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Urea Intercalated Halloysite - Sodium Alginate Composite Hydrogels For Slow-Release Fertilizers
Urea Intercalated Halloysite - Sodium Alginate Composite Hydrogels For Slow-Release Fertilizers
Urea Intercalated Halloysite - Sodium Alginate Composite Hydrogels For Slow-Release Fertilizers
Research Paper
A R T I C L E I N F O A B S T R A C T
Keywords: The application of nanotechnology in the field of agrochemicals release is an effective way to reduce the use of
Halloysite fertilizers and improve their utilization. Here, different ratios of urea were successfully intercalated into hal
Alginate loysite (Hal) by solid-phase milling method, and the maximum loading of urea was calculated as 14.99 ± 1.33 wt
Urea
%. X-ray powder diffraction (XRD) demonstrated the distance of the Hal (001) plane increased from 0.7 to 1.0
Intercalation
nm by the urea intercalation. Subsequently, urea-Hal‑sodium alginate (SA) hydrogel beads (UHS) were fabri
Slow release
cated by Ca2+ crosslinking method. SA and Hal content has a significant influence on the morphology and surface
properties of the hydrogel. The optimal ratio of UHS was found as 2 wt% CaCl2, 2 wt% SA, and 2 wt% Hal. UHS
had good water retention and slow release properties, and the water retention rate of UHS was increased by 13%
compared with that of raw soil. The release curve showed that the release time of urea in UHS was 60 times
longer compared to pure urea. Furthermore, using wheat as a plant model, UHS can provide slow-release ni
trogen nutrients to promote the growth of wheat. In virtue of good swelling and slow-release properties, low cost,
simple preparation process and environmental friendliness, UHS has a promising future in slow-release fertilizers
for modern agriculture technology.
* Corresponding author.
E-mail address: liumx@jnu.edu.cn (M. Liu).
1
These authors contributed equally to this work and should be considered co-first authors.
https://doi.org/10.1016/j.clay.2023.107041
Received 23 March 2023; Received in revised form 12 May 2023; Accepted 14 June 2023
Available online 22 June 2023
0169-1317/© 2023 Elsevier B.V. All rights reserved.
J. Huang et al. Applied Clay Science 242 (2023) 107041
Verma et al., 2022). Al2O3, 41.14; SO3, 5.51; K2O, 1.17; CaO, 1.77; MgO, 1.13; Fe2O3, 1.131;
Current research on nanofertilizers focuses on the direct delivery of Na2O, 0.37; TiO2, 0.11. Sodium alginate (SA) (viscosity range of
nanoparticles after synthesis, encapsulation of desired plant nutrients 1.05–1.15 Pa⋅s) was obtained from Tianjin Yongda Chemical Reagent
into nanomaterials, and application of nanocoatings made from nano Co. Ltd., China. Urea was provided by Tianjin Damao Chemical Reagent
particles to plant nutrients (Guo et al., 2018; Roshanravan et al., 2014; Factory, China. Wheat seeds were acquired from Sunong Seed Industry
Zhang et al., 2020). Micronutrients in nano form improve their Co., Ltd. (Jiangsu, China). Anhydrous calcium chloride was purchased
bioavailability to plants, thus improving plant growth and nutrient from Sinopharm Group Chemical Reagent Co. Sulfuric acid was acquired
quality (Chhipa, 2017). Faced with numerous nanoparticle options, in from Guangzhou Chemical Reagent Factory, China. Deionized water was
order to reduce the cost of fertilizers and their environmental impact, used in all the experiments.
researchers have focused on natural materials such as natural poly
saccharides and clays that are non-toxic, readily available, and relatively
inexpensive, such as sodium alginate (SA). SA is a natural poly 2.2. Preparation of Urea- Hal
saccharide macromolecule derived from algae with good biocompati
bility and degradability, and has been widely studied and applied in Urea and Hal were ground in different mass ratios (1:1, 1:2, 1:3)
food, medicine, and fertilizers (Chalitangkoon et al., 2020; Sar using the solid phase grinding method, and after 15 min of grinding, the
avanakumar et al., 2020). SA can be used to prepare porous membranes, free urea was washed off with ethanol. The products were then dried in
hydrogel bead, or microspheres by cross-linking with Ca2+ ions, but the an oven at 60 ◦ C to obtain the different ratios of the ground products,
resulting hydrogels are poorly swelled in water. So, if the pure SA which are respectively marked as UH11, UH21, and UH31.
hydrogel was used as fertilizer carrier, the low water absorbance limited
the release ratio. When clay-based nanomaterials are added into SA, the
2.3. Preparation of UHS hydrogel beads
water swelling properties of hydrogels can be well enhanced since the
clays have good hydrophilicity.
