NT-MFG-F04 Control Plan Format

Prototype Key Contact Person : Mr.
Rocha
Pre-launch Works / Dept / Contact Details :
Production Drawing No. : NA
Control Plan Number : NT-CP-01 Organization / Plant Approval D
Part Number : All Electrodes
Other Approval / Date (if Reqd.)
Model No : Electrodes
Part Name / Description : Cable Assembly Organization / Product Code :
Parameters
Process Name/ Machine, Device,
Process
Operation Gauge ,Jig, Tools
Number Product
Description for Mfg.
NA
NA
ANODE
20A SOLUTION NA
PREPARATION NA
NA
NA
NA
NA
CATHODE
20B SOLUTION NA
PREPARATION NA
NA
NA
ANODE
30A COATING NA NA
CATHODE
30B COATING NA NA
NA
NA
DECAL
40 TRANSFER NA
NA
NA
NA
NA
Membrane
50 cutting NA
NA
NA
NA
NA
60 Kapton Cutting NA
NA
NA
Sandwich Visual - No Air

70 Assembly NA gap, Bubble,
damage,alignm
ent.etc
Resistivity check
Length
Width
Offset check
80 Final Inspection NA
Visual -
Membrane
cutting quality.
Catalyst decal
Quality,
Integrated
Gaskets and
Kaptons
sandwich
quality
90 PACKAGING NA
No Damage
100 DISPATCH NA No Damage
Prepared by Armstrong ruban

Signature
Date 28/2/2023
CONTROL PLAN - Electrode
ntact Person : Mr. Rochan Sinha Core Person :
Dept / Contact Details : Mr. Rochan Sinha
g No. : NA Revision No. (Date): 00 (03/07/2023)
ation / Plant Approval Date : N/A Date (Originated) : 03/07/2023
pproval / Date (if Reqd.) : N/A Customer Engineering Approval /Date (if Re
ation / Product Code : Electro chemistry

Customer Quality Approval / Date (if Reqd.)
Parameters
Special
BLN Charcteristi Product/ Process - Evaluation/
Process cs / Class Specification/ Measurement
No.
Tolerance Technique
NA - 10±2mPa.S Viscometer
Viscosity
Room
NA Temperature - Humidity meter
Temperature
water and Measuring
NA - 1:2 ratio
alcohol ratio cylinder
NA Volume of - 7.75ml per ... Pipette

ink
NA Amount of - 1.098g per ...... Weighing balance

catalyst
NA - 30±5mPa.sS Viscometer
Viscosity
NA Temperature - Room Humidity meter

Temperature
water and Measuring

NA - 1:2'
alcohol ratio cylinder
NA Volume of - 10.4ml Pipette

ink
Amount of
NA - 0.6g Weighing balance
catalyst
Thickness of
NA coating - 50± 25µ Doctor Blade
Thickness of
NA coating - 125± 25µ Doctor Blade
Anode /
Cathode Coating should be
NA - even over the 75% Visual
Coating of membrane.
NA Pressure - 60,000lbs Pr.Gauge
NA Temperature - 160° C T.Gauge
NA Time - 6mins30seconds Timer
Free from Burr,

Membrane
NA condition - Uneven cut and visual
damages
Offset
1cm± 0.1cm at four
NA dimensions - sides Scale
at 4 sides
NA Coated area - 26cm Scale

length
NA Coated area - 26cm Scale

Width
Membrane Free from Burr,

NA - Uneven cut and visual
condition
damages
Offset 1cm± 0.1cm at four
NA dimensions - Scale
at 4 sides sides
Coated area
NA length - 26cm Scale
Coated area
NA Width - 26cm Scale
1-MEA
NA 2-Kapton - - Visual
sheet
2-Gaskets
Voltage - 0.3V&
NA - - Current - 3amps, DC power supply
Should be more
than 1000Ωcm2
NA Coated area - 260±2mm Scale
length
Coated area
NA Gap - 260±2mm Scale
Width
inbetween
Coated area
NA end/Start - 10±1mm Scale
and
membrane
start /end
point
NA NA - _ Visual
NA NA - Visual
No Damage
NA NA - No Damage Visual
Armstrong ruban Note : " * " Indicates CTQ Charac
28/2/2023
trode
Core Person : Core Team Member
r. Rochan Sinha Suraj Rawat
7/2023) Harshita
23 CORE Shreya D
TEAm
oval /Date (if Reqd.) : N/A
/ Date (if Reqd.) : N/A
Methods
NPI Sampl Serial Production
Least Control
Count Sample e Sample Sample Method
Size Freque Size Frequency
ncy
NA 100% Every Every 2 Every Batch
Batch HR
QC-SOP-02
Every Every 2 Release of
NA 100% Every Batch
Batch HR Products /
Every Every 2 PROD-WI-18
NA 100% Every Batch WI for E & E
Batch HR
MEA
NA 100% Every Every 2 Every Batch fabrication
Batch HR

Batch HR

Batch HR
Every Every 2 Every Batch QC-SOP-02

NA 100% Release of
Batch HR
Products/PR
Every Every 2 OD-WI-18 WI
NA 100% Every Batch for E & E
Batch HR
MEA
NA 100% Every Every 2 Every Batch fabrication
Batch HR
Every Every 2
NA 100% Every Batch
Batch HR
QC-SOP-02
Release of
10 % Products/PR
Every
NA 100% Batch per Every Batch OD-WI-18 WI
batch for E & E
MEA
fabrication
QC-SOP-02
Release of
10 % Products
Every
NA 100% Batch per Every Batch /PROD-WI-18
batch WI for E & E
MEA
fabrication
Every 10 %
NA 100% per Every Batch
Batch batch
QC-SOP-02
10 % Release of
NA 100% Every per Every Batch
Batch Products
batch /PROD-WI-18
WI for E & E
Every 10 % MEA
NA 100% per Every Batch fabrication
Batch
batch
Every 10 %
Batch batch
10 %
Every
NA 100% Batch per Every Batch
batch
10 %
Every
NA 100% Batch per Every Batch
batch
10 %
1mm 100% Every per Every Batch
Batch
batch
10 % QC-SOP-02
1mm 100% Every per Every Batch Release of
Batch Products /
batch
PROD-WI-18
10 % WI for E & E
Every MEA
Batch fabrication/P
batch
ROD-WI-35
10 % WI for
Every
NA 100% per Every Batch Integrated
Batch batch gasket MEA
with
10 % deviation
Every
1mm 100% Batch per Every Batch
batch
deviation
10 %
Every
1mm 100% Batch per Every Batch
batch
10 %
Every
Visual 100% Batch per Every Batch
batch
Every 10 %
Batch
batch
Every 10 %
Batch
batch
Every 10 %
Batch
batch
10 % QC-WI-06-
NA 100% Every per Every Batch guidelines for
Batch
batch integrated
gasket MEA
(19000009)/
QC-SOP-02
Release of
Products
10 %
NA 100% Every per Every Batch
Batch
batch
Every 10 % QC-SOP-02
100% per Every Batch Release of
Batch batch Products
10 % QC-SOP-02
Every
100% Batch per Every Batch Release of
batch Products
cates CTQ Characteristics Approved by

