B3

Supervisor description and use

Supervisor description and use

3.1 INTRODUCTION

3.2 SUPERVISOR DESCRIPTION

After powering the machine by general switch on electric panel, the program sets on the
following display page.

Picture 3-1

Press on the screen, as shown in Picture 3-1, to display the “MACHINE STATUS”
screen (see Picture 3-2).

SECTION B 3-1
Supervisor description and use

Picture 3-2

SECTION B 3-2
Supervisor description and use

3.3 SCREEN DESCRIPTION

3.3.1 “VIEW” SCREEN

1 8
2 9
3
4 10
5
11
6
12
7

13 14

Picture 3-3

1 MACHINE STATUS This field displays machine state. See

attached table on paragraph 3.3.1.1
“MACHINE STATE”
2 WATER PUMP SPEED It indicates the water feeding pump speed
3 SCREW PUMP SPEED It indicates the syrup feeding pump speed
4 STOCKING TANK PRESSURE It indicates the pressure inside the stocking
tank
5 SOLUTION BRIX METER It indicates the Brix value in the mixed
product (glucose + water) measured by the
MASELLI device
6 SOLUTION CO2 METER It indicates the CO2 value in the mixed
product (glucose + water) measured by the
MASELLI device
7 STOCKING Graphic display of the pressure inside the

SECTION B 3-3
Supervisor description and use

mixing tank
8 Press this key to access to “LEVELS” page
(see picture 3-4)
9 Press this key to access to “PRESSURES”
page (see picture 3-5)
10 Press this key to access to
“TEMPERATURES” page (see picture 3-6)
11 Press this key to access to “MODULATING
VALVES” page (see picture 3-7)
12 Press this key to access to “METERS” page
(see picture 3-8)
13 EDIT Press this key to access to “EDIT” page (see
picture 3-9)
14 WORK/CIP Press this key to access to “WORK/CIP”
page (see picture 3-14)

SECTION B 3-4
Supervisor description and use

3.3.1.1 MACHINE STATE

PUSH “RESET” BUTTON It indicates that the RESET key has to be

pressed.
MANUAL MODE It indicates that the manual mode has been
selected
AUTOMATIC MODE It indicates the automatic operation of the
Premix
CIP MODE It indicates that the CIP mode has been selected
SELECT WORK/CIP It indicates that either production or CIP mode
must be selected
NO WATER It indicates: water lack
NO SYRUP It indicates: syrup lack
SELECT SPARKLING WATER It indicates that the SPARKLING WATER
option has been selected
SELECT SOFT DRINK It indicates that the SOFT DRINK option has
been selected
PRESSURE TANK IN LOADING It indicates that the pressure is reaching the
selected value

SECTION B 3-5
Supervisor description and use

3.3.2 “LEVELS” SCREEN

1 2 3

4 5 6

Picture 3-4

1 DEAREATION It indicates the water level inside the

deareation tank
2 GLUCOSE It indicates the syrup level inside the syrup
tank
3 STOCKING It indicates the mixed product level inside
the mixing tank
4 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
5 EDIT Press this key to access to “EDIT” page (see
picture 3-9)
6 WORK/CIP Press this key to access to “WORK/CIP”
page (see picture 3-14)
7 Press to display the previous page

SECTION B 3-6
Supervisor description and use

3.3.3 “PRESSURES” SCREEN

1 2 3

4 5

6 7 8

Picture 3-5

1 DEAREATION It indicates the pressure inside the deareation

tank
2 STOCKING It indicates the pressure inside the mixing
tank
3 MIXER CO2 It indicates the pressure inside the CO2
pipeline
4 WATER It indicates the pressure inside the pipeline
placed before the Mixer
5 GLUCOSE It indicates the pressure inside the syrup
pipeline
6 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
7 EDIT Press this key to access to “EDIT” page (see
picture 3-9)
8 WORK/CIP Press this key to access to “WORK/CIP”
page (see picture 3-14)
9 Press to display the previous page

SECTION B 3-7
Supervisor description and use

3.3.4 “TEMPERATURES” SCREEN

2 3 4

Picture 3-6

1 MIXER PRODUCT It indicates the temperature of the mixed

product at the mixer outlet
2 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
3 EDIT Press this key to access to “EDIT” page (see
picture 3-9)
4 WORK/CIP Press this key to access to “WORK/CIP”
page (see picture 3-14)
5 Press to display the previous page

