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Sattcon 05
Sattcon 05
SattCon 05 Slimline is a family of com- Systems in the SattCon 05 Slimline as well as the DOX 10 and DOX 5 soft-
pact programmable controllers for small family are self-contained and handle ware packages. In addition, all original
to medium-size applications. A modular both analogue and digital control, mak- SattCon 05 expansion units may be used
configuration, offering four different ing them suitable for process and with SattCon 05 Slimline.
processor boards with four I/O units, machine control applications. In addi-
means that each system can be tailored tion to their use as stand-alone control- ● Combines a compact format with the
to meet your exact requirements. lers, SattCon 05 Slimline systems have flexibility of a modular system.
In addition to the systems described in built-in facilities for network communi- ● PID loops and arithmetic functions
this data sheet, there are versions of cation. The compact design allows the for process control.
SattCon 05 Slimline with built-in oper- most cost effective use of panel space. ● Programming using a standard VDU
ator interface (SattCon OP45/ The SattCon 05 Slimline family or a personal computer with DOX 10
SattCon OP45SB), and units which can includes I/O units for system expansion or DOX 5 software installed.
execute a BASIC program as well as (SD32D, SDA, SD24D, SD24RS and ● Serial ports for VDU, printer and
carrying out control (SattCon 05-65/ SACV) and other accessories: a backup COMLI or SattBus communication.
SattCon OP65). Details of these prod- unit (SBUP05), a battery-backed real- ● Text handling includes facilities for
ucts are presented in separate data time clock (BRT15), digital and ana- operator inputs from VDU.
sheets. logue input simulators (PTC05 and ● Powerful instruction set permits com-
ATC05), pulse encoder interface (IP05), plex applications.
System functions
Processor boards CU05-25 CU05-25SB CU05-45 CU05-45SB
VDU programming X X* X X*
Programming and documentation with PC X X* X X*
Program listing on printer X X* X X*
Max. number of expansion I/O units (in addition to 3 3 3 3
base unit I/O)
Interrupt-controlled fast loop X*** X***
Internal memory cells (reduced by no. of I/O) 3072 3072 3072 3072
Timers 64 64 64 64
Counters 64 64 64 64
Registers 28000 28000 28000 28000
Sequencers 256 256 256 256
Fast count input (2 kHz) X** X**
Time channels 16 16
PID loops 8 8
Subroutines X X X X
Shift instructions X X X X
Text messages 512 512 512 512
Operator dialogue X X X X
COMLI slave X X
COMLI master X
VDU port X X* X X*
Printer port X X* X X*
SattBus port X X
* DX232 or DX485 required.
** Only when SD32D or SDA are the base unit. DX232/DX485G cannot be used.
*** Not valid when SD24RS is used as a base unit.
System configuration The facilities provided by the various I/O signals can be used to start a fast
A SattCon 05 Slimline system compris- processor boards and I/O units are sum- loop capable of executing a section of
es a base unit and up to three expansion marised in the tables above. A table at the PLC program with a cycle time as
I/O units, together with any accessories the end of this data sheet shows all per- short as 1ms. (This function is not pro-
required. The base unit consists of an missible combinations of processor vided by CU0525SB and CU05-45SB.)
I/O unit where a processor board is built board, I/O unit and communications The system can handle analogue
in. A communications board (DX232 or board. inputs and outputs. In addition to the
DX485G) can also be built in, if PID loops provided on certain versions,
required. Memory the PLC program can be used to imple-
There are five I/O units (SD32D, The program memory is battery backed ment alarms, ramp functions etc. There
SDA, SACV, SD24D, SD24RS), pro- CMOS RAM; the area used for the con- are 28000 16-bit registers available for
viding different combinations of digital trol program is 25 kbytes. An external common use.
and analogue I/O, and four processor Flash EPROM memory unit (SBUP05)
boards (CU05-25, CU05-25SB, CU05- is also available. Timers and counters
45, CU05-45SB). Every version of SattCon 05 Slimline
CU05-45 and CU05-45SB provide a Program functions has 64 timers and 64 counters. The PLC
full range of facilities for process con- The main part of the control software in program has access to timer and counter
trol including PID loops and time chan- SattCon 05 Slimline is the PLC pro- presets to allow re-use with different
nels, while CU05-25 and CU05-25SB gram. As well as providing functions values of operator adjustment.
are intended more for machine control for logic and interlocking, there are
and do not support these functions. arithmetic and data handling instruc- Time channels
CU05-25 and CU05-45 support tions, three levels of subroutines, shift 16 programmable time channels in
COMLI communication; CU05-25SB registers and 256 sequencers with 100 CU05-45 and CU05-45SB can be used
and CU05-45SB have an integral steps each. to start and stop activities at predeter-
SattBus port. mined times and days.