Signature
Date
Doc. No.
Rev. No.
Issue No.
ore Team Member Dept.
Sr. Manger - Quality
Electrochemistry
Electrochemistry
Responsibility Reaction Plan

QC-SOP-03 Control of NC Product
Production Identify the NC part with HOLD
tag / Rejection Tag, Inform at HOD
QA, Document in scrap note

Identify the NC part with HOLD
Production

Production tag / Rejection Tag, Inform at HOD

Production No Records
Production No Records

Quality tag / Rejection Tag, Inform at HOD

Production
Suraj Rawat
29/02/2023
: NT-MFG-F04
: 00 (03/07/2023)
: 01 (03/07/2023)
Contact Details
9819154872
Record reference
QC/F/42
QC/F/42
QC/F/42
QC/F/42
QC/F/42
QC/F/41
QC/F/41
QC/F/41
QC/F/41
QC/F/41
QC/F/43
QC/F/44
QC/F/57
QC/F/57
QC/F/57
QC/F/57
QC/F/49
PROD/F/15
PROD/F/14
QC/F/50
QC/F/50
QC/F/50
7 minutes/per MEA
QC/F/50
QC/F/50
No Records
No Records
Doc. No.
Control Plan - Gluing Process Rev. No.
Issue No.
Prototype Key Contact Person : Core Team Member Dept. Contact Details
Production Drawing No. : Revision No. (Date): 00 (1/12/2022)
Control Plan Number : 1.C Organization / Plant Approval Date : N/A Date (Originated) : 01/12/2022 Suraj Rawat Sr. Manger - Quality
CORE TEAm
Part Number / Model No : 42003474
Other Approval / Date (if Reqd.) : N/A Customer Engineering Approval /Date (if Reqd.) : N/A
Part Name / Description : Gluing
Organization / Product Code :
Customer Quality Approval / Date (if Reqd.) : N/A
Machine, Paramters Methods

Process Name/ Special NPI Serial Production
Process Device, Evaluation/
Operation Charcteristics Product/ Process - Specification/ Control Method / Acceptance Responsibility Reaction Plan Record reference
Number Gauge ,Jig, Product BLN No. Process Measurement Least Count Sample
Description / Class Tolerance Sample Size Sample Size Sample Frequency Cretria
Tools for Mfg. Technique Frequency
GOLD COATED QC-SOP-03 Control of NC Product

AMP, CMP, BPP Free from Scratch,gold coat peel QC-SOP-02 Release of Products / Identify the NC part with HOLD tag /
PLATE RECEIVING& No damages NA - NA off, Dent Visual NA 100% Every Batch 10 % of the lot Every Lot WI for Incoming Inspection Plan Quality Rejection Tag, Inform at HOD QA, Supplier Report & QA-F-03
INSPECTION Document in scrap note
10
QC-WI-02 QC Guidlines_Glued QC-SOP-03 Control of NC Product
PLASTIC VISUAL Free from plastic damage, plates / QC-SOP-02 Release of Identify the NC part with HOLD tag /
INSPECTION Defect free NA - NA projections, Warpage, Waviness Visual NA 100% Every Batch 10 % of the lot Every Lot Products / WI for Incoming Quality Rejection Tag, Inform at HOD QA, Supplier Report & QA-F-03
Inspection Plan Document in scrap note
PROD-WI-04 Work instruction for QC-SOP-03 Control of NC Product

Oven & Gluing Even distribution of glue all over gluing process / QC-SOP-02 Identify the NC part with HOLD tag /
20 GLUING Unit the surface NA - NA Even Dispersion of glue Visual NA 100% Every Batch 10 % of the lot Every Lot Production Rejection Tag, Inform at HOD QA, QC/F/36
Release of Products Document in scrap note

Micrometer, QC_F_101 VISUAL GEN Identify the NC part with HOLD tag / QC/F/38
Visual NA - NA Defect free 0.01 100% Every Batch 10 % of the lot Every Lot 2.1_BPP_SR1.15 glued plates Quality Rejection Tag, Inform at HOD QA, QC/F/39
Document in scrap note
QC_F_39 ThicknessGEN QC-SOP-03 Control of NC Product

Micrometer 2.1_BPP_SR1.15 glued Identify the NC part with HOLD tag / QC_F_39 Thickness
Thickness NA - NA 2.52±0.12 mm 0.01 100% Every Batch 10 % of the lot Every Lot plates_25.01.23_Rev04 (1)/ QC- Quality Rejection Tag, Inform at HOD QA, GEN 2.1_BPP_SR1.15
SOP-02 Release of Products Document in scrap note glued plates_25.01.23
_Rev04 (1)
QC_F_38 overlapGEN QC-SOP-03 Control of NC Product

PRE-DISPATCH Digital plunger 2.1_BPP_SR1.15 glued plates / QC- Quality Identify the NC part with HOLD tag /
30 INSPECTION Overlap NA - NA 0.1 +0.11 mm gauage 0.01 100% Every Batch 10 % of the lot Every Lot Rejection Tag, Inform at HOD QA,
SOP-02 Release of Products Document in scrap note QC_F_38 overlapGEN 2.1_
BPP_SR1.15 glued plates
QC_F_100 Clearance GEN QC-SOP-03 Control of NC Product