Urea, Hal and UH (UH11, UH21, UH31) were dispersed in deionized
Halloysite (Hal) are naturally occurring aluminosilicate clay min
water, 2 wt% SA was added and stirred for 1 h. The mixture of Hal and
erals with a high aspect ratio and hollow tubular structure with the
SA was slowly added dropwise to CaCl2 solution using a syringe with a
chemical composition Al2Si2O5(OH)4⋅nH2O. The crystal structure of
diameter of 0.8 mm. After standing for 30 min, the beads were filtered,
hydrated Hal possess 10 Å interlayer space due to the presence of water
washed 3 times with pure water and lyophilized to obtain Urea-SA (US),
molecules between Hal layers, while the dehydrated Hal exhibited 7 Å
Hal-SA (HS), UH11-SA (USH11), UH21-SA (USH21) and UH31-SA
interlayer space due to the loss of water between Hal layers (Santagata
(USH31) hydrogel beads.
and Johnston, 2022). Hal is a kaolin-like structure consisting of an
overlapping layer of Si-centered tetrahedra and a layer of Al-centered
octahedra (Lisuzzo et al., 2022). The inner wall of Hal is an alumi 2.4. Characterization of UH and UHS hydrogel beads
num‑oxygen octahedral layer with an inner surface group composed of
positively charged aluminoxane (Al-OH) groups, and the outer wall is a After preparation of a 0.05 wt% UH dispersion, the particle size
silicon‑oxygen tetrahedral layer with an outer surface composed of distribution was tested and recorded using a Zeta potential particle size
negatively charged silicon‑oxygen (Si–O) groups (Ferrante et al., 2023; analyzer. UHS hydrogel beads were lyophilized, and the surface of the
Yuan et al., 2015). Due to the unique tubular structure and the presence lyophilized sample was sprayed with a layer of gold. The surface and
of hydroxyl groups, it can be modified by the reaction of different sub cross-sectional morphology was observed using the Zeiss Sigma 500
stances with the hydroxyl groups on the Hal surface(Ferrante et al., scanning electron microscope (SEM) machine. Aqueous dispersions of
2023). Hal is often used as drug carriers, tissue repairing, food pack 0.05 wt% Hal and UH were dropped onto a copper grid supported by a
aging, composite functional materials, cosmetic raw materials and other carbon film and the morphology was observed using transmission
fields (Cao et al., 2020; Deshmukh et al., 2023; Feng et al., 2022; Saleh electron microscopy (TEM) at an accelerated voltage of 100 kV. Infrared
et al., 2021; Santos et al., 2019). spectra of urea, Hal, UH and UHS in the range of 4000 to 400 cm− 1 were
Therefore, the composite hydrogel beads prepared by Hal and SA are measured using Fourier Transform Infrared spectroscopy (FTIR). Urea,
good fertilizer carriers (Zhang et al., 2020). Urea is an amide nitrogen Hal, UH and UHS were measured using an X-ray diffractometer (XRD).
fertilizer, and the -NH2 groups in urea form a hydrogen bond with the The diffractograms were acquired on a MiniFlex-600 diffractometer
-OH group on the inner surface of Hal. The urea-Hal complex is then (MiniFlex-600, Rigaku Corporation, Japan) in the range 5–70◦ , and the
added to the SA hydrogel to avoid the burst release of the active scanning speed was 10◦ /min under accelerating voltage of 40 kV with
ingredient, thus achieving a slow release of fertilizer (Fan et al., 2013; current of 40 mA. The stability of urea, HNTs, UH, and UHS was tested
Horváth et al., 2011; Wei et al., 2019). with a thermogravimetric (TG) analyzer (Mettler Toledo, Co. Ltd.,
In this work, urea-Hal-SA hydrogel beads (UHS) were prepared by Switzerland) under nitrogen atmosphere from 30 ◦ C to 800 ◦ C at a rate
dropping urea intercalated Hal/SA into calcium chloride solution via the of 10 ◦ C/min.
