconnect electrical supply to RO unit before attempting to check.
Serious injury to personnel can result if RO unit is started when
checking drive belt.
1) Remove the mounting screws that hold the left front panel in place and remove
the panel.
2) Inspect drive belt carefully for wear and proper tension. The belt should deflect
approximately ½ " when a force of 6-9 lbs is applied at a point halfway between
the pulleys. Remember that cogged drive belts are never kept as tight as V drive
belts, and overtightened belts will create a squealing sound and can damage
bearings. Adjust the base plate as required to obtain proper belt tension.
3) If the drive belt is damaged or shows any evidence of excessive wear, replace
the drive belt:
a) Locate the HP pump's mounting nuts on the adjustable pump base.
Loosen the nuts to relax the belt tension.
b) Remove the old drive belt and install a new one, ensuring they are
properly positioned in the pulleys.
c) Check the drive belt tension. Adjust the base plate as required to obtain
proper belt tension.
d) For proper alignment, the straightedge should touch the pulley faces at all
eight points; A, B, C, and D below the shafts and E, F, G, and H above the
shafts, as shown in Figure 5.3.
WARNING Be sure to properly align the pump and motor pulleys using a
straight edge (at a minimum). Significant damage can occur if the
belt and pulleys are not aligned according to factory
specifications.
(e) After the belt has been sufficiently tightened and aligned, secure the HP
pump by tightening the pump mounting nuts.
Figure 5.4 - Sample Discrepancy Report

4) Replace the side panel on the RO unit
5.9 RO MEMBRANE CLEANING
This section is designed to guide the operator in the periodic chemical cleaning of the
RO membrane elements used in the PW3000-27000 unit. The basic procedure for all
cleaning and preservative treatments is the same - a specific chemical solution is
circulated through the system for a pre-determined length of time.
Table 5.1 - Chemical Requirements
PW3000-6000 PW7000-27000
Cleaning Chemical #1 5 to 15 lbs (8 to 25 cups) 6 to 20 lbs (10 to 33 cups)
Cleaning Chemical #2 4 to 12 lbs (7 to 20 cups) 5 to 15 lbs (8 to 25 cups)
Preservative Chemical #3 4 lbs (6 cups) 5 lbs (8 cups)
There is a large variance in the required amount of chemical due to several factors. If
RO product water is used to flush the unit prior to cleaning, the quantity required will be
on the lower side. If the fresh water flush is done with dock or city water that is hard,
then the required amount will rise. If the unit is significantly fouled, the quantity also
rises. The key is to use only enough chemical to achieve the desired pH (pH 11 for #1
and pH 3 for #2). Extreme pH will damage the membranes, so do not exceed the
recommendations. For the first cleaning of a system, use the lower quantities and
measure the pH after circulating as described below. Keep adding chemical as needed
until the cleaning solution maintains the desired pH level. Keep a record of the total
chemical needed, so that on subsequent cleanings, the correct amount can be used
without the needed pH measurements and adjustments.
5.9.1 CLEANING CHEMICALS

The alkaline detergent (Cleaning Chemical #1) is used to remove biological matter and
grime from the surface of the RO membranes. The acid cleaner (Cleaning Chemical
#2) is used to remove mineral scale deposits.
CAUTION The use of chemicals or cleaning methods other than those outlined
below will void the RO unit warranty. Non-ionic surfactants for
membrane cleaning or other chemicals not approved in writing by VMT
will void the RO unit warranty.

5.9.2 WHEN TO CLEAN
During normal operation, mineral scale and biological matter will foul the RO
membranes. These deposits build up over time and will eventually cause a loss of
product water output, salt rejection capability, or both. The RO elements should be
cleaned whenever the temperature corrected product water output drops by 10-15%
from the initial baseline established during the first hours of operation with new
membranes. Prior to cleaning the membranes, verify that any reduction in product
output is not the result of a corresponding variation in raw water inlet temperature or
salinity. See Section 3.4 for more detailed information.
NOTE Product water output of the system is dependent upon feed water
temperature, RO feed pressure, and feed water salinity. Reductions in
product water output due to these factors are normal and may not indicate
the need for membrane cleaning. See Section 3.4 for more detail.
Use the following procedure to clean the RO elements:
1) Flush the watermaker while in second pass mode (see section 4.3), so it is filled
with fresh water, not seawater.
2) Dissolve the appropriate amount of Cleaning Chemical #1 (see Table 5.1) in a
pail of fresh water. Make sure that that the chemical is completely dissolved (use
warm water if necessary).
NOTE Cleaning Chemical #1 is an alkaline detergent. Use appropriate safety

precautions.
3) Verify that the High Pressure Bypass Valve (V4) is in its Cleaning (open)
position.
4) Place the Cleaning Valve(V5) in the Cleaning Flow position.
5) Remove the filter elements from both filter tanks and replace the 5 micron filter
with a dedicated cleaning filter (5 micron). A dedicated cleaning filter should be
used to prevent fouling of the operational filters. When the cleaning process is
complete the dedicated cleaning filter can be cleaned and set aside until the next
membrane cleaning is required. Pour the chemical solution into the empty 20
micron filter housing and the 5 micron housing (drain water first as necessary)
and reinstall the filter housing lids.
6) Select “Cleaning Mode” on the control panel
7) Start the LP cleaning pump.

8) Start the HP pump. At least 0 psi must be indicated on the discharge side of the
Pre-filter Pressure gauge. Temporarily cracking open the flush valve will boost
the cleaning loop pressure, if required.
a) After the chemical solution has circulated for 3 minutes, secure the
pumps, release any loop pressure by momentarily moving the cleaning
valve (V5) to the normal position and back to cleaning. Take a sample
from the cleaning loop, from the filter tank drain valve, or by opening the
tank lid. Measure the pH of the sample using a pH meter or test kit VMT#
90-0135.
b) If the pH < 11 then add 10% more of the cleaning solution. Repeat this
step until the pH = 11.
c) Once a pH = 11 can be maintained, start the LP and HP pumps and allow
the cleaning solution to circulate for an additional 30-40 minutes.
9) Secure the HP and LP pumps.
10) Place the Cleaning valve (V5) in the Normal Flow position.
11) Open raw water supply to the RO unit (external to the unit), and make sure the
feed water switch is turned towards the open position.
12) Turn system mode switch to the normal position and start the HP pump. Allow
the HP pump to run for 5 minutes to flush the chemical solution from the unit.
13) Secure the HP pump and turn the feed switch to the closed position or close raw
water supply to RO unit.
14) Flush the watermaker, so it is filled with fresh water, not seawater.
pail of fresh water. Make sure that that the chemical is completely dissolved (use
warm water if necessary).
NOTE Cleaning Chemical #2 is an acid used for mineral scale removal. Use
appropriate safety precautions when handling.
16) Place the cleaning valve (V5) in the Cleaning Flow position.
17) Remove the lid from the 20 micron filter tank, pour the cleaning solution into the
tank (drain water first as necessary), and replace the lid.
Pre-filter Pressure gauge (PG1). Temporarily cracking open the flush valve will
boost the cleaning loop pressure if required.

a) After the chemical solution has circulated for 3 minutes, secure the
cleaning pump, release any loop pressure by momentarily moving the
cleaning valve (V5) to the normal position and back to cleaning. Take a
sample from the cleaning loop from the filter tank drain valve or by
opening the tank lid. Measure the pH of the sample using test kit VMT#
90-0135.
b) If the pH > 3 add 10% more of the cleaning solution. Repeat this step until
the pH < 3.
c) Once a pH of less then 3 can be maintained replace the filter tank lid, start
the LP and HP pumps and allow the cleaning solution to circulate for an
additional 30-40 minutes.
20) Secure the HP pump.
21) Place the cleaning valve in the Normal Flow position.
22) Open raw water supply to the RO unit (external to the unit). Make sure the feed
water switch is turned towards the open position.
23) Turn system mode switch to the normal position and start HP pump. Allow
the HP pump to run for 5 minutes to flush the chemical solution from the
unit.
24) Secure the HP pump and turn the feed switch to the closed position, or close the
raw water supply to the RO unit.
25) Remove, set aside, and retain the cleaning filter for future use. Replace the
operational 20 and 5 micron filter elements in the filter housings and replace both
housing lids.
26) Restart the unit by using the procedure described in Section 4.1 - Start-up
Procedure.
5.10 RO ELEMENT PRESERVATION / PICKLING
During periods when the RO unit is to be shut down for an extended duration of time, it
is necessary to circulate a preservative solution through the membranes to prevent the
growth of biological organisms. Use the following procedure to preserve the RO
elements:
1) Secure the raw water supply to the RO unit (external to the unit).
pail of non-chlorinated product water. Make sure that that the chemical is
completely dissolved (use warm water if necessary).
NOTE Preservative Chemical #3 is a food-grade preservative. See warning label

on package and observe all safety precautions on label.
3) Flush the watermaker while in second pass mode so it is filled with fresh water,
not seawater (see section 4.3)
4) Make sure the High Pressure Bypass Valve is in the Cleaning (open) position.
5) Place the Cleaning Valve in the Cleaning Flow position.
6) Remove one of the filter housing lids (draining water as necessary) and pour in
the preservative solution prepared in step #1. Reinstall the lid. Leave the filter
elements in place.
Pre-filter Pressure gauge. Temporarily cracking open the flush valve will boost
the cleaning loop pressure if required. Allow the chemical solution to circulate for
10 minutes.
9) Secure the LP and HP pumps.
10) The system is now properly conditioned and may be left idle for an extended
period of time. This preservation procedure (including the fresh flush to remove
old pickling solution) should be repeated at least every 3 months during the
shutdown. In colder climates the interval between preservation cycles may be
extended to 6 months.
5.11 RESTARTING UNIT AFTER PRESERVATION

Restart unit using the procedure contained in Section 4.1 - Start-up Procedure. Use the
MODE button on the Water Quality Monitor to light the DUMP lamp for the first 15
minutes of production to make sure all preservative is flushed clear prior to filling the
fresh water tanks.
5.12 HIGH PRESSURE PUMP OIL CHANGE
See equipment literature in back of this manual for instructions for changing the oil on
your particular pump.
5.13 MOTOR LUBRICATION

Locate the grease fittings on the electric motor. Use a clean cloth to wipe this fitting
clean. If applicable, remove any caps. Free the drain hole of any hard grease (use a
piece of wire if necessary). Add 2 to 3 strokes of grease using a low pressure grease
gun (see Table 5.2 for grease type).