2.1_BPP_SR1.15 glued plates / QC- Quality Identify the NC part with HOLD tag / QC_F_100 Clearance GEN
Feeler gap NA - NA as per check list Feeler gauge 100% Every Batch 10 % of the lot Every Lot Rejection Tag, Inform at HOD QA, 2.1_BPP_SR1.15 glued plates
SOP-02 Release of Products Document in scrap note
QC_F_110 Active area depth GEN QC-SOP-03 Control of NC Product

Digital plunger 2.1_BPP_SR1.15 glued plates Identify the NC part with HOLD tag / QC_F_110 Active area depth GEN
Active area depth NA - NA 0.1 +0.3 mm gauage 0.01 100% Every Batch 10 % of the lot Every Lot Quality Rejection Tag, Inform at HOD QA, 2.1_BPP_SR1.15 glued plates
QC-SOP-02 Release of Products Document in scrap note

Identify the NC part with HOLD tag /
40 LEAK TEST Leak free NA - NA No leakage Leak Test setup NA 100% Every Batch 10 % of the lot Every Lot PROD-WI-34 BPP leak test Production Rejection Tag, Inform at HOD QA, QC/F/43

59 PACKAGING Proper Packaging NA - NA Free from Scratch, Dent Visual NA 100% Every Batch 10 % of the lot Every Lot NA Production Rejection Tag, Inform at HOD QA, NA

60 DISPATCH No damages NA - NA As per Transfer Order NA NA 100% Every Batch 10 % of the lot Every Lot NA Production Rejection Tag, Inform at HOD QA, NA
Prepared by Armstrong ruban Note : " * " Indicates CTQ Characteristics Approved by Suraj Rawat
Signature Signature
Date 28/2/2023 Date 28/2/2023
Doc. No.
Control Plan Rev. No.
Issue No.
Prototype Key Contact Person : Mr. Suraj Rawat Core Team Member Dept. Contact Details
Pre-launch Works / Dept / Contact Details : suraj.rawat@Newtrace.com
Control Plan Number : 1. B Organization / Plant Approval Date : N/A Date (Originated) : 01/12/2022 Suraj Rawat Sr. Manger - Quality
Part Number / Model No :

Part Name / Description : Stack Assembly.
Paramters Methods
Machine, NPI Regular Lots
Process Name/
Process Device, Special Char. Evaluation/
Operation Product/ Process - Specification/ Reaction Plan Record
Number Gauge ,Jig, Product BLN No. Process Class Measurement Sample Sample Sample Sample Control Method
Description Tolerance
Tools for Mfg. Technique Size Frequency Size Frequency
▼
Total length 1 NA 455.0 (+/- 3) DVC 100% Every Lot 10% Every Lot.
▼
Diameter 2 NA 9.0 (+0.1) DVC 100% Every Lot 10% Every Lot.
▼
Thread length 3 NA 75.0 (+1) DVC 100% Every Lot 10% Every Lot.
▼ "QC-SOP-02 SOP for Supplier Report
Hex head Thickness 4 NA 6.0 (+0.5) DVC 100% Every Lot 10% Every Lot.
Release of Products IQC Report QC-F-03
QC-SOP-03 SOP for NC
40000151 [ Tie - ▼ SCAR
10 A NA Hex head Width 5 NA 16.4 (+0.1/_0.4) VC 100% Every Lot 10% Every Lot. Handling
Rod ] QC-WI-01 WI for Deviation Report PRD-F-04
▼ Receving Inspection SCRAP Note QC-F-17
Thread 6 NA M 10 *1.5 Ring gauge 100% Every Lot 10% Every Lot. Supplier CAR
▼ Free from Scratches, Dents, Tool marks
Asthetic 7 NA Visual 100% Every Lot 10% Every Lot.
and Rust
▼ Xylon 1070 Teflon coating
Coating thickness 8 NA Coating TK gauge 100% Every Lot 10% Every Lot.
25 Microns
▼ High carbon steel 10.9
Material 9 NA Visual 100% Every Lot 100% Every Lot.
Grade ISO898 or similar
▼
Length 1 NA 480 (+/- 0.25) DVC 100% Every Lot 10% Every Lot.
▼
Width 2 NA 400 (+/- 0.25) DVC 100% Every Lot 10% Every Lot.
▼
Thickness 3 NA 25.4 (-0.1) DVC 100% Every Lot 10% Every Lot.
▼ A) 12.5 (+/- 0.1)
Hole dia 4 NA DVC 100% Every Lot 10% Every Lot.
B) 9.5 (+/- 0.1)
▼
Parallalism 5 NA 0.1 Plunger dial gauge 100% Every Lot 10% Every Lot.
Rectangular grove ▼
6 NA 272.6 DVC 100% Every Lot 10% Every Lot.
length
Rectangular groove ▼
7 NA 4.8 (+/- 0.05) DVC 100% Every Lot 10% Every Lot.
width
Groove width 8 NA 8.25 (+/- 0.05) DVC 100% Every Lot 10% Every Lot. Release of Products IQC Report QC-F-03
66000074-2 QC-SOP-03 SOP for NC
SCAR
10 B [ Anode extra end NA ▼ Handling
Groove depth 9 NA 3.85 (-0.05) DVC 100% Every Lot 10% Every Lot. QC-WI-01 WI for Deviation Report PRD-F-04
plate]
Receving Inspection SCRAP Note QC-F-17
▼ Supplier CAR
Hex dim 10 NA 17.3 DVC 100% Every Lot 10% Every Lot.
▼
Hex dim 11 NA 20 DVC 100% Every Lot 10% Every Lot.
▼
Hex depth 12 NA 10.5 (+/-0.1) DVC 100% Every Lot 10% Every Lot.
8840F 2611- Gray Black/