ionic cross-linking (Khunova et al., 2013). The structure and
morphology of urea intercalated Hal were characterized. The swelling
properties and release properties of the UHS were also investigated. 2.5. Swellability of UHS hydrogel beads
Wheat was used as a plant model to study the effect of UHS on crop
growth. The results showed that the nano-fertilizer based on urea 0.1 g of UHS (1, 1.5, 2 wt% CaCl2 concentration, SA content, Hal
intercalated clay has good swelling and slow-release properties, which content) was placed in a 200 mesh nylon bag in a container containing
showed promising applications in the modern agriculture field. 500 mL of deionized water. At regular intervals, the nylon bag was
removed from the water, and the excess water was wiped from the
2. Experimental section surface with filter paper and weighed. The swelling ratio of Q (g/g) was
calculated using the formula of
2.1. Main reagents and instruments
Mt − M0
Q (g/g) =
M0
Halloysite (Hal) was obtained from Guangzhou Runwo Materials
Technology Co. Ltd., China. The elemental composition of Hal by X-ray where, the initial mass of the dried hydrogel beads is M0 (g); the
fluorescence (XRF) was determined as follows (wt.-%): SiO2, 46.65; dissolved mass of the UHS at time t is Mt (g).
2
J. Huang et al. Applied Clay Science 242 (2023) 107041
Fig. 2. FTIR spectrum (A) and XRD pattern (C) of Hal, UH11 and urea. FTIR spectrum (B) and XRD pattern (D) of SA, HS and UHS11.
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J. Huang et al. Applied Clay Science 242 (2023) 107041
Fig. 3. Particle size distribution and zeta potential of Hal (A), UH11 (B), UH21 (C), UH31 (D).
intervals are Mt (g). where, t represents the release time, y is the amount of urea released at
the corresponding t time, t0 is the initial release time, and dt is the first
2.7. Loading capacity and slow release of UHS hydrogel beads order derivative of t.
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J. Huang et al. Applied Clay Science 242 (2023) 107041
Fig. 4. TEM image of Hal and UH11 (A). The interaction model of urea and Hal (B).
absorption band of NH2. When urea was inserted into Hal, these ab the products after lyophilization were tested by XRD (Fig. 2D). Pure SA
sorption peaks were shifted to 1666, 1623, 1589, and 1474 cm− 1, is amorphous structure, so they do not exhibit characteristic peaks in
indicating the interfacial interactions between urea and Hal. The XRD, while characteristic peaks of Hal are present in both HS and UHS
carboxyl absorption peak of SA was shifted from 1407 to 1425 cm− 1, (Brindley et al., 1946).
indicating a successful cross-linking of SA and Ca2+ ions. In addition, The particle size distribution and zeta potential of the products after
hydrogen bonding interactions between the carbonyl group (from urea) solid-phase grinding with different ratios of Hal and urea were tested
and the hydroxyl group (from Hal, SA) occur (Letaief et al., 2006). (Fig. 3). The average particle size of Hal used in this work was 205.5 nm,
XRD was then performed to investigate the interlayer space change and after solid phase grinding, the average particle sizes of UH11, UH21
(Fig. 2C). The diffraction peaks at 23o were attributed to the charac and UH31 were 212.5, 262.8 and 289.9 nm, respectively. The zeta po
teristic peaks of urea, and the diffraction peaks of Hal appeared at 12o, tentials of Hal, UH11, UH21 and UH31 were − 21.4, − 19.9, − 20.3 and
20o, and 25o, corresponding to the (001), (020,110), and (002) planes, − 19.4 mV, respectively, and the potentials of products after solid-phase
respectively (Brindley et al., 1946). After the intercalation of urea into grinding were slightly increased. This may be due to the electrostatic
Hal, the distance of the Hal (001) plane increased from 0.7 to 1.0 nm, interactions between urea and Hal, where the positive charge of the
along with the presence of the characteristic peak of urea, which in amino group in urea was partially neutralized, thus changing the dis
dicates that urea was successfully intercalated into Hal. The hydrogel persibility of the material and leading to a change in the measured
beads of Hal, UH and SA were made by ionic cross-linking method, and average particle size. The UH composites maintained a good negative
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J. Huang et al. Applied Clay Science 242 (2023) 107041
Fig. 5. TGA (A) and DTG (B) of the Hal, Urea, UH11 and UHS11.