PID controllers Using either SattBus or COMLI, sig- up program development. When the
CU05-45 and CU05-45SB have 8 pro- nal status, register values and other data program has been transferred to the
grammable loop controllers with P, PI, can be transferred to and from other sys- SattCon 05 Slimline, it can be super-
PD or PID functions which can also be tems. A personal computer can be used vised on-line via DOX 10/DOX 5,
cascaded. Functions such as setpoint to upload/download data and programs. which still shows identifiers etc.
ramping and gain scheduling may be On-line programming and program For programming via the SattBus net-
implemented using the PLC program. changes can be performed via the net- work, a personal computer running
work (not valid for DOX 10). DOX 5 is connected via an SBC con-
Text handling and dialogue nector (see separate data sheet).
512 lines of text, each 32 characters Programming and documentation SattCon OP45SB must be equipped
long, can be used for events, alarms and The minimum requirement for pro- with a DX232 or DX485 communica-
dialogue messages. The messages can gramming SattCon 05 Slimline is a tion board, if it is to be programmed via
also include the date, time and process VDU terminal. All programmed func- a VDU or DOX 10.
values. tions can be listed on a printer.
Large numerical values, and values CU05-25SB and CU05-45SB require a Allowed combinations of
with up to five decimal places can be DX232 or DX485G to provide the VDU boards
handled if several consecutive registers and printer ports. Any CPU board can be mounted in any
are used. An IBM compatible personal compu- of the I/O units SD32D, SDA, SD24D
Numerical information may be scaled ter with the DOX 10 or DOX 5 software or SD24RS to make a base unit. SACV
automatically and displayed in physical package serves as an enhanced pro- must constitute an expansion unit of its
units with up to 5 decimal places. Limit gramming and documentation tool. Pro- own and cannot be combined with a
checking of min./max. values is per- grams can be developed off-line using CPU board.
formed at input. identifiers (signal names rather than The communication boards DX232
Text can be displayed at a VDU, print- numeric addresses) and comments. and DX485G can only be mounted in
er, or both. Control codes can be easily Function block library handling speeds the I/O units SD32D and SDA.
inserted into messages to provide cursor
positioning, flashing, high intensity text
etc. on a VT100-compatible VDU.
Any ASCII character can be printed
out from a register or from the text line.
A DX232 or DX485G communica-
tion board is required to use VDU and/
or printer with a SattBus system.
03 43
Communication 04 44
45
05
As standard, CU05-25 and CU05-45 06 46
47
07
have an opto-isolated serial port for pro- 48 +
gramming or COMLI communication, 10
49 0V
51
nication is via an RS232 interface or 13
14 52
53
electrically isolated RS485 (2-wire), but 15
16 54
the printer interface is RS232 only. 17 55
56
Electronics
Adding a DX232 or DX485G commu- 57
20
nication board provides programming, 21
58 +
59 0V
22
printer and two separate COMLI chan-
Inputs
23
60
24
nels. DX232 has two RS232 interfaces 25
61
62
26