▼
Xylan coating 13 NA F2618 Turquoise Green Shade card 100% Every Lot 10% Every Lot.
▼
Coating thickness 14 NA 40 micron/ Less Coating TK gauge 100% Every Lot 10% Every Lot.
▼
Material 15 NA SS 316 Visual 100% Every Lot 10% Every Lot.
Free from Scratches, Dents, Tool marks
and Rust
▼
▼
▼
Thickness 3 NA 25.4 (-0.1) DVC 100% Every Lot 10% Every Lot.
▼
A) 12.5 (+/- 0.1)
▼
Hole dia 5 NA DVC 100% Every Lot 10% Every Lot.
B) 9.5 (+/- 0.1)
▼
Dimension 6 NA 106.3 (-0.1) DVC 100% Every Lot 10% Every Lot.
▼
Dimension 7 NA 373.8 (+0.1) DVC 100% Every Lot 10% Every Lot.
▼
▼
▼
Bezel area depth 10 NA 8 (+0.1) DVC 100% Every Lot 10% Every Lot.
▼ "QC-SOP-02 SOP for Supplier report
Release of Products QA-F-03 inspection report
66000091-2 SCAR
10 C NA Handling 72 of 96
[Anode end plate] QC-WI-01 WI for Deviation Report
Receving Inspection SCRAP note
Doc. No.
Issue No.

Paramters Methods
Process Name/
"QC-SOP-02 SOP for Supplier report
Release of Products QA-F-03 inspection report
66000091-2 ▼ SCAR
10 C NA Dimension 12 NA 201 (+0.1) DVC 100% Every Lot 10% Every Lot. Handling
[Anode end plate] QC-WI-01 WI for Deviation Report
Rectangular groove ▼ Receving Inspection SCRAP note
13 NA 272.6 (+0.05) DVC 100% Every Lot 10% Every Lot. Supplier CAR
length
▼
Groove width 14 NA 4.8 (+/- 0.05) DVC 100% Every Lot 10% Every Lot.
▼
Groove depth 15 NA 3.85 (-0.05) DVC 100% Every Lot 10% Every Lot.
▼
H2 O ring length 16 NA 281.62 (+/-0.05) DVC 100% Every Lot 10% Every Lot.
▼
O ring groove width 17 281.62 (+0.05) DVC 100% Every Lot 10% Every Lot.
▼
Dimension 18 NA 64.8 (+/- 0.05) DVC 100% Every Lot 10% Every Lot.
▼
O ring groove depth 19 NA 3.85 (-0.05) DVC 100% Every Lot 10% Every Lot.
▼ SS 316
Material 23 NA Visual 100% Every Lot 10% Every Lot.
▼ F2618 Turquoise Green
Xylan coating 21 NA Shade card 100% Every Lot 10% Every Lot.
▼ 40 micron/ Less
Coating thickness 22 NA Coating TK gauge 100% Every Lot 10% Every Lot.
Free from Scratches, Dents, Tool
marks, Dust and Rust
▼
Length 1 NA 281.77 (-0.05) DVC 100% Every Lot 10% Every Lot.
▼
Thickness 2 NA 4.5 (-0.05) Thickness gauge 100% Every Lot 10% Every Lot.
28000205-[GSKT ▼ SCAR
10 D NA Dimension 4 NA 6.45 (-0.05) DVC 100% Every Lot 10% Every Lot. Handling
H2 Plenum] QC-WI-01 WI for Deviation Report PRD-F-04
Width 5 NA 41.28 (-0.05) DVC 100% Every Lot 10% Every Lot. Supplier CAR
▼
Dimension 6 NA 3 (-0.05) DVC 100% Every Lot 10% Every Lot.
and Rust
▼
▼
28000204 QC-SOP-03 SOP for NC
▼ SCAR
10 E [GSKT H2 NA Dimension 4 NA 6.45 (-0.05) DVC 100% Every Lot 10% Every Lot. Handling
QC-WI-01 WI for Deviation Report PRD-F-04
3Thrree Plenum]
Width 5 NA 41.28 (-0.05) DVC 100% Every Lot 10% Every Lot. Supplier CAR
▼
Dimension 6 NA 3 (-0.05) DVC 100% Every Lot 10% Every Lot.
and Rust
▼
▼
"QC-SOP-02 SOP for Supplier Report
▼ Release of Products IQC Report QC-F-03
28000203 [GSKT Dimension 3 NA 4.45 (-0.05) DVC 100% Every Lot 10% Every Lot. QC-SOP-03 SOP for NC
SCAR
10 F H2 single NA Handling
▼ QC-WI-01 WI for Deviation Report PRD-F-04
Plenum] Dimension 4 NA 6.45 (-0.05) DVC 100% Every Lot 10% Every Lot. Receving Inspection SCRAP Note QC-F-17
▼ Supplier CAR
Width 5 NA 41.28 (-0.05) DVC 100% Every Lot 10% Every Lot.
and Rust
▼
▼
width 2 NA 43.4 (-0.05) DVC 100% Every Lot 10% Every Lot.
Thickness 3 NA 4.5 (+0.05) Thickness gauge 100% Every Lot 10% Every Lot.
28000202[GSKT ▼ SCAR
10 G NA Dimension 4 NA 3.6 (-0.05) DVC 100% Every Lot 10% Every Lot. Handling
H2O Plenum] QC-WI-01 WI for Deviation Report PRD-F-04
Supplier CAR
73 of 96
Doc. No.
Issue No.