Fig. 6. SEM images of the surface (A) and cross-section (B) of the UHS11 hydrogel bead.
zeta potential, indicating that UH also has good water dispersion. decomposition of the interlayer urea, indicating that the thermal sta
Hal has a hollow tubular structure with a smooth and sharp surface bility of urea increased when it was intercalated into the Hal. The TGA/
(Fig. 4A). After solid phase grinding of urea, the product UH has a DTG curve of Hal presented a heat absorption peak at 490 ◦ C due to the
tubular structure, but the inner and outer surfaces become rough. The dehydroxylation of Al2Si2O5(OH)4 (Lvov et al., 2008). The UH obtained
outer diameter of Hal is slightly increased due to the introduction of urea by mechanochemical intercalation of urea into the interlayer of Hal
in the interlayers of Hal. This indicated that urea was successfully loaded showed a heat absorption peak at 210 ◦ C, which was attributed to the
onto the Hal. The interlayer space of Hal increased from 0.7 to 1.0 nm mass loss due to volatilization/decomposition of urea in the interlayer of
due to the mechanochemical intercalation of urea (Fig. 4B). Hal, and the heat absorption peak at 490 ◦ C was attributed to the
In order to compare the thermal stability of urea, UH, and UHS, the dehydroxylation reaction of Hal (Verma et al., 2020). In the UHS curve,
thermal decomposition experiment was conducted (Fig. 5). The TGA/ the peak of heat absorption in the temperature range of 220-370 ◦ C was
DTG curves of Hal, UH and UHS exhibited a heat absorption peak at mainly due to the carbonation of carboxyl groups in SA and the degra
68 ◦ C, which was attributed to the removal of adsorbed water from the dation of urea, and the peak of heat absorption occurring at 490 ◦ C was
samples. When the temperature was 140 ◦ C, urea started to decompose attributed to the dehydroxylation of Hal (Khunová et al., 2015; Nicolini
and lost weight, while in UH11, weight loss started when the tempera et al., 2009). These results indicated that urea was successfully inter
ture rose to 160 ◦ C. The weight loss of the material came from the calated into the Hal and UH was successfully introduced into the SA
6
J. Huang et al. Applied Clay Science 242 (2023) 107041
Fig. 7. The swelling properties of UHS hydrogel beads with different concentrations of CaCl2 solutions (A), different content of SA (B), and different content of Hal
(C). The water retention curve of UHS11 (D).
hydrogel. (Fig. 7B). When the SA content of UHS is 2 wt%, the swelling capacity of
UHS samples have a relatively smooth surface even though Hal is UHS in water reaches the maximum, and when the SA content decreases,
incorporated (Fig. 6A). The smooth surface and the enriched Hal the swelling capacity of UHS also becomes weaker. As the SA content
reduced the rapid uptake of water by the UHS, which can effectively decreases, the carboxyl group of SA in UHS decreases, resulting in a
slow down the release of urea. The cross-section of hydrogel beads is weakened cross-linkage, and therefore UHS becomes less capable of
porous and the cross-linking of Hal with SA and Ca2+ results in a three- retaining water (Chan et al., 2002). Hal in UHS are not only safe and
dimensional porous network in the internal morphology of UHS samples environmentally friendly, cheap and easy to obtain, but also improve the
(Fig. 6B). The structure of the hydrogel beads changed from dense on the swelling and release properties of UHS, so it is necessary to investigate
surface to loose on the inside due to the cross-linking of SA and Ca2+ the effect of Hal content on the swelling ability of UHS. The maximum
with the three-dimensional porous network. When SA was added swelling rate was reached when the Hal content was 2 wt% (Fig. 7C).
dropwise to CaCl2 solution, the surface was rapidly cross linked with With the increase of Hal content, the swelling ability of UHS gradually
Ca2+ ions, which inhibited the diffusion of Ca2+ into the interior of the increased. Due to the presence of hydrophilic hydroxyl groups on the
beads. As a result, the cross-linking density of the inner and outer sur surface of Hal and itself can be used as a cross-linking point, the addition
faces of the beads was different, resulting in a more dense and smooth of Hal can improve the swelling capacity of UHS (Agnihotri and Singhal,
surface and a looser and more porous interior (Wang et al., 2019). 2019; Pasbakhsh et al., 2013). Therefore, the best swelling property of
UHS was achieved when the concentration of CaCl2 solution was 2 wt%,
SA content was 2 wt%, and Hal content was 2 wt%.