Table 5.2 - Lubrication Requirements
Location Type
High pressure pump oil VMT pump oil #85-0050
Shell Oil Dolium R
High pressure pump motor grease Texaco Premium RB
Exxon Mobil PolyrexEM
Chevron SRI
O-rings & gaskets Glycerin or silicone lubricant
5.14 INSPECTION LOG
Figure 5.2 depicts a sample operation log for the PW3000-27000 RO unit. The operator
of the RO unit should establish a program for entering the required data on a regular
basis. Maintaining accurate operational data is the first, and most important, step in
determining preventative maintenance requirements and reducing system downtime.
The data maintained in the log must be provided by the purchaser to make any RO
element warranty claim. Figure 5.3 depicts a sample discrepancy report that may be
used for reporting and tracking problems with the RO unit.
Figure 5.4 - Sample Operational Log
PG1,
Total Pre-filter PG1, PG2 FM1, FM2 Product Water
Date Pre-filter RO Array Reject Product Water
Operating Inlet Discharge Discharge Temp, Comments
Hours Pressure Pressure Pressure Flow Flow (ppm) TDS (°C)

Figure 5.4 - Sample Discrepancy Report
COMMENT/DISCREPANCY REPORT
Village Marine Tec .
RO Desalinator Model PWE-3000 to PWE-20000
Plant No: Date:

Log Task No: Time:
System Affected: Technician :
Comment/Discrepancy:
Corrective Action:
Action Taken:
Date Completed
Printed
Name:
Signature:

6.0 PRESERVATION FOR STORAGE
When the Village Marine Tec RO unit is to be shut down for an extended period of time,
it is necessary take steps to prevent the growth of biological organisms and to prevent
the water in the RO unit from freezing. Either continue to flush the unit with fresh water
each week, or circulate a preservative solution (see section 5.6). If the unit will at any
time be exposed to air temperatures of 32ºF (0ºC) or less, the membranes must be
removed and the unit fully drained or the unit filled with an anti-freeze solution such as
propylene glycol.
7.0 TROUBLESHOOTING
No amount of trouble shooting advice can replace common sense and direct plant
knowledge gained through the operation and maintenance of your unit. However, we
have identified common topics and issues throughout our experience handling technical
inquiries from our customers. To prevent some of these issues, please follow these
steps:
1. Always verify proper valve configuration for each of the operational modes
selected. Verify correct positioning for valves within the unit, and also that
external valves are open as required.
2. Always check for positive pressure at the HP pump suction. Many problems
stem from low or erratic feed water supply. Check filters, strainer, seacock,
boost pumps, and all other components to be sure of flooded suction to the HP
pump.
3. Always check for loose connections or broken wires when inspecting electrical
parts. Checking for continuity and solid contact can sometimes avoid hours of
troubleshooting effort.
4. Prior to cleaning or replacing membranes, verify that any reduction in product
output is not the result of a corresponding variation in raw water inlet temperature
or salinity. See Section 3.4 for more detailed information.
Call or email a Village Marine Tec Service representative or distributor for assistance.

9.0 SYSTEM DRAWINGS, DIAGRAMS, AND PARTS LIST

REVISIONS
H REV DESCRIPTION DATE APPROVED
- INITIAL RELEASE 9/18/13 CC
G
CARBON
RO UNIT FILTER
FRESHWATER
INLET
2" NPS FLANGE PG1
20-40 PSI
V1 TO MCC
PS1 M2
F
SEAWATER INLET
M
2" NPS FLANGE
40-75 PSI V10 F1 F2
P2
43 GPM STRAINER OUTLET
CONNECT TO SEAWATER
INLET M
4" NPS FLANGE
BACKFLUSH TO DRAIN
4" NPS FLANGE V12
PV1
SEAWATER INLET
4" NPS FLANGE V15
E 75-90 PSI
PV2
43 GPM (93 GPM WHEN
FLUSHING) V13
PG4 F1 V21 M V16
OPTIONAL STRAINER ASSEMBLY
BACKWASH TO DRAIN RMF

2" NPS FLANGE 1
V19
RMF
PRODUCT TO DRAIN TO
2
V14
1" NPS FLANGE MON1 PV3
10-25 PSI
D 12 GPM M
FM2 SR1 V17
TO
MON1
V11 PROD. MANIFOLD PV4
2ND PASS PRODUCT V18

1" NPS FLANGE V6
10-25 PSI
6 GPM PG3 V22
FM1 V7 PG2
V5
C REJECT
2" NPS FLANGE V3
ATM TO 30 PSI
31 GPM V4
TRIM VALVE, V9
SH REVISION
STATUS
1 REV OF SHEETS
VMT MGT APPROVAL -

MACHINED WELDMENT
DIMENSION 2 PL 3 PL TOLERANCE
UNDER 6" ` .02 ` .010 ` .06 COML PRODUCTS DIVISION
6" TO 24" ` .03 ` .015 ` .06
THIS DOCUMENT CONTAINS INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO PARKER-RACOR VILLAGE 24" AND OVER ` .06 ` .030 ` .12 DRAWN - DATE -
P&ID
MARINE TEC. THIS DOCUMENT IS FURNISHED ON THE UNDERSTANDING THAT THE DOCUMENT AND THE INFORMATION
IT CONTAINS WILL NOT BE COPIED OR DISCLOSED TO OTHERS OR USED FOR ANY PURPOSE OTHER THAN CONDUCTING CHECKED - DATE - PW17K (65 CUBIC METER/DAY)
BUSINESS WITH PARKER, AND WILL BE RETURNED AND ALL FURTHER USE DISCONTINUED UPON REQUEST BY PARKER. ANGULAR ` 0 ~ 30' APPROVED - DATE - SIZE CAGE NO DWG NO REV
A COPYRIGHT PARKER. YEAR OF COPYRIGHT IS FIRST YEAR INDICATED ON THIS DOCUMENT. ALL RIGHTS RESERVED. 125 UNLESS ISSUE DATE A 62144 24401 -
OTHERWISE SPECIFIED CONTRACT NO SIZE
1 OF 1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
H REV DESCRIPTION DATE APPROVED
H
- INITIAL RELEASE 10/11/2013 CC
G G
CARBON
RO UNIT FILTER
FRESHWATER
INLET
2" NPS FLANGE PG1
20-40 PSI
V1 TO MCC
PS1 M2
F F
SEAWATER INLET
M
2" NPS FLANGE
40-75 PSI V10 F1 F2
P2
43 GPM STRAINER OUTLET
CONNECT TO SEAWATER
INLET M
PV1
4" NPS FLANGE
BACKFLUSH TO DRAIN
4" NPS FLANGE V12
V15
PV2
SEAWATER INLET
4" NPS FLANGE V16
E 75-90 PSI
PV3
E
64 GPM (114 GPM WHEN
FLUSHING) V13
PG4 F1 V21 M V23
BACKWASH TO DRAIN RMF

2 NPS FLANGE 1
V19
RMF
PRODUCT TO DRAIN TO
2
V14
1 NPS FLANGE MON1 PV4
10-25 PSI
D 19 GPM M
FM2 SR1
RMF
3 V17 D
TO
MON1
V11 PROD. MANIFOLD PV5
2ND PASS PRODUCT V18

V6
1 NPS FLANGE
10-25 PSI
7 GPM PG3 V22
FM1 V7 PG2
V5
C REJECT C
2 NPS FLANGE V3
ATM TO 30 PSI
45 GPM V4
TRIM VALVE, V9
CAGE NO
SH REVISION
DWG NO
STATUS
1 REV OF SHEETS
VMT MGT APPROVAL -

C:\Users\ccb2728\Documents\My Projects\Template\wpd logo.jpg
MACHINED WELDMENT
SH
DIMENSION 2 PL 3 PL TOLERANCE
1
UNDER 6" ` .02 ` .010 ` .06 COML PRODUCTS DIVISION
6" TO 24" ` .03 ` .015 ` .06
THIS DOCUMENT CONTAINS INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO PARKER-RACOR VILLAGE 24" AND OVER ` .06 ` .030 ` .12 DRAWN - DATE -
P&ID
MARINE TEC. THIS DOCUMENT IS FURNISHED ON THE UNDERSTANDING THAT THE DOCUMENT AND THE INFORMATION
IT CONTAINS WILL NOT BE COPIED OR DISCLOSED TO OTHERS OR USED FOR ANY PURPOSE OTHER THAN CONDUCTING CHECKED - DATE - PW27K (100 CUBIC METER/DAY)
BUSINESS WITH PARKER, AND WILL BE RETURNED AND ALL FURTHER USE DISCONTINUED UPON REQUEST BY PARKER. ANGULAR ` 0~ 30' APPROVED - DATE - SIZE CAGE NO DWG NO REV
A COPYRIGHT PARKER. YEAR OF COPYRIGHT IS FIRST YEAR INDICATED ON THIS DOCUMENT. ALL RIGHTS RESERVED. ISSUE DATE A 62144 24501 -
125 UNLESS
OTHERWISE SPECIFIED CONTRACT NO SIZE
1 OF 1 A
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISION HISTORY
REV DATE DESCRIPTION DRAWN BY CHECKED BY APPROVED BY
2X 20.50 [521] A 8/11/2014 UPDATED CONFIGURATION BCW CP CP
3/8 DIA 12.18

ANCHORING BOLTS [309]
48.00 [1219] - 3/8" DIA

ANCHORING BOLTS
D D
72.00 [1829]
22.80 [579] 22.80 [579]
67.00 [1702]
C C
4X 2.00 [51] LUG
A B 69.57 [1767]
67.88 [1724]
63.27 [1607]
36.80 [935]
24.88 [632]
9.13 [232]
E:\Engineering\SRC\Commercial\Projects 2014\Inventor\24400 PW 17K DUAL PASS\24400 PW-17K DUAL PASS - RevA.iam

12.00 [305]
0.00 [0]
B 0.00 [0] 0.00 [0] B
70.50 [1791]
4.19 [106]
0.00 [0]
38.49 [978] 56.00 [1422] 72.00 [1829]
72.13 [1832]
69.38 [1762]
DRAWING STATUS:
177 PRODUCTION RELEASE
178 29 9.47 [240] PROPRIETARY NOTICE: This drawing includes confidential
information of Parker Hannifin Corporation, which is provided for the
sole purpose of permitting the recipient to evaluate the design or
proposal submitted herewith. In consideration of receipt of this
4.80 [122] document, the recipient agrees to maintain such information in
33 confidence and not reproduce or otherwise disclose the information to
any person outside the group directly responsible for evaluation of its
4.61 [117] contents, except that there is no obligation to maintain the
confidentiality of any information that becomes publicly known through
31 no fault of recipient. By receiving and accepting this drawing the
recipient agrees to the stated terms.
30
TOLERANCES:
UNLESS OTHERWISE NOTED,
Parker Water Purification ALL DIMENSIONS ARE IN INCHES (IN.) AND MILLIMETER (mm)
32 2630 El Presidio St
41.63 [1057]
FRACTIONS 1/16"
Carson, California, 90810 USA .X 0.1" 1.5mm
.XX 0.01 2.5mm
41
Tel: 310-637-3400 Fax: 310-999-6262 .XXX 0.005" 0.51mm
ANGLES 1 DEG. 0.127mm
4X 0.63 [16] www.parker.com
SCALE: NTS
10.03 [255]
CUSTOMER: PROJECT:
STANDARD STANDARD
29 2.63 [67]
A A
0.00 [0] TITLE:
47.88 [1216]
8.13 [206]
0.00 [0]
41 24400 PW-17K DUAL PASS

177 178
12.00 [305] DETAIL B PREPARED BY: JB DATE: 7/25/2013 DWG NO.: 24400 REV.
DETAIL A CHECKED BY: CP DATE: 10/11/2013 CUSTOMER P.O. A

SHT:
APPROVED BY: CP DATE: 10/11/2013 WEIGHT: N/A
1 OF 7
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
25
36
BILL OF MATERIAL (B.O.M.) BILL OF MATERIAL (B.O.M.) BILL OF MATERIAL (B.O.M.)