Paramters Methods
Process Name/
Number Gauge ,Jig, Product BLN No. Process Class Measurement Sample Sample Sample Sample "QC-SOP-02 SOP for
Control Method Supplier Report
Tools for Mfg. Technique Size Frequency Size Frequency Release of Products IQC Report QC-F-03
28000202[GSKT SCAR
10 G NA Handling
H2O Plenum] QC-WI-01 WI for Deviation Report PRD-F-04
Dimension 5 NA 3.6 (-0.05) DVC 100% Every Lot 10% Every Lot. Supplier CAR
▼
Asthetic 7 c Visual 100% Every Lot 10% Every Lot.
and Rust
▼
▼
▼
▼
Dimension 4 NA 169.75 (+/- 0.1) DVC 100% Every Lot 10% Every Lot.
▼
Dimension 5 NA 205.75 (+/-0.1) DVC 100% Every Lot 10% Every Lot.
Height 6 NA 7.5 (+/-0.1) DVC 100% Every Lot 10% Every Lot. QC-SOP-03 SOP for NC
63000125-3 [Insul SCAR
10 H NA Handling
BB Bezel STK] ▼ QC-WI-01 WI for Deviation Report PRD-F-04
Parallalism 7 NA 0.1 Plunger dial gauge 100% Every Lot 10% Every Lot. Receving Inspection SCRAP Note QC-F-17
▼ Supplier CAR
Thickness 8 NA 3 (+/-0.1) Micrometer 100% Every Lot 10% Every Lot.
▼
Wall thickness 9 NA 2 Micrometer 100% Every Lot 10% Every Lot.
▼
Parallelism 10 NA 0.1 Dial gauge 100% Every Lot 10% Every Lot.
▼
Flatness 11 NA 0.05 Feeler gauge 100% Every Lot 10% Every Lot.
and Rust
▼
Width 1 NA 262.4 (+/- 0.25) DVC 100% Every Lot 10% Every Lot.
▼
Length 2 NA 262.4 (+/- 0.25) DVC 100% Every Lot 10% Every Lot.
▼
▼
▼
42002570-1 [BB ▼ Release of Products IQC Report QC-F-03
Parallalism 6 NA Max. 0.1mm Plunger dial gauge 100% Every Lot 10% Every Lot. QC-SOP-03 SOP for NC
Anode and SCAR
10 I NA Handling
cathode side bent ▼ QC-WI-01 WI for Deviation Report PRD-F-04
5mm thk] Thickness 7 NA 5 (-0.1) DVC 100% Every Lot 10% Every Lot. Receving Inspection SCRAP Note QC-F-17
▼ Supplier CAR
Hole length 8 NA 25 (+/- 0.1) DVC 100% Every Lot 10% Every Lot.
▼
Hole width 9 NA 10 (+/- 0.1) DVC 100% Every Lot 10% Every Lot.
▼
▼
and Rust
Thickness 6 NA 0.34 (+/- 0.03) Thickness gauge 100% Every Lot 10% Every Lot. Release of Products IQC Report QC-F-03
SCAR
10 J [GSKT Interlayer NA Free from Punctures, wear, tear, dirt, Handling
Asthetic 7 NA Visual 100% Every Lot 10% Every Lot. QC-WI-01 WI for Deviation Report PRD-F-04
0.34 tk] scratches & toolmark Receving Inspection SCRAP Note QC-F-17
Supplier CAR
▼
▼
▼
Dimension 3 NA 56.5 (- 0.05) DVC 100% Every Lot 10% Every Lot.
Dimension 4 NA 323.5 (+0.05) DVC 100% Every Lot 10% Every Lot. QC-SOP-03 SOP for NC
63000246-1 SCAR
10 K NA Handling
[PTFE Sheet] ▼ QC-WI-01 WI for Deviation Report PRD-F-04
Thickness 5 NA 0.22 (+/- 0.01) Thickness gauge 100% Every Lot 10% Every Lot. Receving Inspection SCRAP Note QC-F-17
▼ Supplier CAR
▼
Dimension 7 NA 56.5 (- 0.05) DVC 100% Every Lot 10% Every Lot.
74 of 96
Doc. No.
Issue No.

Paramters Methods Release of Products IQC Report QC-F-03
63000246-1 SCAR
10 K NA NPI Regular Lots Handling
[PTFE Sheet] Machine, QC-WI-01 WI for Deviation Report PRD-F-04
Process Name/ Receving Inspection SCRAP Note QC-F-17
Supplier CAR
Free from Punctures, wear, tear, dirt,

scratches & toolmark
▼
Width 1 NA 262.4 (+/- 0.25) DVC 100% Every Lot 10% Every Lot.
▼
▼
▼
▼
42002570-1 [BB- Release of Products IQC Report QC-F-03
Anode and ▼ SCAR
10 L NA Thickness 7 NA 5.7 (-0.1) DVC 100% Every Lot 10% Every Lot. Handling
Carthode side QC-WI-01 WI for Deviation Report PRD-F-04
bent-5.7mm tk] ▼ Receving Inspection SCRAP Note QC-F-17
Hole length 8 NA 25 (+/- 0.1) DVC 100% Every Lot 10% Every Lot. Supplier CAR
▼
Hole width 9 NA 10 (+/- 0.1) DVC 100% Every Lot 10% Every Lot.
▼
▼
Lug Thickness 11 NA 5 (- 0.1) Micrometer 100% Every Lot 10% Every Lot.
and Rust
▼
▼
Thickness 1 NA 25.4 (0.1) DVC 100% Every Lot 10% Every Lot.
▼
▼
Flatness 3 NA 0.05 Plunger dial gauge 100% Every Lot 10% Every Lot.
▼
▼
▼
▼
Dimension 7 NA 47.25 (-0.1) DVC 100% Every Lot 10% Every Lot. "QC-SOP-02 SOP for Supplier Report
66000083-2 Dimension 8 NA 314.75 (+0.1) DVC 100% Every Lot 10% Every Lot. QC-SOP-03 SOP for NC
SCAR
10 M [Cathode End NA Handling
plate] ▼
Dimension 9 NA 217.0 (-0.1) DVC 100% Every Lot 10% Every Lot. Receving Inspection SCRAP Note QC-F-17
Supplier CAR
▼
▼
▼
Depth 12 NA 8.0 (+0.1) DVC 100% Every Lot 10% Every Lot.
▼ F2618 Turquoise Green
Xylan coating 13 NA Shade card 100% Every Lot 10% Every Lot.
▼
and Rust
▼
Diameter 1 NA 230 (+/-0.25) DVC 100% Every Lot 10% Every Lot.
42002433-1 Thickness 2 NA 0.3 (0.05) micrometer 100% Every Lot 10% Every Lot. QC-SOP-03 SOP for NC
SCAR
10 N [Center support NA Handling
shim 230mm Dia] Material 3 NA SS 316 Sheet Visual 100% Every Lot 10% Every Lot. Receving Inspection SCRAP Note QC-F-17
▼ Free from Scratches, Dents, Tool marks Supplier CAR
and Rust
▼
Length 1 NA 342 (+/-0.25) DVC 100% Every Lot 10% Every Lot.
▼
Width 2 NA 342 (+/-0.25) DVC 100% Every Lot 10% Every Lot.
42002432-1 Thickness 3 NA 0.3 (+/- 0.05) micrometer 100% Every Lot 10% Every Lot. QC-SOP-03 SOP for NC
SCAR
10 O [Center support NA Handling
shim 342*342]
Supplier CAR 75 of 96
Doc. No.
Issue No.