3.2. Swellability and water retention of UHS hydrogel beads As a slow-release fertilizer, the water retention ability of UHS in the
soil was also important. If UHS has good water retention capacity along
The swelling property is one of the important parameters for eval with good swelling capacity, then UHS can absorb irrigation water or
uating the strength and elasticity of hydrogels. The factors affecting the rainwater and then slowly release fertilizer and water to help crops
swelling of UHS were investigated by changing the CaCl2 concentration, grow. The water retention capacity of UHS11 was tested (Fig. 7D). The
SA content, and Hal content. UHS hydrogel beads are formed by cross- water retention rate of UHS11 soil at room temperature decreased to
linking SA and Ca2+, so the concentration of CaCl2 can directly affect 38.5 wt% at day 6, while the water retention rate of the control soil
their cross-linking density. When the concentration of CaCl2 solution decreased to 26 wt%, which is a 12.5 wt% increase in the water reten
was 2 wt%, the swelling of UHS hydrogel beads was the highest, and the tion rate of UHS11 compared to pure soil. The water retention rate of
equilibrium swelling rate was 17 g/g. When the concentration of CaCl2 UHS was three times higher than that of pure soil. This indicates that
solution was less than 2 wt%, the ionic cross-linking of UHS decreases UHS reduced the evaporation rate of soil water and increased the water
and its mechanical strength is deteriorated, which weakened the UHS retention rate of the sandy soil.
swelling property (Fig. 7A).
SA content in UHS also affects the degree of cross-linking. The
swelling rate of UHS was tested by varying the amount of SA in UHS
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J. Huang et al. Applied Clay Science 242 (2023) 107041
Fig. 8. Loading rates of urea in Hal (A). The 24 h release kinetic fitting curve of pure urea (B) and urea in US(C), UHS11(D), USH21(E) and USH31(F).
8
J. Huang et al. Applied Clay Science 242 (2023) 107041
Fig. 9. Appearance (A), germination rate (B), root length statistics (C), and shoot length statistics, (D) of wheat seeds cultured in water, US, and UHS for 0, 3, 5, and
7 days.
commercial urea, US, UHS11, UHS21, and UH31 were 100 wt%, 97 wt group did not differ much from the US group at day 5. At day 7, the root
%, 82 wt%, 86 wt%, 87 wt% and 100 wt%, 100 wt%, 96 wt%, 98 wt% length of wheat in the UHS group was 4.04 cm which was 1.15 times
97 wt%, respectively. The total release time of UHS11, UHS21, and longer than that of the control group, and the stem length was 6.25 cm
UH31 urea was 60 h, 36 h, and 36 h, respectively. Compared with which was 20% higher than that of the control group. Moreover, the root
commercial urea, UHS increased the sustained release time of urea by length and stem length were also longer than those of the US group
36–60 times, up to 60 h (Fig. 8B). This indicates that UHS has good slow- (without Hal) (Fig. 9A-D). UHS has good slow-release and water reten
release properties and provides a new idea to reduce the environmental tion properties, and after absorbing water and swelling, it continuously
pollution of fertilizers. provides nutrients to wheat, and UHS can promote the growth of wheat,
thus increasing the yield of wheat.
As one of the three major cereals, wheat is suitable for growing in Different ratios of urea were successfully intercalated into Hal by
deeper tillage soils, which facilitates water storage and fertilization and solid-phase milling to obtain the product UH, which was able to achieve
promotes root development (Rao et al., 2018). The previous study sug a loading of 14.99 ± 1.33 wt%. The optimal formulation of UHS was
gested that Hal had very low toxicity toward wheat growth, so it was a determined by adjusting the Ca2+ concentration, SA content, and Hal
safe material used as fertilizer carrier of urea (Chen et al., 2021). UHS content to obtain UHS hydrogel beads with better swelling properties
has good swelling capacity and water retention ability, which can pro using the ionic cross-linking method. The obtained UHS had good water
vide moist conditions for wheat soil. At the same time, as a slow-release retention and slow release, and the experimental results concluded that
fertilizer, its efficacy capacity is of utmost importance. USH11 samples the water retention of UHS was increased by 13% compared with pure
were used to assess the efficacy of USH with a urea loading of 8.05 ± soil. Moreover, the release time of urea in UHS was 60 times longer than
1.28 wt%, using US with the same urea content as a comparison and that of commercial urea. Meanwhile, using wheat as a plant model, UHS
blank filter paper as a control. At day 3, the root and stem lengths of can provide slow-release nutrients to promote wheat growth. With good
wheat in the US and UHS groups were not as high as those in the control swelling and slow-release properties, as well as low cost, simple prep
group. However, by day 5 and 7, wheat growth in both US and UHS aration process and environmental friendliness, UHS has a broad pros
groups was better than that of the control group, with the UHS group pect in slow-release fertilizers.
showing the best growth. The root and stem lengths of wheat in the UHS
9
J. Huang et al. Applied Clay Science 242 (2023) 107041
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