ITEM NO. QTY. DESCRIPTION FILE/DWG. NAME ITEM NO. QTY. DESCRIPTION FILE/DWG. NAME ITEM NO. QTY. DESCRIPTION FILE/DWG. NAME
158 2 TUBING, .38 O.D. x .063 WALL x 6.500L, NYLON 30-0274 66 2 RB 3.00 MT x 2.00 FT 0101297983 1 1 FRAME WELDMENT, PW 17K PD 24430
D 159 2 TUBING, 3/8"O.D. x 1/16"W x 4.50L,SS316 80-0380 67 3 RB 0.50 SL x 0.25 FT 0101312383 2 1 NIPPLE 1.00 NPT x SL x 8.00 LG 0101394480
D
160 1 HOSE ASSY,BLK,APP10.2 - MVA1,-16 x 23.00L B406720011 68 1 RB 1.00 SL x 0.25 FT 0101314083 3 1 STRAP, MTG, MEDIA-VESSEL, 30.2 DIA 0517090700
161 1 HOSE ASSY,BLK,APP10.2 - MVA1,-16 x 51.00L B406720012 69 3 RB 1.50 SL x 0.50 FT 0101315583 4 2 PLUG,PIPE,VIC,SS2205,1.50 2057140000
162 7 CLAMP,VICTAULIC,SS,1.50 IN 0517170200 70 1 RB 2.00 SL x 0.50 FT 0101316183 5 1 MANIFOLD,PRODUCT,PW3000+,NYL 50-0026
163 6 CLAMP,HOSE,T-BOLT,SS,0.75 05183434AA 71 1 RB 2.00 SL x 1.00 FT 0101316383 6 3 PLATE,.25,48,96 90-1474
164 2 CLAMP,HOSE,T-BOLT,SS,1.50 05183437AA 72 1 RB 2.00 SL x 1.25 FT 0101316483 7 1 VESSEL,PRESS,8 IN,MEM,DOUBLE,1.5 IN,SP (1_2_5_7) 2408223112-1257
26 165 2 CLAMP,HOSE,T-BOLT,SS,2.00 05183438AA 73 5 RB 2.00 SL x 1.50 FT 0101316583 8 1 VESSEL,PRESS,8 IN,MEM,DOUBLE,1.5 IN,SP (1_6) 2408223112-16
166 6 NUT,HEX,3/8-16,SS 061010057000 74 4 RB 1.50 SL x 1 SL 0101325783 9 1 VESSEL,PRESS,4 IN,MEM,DBL,300EP,0.75 FEED 24082426F1
167 36 WASHER,FLAT,1/4",SS 061080043000 75 1 RB 2.00 SL x 1.50 SL 0101326583 10 1 VESSEL,PRESS,4 IN,MEM,DBL,300EP,0.75 FEED 24082426F1
168 8 WASHER,FLAT,3/8",SS 061080056000 76 2 PLUG 0.50 MT 0101342583 11 1 ASSEMBLY, PUMP/MOTOR/SKID, PW-17K 24410
169 2 WASHER,FLAT,OS,3/8",SS 061100056000 77 1 PLUG 0.75 MT 0101343783 12 1 PUMP, LOW PRESS, NAB, 1.25IN x 1.00IN 70-1251
170 12 WASHER,LOCK,1/4",SS 061120043000 78 1 PLUG 1.50 MT 0101345983 13 1 MOTOR,2HP,220-440/3/60 20-0234
171 2 WASHER,LOCK,3/8",SS 061120056000 79 1 NIPPLE 0.50 NPT x 1.50 0101372515 14 1 MEDIA VESSEL, 30x72, 6" TBF 33-3072
172 12 SCREW,HEX HEAD,.25-20x3/4",SS 061142145012 80 1 NIPPLE 0.50 NPT x 2.00 0101372520 15 3 HOUSING,FILTER,BLUE,1-1/2" NPT,20" LG 0713021100
173 12 SCREW,HEX HEAD,.25-20x1",SS 061142145016 81 1 NIPPLE 0.75 NPT x 2.00 0101373720 16 2 PRE FILTER HOUSING 30-4353
174 4 SCREW,HEX HEAD,3/8-16x1",SS 061142157016 82 2 NIPPLE 1.00 NPT x 2.00 0101374420 17 1 ELEMENT CARBON 20.0,4.50 D 33-0083
175 1 CLAMP,PIPE,PLASTIC,1.50IN 30-0160 83 1 NIPPLE 1.00 NPT x 3.00 0101374430 18 4 ELEMENT, TAP WATER, 4040ULP, UL 33-0406
176 5 CLAMP, PIPE, 1" PP GREEN 30-0186 84 6 NIPPLE 1.00 NPT x CL 01013744CL 19 4 MEMBRANE,VESSEL,8 IN 33-0841
177 2 ELBOW, NYLON, 1 1/2, FNPT 30-0934 85 2 NIPPLE 1.5 NPT x 2.50 0101375925 20 2 INTERCONNECT,MEMBRANE,VESSEL,8 IN 33-0841-01
178 2 ELBOW, NYL, 2in FNPT 30-0940 86 4 NIPPLE 1.5 NPT x CL 01013759CL 21 1 ELEMENT,100 SQ FT,5 MICRON 33-2100
179 2 2in NPT PIPE FITTING, NYLON 30-0944 87 2 NIPPLE 2.0 NPT x CL 01013766CL 22 1 ELEMENT,100 SQ FT,20 MICRON 33-5100
180 17 CLAMP,PIPE,PLASTIC,2IN 30-1293 88 3 NIPPLE 1.00 NPT x SL x 2.00 LG 0101394420 23 2 ELEMENT CALCITE 20.0,4.50 D 94-0001
181 1 PIPE,PVC,S80,1.00x10.00L 0301099000 89 1 NIPPLE 1.00 NPT x SL x 3.00 LG 0101394430 24 2 COUPLING, MID-4" VESSEL, 2.5" LONG, NYLON M7437
182 1 PIPE,PVC,S80,1.00x11.00L 0301099000 90 1 NIPPLE 1.00 NPT x SL x 4.50L 0101394445 25 4 BRACKET,GAUGE,CBM,SS 05180851CC
183 1 PIPE,PVC,S80,1.00x12.25L 0301099000 91 1 NIPPLE 2.00 NPT x SL x 2.75 LG 0101396627 26 1 SWITCH, LOW PRESSURE 20-0088
184 2 PIPE,PVC,S80,1.00x13.00L 0301099000 92 2 NIPPLE 2.00 NPT x SL x 6.88 LG 0101396627 27 1 ENCLOSURE, NEMA4X, 20X16X8, ST. ST'L. 316 20-1358
165 185 1 PIPE,PVC,S80,1.00x18.25L 0301099000 93 1 NIPPLE 2.00 NPT x SL x 3.75 LG 0101396637 28 1 PROBE, CONDUCTIVITY, 5-WIRE, 15' LONG CORD 20-4100
C 186 1 PIPE,PVC,S80,1.00x2.25L 0301099000 94 1 NIPPLE 2.00 NPT x SL x 5.00 LG 0101396650 29 2 GAUGE, 0-100 PSI, 2.5", CBM.NPT 40-0016 C
187 1 PIPE,PVC,S80,1.00x2.50L 0301099000 95 1 NIPPLE 2.00 NPT x SL x 8.00 LG 0101396680 30 1 FLOWMETER,0-60GPM 40-0173
188 1 PIPE,PVC,S80,1.00x2.63L 0301099000 96 2 TEE 1.00 FT x FT x FT 0101424483 31 1 FLOWMETER,0-21GPM 40-0210
150
189 2 PIPE,PVC,S80,1.00x2.75L 0301099000 97 1 TEE 1.00 SL x SL x SL 0101464483 32 1 GAUGE, 0-1000 PSI, 2.5", CBM.NPT 40-0302
190 1 PIPE,PVC,S80,1.00x27.25L 0301099000 98 1 TEE 1.50 SL x SL x SL 0101465983 33 1 GAUGE, 0-60 PSI, 2.5", CBM.NPT 40-0303
191 2 PIPE,PVC,S80,1.00x3.00L 0301099000 99 6 TEE 2 SL x SL x SL 0101466683 34 1 VALVE,BALL,3W,VER,PVC,2.00 SL 1401132583
192 1 PIPE,PVC,S80,1.00x3.25L 0301099000 100 2 ADAPTER 0.5 MPT x 0.75 BARB 0101652683 35 1 VALVE,BALL,COMPACT,SPEARS,PVC,0.50 1401241483
11 193 1 PIPE,PVC,S80,1.00x3.88L 0301099000 101 1 ADAPTER 1.00 MPT x 0.75 BARB 0101654383 36 3 VALVE,BALL,.25 FT x MT 14015506AR-01
194 1 PIPE,PVC,S80,1.00x4.00L 0301099000 102 2 ADAPTER 1.50 MPT x BARB 0101655983 37 1 VALVE,BALL,ACT,2W,1.00,PVC 1401701983
195 2 PIPE,PVC,S80,1.00x4.75L 0301099000 103 1 UNION 1.00 FPT x FPT 0101674483 38 1 VALVE,BALL,ACT,2W,2.00,PVC 1401702583
196 1 PIPE,PVC,S80,1.00x47.25L 0301099000 104 4 UNION 1.00 FPT x SL 0101684483 39 3 VALVE,BALL,ACT,3W,2.00,PVC 1401802583
197 1 PIPE,PVC,S80,1.00x5.25L 0301099000 105 2 UNION 1.5 FPT x SL 0101685983 40 1 VALVE,SHUT OFF,SS,0.25 FPT x FPT 1417123987
198 1 PIPE,PVC,S80,1.00x7.00L 0301099000 106 1 UNION 2.0 FPT x SL 0101686683 41 2 VALVE,BAll,3/16,3-WAY 1/4" 60-0013
199 1 PIPE,PVC,S80,1.00x8.75L 0301099000 107 1 UNION 1.00 SL x SL 0101694483 42 1 VALVE, VACUUM BREAKER, PVC, 1/2 60-0028
200 1 PIPE,PVC,S80,1.50 x 14.75L 0301099200 108 1 UNION 1.50 SL x SL 0101695983 43 1 VALVE, RELIEF, PVC, 1" FNPT 60-0047
201 2 PIPE,PVC,S80,1.50 x 2.75L 0301099200 109 9 UNION 2.0 SL x SL 0101696683 44 1 VALVE,NEEDLE,316,1/2"FNPT 60-0106
202 1 PIPE,PVC,S80,1.50 x 3.25L 0301099200 110 2 FLANGE 1.00 FPT 0101784483 45 1 VALVE,BALL,316,3-WAY,3/4"FNPT 60-0246
203 1 PIPE,PVC,S80,1.50 x 3.50L 0301099200 111 4 FLANGE 2.00 FPT 0101786683 46 1 VALVE,RELIEF,316,1"MPT X 1"FP 60-0247
1 204 1 PIPE,PVC,S80,1.50 x 9.75L 0301099200 112 3 CLAMP,SADDLE 2.00 SL x0.50 SL 0101AA6183 47 1 VALVE,2 WAY,SS,0.75IN THD 60-0248
205 1 PIPE,PVC,S80,1.50 x18.75L 0301099200 113 1 TEE,STREET,1.00 SL x SL x SPIG 0101AG4400 48 2 VALVE, BALL, BRASS, 2-WAY, 3/8" 60-0375
206 2 PIPE,PVC,S80,2.00x11.00L 0301099400 114 1 TEE 0.75 BARB NYLON 0112483700 49 1 CHECK-VALVE, PVC, 1/4" FNPT 60-0413
207 1 PIPE,PVC,S80,2.00x11.50L 0301099400 115 1 ELB90 0.50 MPT x 0.50 MPT SS316 0117022569 50 2 VALVE,BALL,2-WAY MINI,.25 MPT 60-0454
208 1 PIPE,PVC,S80,2.00x11.75L 0301099400 116 1 TEE BRANCH -12 FLARE x 0.75 MT x 0.75 FT SS316 0117193769 51 1 REG VALVE ASSY 60-4663
209 1 PIPE,PVC,S80,2.00x13.00L 0301099400 117 1 ELB90 ST 0.50 MPT x 0.75 FPT SS 0117232669 52 15 ELB90 1.00 SL x SL 0101054483
210 2 PIPE,PVC,S80,2.00x13.25L 0301099400 118 3 ELB90 ST 0.75 MPT X 0.75 FPT SS 0117233769 53 5 ELB90 1.50 SL x SL 0101055983