Paramters Methods
Process Name/
Tools for Mfg. Technique Size Frequency Size Frequency "QC-SOP-02 SOP for Supplier Report
SCAR
10 O [Center support NA Handling
shim 342*342] Radius 4 NA R50 Visual 100% Every Lot 10% Every Lot. Receving Inspection SCRAP Note QC-F-17
▼ Supplier CAR
Material 5 NA SS 316 Sheet Visual 100% Every Lot 10% Every Lot.
and Rust
▼
▼
▼
Thickness 3 NA 20 (-0.1) DVC 100% Every Lot 10% Every Lot.

Parallalism 4 NA 0.1 Plunger dial gauge 100% Every Lot 10% Every Lot. Release of Products IQC Report QC-F-03
SCAR
10 P [Cathode extra NA 8840F 2611- Gray Black/ Handling
end plate] Xylan coating 5 NA F2618 Turquoise Green Shade card 100% Every Lot 10% Every Lot. Receving Inspection SCRAP Note QC-F-17
Supplier CAR
▼
▼
Material 7 NA SS 316 Visual 100% Every Lot 10% Every Lot.
and Rust
▼
D1 1 NA 45 (+/-0.1) DVC 100% Every Lot 10% Every Lot.
▼
D2 2 NA 25(+/-0.1) DVC 100% Every Lot 10% Every Lot.
Thickness 3 NA 15 (+/-0.1) DVC 100% Every Lot 10% Every Lot.
72000582-2 ▼ SCAR
10 Q NA Hole dia 4 NA 10.5 (+/-0.1) DVC 100% Every Lot 10% Every Lot. Handling
Conical Spacer QC-WI-01 WI for Deviation Report PRD-F-04
Coller distance 5 NA 2 (+/-0.1) DVC 100% Every Lot 10% Every Lot. Supplier CAR
▼
Marerial 6 NA EN24 steel Visual 100% Every Lot 10% Every Lot.
and Rust
▼
OD 1 NA 45(-0.05) DVC 100% Every Lot 10% Every Lot.
▼
ID 2 NA 10.5 (+0.1) DVC 100% Every Lot 10% Every Lot.
72000592-03 Thickness 3 NA 5 (+/-0.1) DVC 100% Every Lot 10% Every Lot. QC-SOP-03 SOP for NC
SCAR
10 R M10 flat washer NA Handling
45OD-5mm TK Paral4 4 NA 0.05 PDG 100% Every Lot 10% Every Lot. Receving Inspection SCRAP Note QC-F-17
▼ Supplier CAR
Marterial 5 NA EN24 steel Visual 100% Every Lot 10% Every Lot.
and Rust
▼
Length 1 NA 125 (-0.1) Visual 100% Every Lot 10% Every Lot.
▼
OD 2 NA 22(+/-0.1) Visual 100% Every Lot 10% Every Lot. "QC-SOP-02 SOP for Supplier Report
72000594-1 ▼ QC-SOP-03 SOP for NC
ID 3 NA 10.5 (+/-0.1) Visual 100% Every Lot 10% Every Lot. SCAR
10 S Inner coller for NA Handling
45 OD ▼
Marerial 4 NA EN24 steel Visual 100% Every Lot 10% Every Lot. Receving Inspection SCRAP Note QC-F-17
Supplier CAR
and Rust
Sr. No. Tool Name Tool No. Ref. Ballooned No.

Tool Control
1 NA NA 1 ------ NA
Tool Life Monitoring
NA
2 NA NA 2 ------ NA
Remarks:-
76 of 96
Prototype Key Contact Person :
Production Drawing No. :
Control Plan Number : 1.C Organization / Plant Approval Date : N/A
Part Number : Under Development
Other Approval / Date (if Reqd.) : N/A
Model No : Under Development
Part Name / Description : Intergrated MEA Organization / Product Code :
Paramters
Process Name/ Machine, Device,
Process
Operation Gauge ,Jig, Tools for
Number Product
Description Mfg.
Appearance
CATHODE / ANODE
10A NA Part Number
CATALYST
Materials Grade
Part Number
IPA SOLUTION NA
Materials Grade
Concentration
10B
Part Number
NAFION SOLUTION NA
Materials Grade
Concentration
Appearance
NAFION / SFDC Part Number

NA
MEMBRANE
Material Grade
Apperance
PTFE NA
PTFE NA Part Number
Material Grade
Appearance
GRAFOIL NA Part Number
Material Grade
Visual
1OC Gasket NA Part Number
Material Grade
Visual
Kapton NA Part Number
Material Grade
Appearance
GDL NA Part Number
Material Grade
Appearance
Part Number
Material Grade
PTL NA
Length
Width
Thickness
NA
ANODE SOLUTION NA
20A PREPARATION [ 9ml NA
per MEA ] NA
NA
NA
NA
NA
CATHODE SOLUTION
20B PREPARATION [ 26ml NA NA
per MEA ] NA
NA
30A ANODE COATING NA NA
30B CATHODE COATING NA NA
NA
DECAL TRANSFER
[ Coating to Nefion NA
40 NA
Membrane form PTFE
sheet ] NA
NA
NA
50 Membrane cutting NA NA
NA
NA
NA
60 Kapton Cutting NA NA
NA
NA
70 Sandwich Assembly NA Visual - No Air gap, Bubble,

damage,alignment.etc
Resistivity check
Length
Width
80 Final Inspection NA
Offset check
Visual - Membrane cutting

quality. Catalyst decal Quality,
Integrated Gaskets and
Kaptons sandwich quality
90 PACKAGING NA
No Damage
100 DISPATCH NA No Damage
Prepared by Armstrong ruban