and DX485G two electrically isolated 27
63
64
RS485 channels (4-wire). 65
66
The text handling includes facilities 30 67
31
for interface to Hayes modem. 32 70
Inputs
33 71
CU05-25SB and CU05-45SB com- 34 72
35 73
municate via SattBus instead of 36
37 78 +
COMLI. SattBus is a two wire asyn- F1 Automatic 79 0V
+24V 38
chronous token passing bus. A maxi- 0V 39 0,5A 24V
D00 10 41 D21
D01 11
Optocoupler
D02 12 42 D22
Inputs
D03 13
D04 14 Electronics 43 D23
D05 15
Optocoupler
D06 16 44 D24
D07 17
+24V 18 45 D25
0V 19
20M 0,01µ
46 D26
D10 20 47 D27
D11 21 48 +D20-27
D12 22 20M 49 0V D20-27
Optocoupler
0,01µ
Inputs
D13 23
D14 24 D30
PNP 50
D15 25 D31
51
coupler
D16 26 D32
52
Opto-
D17 27 D33
XJ4 53
+24V 28
54 D34
0V 29 0V
55 D35
20M 0,01µ D36
56
F1 +24V 57 D37
20M +D30-37
58
0,5AT 5x20 mm 0,01µ 59 0V D30-37
SD24D
SD24D is a digital I/O unit with 24
50-pin connector
opto-isolated inputs (16-32 VDC) and
24 opto-isolated transistor outputs 24 Inputs 24 Outputs
(12-50 VDC). A1
A2
A3
A4
00 40
01 41
02
Optocoupler
42
Optocoupler
03
Inputs
43
04 44
05 45
06 46
07 47
+C 08 0,01µ 48 +C
0V 09 20M 0,01µ 49 0V
10 20M 50
11 51
Optocoupler
12 52
Optocoupler
Inputs
13 Electronics 53
14 54
15 55
16 56
17 57
+C 18 0,01µ 58 +C
0V 19 20M 0,01µ 59 0V
20 20M 60
21 61
Optocoupler
Optocoupler
22 62
Inputs
23 63
24 64
25 65
26 0V 66
27 67
+C 28 XJ1 68 +C
0V 29 0V 69 0V
0,01µ 0,01µ 20M
20M
F1 +24V
0,5AT
00 40
Relay 40
01 Electronics C40
02 Relay 41 40
03 C41
04 Relay 42 41
05 C42
06 Relay 43 42
07 C43
C08 Relay 44 43
0V09 20M 0,01µ C44
Relay 45 44
10 C45
11 Relay 46 45
12 C46
13 Relay 47 46
14 C47
15 47
16
17 Relay 50 C50
C18 50
0V19 Relay 51
20M 0,01µ C51
Relay 52 51
20 C52
21 52
22 Relay 53
C53
23 53
24 Relay 54
C54
25 54
26 Relay 55
C55
27 55
Relay 56
C28 0V C56
Relay 57
0V29
XJ1 56
0V
57
20M
F1 +24V C57
0,01µ 57
0,5 AT
SACV
SACV is an analogue I/O unit having 12 50-pin connector
Inputs Outputs
analogue inputs with common signal
ground (0-20 mA/4-20 mA/0-10 V) and
4 analogue outputs (0-20 mA/4-20 mA/ Power supply for sensors
F1 0.5 AT
0-10 V). SACV must constitute an +24V 00
S1 +24V AI
30
expansion unit of its own and cannot be AI00 +
0V
01
02
31
32
combined with a CPU board in a base AI04 + 03 33
0V 04 34
unit. +24V 05
S2 35
AI10 + 06 36
0V 07
AI14 + 08 Current
0V 09 0V 40 +AO00
41 0V
42 +AO20
43 0V
+24V 10 S3 44 +AO40
AI20 + 11 45 0V
0V 12 46 +AO60
AI24 + 13 47 0V
0V 14 48 0V
+24V 15
S4 49 0V
AI30 + 16
0V 17 Voltage
50 +AO00
AI34 + 18 0V
51
0V 19 +AO20
52
53 0V
54 +AO40
+24V 20
S5 55 0V
56 +AO60
AI40 + 21
57 0V
0V 22
58 0V
AI44 + 23
59 0V
0V 24
S6
+24V 25 Internal pow-
AI50 + 26 er supply F2 1.0 AT
0V 27 60 +24 V DC
AI54 + 28
0V 29 61 0 V
0V
62 Protective
ground
Dimensions
Ø 6,5
Ø12
47
20
276
15
PWR 24V
25
00 40
01 41
02 42
03 43
04 44
05 45
06 46
07 47
10 48
11 49
12 50
13 51
14 52
15 53
16 54
17 55
150
200
20 56
21 57
22 58
23 59
24 60
25 61
26 62
27 63
30 64
31 65
00000. AE Andersson Grafiska AB. Printed in Sweden 1995.
32 66
33 67
34 70
35 71
36 72
37 73
38 78
25
39 79
INPUT OUTPUT
300
320
342
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Alfa Laval Automation reserves the right to change specifications given in text and pictures, without notice., Copyright © 1995 Alfa Laval Automation AB. Printed in Sweden.