211 1 PIPE,PVC,S80,2.00x13.50L 0301099400 119 1 RB 0.75 MT X 0.25 FT SS316L 0117293469 54 23 ELB90 2 SL x SL 0101056683
212 2 PIPE,PVC,S80,2.00x14.00L 0301099400 120 2 NIPPLE 0.75 NPT x CL SS 01173737CL 55 1 ELB90 2.00 MPT x BARB 0101076683
213 1 PIPE,PVC,S80,2.00x14.25L 0301099400 121 1 NIPPLE 1.00 NPT x 2.25 SS 0117374422 56 2 ELB45 1.00 SL x SL 0101164483
B 214 1 PIPE,PVC,S80,2.00x16.75L 0301099400 122 4 NIPPLE HEX .75 NPT X SH SS 01173837SH 57 4 ELB45 2.00 SL x SL 0101166683 B
215 1 PIPE,PVC,S80,2.00x17.50L 0301099400 123 1 TEE 1.00 FT x 1.00 FT x 1.00 FT SS 01174244AY 58 6 ELB90 STREET 1.00 SL x SL 0101254400
216 1 PIPE,PVC,S80,2.00x18.00L 0301099400 124 2 ADAPTER, 1.00 MPT x 0.75 FPT SS316 0117634369 59 3 ELB90 STREET 1.50 SL x SL 0101255900
217 1 PIPE,PVC,S80,2.00x18.75L 0301099400 125 1 UNION 0.75 FPT x FPT SS.ipt 0117673700 60 2 ELB90 STREET 2SPICxSOC PVC80 0101256600
218 1 PIPE,PVC,S80,2.00x20.00L 0301099400 126 1 UNION 1.00 FPT x FPT SS 0117674400 61 3 RB 0.50 MT x 0.25 FT 0101292383
27 219 1 PIPE,PVC,S80,2.00x22.50L 0301099400 127 2 ADAPTER, 1.00 MPT x 0.75 MPT SS316 0117844369 62 1 RB 0.75 MT x 0.25 FT 0101293483
220 1 PIPE,PVC,S80,2.00x23.00L 0301099400 128 1 ADAPTER 1.50 VIC x 0.75 THD 2205 DUPLEX 0182875600 63 1 RB 1.00 MT x 0.75 FT 0101294383
221 1 PIPE,PVC,S80,2.00x24.00L 0301099400 129 3 ELBOW,PP,1/4 ODx1/4 FT 0204010869 64 1 RB 1.50 MT x 0.75 FT 0101295683
222 1 PIPE,PVC,S80,2.00x27.50L 0301099400 130 11 ELBOW,PP,1/4 ODx1/4 MT 0204020869 65 6 RB 1.50 MT x 1.00 FT 0101295783
223 7 PIPE,PVC,S80,2.00x3.00L 0301099400 131 1 FITTING,PP,1/4 ODx1/4 MT 0204090869 DRAWING STATUS:
224 1 PIPE,PVC,S80,2.00x30.63 LONG 0301099400 132 1 TEE,BRANCH,PP,1-4 ODx1-4 MTx 1-4 OD 0204170869 PRODUCTION RELEASE
PROPRIETARY NOTICE: This drawing includes confidential
225 1 PIPE,PVC,S80,2.00x36.25L 0301099400 133 2 ELB90 .25 TUBE x .25 MT SS 0217020887 information of Parker Hannifin Corporation, which is provided for the
226 2 PIPE,PVC,S80,2.00x4.00L 0301099400 134 1 ELB90 .50 MPT X .25 TUBE SS 0217021087 sole purpose of permitting the recipient to evaluate the design or
227 1 PIPE,PVC,S80,2.00x4.13 LONG 0301099400 135 2 CONN 0.38 TUBE x 0.38 MT SS316.ipt 02170918PH document, the recipient agrees to maintain such information in
228 2 PIPE,PVC,S80,2.00x5.00L 0301099400 136 12 NUT HEX .25-20 W-INSERT SS 061060045000 confidence and not reproduce or otherwise disclose the information to
229 1 PIPE,PVC,S80,2.00x5.25L 0301099400 137 4 ELB90 -12 FLARE x 0.75 FT SS 1317014069 contents, except that there is no obligation to maintain the
230 1 PIPE,PVC,S80,2.00x5.62 LONG 0301099400 138 1 ELB90 -12 FLARE x 1.00 FT SS316 1317018169 no fault of recipient. By receiving and accepting this drawing the
231 1 PIPE,PVC,S80,2.00x5.75L 0301099400 139 1 ELB90 -12 FLARE x 0.75 MT SS 1317024069 recipient agrees to the stated terms.
232 1 PIPE,PVC,S80,2.00x53.25L 0301099400 140 3 CONN -12 FLARE x 1.00 MT SS316 1317098169 TOLERANCES:
233 1 PIPE,PVC,S80,2.00x7.00L 0301099400 141 1 TEE -12 FLARE x 0.75 MT SS316 1317178069 Parker Water Purification ALL DIMENSIONS ARE IN INCHES (IN.) AND MILLIMETER (mm)
234 2 PIPE,PVC,S80,2.00x7.875L 0301099400 142 12 FITTING,HOSE,-12 SWIVEL,SS 1317484001 2630 El Presidio St FRACTIONS 1/16"
235 1 PIPE,PVC,S80,2.00x8.13L 0301099400 143 2 HEX REDUCER, 1in MPT x .38in FPT, PVC SCH-80 30-5150 Carson, California, 90810 USA .X 0.1" 1.5mm
.XX 0.01 2.5mm
236 1 PIPE,PVC,S80,2.00x8.25L 0301099400 144 1 TUBING,PARAFLEX,BLACK,0.25 x 17.788L 0305122969 Tel: 310-637-3400 Fax: 310-999-6262 .XXX 0.005" 0.51mm
237 1 PIPE,PVC,S80,2.00x9.88L 0301099400 145 1 TUBING,PARAFLEX,BLACK,0.25 x 4.00L 0305122969 www.parker.com
146 1 HOSE,SPIRAL WIRE,CLEAR,0.75 x 3.00L 0328026600 SCALE: NTS
147 1 HOSE,SPIRAL WIRE,CLEAR,0.75 x 51.00L 0328026600 CUSTOMER: PROJECT:
148 1 HOSE,SPIRAL WIRE,CLEAR,0.75 x10.25L 0328026600 STANDARD STANDARD
149 1 HOSE,SPIRAL WIRE,CLEAR,1.50 x 7.604L 0328029200
A TITLE:
A
150 1 HOSE,SPIRAL WIRE,CLEAR,2.00 x 82.00L 0328029400
151 1 VALVE,BALL,3W,VER,SPEARS,PVC,1.00 SL 1401131983
152 1 HOSE,BLU,HP,-12 x 16.00L 2404054001
153 1 HOSE,BLU,HP,-12 x 29.00L 2404054001
24400 PW-17K DUAL PASS
154 1 HOSE,BLU,HP,-12 x 32.00L 2404054001
155 1 HOSE,BLU,HP,-12 x 39.00L 2404054001 PREPARED BY: JB DATE: 7/25/2013 DWG NO.: 24400 REV.
156 1 HOSE,BLU,HP,-12 x 4.731L 2404054001 DATE: CUSTOMER P.O. A
CHECKED BY: CP 10/11/2013
157 1 HOSE,BLU,HP,-12 x 4.988L 2404054001 WEIGHT: N/A SHT:
APPROVED BY: CP DATE: 10/11/2013 2 OF 7
8 7 6 5 4 3 2 1
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D D
Prerssure Vessel assy - 8 in Prerssure Vessel assy - 4 in
Media Vessel assy

Filter assy
C C

B
Media Vessel piping assy Booster Pump assy B
Carbon Filter assy
40-0173 Flowmeter assy
DRAWING STATUS:
PRODUCTION RELEASE
document, the recipient agrees to maintain such information in
confidence and not reproduce or otherwise disclose the information to
contents, except that there is no obligation to maintain the
no fault of recipient. By receiving and accepting this drawing the
TOLERANCES:
2630 El Presidio St FRACTIONS 1/16"
.XX 0.01 2.5mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX 0.005" 0.51mm
www.parker.com
SCALE: NTS
CUSTOMER: PROJECT:
STANDARD STANDARD
A TITLE:
A

1st and 2nd pass assy PH Neutralizer assy Cleaning Valve assy Reg Valve assy
PREPARED BY: JB DATE: 7/25/2013 DWG NO.: 24400 REV.
CHECKED BY: CP DATE: 10/11/2013 CUSTOMER P.O. A

SHT:
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54 216
54
232 169 234

38
171
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99
180
111 180
222
92 54
223
112 54
C 14 C
39
67
130 211 180
57 180 207
228 54
60 66
54
224
54 94 180
210
Media Vessel piping assy
236 54 Media Vessel assy 180
99
111
180
220
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112 223 54
109 180
130
212 130 180

67 50

225
99 39
60 54 214
B B
208
73 Media Vessel assy -Exploded 112 46
78 99
180 237
54 130
22 50
54
140
142
Media Vessel piping assy -Exploded
132
67 138 DRAWING STATUS:
21 sole purpose of permitting the recipient to evaluate the design or
152 223 proposal submitted herewith. In consideration of receipt of this
142 109 any person outside the group directly responsible for evaluation of its
73 contents, except that there is no obligation to maintain the
142 69 144 confidentiality of any information that becomes publicly known through
16 TOLERANCES:
130 Parker Water Purification UNLESS OTHERWISE NOTED,
ALL DIMENSIONS ARE IN INCHES (IN.) AND MILLIMETER (mm)
102
69 61 Carson, California, 90810 USA .X 0.1" 1.5mm
164 .XX 0.01 2.5mm
79 Tel: 310-637-3400 Fax: 310-999-6262 .XXX 0.005" 0.51mm
149 ANGLES 1 DEG. 0.127mm
35 164 www.parker.com
69 SCALE: NTS
102
154 106 CUSTOMER: PROJECT:
STANDARD STANDARD
55
A TITLE:
A
142
85
116 64
119 73 24400 PW-17K DUAL PASS
Filter assy - Exploded
Filter assy 130
PREPARED BY: JB DATE: 7/25/2013 DWG NO.: 24400 REV.

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158 161
212
234
57
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226 19
54 109 160
19
223
71
82 180
162
13
109 4
C C
72 215
Booster Pump assy 12
7
174
54
168
124 Prerssure Vessel assy - 8 in
168
166 13
139
Prerssure Vessel assy - 8 in - Exploded

142
Booster Pump assy - Exploded 157
142 137
122 142
156 162
142 76 124 141
4
142 142
137

10 155
122 18
B 76 B
18
24
9 DRAWING STATUS:
142 PROPRIETARY NOTICE: This drawing includes confidential
142 document, the recipient agrees to maintain such information in
155 any person outside the group directly responsible for evaluation of its
45 152 no fault of recipient. By receiving and accepting this drawing the
TOLERANCES:
140 100 Parker Water Purification ALL DIMENSIONS ARE IN INCHES (IN.) AND MILLIMETER (mm)
122 137
142 Carson, California, 90810 USA .X 0.1" 1.5mm
.XX 0.01 2.5mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX 0.005" 0.51mm
153 146 137 ANGLES 1 DEG. 0.127mm
142 www.parker.com
SCALE: NTS
163 100 122 CUSTOMER: PROJECT:
STANDARD STANDARD
148
A 147 TITLE:
A
163
114
142 163
Prerssure Vessel assy - 4 in Prerssure Vessel assy - 4in - Exploded PREPARED BY: JB DATE: 7/25/2013 DWG NO.: 24400 REV.