Signature
Date 28/2/2023
CONTROL PLAN FOR INT
son : Core Person : Mr. Suraj Rawat
ontact Details : suraj.rawat@Newtrace.com
Revision No. (Date): 00 (1/12/2022)
ant Approval Date : N/A Date (Originated) : 01/12/2022
Date (if Reqd.) : N/A Customer Engineering Approval /Date (if R
roduct Code :
Customer Quality Approval / Date (if Reqd
Paramters
Special
Charcteristics / Product/ Process -
BLN No. Process Class Specification/ Tolerance
No damaged or open conatiner

NA - - Batch and date as per PO
NA - - As per BOM
As per Drawing Specification-
NA - - (Material - Titanium / Irridium )
Free from printing defect, uniform
NA - - coverage of adhesive
NA - - As per BOM
NA - - 100%

NA - - As per BOM
Propan-1-ol : 47.9%
NA - - Ethanol: 3.84%
Free from visual defect,
NA - - dent,damage
NA - - As per BOM

NA - - (Material)

NA - - dent,damage
NA - - As per BOM
NA - - (Material)
NA - - dent,damage
NA - - As per BOM
NA - - (Material)
NA - - As per Drawing Specification-
(Material)
NA - -
NA - -
NA - - As per Drawing Specification-
(Material)
NA - -
NA - -
NA - - dent,damage
NA - - As per BOM
NA - - (Material)
NA - - As per BOM
NA b - (Material)
NA - - As per Drawing Specification
NA - - As per Drawing
NA - - As per Drawing
NA
Viscosity - 10±2mPa.S
NA Temperature - Room Temperature

NA water and alcohol ratio - 1:2 ratio
NA Volume of ink - 7.75ml per 250ml
NA Amount of catalyst - 1.098g per 250ml
NA Viscosity - 30±5mPa.sS
NA Temperature - Room Temperature
NA water and alcohol ratio - 1:2'
NA Volume of ink - 10.4ml in 250ml
NA Amount of catalyst - 0.6g in 250ml
NA Thickness of coating - 40 to 50 µm
NA Thickness of coating - 100 to 120µm
Coating should be even over the

NA Anode / Cathode Coating - 75% of membrane.
NA Pressure - Pressure Min. 60,000lbs
NA Temperature - Temp. 160° C
NA Time - Time 6mins30seconds
Free from Burr, Uneven cut and
NA Membrane condition - damages
Offset dimensions at 4
NA
sides - 1cm± 0.1cm at four sides
NA Coated area length - 26cm

NA Coated area Width - 26cm
Free from Burr, Uneven cut and
NA Membrane condition - damages
Offset dimensions at 4
NA
sides - 1cm± 0.1cm at four sides
NA Coated area length - 26cm

NA Coated area Width - 26cm
1-MEA
NA 2-Kapton sheet - -
2-Gaskets
Voltage - 0.3V& Current - 3amps,

NA - - Should be more than 1000Ωcm2
NA Coated area length - 260±2mm

NA Coated area Width - 260±2mm
Gap inbetween Coated
area end/Start and
NA
membrane start /end - 10±1mm
point
NA NA - _
NA NA -
No Damage
NA NA - No Damage
Armstrong ruban Note : " * " Indi
28/2/2023
AN FOR INTERGATED MEA
Suraj Rawat
wtrace.com
00 (1/12/2022)
1/12/2022
ng Approval /Date (if Reqd.) : N/A
pproval / Date (if Reqd.) : N/A

Methods
Evaluation/ NPI Serial Production
Least
Measurement Sample
Count Sample Size Sample Size
Technique Frequency
Visual NA 100% Every Batch 10%
Supplier TC NA 100% Every Batch 10%



100% 10%
100% 10%
100% 10%
100% 10%

SCALE 0.01 100% Every Batch 10%
SCALE 0.01 100% Every Batch 10%

THICKNESS GAUGE 0.01 100% Every Batch 10%
Viscometer NA 100% Every Batch Every 2 HR
Humidity meter NA 100% Every Batch Every 2 HR

Measuring cylinder NA 100% Every Batch Every 2 HR
Pipette NA 100% Every Batch Every 2 HR
Weighing balance NA 100% Every Batch Every 2 HR
Viscometer NA 100% Every Batch Every 2 HR
Humidity meter NA 100% Every Batch Every 2 HR
Measuring cylinder NA 100% Every Batch Every 2 HR
Pipette NA 100% Every Batch Every 2 HR
Weighing balance NA 100% Every Batch Every 2 HR
Doctor Blade NA 100% Every Batch 10 % per batch
Doctor Blade NA 100% Every Batch 10 % per batch
Visual NA 100% Every Batch 10 % per batch
Pr.Gauge NA 100% Every Batch 10 % per batch

T.Gauge NA 100% Every Batch 10 % per batch
Timer NA 100% Every Batch 10 % per batch
visual NA 100% Every Batch 10 % per batch
Scale NA 100% Every Batch 10 % per batch
Scale 1mm 100% Every Batch 10 % per batch

visual NA 100% Every Batch 10 % per batch

Visual Visual 100% Every Batch 10 % per batch
DC power supply NA 100% Every Batch 10 % per batch

Visual NA 100% Every Batch 10 % per batch

Visual 100% Every Batch 10 % per batch
Visual 100% Every Batch 10 % per batch
Note : " * " Indicates CTQ Characteristics Approved by

Signature
Date
Core Team Member
CORE Suraj Rawat

TEAm
rial Production
Responsibility
Sample Control Method
Frequency
Every Batch
MSDS / QC-SOP-02 Release of
Every Batch Quality
Products
Every Batch
Every Batch
Products / WI for Incoming Quality
Every Batch Inspection Plan
Every Batch
Every Batch
Products / WI for Incoming Quality
Every Batch Inspection Plan
Every Batch
Every Batch
Every Batch QC-SOP-02 Release of Products /