SHT:
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180 167
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109 86
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17 197
182 177
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15 194
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52
Carbon Filter assy 52

191
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231 105
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C 109 237 C
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179
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205 30
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53 59
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5
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203 108 201 109 40-0210 Flowmeter assy

53 87
178 52
B 53 B
193
98 65
88
40-0210 Flowmeter assy - Exploded
202 52
74
200
175 DRAWING STATUS:

185
53
PRODUCTION RELEASE
68 contents, except that there is no obligation to maintain the
104 recipient agrees to the stated terms.
186 84 TOLERANCES:
130 Parker Water Purification ALL DIMENSIONS ARE IN INCHES (IN.) AND MILLIMETER (mm)
56 63 Carson, California, 90810 USA .X 0.1" 1.5mm
145 .XX 0.01 2.5mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX 0.005" 0.51mm
130
77 www.parker.com
SCALE: NTS
58

191 STANDARD STANDARD
A 49 62 5 TITLE:
A
130
28 24400 PW-17K DUAL PASS
40-0173 Flowmeter assy - Exploded PREPARED BY: JB DATE: 7/25/2013 DWG NO.: 24400 REV.

SHT:
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111
52 84 230
84 180
6 136 96
167
172
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170
52 84
65
167
199 188
65 173
88 167 103
183
34
52
Cleaning Valve assy
52 6 136 176
172 23
167
58 170 113
83 223
167 104
82
167
C
PH Neutralizer assy 162
C
51
107 128 54
173 115 228
15
65 23
58
58 89 Cleaning Valve assy - Exploded

2
176
110 133
15
190 56
44
104
117
134
84
PH Neutralizer assy - Exploded 52 118
90
176
101

125
96 110
118
84 181
B B
120
127
192 Reg Valve assy
DRAWING STATUS:
PRODUCTION RELEASE
126 PROPRIETARY NOTICE: This drawing includes confidential
151 sole purpose of permitting the recipient to evaluate the design or
47 proposal submitted herewith. In consideration of receipt of this
no fault of recipient. By receiving and accepting this drawing the
121 recipient agrees to the stated terms.
52
195 TOLERANCES:
127 UNLESS OTHERWISE NOTED,
.XX 0.01 2.5mm
176 Tel: 310-637-3400 Fax: 310-999-6262 .XXX 0.005" 0.51mm
www.parker.com
SCALE: NTS
195 STANDARD STANDARD
189
A TITLE:
A
52 88 24400 PW-17K DUAL PASS
1st and 2nd pass assy Reg Valve assy - Exploded PREPARED BY: JB DATE: 7/25/2013 DWG NO.: 24400 REV.
1st and 2nd pass assy - Exploded CHECKED BY: CP DATE: 10/11/2013 CUSTOMER P.O. A
SHT:
7 OF 7
8 7 6 5 4 3 2 1
10.0 MANUFACTURER'S LITERATURE AND OPTIONS

REVISION D
5P70 TITAN SERIES

HIGH PRESSURE TITANIUM
POSITIVE DISPLACEMENT PUMP
AQUA PRO PUMPS

Aqua Pro Pumps 2630 E. EL PRESIDIO STREET CARSON, CA 90810
(310) 516-9911 ( 800) 421-4503
The P rofessional 's Choice

TABLE OF CONTENTS
INTRODUCTION ..................................................................................................................................................................... 1
INITIAL START-UP INFORMATION ...................................................................................................................................... 2
LUBRICATION .................................................................................................................................................................... 2
PUMP FLOW DESIGN ........................................................................................................................................................ 2
PULLEY SELECTION ......................................................................................................................................................... 3
MOTOR SELECTION .......................................................................................................................................................... 3
MOUNTING THE PUMP ..................................................................................................................................................... 3
DISCHARGE PLUMBING ................................................................................................................................................... 3
PUMPED FLUIDS ............................................................................................................................................................... 4
STORAGE ........................................................................................................................................................................... 4
INLET CONDITION CHECKLIST ........................................................................................................................................... 5
INLET SUPPLY ................................................................................................................................................................... 5
INLET LINE SIZE ................................................................................................................................................................ 5
INLET PRESSURE.............................................................................................................................................................. 5
INLET ACCESSORIES ....................................................................................................................................................... 6
PREVENTIVE MAINTENANCE SCHEDULE ......................................................................................................................... 7
MAINTENANCE RECORD ..................................................................................................................................................... 8
TROUBLESHOOTING............................................................................................................................................................ 9
SERVICE............................................................................................................................................................................... 12
INTRODUCTION ............................................................................................................................................................... 12
TOOLS NEEDED .............................................................................................................................................................. 12
DETACHING THE MANIFOLD FROM THE CRANKCASE .............................................................................................. 12
SERVICING THE CRANKCASE ....................................................................................................................................... 13
PLUG, OIL DRAIN, O-RING REPLACEMENT .................................................................................................................. 13
OIL SEAL REPLACEMENT ............................................................................................................................................... 13
BEARING CAP O-RING/SEAL REPLACEMENT .............................................................................................................. 15
COVER, CRANKCASE O-RING REPLACEMENT ........................................................................................................... 16
CRANKSHAFT BEARING, CONNECTING ROD-PISTON ASSEMBLY SERVICE ......................................................... 17
SEVICING THE MANIFOLD.............................................................................................................................................. 18
ADAPTER O-RING REPLACEMENT .................................................................................. Error! Bookmark not defined.
VALVE ASSEMBLY SERVICING ...................................................................................................................................... 18
MANIFOLD SEAL SERVICING ......................................................................................................................................... 19
ATTACHING THE MANIFOLD TO THE CRANKCASE .................................................................................................... 21
5P40 DRAWINGS ................................................................................................................................................................. 23
LIST OF FIGURES
Fig. 1: Oil Level Sight Glass Detail. ...................................................................................................................................................... 2
Fig. 2: Manifold Assembly Removal ................................................................................................................................................... 13
Fig. 3: Plunger Assembly View ........................................................................................................................................................... 14
Fig. 4: Plunger Retaining Nut Assembly ............................................................................................................................................ 15
Fig. 6: Bolt tightening sequence .......................................................................................................................................................... 17
Fig. 7: Manifold Assembly .................................................................................................................................................................... 18
Fig. 8: Valve Assembly ......................................................................................................................................................................... 19
Fig. 9: Orientation for Manifold Seal Servicing ................................................................................................................................. 20
Fig. 10: Weep Ring Extraction ............................................................................................................................................................. 20
Fig. 11: High-Pressure Seals Installation View ................................................................................................................................. 21
Fig. 12: Pump Assembly Orientation View ........................................................................................................................................ 22

LIST OF TABLES
Table 1: Approximate Horsepower Required ......................................................................................................................... 3
Table 2: Tool List For Pump Service .................................................................................................................................... 12
INTRODUCTION
Aqua Pro Pumps “Titan Series” High Pressure Pumps are the product of our years of experience in the water treatment
industry, and have been specifically designed and engineered for corrosive and high-pressure applications. Your new Aqua
Pro Pump is made with dependable and proven technology to meet your highest demands.
SPECIFICATIONS
Specifications subject to change without notice.
Pump type: Reciprocating Plunger
Number of Plungers: 5
Bore: 1.375”
Stroke: 2.438”
Oil Capacity: 15 Qts.
Oil Type: Village Marine Tec. High Pressure Pump Oil
(Part No. 85-0050-quart size)
Maximum Inlet pressure: Flooded to 60 PSI
Maximum Fluid Temperature: 120 degrees Fahrenheit (82 degrees Celsius)
Model Number GPM Inlet Port Size Discharge Port Dimensions Weight Shaft
Size LxWxH
5P70 70 1.875-12UN 1.875-12UN 25.7” x 23.8” x 13.8” lbs. ∅1.75
MS16142-24 MS16142-24
1
5P40 Titan Series
High Pressure Titanium Positive Displacement Pump
INITIAL START-UP INFORMATION

WARNING
This is a positive displacement pump. A properly designed pressure relief safety valve must be installed in the discharge
piping. Failure to install such a relief mechanism could result in personal injury or damage to the pump or system. Aqua
Pro Pumps does not assume any liability or responsibility for the operation of a customer’s high-pressure system.
The performance of the pump depends on the entire fluid system and will operate best with the proper installation of
plumbing, operation, and maintenance of the pump.
LUBRICATION
It is recommended that pump be filled with Village Marine Tec’s specially blended high pressure pump oil. To check the oil
level, ensure the pump has stopped running. Then look into the sight glass in the crankcase cover. Oil level should be
level with the mark on the sight glass (Fig.1).
Fig. 1: Sight Glass View
NOTE
Change the original oil that came in the pump after running the pump for 50 hours. After the initial oil change, the oil should
be changed at 300-hour service intervals.
PUMP FLOW DESIGN

For application design purposes this pump is rated for 40 GPM at 500 RPM. To drive the pump to give the desired
discharge volume for your specific application equation 2.1 is to be used.
Desired Pump RPM : Rated GPM =

" Desired" GPM (2.1)
Rated RPM " Desired" RPM
2
PULLEY SELECTION
It is essential that an appropriate pulley size be selected to meet your application needs. Based on the required pump
discharge volume (in GPM), the correct pulley size can be selected using equation 2.2.
CAUTION
Pulley should be sized to not exceed the maximum pump RPM rating.
Pulley Size : Motor Pulley O.D. = Pump Pulley O.D. (2.2)

Pump RPM Motor RPM
MOTOR SELECTION
To ensure desired pump output, the motor or engine driving the pump must possess sufficient horsepower to maintain full
RPM when the pump is under load. Using equation 2.3 an appropriate electric motor can be size for the application, this
motor sizing approach is based on pump discharge volume and maximum pump discharge pressure. The constant in the
equation account for drive and system losses, it implies a mechanical efficiency of 85%. Consult the manufacturer of a gas
or diesel engine for selection of the proper engine size. Refer to Table 1 for sample horsepower applications.
GPM × PSI
HP Required : = Electric Brake HP (2.3)
1460
Table 1: Approximate Horsepower Required

HP Required Working Pressure [PSI]
Flow [GPM] Speed [RPM] 800 1000 1200
70 894 38.4 47.9 57.5
40 510.5 22 27 33
20 255.2 11 14 16
MOUNTING THE PUMP