Quality
WI for Incoming Inspection Plan
Every Batch
Every Batch
QC-SOP-02 Release of Products /
Quality
Quality
Every Batch
Every Batch
Every Batch Products / WI for Incoming Quality
Inspection Plan
Every Batch

Every Batch Quality - CKB

Every Batch Quality
Every Batch
Every Batch Quality
Every Batch
Every Batch
Every Batch

Quality
Every Batch
Every Batch
Every Batch
Every Batch

PROD-WI-18 WI for E & E MEA Production
Every Batch fabrication
Every Batch
Every Batch
Every Batch
Every Batch
QC-SOP-02 Release of
Every Batch Products/PROD-WI-18 WI for E & Production
Every Batch E MEA fabrication
Every Batch
Every Batch Products/PROD-WI-18 WI for E &
E MEA fabrication
Production
Every Batch Products /PROD-WI-18 WI for E
& E MEA fabrication
Every Batch
Every Batch Products /PROD-WI-18 WI for E Production
Every Batch & E MEA fabrication
Every Batch
Every Batch
Every Batch Production

Every Batch
Every Batch
Every Batch PROD-WI-18 WI for E & E MEA
fabrication/PROD-WI-35 WI for
Integrated gasket MEA with
Every Batch deviation Production
Every Batch
Every Batch
Every Batch Production
Every Batch
Every Batch
Every Batch
QC-WI-06-guidelines for
integrated gasket MEA
Every Batch Quality
(19000009)/QC-SOP-02 Release
of Products
Every Batch
Every Batch QC-SOP-02 Release of Products Production
Every Batch QC-SOP-02 Release of Products Production
ed by Suraj Rawat
e
29/02/2023
Doc. No.
Rev. No.
Issue No.
Dept. Contact Details
Sr. Manger - Quality 9819154872
Reaction Plan Record reference
Supplier Inspection Report

Identify the NC part with HOLD tag / Rejection
Tag, Inform at HOD QA, Document in scrap Supplier Inspection Report
note
Supplier TC
QC-SOP-03 Control of NC Product Supplier Inspection Report

note
Supplier TC

note
Supplier TC

Identify the NC part with HOLD tag / Rejection Supplier Inspection Report
Tag, Inform at HOD QA, Document in scrap
note
Supplier TC

note
note
Supplier TC

note Supplier TC

Supplier TC
note
Supplier TC
note
QC-SOP-03 Control of NC Product Supplier Inspection Report

note
Supplier TC
Inspection Report QC/F/58
Identify the NC part with HOLD tag / Rejection Supplier TC
note Inspection Report QC/F/58

QC/F/42
Identify the NC part with HOLD tag / Rejection QC/F/42
Tag, Inform at HOD QA, Document in scrap QC/F/42
note
QC/F/42
QC/F/42
QC/F/41
QC-SOP-03 Control of NC Product QC/F/41
note QC/F/41
QC/F/41
QC-SOP-03 Control of NC Product QC/F/43
note QC/F/44
QC/F/57
note QC/F/57
QC/F/57

QC/F/49
note
No Records PROD/F/15
No Records PROD/F/14
QC/F/50
QC/F/50
QC/F/50 7 minutes/per MEA
Tag, Inform at HOD QA, Document in scrap QC/F/50
note
QC/F/50
No Records
note

No Records
note
Suraj Rawat
29/02/2023

NT-MFG-F04 Control Plan Format

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Prototype Key Contact Person : Mr.

Sandwich Visual - No Air

Prepared by Armstrong ruban

ation / Product Code : Electro chemistry

NA Volume of - 7.75ml per ... Pipette

NA Amount of - 1.098g per ...... Weighing balance

NA Temperature - Room Humidity meter

water and Measuring

NA Volume of - 10.4ml Pipette

NA Pressure - 60,000lbs Pr.Gauge

NA Temperature - 160° C T.Gauge

NA Time - 6mins30seconds Timer

Free from Burr,

NA Coated area - 26cm Scale

NA Coated area - 26cm Scale

Membrane Free from Burr,

Armstrong ruban Note : " * " Indicates CTQ Charac

/ Date (if Reqd.) : N/A

NA 100% Every Every 2 Every Batch

NA 100% Every Every 2 Every Batch

Every Every 2 Every Batch QC-SOP-02

cates CTQ Characteristics Approved by

Responsibility Reaction Plan

QC-SOP-03 Control of NC Product

QC-SOP-03 Control of NC Product

QC-SOP-03 Control of NC Product

QC-SOP-03 Control of NC Product

QC-SOP-03 Control of NC Product

Machine, Paramters Methods

GOLD COATED QC-SOP-03 Control of NC Product

PROD-WI-04 Work instruction for QC-SOP-03 Control of NC Product

QC-SOP-03 Control of NC Product

QC_F_39 ThicknessGEN QC-SOP-03 Control of NC Product

QC_F_38 overlapGEN QC-SOP-03 Control of NC Product

QC_F_100 Clearance GEN QC-SOP-03 Control of NC Product

QC_F_110 Active area depth GEN QC-SOP-03 Control of NC Product

QC-SOP-03 Control of NC Product

QC-SOP-03 Control of NC Product

QC-SOP-03 Control of NC Product

Part Number / Model No :

8840F 2611- Gray Black/

Part Number / Model No :

Part Number / Model No :

Part Number / Model No :

Free from Punctures, wear, tear, dirt,

Part Number / Model No :

▼ "QC-SOP-02 SOP for Supplier Report

Sr. No. Tool Name Tool No. Ref. Ballooned No.

NAFION / SFDC Part Number

GRAFOIL NA Part Number

30B CATHODE COATING NA NA

70 Sandwich Assembly NA Visual - No Air gap, Bubble,

Visual - Membrane cutting

100 DISPATCH NA No Damage

Prepared by Armstrong ruban

No damaged or open conatiner

Free from printing defect, uniform

As per Drawing Specification-

Free from visual defect,

NA - - As per Drawing Specification

NA Temperature - Room Temperature

NA Thickness of coating - 100 to 120µm

Coating should be even over the