The pump should be located as close to the source of supply as possible. Mount the pump on a rigid, horizontal surface
allowing easy access for crankcase oil draining. The pump should also be mounted in such a way that inspection can be
done with ease. To minimize piping stresses, use appropriately sized and pressure rated flexible hoses at the inlet and
discharge ports. In addition the pump body is supplied with four 3/4-10UNC-2B holes for securing the pump its foundation.
Ensure drive belt is adequately size for system and shaft bearings. Pulley alignment is critical to the proper operation of the
system, to check for proper alignment, place a straight edge, square or rule against the pulleys to make sure they are in
line. Proper alignment of the drive pulleys will minimize crankshaft bearing and belt wear. Over tensioning of the drive belt
may cause pump crankshaft bearing damage.
If the pump will be in service in an environment with a high debris presence or in a humid environment, it is recommended
that the pump be enclosed. Do not store or operate in excessively high temperature areas without proper ventilation.
DISCHARGE PLUMBING
CAUTION
3
5P40 Titan Series
Start system with all valves open or with minimal flow restriction to avoid deadhead overpressure conditions and severe
damage to the pump or system. Discharge regulating devices should be at minimum pressure setting at start-up.
In installations utilizing a Pulsation Dampening device, the device should be mounted directly to the discharge line. Consult
dampening device manufacture for optimum pre-charge.
A reliable pressure gauge should be installed near the discharge outlet of the manifold. This is extremely important for
adjusting pressure-regulating devices; and when appropriate, for sizing of the nozzle or restricting orifice. The pump is
rated for a maximum pressure; this is the pressure measured at the discharge manifold of the pump.
A pressure relief or unloader valve must be installed to prevent over-pressure in the event the discharge or down-stream
plumbing becomes restricted or is turned off. Severe damaged to the pump will result if this condition occurs without a relief
valve in the line.
CAUTION
FAILURE TO INSTALL A SAFETY RELIEF VALVE WILL VOID THE WARRANTY ON THE PUMP.
On fittings not using o-ring seals, use PTFE liquid, sparingly or tape to connect accessories or plumbing. Do not wrap tape
beyond the last thread to prevent tape from becoming lodged in the pump or accessories. This condition will cause a
malfunction of the pump or system.
PUMPED FLUIDS
Some fluids may require a flush between operations or before storing. For pumping fluids other than water, contact your
supplier or Village Marine Tec.
CAUTION
DO NOT RUN PUMP WITH FROZEN FLUID. DO NOT RUN PUMP DRY.
STORAGE
For extended storage or between uses in cold climates, drain all pumped fluids from pump and flush with antifreeze solution
to prevent freezing and damage to the pump.
4
INLET CONDITION CHECKLIST
Review this checklist before operation of system. It is critical that all factors are carefully considered and met.
INLET SUPPLY
Inlet supply should be adequate to accommodate the maximum flow being delivered by the pump.
1. Open inlet valve and turn on supply to avoid starving the pump.
CAUTION
DO NOT RUN PUMP DRY.
2. Avoid closed loop systems, especially with high temperature, ultra-high pressure or large volumes. Conditions vary
with regulating/unloader valve.
3. Low vapor pressure fluids, such as solvents, require positive heads to assure adequate inlet supply.
4. Higher viscosity fluids require that the pump be flooded to 60 PSI to assure adequate inlet supply.
5. Higher temperature fluids tend to vaporize and require positive heads to assure adequate inlet supply.
6. When using an inlet supply reservoir, size it to provide adequate supply of fluid to accommodate 6-10 minutes
retention time at the rated GPM (however, a combination of system factors can change this requirement). Provide
adequate baffling in the tank to eliminate air bubbles and turbulence. Install diffusers on all return lines to the tank.
INLET LINE SIZE
Inlet line size should be adequate to avoid starving the pump. Pump suction should never operate in a vacuum.
1. Line size must be a minimum of one size larger than the pump inlet fitting. Minimize the use of thick walled fittings,
tees, 90-degree elbows, or valves in the inlet line of the pump to reduce the risk of flow restriction, vacuum, and
cavitation.
2. The inlet line MUST be a FLEXIBLE hose, NOT a rigid pipe, and REINFORCED ON SUCTION SYSTEMS to avoid
collapsing.
3. The simpler the inlet plumbing, the less the potential for problems. It is recommended to keep the length, number
of joints, and the number of inlet accessories to a minimum.
4. Use pipe sealant as appropriate to ensure airtight positive sealing pipe joints.
INLET PRESSURE
Inlet pressure should be between flooded (zero) to 60 PSI.
1. High RPM, high temperatures, low vapor pressures, or high viscosity reduces inlet pressure. The pump may
require a pressurized inlet to maintain adequate inlet supply.
2. Optimum pump performance and service life is obtained with 20 PSI (1.4 BAR) inlet pressure. With adequate inlet
plumbing, most pumps will perform with flooded suction. Maximum inlet pressure is 60 PSI (5 BAR).
5
5P40 Titan Series
3. After prolonged storage, the pump should be purged of air to facilitate priming. With the pump not running,
disconnect the discharge port and allow fluid to pass through pump, then reconnect the discharge port.
INLET ACCESSORIES
Inlet accessories are designed to protect against over pressurization, control inlet flow, contamination or temperature and
provide ease of servicing.
1. An inlet/supply shut-off valve is recommended to facilitate maintenance.

2. A standpipe can be used in some applications to help maintain a positive head in the inlet line.
3. Inspect and clean the inlet filters on a regular schedule, if applicable.
4. A vacuum/pressure gauge should be installed to monitor the inlet pressure. A gauge should be mounted as close
to the pump inlet as possible. Short term, intermittent cavitation will not register on a standard gauge.
5. All accessories should be sized to avoid restricting the inlet flow.
6. All accessories should be compatible with the solution being pumped to prevent premature failure or malfunction.
6
PREVENTIVE MAINTENANCE SCHEDULE
The Required Maintenance Schedule specifies how often you should have your pump inspected and serviced. It is
essential that your pump be serviced as scheduled to retain its high level of safety, dependability, and performance. Not
performing these tasks could result in catastrophic failure.
FIRST EVERY EVERY EVERY

TASKS DAILY WEEKLY 50 HRS. 300 HRS. 1500 HRS. 10000
HRS.
INSPECTION TASKS
Clean Filters* X
Water Leaks X
Oil Level X
Pulley X
Belts X
Inspect Plumbing X
SERVICE TASKS
Pump Oil X X
Crankcase Rebuild Kit X
Manifold Rebuild Kit X
Crankshaft Bearings X
* If applicable for system
7
MAINTENANCE RECORD
Keep record of all maintenance below to ensure maintenance is performed. Note trends and increase maintenance as
necessary.
HOURS RECOMMEND ACTIONS / NOTES ACTUAL SIGNATURE DATE

SERVICE HOURS
50 Oil
300 Oil
600 Oil
900 Oil
1200 Oil
1500 Rebuild Kits, Oil
1800 Oil
2100 Oil
2400 Oil
2700 Oil
3300 Oil
3600 Oil
3900 Oil
4200 Oil
4800 Oil
5100 Oil
5400 Oil
5700 Oil
6300 Oil
6600 Oil
6900 Oil
7200 Oil
10000 Crankshaft Bearing, Oil
8
TROUBLESHOOTING
Use the troubleshooting table below. If problem persist, contact your dealer.
PROBLEM PROBABLE CAUSE SOLUTION

Low Pressure Belt Slippage Make sure the correct belt is used. If the correct belt
is used and the belt is slipping, then tighten. Replace
belt if worn.
Leaky discharge hose Check connections. Replace hose if worn or
cracking.
Pressure gauge inoperative or Check pressure with new gauge and replace as
not registering correctly. needed.
Air leak in inlet plumbing Use PTFE liquid or tape to seal the threads. Make
certain that the PTFE does not go beyond the last
thread. Doing so may damage the pump.
Inlet suction strainer clogged or Clear the obstruction, or use adequate size for inlet
improperly sized pump connection and fluid being pumped.
Relief valve stuck, partially Clean and reset relief valve to system pressure and
plugged or improperly sized correct bypass. Check supply tank for
contamination.
Worn or dirty valves Clean valve or replace with a rebuild kit.
Worn high-pressure seals; Replace seals with rebuild kit. Install and maintain
abrasives in pump fluid, severe proper filter, check line size and flow available to
cavitation; inadequate water pump
supply; stressful inlet conditions.
Pulsation pump runs Faulty pulsation dampener (if a Check pre-charge. Check manufacturer’s literature
extremely rough, pressure low pulsation dampener has been on recommended pressure.
installed.)
Restricted inlet, or air entering Be sure that inlet hose is the proper size. Check
inlet plumbing filters and clean as needed. Check fittings and use
PTFE liquid or tape for airtight connection.
Valve or spring damage Clean or replace valve and spring, check inlet supply
tank for contamination
Seal damage Replace seals.
Slight water leakage from Possible Condensation No fix needed.

under the manifold
Worn low pressure seals Replace seals with rebuild kit, check inlet pressure
and inspect ceramic plunger for damage.
Excessive oil leak between Worn crankcase oil seals Replace crankcase oil seals.
crankcase and pumping
section
9
Oil leaking in the area of the Worn crankshaft oil seal Replace damaged oil seals.
crankshaft
Bad bearing Replace bearing.
Cut or worn o-ring on bearing Replace o-ring on bearing cap.
cap
Water in crankcase Humid air condensing into water Change oil every three months or 300 hours
inside the crankcase
Worn or improperly installed Replace seals; follow proper installation procedure.
crankcase oil seals
Exessive water leaking through Replace seals.
Low Pressure Seals
Excessive play in the end of Worn bearing Replace bearing.

the crankshaft
Oil leaking in the rear portion Damaged or improperly installed Replace crankcase cover o-ring or drain-plug o-ring.
of the crankcase crankcase cover, crankcase
cover o-ring, drain-plug, or drain-
plug o-ring.
Loud knocking noise in pump Pulley loose on crankshaft Check key and tighten setscrew.
Restricted Inlet Clear obstruction or replace valve.
Worn bearing, connecting rod or Consult supplier for crankcase servicing.
crankshaft.
Worn belts Replace belts.
Frequent or premature failure Running pump dry NEVER RUN THE PUMP WITHOUT WATER.
of the seals
Abrasive material in the fluid Install proper filtration on pump inlet plumbing.
being pumped
Excessive temperature of Reduce fluid inlet temperature to specifications.
pumped fluid (120 degrees F
max.)
10
Strong surging at the inlet and low Foreign particles in the inlet or Check for smooth surfaces on inlet
pressure discharge valve or worn inlet or and discharge valve seats. If signs of
discharge valves wear or damage are present return to
factory for service.
Check supply tank for contamination,
regularly clean filter. Do not pump
abrasive fluid.
Restricted fluid flow Check the Inlet Conditions Checklist.
11
SERVICE
An authorized technician should perform all service.
CAUTION
Ensure sure pump is disconnected from the motor or any driving devices. Service the pump in a clean, dirt-free
environment.
Pump rebuild kits are available for seal overhauls. Contact your dealer for ordering information.
INTRODUCTION
All tasks should be performed in a clean environment, free from dust and debris. It is imperative that utmost cleanliness
be maintained during the rebuild of your Aqua Pro Pump. The numbers following the parts are call out numbers. They
correspond to the parts on the drawings.
READ THE INSTRUCTIONS COMPLETELY BEFORE ATTEMPTING TO PERFORM ANY SERVICE.
Before assembling any parts, clean all parts to make free of oil, grease, dirt, and lint. Use a lint free cloth to wipe any part
of the pump.
NOTE
A light coating of Anti-Seize Lubricant (PN. 85-0094) should be applied on all threaded parts, unless otherwise stated.
Only silicon grease (PN. 21-1122) should be used on all o-rings and seals. Use of any other type of grease may result in
o-ring or seal failure.
TOOLS NEEDED
Table 2: Tool List For Pump Service

3/16” Allen Wrench Wrench Hex Jaw
1/4” Allen Wrench Pick
9/16" Socket/ Socket Wrench or Combination Wrench Pry-bar
15/16” Socket/ Socket Wrench or Combination Wrench Snap Ring Pliers
1" Socket/ Socket Wrench or Combination Wrench Torque Wrench (50 ft.-lb.)
1-1/2” Socket/ Socket Wrench or Combination Wrench Seal Insertion Tool (PN TBD)
Flat Head Screwdriver Weep Ring Removal Tool (PN TBD)
Sight Glass Removal Tool
12
DETACHING THE MANIFOLD FROM THE CRANKCASE
You will need these tools and parts to do the following:
15/16” Socket/Socket Wrench or Combination Wrench
Pry-bar
Remove the 2 manifold nuts (45) with a 15/16” socket wrench or Combination Wrench. Loosen the manifold assembly by
prying off the manifold using the slots in the crankcase see Fig. 3. Set the manifold assembly aside in a clean work area.
If the manifold assembly locating dowel pins (42) fall out, reinsert them into the manifold alignment pin hole.
Fig. 2: Manifold Assembly Removal
SERVICING THE CRANKCASE

The following are the procedures for servicing the crankcase assembly using the 5P70 Crankcase Rebuild Kit (PN. 70-
5083). The manifold assembly must be detached from the crankcase to do the following service.
PLUG, OIL DRAIN, O-RING REPLACEMENT

(If not equipped with oil drain hose)

1” Socket/ Socket Wrench
Pick
O-Ring, Drain Plug (2): PN. 70-6002
Anti-Seize Lubricant: PN. 85-0094
Silicon Grease Lubricant: PN. 21-1122
Remove the oil drain plug with a 1” wrench drain the crankcase oil. Clean the plug (3), remove the o-ring (2) with the aide
of the pick if necessary. Replace o-ring with the new one supplied in kit. Apply anti-seize lube to the threads of the drain
plug (3) and reinstall.
OIL SEAL REPLACEMENT
9/16” Socket/ Socket Wrench
Torque Wrench Pick
Pick
Seal Extraction Tool: PN. TBD
Seal Insertion Tool: PN. TBD
Seal, Oil, Plunger Rod (5): PN. 70-5014
Washer, Plunger Retainer (18): PN. 70-3017
O-Ring, Plunger Retainer (17): PN. 70-3411
Ring, Back-Up, Plunger Retainer (16): PN. 70-3019
Seal, Slinger Barrier (31): PN. 70-3023
Washer, Keyhole (32): PN. 70-3022
13
Ceramic Lubricant: PN. 85-0087
Silicone Grease Lubricant: PN. 21-1122
Red Loctite # 262
Lint-free Cloths
Remove the plunger retainer nut (23) with a 9/16” wrench, set aside. Remove the plunger retainer washer (18) and
remove the ceramic plunger (14). Remove the keyhole washer (32) then remove the slinger (31). With the aid of the seal
extraction tool remove the plunger rod oil seal (5) from the crankcase. Inspect the seal retainer washers for damage, if
none evident then reuse, if damage is evident consult the factory.
NOTE
A light coating of silicon grease (PN. 21-1122) should be used on all new o-rings and seals. Use of any other type of
grease may result in o-ring or seal failure.
Insert new oil seal (5) into crankcase with the aid of the seal insertion tool making sure that the seal is fully seated. Place
slinger (31) onto the plunger rod (30), followed by the keyhole washer (32) as shown in Fig. 3.
31
32
30
Fig. 3: Plunger Assembly View
14
NOTE
Examine the ceramic plungers (24) for cracks, heavy scoring, or unusual wear.
.
Slide ceramic plungers (14) onto plunger rod. Clean the plunger retaining nuts (23). With the aide of a pick remove the
plunger retainer back-up ring (16) and the plunger retainer o-ring (17). . Insert the new plunger retainer washer (18) onto
the plunger retaining nut. Replace the o-ring (17) and back-up ring (16) with the new one supplied in the kit as shown in
Fig. 4.
23
17
16
Fig. 4: Plunger Retaining Nut Assembly

Apply Red Loctite # 262 to retainer stud (15) threads. Reinstall the plunger retainer nut (23) and torque to 108 in. lb.
using a 9/16” socket.
NOTE
Be careful not to get the red loctite on any other components.

Apply Aqua Pro’s special Ceramic Lubricant (PN. 85-0087) to the ceramic plungers (14).
BEARING CAP O-RING/SEAL REPLACEMENT

1/4" Allen Wrench
Pick
Seal, Oil, Crankshaft (16): PN. 70-5701
O-Ring, Bearing Cap (15): PN. 70-5037
Silicon Grease Lubricant: PN. 21-1122
15
Remove the 4 socket head cap screws (17) with a 5/16” Allen Wrench from each of bearing cap (6), (7). With the aide of
a pick remove the o-rings from the grooves, remove the crankshaft oil seal (9) from the pulley side bearing cap (7).
CAUTION
Crankshaft oil seal is press fit at the factory, care is to be exercised during removal so damage does not occur to sealing
surface.
NOTE
Press new crankshaft oil seal (9) into pulley side bearing cap (7), Install o-ring (8) in o-ring groove on the crankshaft
bearing caps (6), (7) and reinstall caps on pump.
NOTE
Install the 4 socket head cap screws (10) onto each of the bearing side plates and tighten with a 5/16” Allen Wrench.
COVER, CRANKCASE O-RING REPLACEMENT
In this procedure you will replace the crankcase cover o-ring as provided in the rebuild kit.
3/16” Allen Wrench
Red Loctite # 262
Crankcase Cover O-Ring: PN. 70-5102
Unscrew the 12 crankcase cover screws (21) with the 3/16” Allen wrench. Remove crankcase cover (12) and remove the
crankcase cover o-ring (11).
NOTE
Install the new crankcase cover o-ring (11) provided with the rebuild kit.
NOTE
16
Reinstall the crankcase cover and tighten the 12 crankcase cover screws (21) with the 3/16” Allen wrench in the sequence
shown in Fig. 6.
10
10 55 11 33 77
12
12 11
11
88 44 22 66 99
Fig. 6: Bolt tightening sequence

CRANKSHAFT BEARING, CONNECTING ROD-PISTON ASSEMBLY SERVICE
It is recommended that any service to the crankshaft bearings (27), connecting rod (22), or piston assembly (30) be done
by the factory. Due to the high precision required only factory trained personnel are recommended for this service.
17
SEVICING THE MANIFOLD
The following are the procedures for servicing the manifold assembly (70-7521) using the 5P70 Manifold Rebuild Kit (PN.
70-3075). The manifold assembly must be detached from the crankcase to do the following service.
Fig. 7: Manifold Assembly
VALVE ASSEMBLY SERVICING

1 1/2" Socket Wrench or Combination Wrench
Pick
Spring, Valve (8): PN. 70-7049
Valve Assembly (7): PN. 70-3004
O-Ring, Valve Plug (11): PN. 70-3002
Lint-Free Cloths
NOTE
Valves may be serviced while the manifold assembly is attached to the crankcase assembly.
If manifold assembly has been removed from the crankcase assembly, place the assembly on a clean work surface.
Remove all of the valve plug assemblies from the manifold assembly using a 1 1/2” socket wrench or combination wrench.
Remove the valve assembly (70-3004) from the assembly, followed by the valve spring (8). With the aide of a pick
remove the o-ring (11) from the valve plug.
NOTE
Valve plugs (10) will be reused.

Clean and inspect all valve plugs (10) prior to reassembly. If there is a problem, contact your dealer. Once all valve plugs
(10) are clean and dry, install new valve plug o-ring (11) onto valve plug (10). Install the valve spring (8) onto the valve
plug (10), it should now be attached to the plug. Press the valve assembly (7) onto the valve spring (8). Complete valve
assembly shown in Fig. 8.
18
10
11
8
7
Fig. 8: Valve Assembly
NOTE
Inspect the manifold (1) for debris or other fouling and clean if necessary. Inspect the valve seat surface in the manifold, if
there is a problem, contact you dealer. Reinstall all the valve plug assemblies with a 1 1/2" socket wrench or combination
wrench and tighten.
MANIFOLD SEAL SERVICING
NOTE
Pump manifold assembly must be detached from the crankcase assembly to service the seals.
Snap Ring Pliers
Tool, Weep Ring Puller: PN. 91-7230
Tool, Seal Insertion: PN. 91-7228
Flat screw driver
Seal, HP (2): PN. 70-5502
Ring, Snap (4): PN. 70-5512
Ring, Weep (3): PN. 70-5511
Seal, LP (6): PN. 70-5501
Lint-Free Cloths
For manifold seal servicing purposes the manifold must be placed with the valve plugs sitting on a flat surface and the
plunger bores facing upward. This will facilitate service technician access to the seals for removal and installation, as
shown in Fig. 9.
19
Fig. 9: Orientation for Manifold Seal Servicing
With a flat screw driver remove the low-pressure seal (6). Manually remove the low-pressure seal spacer (5). With the
snap ring pliers remove the snap ring (4). Using the weep ring extracting tool remove the weep ring (3) as shown in Fig.
10.
NOTE
Extraction of the rings is accomplished by inserting tool in relaxed state into the inner diameter of the rings, then tighten
the expansion bolt to grip the ring. Install the extraction stand and nut, tightening nut will extract to weep ring and isolating
ring from manifold.
Fig. 10: Weep Ring Extraction

With a flat screwdriver remove the high-pressure seals (2).
You must clean and inspect the following parts for re-use:
• Spacer, Low-Pressure Seal (5): PN. 70-5513
NOTE
Insert the high-pressure seal (2) into the bore until the seal is fully seated in the bore using the seal insertion tool. Tool
will ensure proper high pressure seal depth. See Fig. 11 for high-pressure seal installation view.
20
Fig. 11: High-Pressure Seals Installation View
Insert the weep ring (3) into the bore after the installation of the high-pressure seals (2), using the driver from the seal
insertion tool. Ensure weep ring bottoms out on high pressure seal. Install the snap ring (4) using the snap ring pliers.
NOTE
Ensure that the snap ring (4) is fully seated in the snap ring groove before continuing.
Insert the low-pressure seal spacer (5), press in the new low-pressure seal (6). The manifold seal servicing is complete.
ATTACHING THE MANIFOLD TO THE CRANKCASE
15/16” Socket/ Socket Wrench or Combination Wrench
Dead Blow Hammer
Manifold Nut (3) from drawing 70-5019: PN. 70-1305
Ceramic Lubricant: PN. 85-0087
If a crankcase seal rebuild was not performed at this time then ensure that the dowel locating pins (29) from drawing 70-
5006 are pressed into their corresponding hole. Ensure that ceramic lubricant is applied to the ceramic plunger
assemblies and that the seal retainers are installed with the flange located away from the crankcase assembly.
NOTE
Align manifold assembly to crankcase assembly as shown in Fig. 12 and tighten the two manifold nuts (3) with a 15/16”
socket wrench or combination wrench, torque to 90 ft-lbs.
21
Fig. 12: Pump Assembly Orientation View
22
5P70 DRAWINGS
5P70 LIFTING PROVISIONS
5P70 MAIN ASSEMBLY (70-5019)
5P70 CRANKCASE ASSEMBLY (70-5006)
5P70 MANIFOLD ASSEMBLY (70-7521)
23
24
25
26
27
28
Pressure Vessel
Assemblies
For Seawater Elements
Contact Information:
Key Features:
Parker Hannifin Corporation
Racor Division/Village Marine Tec. Racor Village Marine RO • Operating Pressure: 1000 psi/68 bar
2000 W. 135th St. membrane pressure vessels • Shell: Filament Wound fiberglass
Gardena, CA 90249 feature non-metallic wetted • Collars: 6061 T-6 Powdercoated
surfaces for excellent corrosion aluminum
phone 310 516 9911 resistance. • End Plugs: Thermoplastic
fax 310 538 3048 Simple end plug design allows • End Ring:
racor@parker.com quick removal for element 6061 T-6 Anodized aluminum on
www.villagemarine.com servicing. 2.5” and 4” size
If the size you require is not SS316 on 6” size
shown please contact us for • Fasteners: SS316
www.parker.com/racor custom builds.
Pressure Vessel
Assemblies
For Seawater Elements
7
2 3 4 5 6
Part Numbers:
Item Description Quantity per 2.5” x 19” 2.5” x 38” 4” x 40” 6” x 40”
Assembly
1 Vessel Assembly** 32-2519 32-2538 32-0444 32-6040
2 Product O-ring 4 32-2116 32-2116 32-2116 32-2229
3 End Plug O-ring 2 32-2228 32-2228 32-4342 32-0640
4 End Plug 2 32-2513* 32-2513* 32-4012 32-6012
5 End Ring 2 32-4013 32-4013 32-4014 32-0096
6 Capscrews *** 86-0106 86-0106 86-0123 86-0136
7 Shell White 1 32-0025 32-0026 Please Call Please Call

Gray 1 32-0098 32-0099 32-4001 32-0001
Weight (lbs/kg) 5/2 7/3 22/10 45/20
Notes:
*End Plug 32-2517 is also available **Membrane not included. *** Capscrews:
for 2.5” vessels, which offers straight, For applicable membrane elements Order 6 per end plug on 2.5” size
coarse thread feed/reject port used on see bulletin No. 7897 (Aqua Pro RO Order 8 per end plug on 4” size
some VMT PW watermakers Membranes) Order 10 per en plug on 6” size
© 2009 Parker Hannifin Corporation Print Reorder Number 7898 Rev- 10-15-2009
Aqua Pro® Sea Water
RO Membranes
Key Feature:
Racor Division/Village Marine Tec.
2000 W. 135th St. Aqua Pro® thin film composite By selecting the highest grade of
Gardena, CA 90249 membranes deliver high salt materials and thoroughly testing
rejection while maintaining high performance, Racor Village Marine
phone 310 516 9911 production rates to obtain the is able to offer the highest quality
fax 310 538 3048 energy efficiency demanded by Aqua Pro® products.
racor@parker.com plant operators.
www.villagemarine.com
www.parker.com/racor
Aqua Pro®
Sea Water RO
Membranes
Recommended
Operating Limits:
• Maximum Operating Pressure: • Free Chlorine Tolerance: • pH Range:
1000 psi 0 PPM Continuous Operation: 4-11
• Maximum Operating • Maximum Feed Silt Density Short-term (30 min)
Temperature: 113°F (45°C) Index: SDI 5 Cleaning: 2.5-11
• Maximum Feed Turbidity:
1 NTU
A
B
TYP
D C 15°
VMT Nominal Product Flow Typical Salt Dimensions

Part No. Size GPD m3/day Rejection % inches/cm
A B C D
33-2519 2519 220 - 0.83 99.4 19/48 1.1/2.8 0.75/1.9 2.4/6.1
33-0238 2538 550 - 2.08 99.4 38/96.5 1.1/2.8 0.75/1.9 2.4/6.1
33-0440 4040 1200 - 4.54 99.4 40/101.6 1.0/2.5 0.75/1.9 3.96/10.1
33-0036 6040 2500 - 9.47 99.4 40/101.6 1.27/3.2 1.5/3.8 5.98/15.2
Notes:
• Keep elements moist at all • To prevent biological growth • Standarized test conditions are
times during storage, shipping, 32,000 ppm NaCl at 77° F (25°
• Permeate obtained from first or system shutdowns it is C), with 800 psi feed. Production
two hours of operation should recommended that elements rates for individual elements
be discarded be immersed in a protective may vary +/- 20% and rejection
solution. The standard storage may vary +/- 0.4%
solution for long or short term
storage should contain 1.0
percent (by weight) sodium
metabisulfite (food grade)
Filter Housings
FRP Shell with Nylon Caps
100X-FRP
Racor Village Marine offers

fiberglass filter housings
specifically designed for
seawater use. Simple but secure
closure systems allow quick
cartridge change. Aluminum
collars are bonded to fiberglass
shells offer superior corrosion
resistance. The base and lid are
nylon.
The housings fit VMT pleated

cartridge elements of 100 square
feet area. Available in 0.5, 1, 5,
20, and 100 micron ratings.
2000 W. 135th St.
Gardena, CA 90249
phone: 310 516-9911

800 C-Parker
fax: 310 538-3048
email: racor@parker.com
Filter Housings
FRP Shell with Nylon Caps
100X-FRP 8 Req’d
8 Req’d
DWG Description Part Number
Filter Assembly 30-4353 2 Req’d

1 Vessel Shell M4353-4
2 Base M1157-1 8 Req’d
3 Lid M4353-2
4 O-Ring 30-0405
5 Nuts - Bottom 86-0022
6 Studs 86-0264
7 Washer 86-0006
8 Wingnut 86-0269
9 Bolt - Bottom 86-0260
8 Req’d
Specifications
Design Pressure* 80 psi
Test Pressure 120 psi
Inlet 1.5” FPT
Outlet 1.5” FPT
Height 33”/84 cm
8 Req’d
Diameter 13”/33 cm
*Filter Housing Vessel is designed in accordance with ASME section x pressure vessel code.
To maintain peak performance always use genuine Parker Racor Village Marine replacement parts.
We reserve the right to change our specifications or standards without notice.
© 2011 Parker Hannifin Corporation Print Reorder Number 7940 Rev-B 09-26-2011
Pleated Filters and
Filter Cartridge Kits
Contact Information: The Village Marine Tec. line of pleated

filters are designed specifically for
Single use Cleaning and Preservative
Cartridge Kits are designed specifically
the RO watermaker industry and for small RO Systems. The Cartridges
are superior to wound or polyspun allow for easy and effective membrane
cartridges to give you a longer filter maintenance.
2000 W. 135th St.
life as well as increasing flow rates and
Gardena, CA 90249
keeping cartridge size down. The Cleaning and Preservative
Cartridge Kits eliminate the trouble
phone: 310 516-9911
Available in a wide arrange of sizes and mess of measuring powdered
800 C-Parker
and micron ranges to ensure that every chemicals and ensuring correct
fax: 310 538-3048
type of watermaker filter need is taken chemical concentrations. The Chemical
email: racor@parker.com
care of. Stock sizes fit most standard cartridges fit directly into 2.5” x 10” or
filter housings, if the size you need is 4.5” x 10” housings and contain the
not shown please contact us with the correct amount of chemical for a single
dimensions required. use.
Pleated Filters and Filter Cartridge Kits
Features:
Pleated Sediment Elements
Pleated Filters
• Polypropylene pleated
construction Part Number Microns Filter Area Diameter Length
• Longer service life over wound ft3/m3 inch/cm inch/cm
or polyspun cartridges 33-0118 20 2.75/7 9.75/25
33-0117 5 2.75/7 9.75/25
• Easily cleaned and reused
33-0053 20 4.5/11.4 9.75/25
• Chemically compatible with 33-0052 5 4.5/11.4 9.75/25
a wide range of alkalies, most 33-0020 20 30/2.79 8.63/22 7.75/20
acids and saline solutions 33-0005 5 30/2.79 8.63/22 7.75/20
• 0.5, 1, 5, and 20 micron 33-0058 20 4.5/11.4 20/51
nominal ratings available 33-0057 5 4.5/11.4 20/51
• Pliable ends ensures filter seal 33-0172 100 100/9.29 8.63/22 24.3/62
to eliminate bypass 33-2100 20 100/9.29 8.63/22 24.3/62
• High packing density reduces 33-5100 5 100/9.29 8.63/22 24.3/62
filter size while keeping flow 33-1100 1 100/9.29 8.63/22 24.3/62
rates up 33-1105 0.5 100/9.29 8.63/22 24.3/62
Filter Cartridge Kits

• Cartridge with Blue stripe
contains cleaner #1, a Carbon Flushing Filters
biological cleaner to remove
algae, fungi and bacteria Part Number Diameter Length
• Cartridge with Red stripe inch/cm inch/cm
contains cleaner #2, an acidic 33-0311 2.75/7 9.75/25
cleaner to remove scale from 33-0315 4.5/11.4 9.75/25
the membrane 33-0083 4.5/11.4 20/50.8
• Cartridge with Green stripe
contains the preservative. This
chemical is used for pickling
the membranes Cartridge Filter Kits
• Cartridges are capable of
being used in any housing that
Description Part Number Contents
takes a standard 2.5” (64mm)
x 10” (254mm) filter cartridges
Cleaning Kit 85-0102 One Blue stripe cleaner #1 plus
One Red stripe cleaner #2
Preservation Kit 85-0103 Two Green stripe preservative
To maintain peak performance always use genuine Parker-Racor/Village Marine Tec. replacement parts.
We reserve the right to change our specifications or standards without notice.

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REVERSE OSMOSIS

Parker Village Marine

LAST REVISED 09/14

1.0 SYSTEM DESCRIPTION 1

2.0 PREPARATION FOR USE, INSTALLATION AND INITIAL ADJUSTMENT 4

2.1 UNPACKING AND HANDLING 4

3.0 GENERAL THEORY OF OPERATION 9

3.1 REVERSE OSMOSIS THEORY 9

4.1 START-UP PROCEDURE 19

5.0 MAINTENANCE INSTRUCTIONS 23

6.0 PRESSURE VESSELS AND MEMBRANES 35

6.1 PRESSURE VESSEL DISASSEMBLY 35

7.0 PRESERVATION FOR STORAGE 38

Figure 2.0 - Recommended Installation (Below Water Line) .............................................. 4

Table 1.0 - Performance Specification ............................................................................. 1

WARNING Text formatted in this manner concerns an operating procedure or practice

CAUTION Text formatted in this manner concerns an operating procedure or practice

NOTE Text formatted in this manner concerns an operating procedure or

• PWE-17000 11.8 gpm

1.1.2 PHYSICAL CHARACTERISTICS

Table 1.2 – Unit Weights

PWE-17000 to PWE-27000 1 Last Revised 01/14

Model PWE17000 PWE27000

Table 1.4 - Utility Requirements

Table 1.5 – Nominal Design Flow

1.1.4 ENVIRONMENTAL REQUIREMENTS

PWE-17000 to PWE-27000 2 Last Revised 01/14

Table 1.7 - Consumables

Description Part No. Part No.

1.2.2 TEST EQUIPMENT

CAUTION Do not allow unit or any components to be exposed to freezing

It is important that the product water line is

Raw water inlet, 1½” through

PWE-17000 to PWE-27000 4 Last Revised 01/14

It is important that the product water line is

Boost pump below water line

Raw water inlet, 1-1/2” through

b) Connect the reject discharge 2" flanged connection to an unobstructed

c) Connect the product water discharge 1" flanged connection to an

Exposing the membranes to chlorinated water may cause irreversible

NOTE Closely observe all applicable electrical codes and regulations

Disconnect electrical power to RO unit and the power source before

a) Connect the correct voltage/power supply to the three-phase or single phase

b) Connect a suitable ground to the RO unit skid (as determined by the

2.3 FILTER LOADING PROCEDURE

PWE-17000 to PWE-27000 7 Last Revised 01/14

PWE-17000 to PWE-27000 8 Last Revised 01/14

Figure 3.0 - Simple (Reverse) Osmotic System

PURE SALINE PURE SALINE

OSMOSIS REVERSE OSMOSIS

PWE-17000 to PWE-27000 9 Last Revised 01/14

FILTRATION FEED WATER HIGH PRESSURE

CLEANING FEED WATER

PERMEATE < 500PPM

PWE-17000 to PWE-27000 10 Last Revised 01/14

3.3 PRODUCT WATER QUALITY STANDARDS

Constituent Ion/Molecule Maximum Limits (ppm)