SECTION B 3-8
Supervisor description and use

3.3.5 “MODULATING VALVES” SCREEN

1 2

3 4 5

6 7 8

Picture 3-7

1 WATER INLET It displays the percentage opening of the

inlet water modulating valve
2 CO2 INLET It displays the percentage opening of the
inlet CO2 modulating valve
3 CHARGE (YC1) It displays the percentage opening of the
(YC1) charge modulating valve for the
mixed product tank
4 TRANSF. (YS1) It displays the percentage opening of the
(YS1) discharge modulating valve for the
mixed product tank
5 DISCHARGE (YS2) It displays the percentage opening of the
(YS2) discharge modulating valve for the
deaeration tank
6 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
7 EDIT Press this key to access to “EDIT” page (see
picture 3-9)
8 WORK/CIP Press this key to access to “WORK/CIP”
page (see picture 3-14)
9 Press to display the previous page

SECTION B 3-9
Supervisor description and use

3.3.6 “METERS” SCREEN

1 2

3
4

5 6 7

Picture 3-8

1 WATER FLOWMETER It displays the water flow rate

2 GLUCOSE FLOWMETER It displays the syrup flow rate
3 SOLUTION BRIX METER It indicates the Brix value in the mixed
product (glucose + water) measured by the
MASELLI device
4 SOLUTION CO2 METER It indicates the CO2 value in the mixed
product (glucose + water) measured by the
MASELLI device
5 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
6 EDIT Press this key to access to “EDIT” page (see
picture 3-9)
7 WORK/CIP Press this key to access to “WORK/CIP”
page (see picture 3-14)
8 Press to display the previous page

SECTION B 3-10
Supervisor description and use

3.3.7 “EDIT” SCREEN

THE ACCES TO THE “PASSWORD”, “CONTROL PANEL” PAGE IN

PICTURE 3-9, IS RESERVED TO SPECIALIZED AND SKILLED
TECHNICIANS SUCH AS SHOP FOREMAN, PRODUCTION
MANAGER AND INTERNAL TECHNICAL ASSISTANCE
DEPARTMENT

1
2
3

4 5

6 7

Picture 3-9

1 PROBES OFFSET Press this key to access to “PROBES

OFFSET” page (see Picture 3-10)
2 PARAMETERS SET Press this key to access to “PARAMETER”
page (see Picture 3-11)
3 LEVEL SET Press this key to access to “LEVELS” page
(see Picture 3-13)
4 PASSWORD Press this button to open the “PASSWORD”
screen
5 CONTROL PANEL Press this button to open the “CONTROL
PANEL” screen
6 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
7 WORK/CIP Press this key to access to “WORK/CIP”
page (see picture 3-14)
SECTION B 3-11
Supervisor description and use
3.3.7.1 “PROBES OFFSET” SCREEN
1
10
1 MIXER TEMPERATURE (P642N)
2 CO2 VALUE ALARM
3 CO2 VALUE ALARM
4 NORMAL BRIX VALUE ALARM
5 NORMAL BRIX VALUE ALARM
6 LEMON BRIX VALUE ALARM
7 LEMON BRIX VALUE ALARM
SECTION B
13
2 3
4 5
6 7
8 9
11 12
Picture 3-10
It allows to set the offset value of the mixing
tank temperature probe
It allows to set the CO2 minimum value. If
the CO2 value is lower than the set minimum
value an alarm occurs.
It allows to set the CO2 maximum value. If
the CO2 value is higher than the set
maximum value an alarm occurs.
It allows to set the normal Brix minimum
value. If the normal Brix value is lower than
the set minimum value an alarm occurs.
It allows to set the normal Brix maximum
value. If the normal Brix value is higher than
the set maximum value an alarm occurs.
It allows to set the lemon Brix minimum
value. If the lemon Brix value is lower than
the set minimum value an alarm occurs.
It allows to set the lemon Brix maximum
value. If the lemon Brix value is higher than
the set maximum value an alarm occurs.
3-12
Supervisor description and use

8 DIET BRIX VALUE ALARM It allows to set the diet Brix minimum value.
If the diet Brix value is lower than the set
minimum value an alarm occurs.
9 DIET BRIX VALUE ALARM It allows to set the diet Brix maximum value.
If the diet Brix value is higher than the set
maximum value an alarm occurs.
10 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
11 EDIT Press this key to access to “EDIT” page (see
picture 3-9)
12 WORK/CIP Press this key to access to “WORK/CIP”
page (see picture 3-14)
13 Press to display the previous page

SECTION B 3-13
Supervisor description and use

3.3.7.2 “PARAMETER” SCREEN

12
1 2
3 4
5
6
7
8

9 10 11 13

Picture 3-11

1 WATER PUMP SPEED It allows to set the speed value of the water
pump
2 WATER PUMP SPEED It displays the water pump speed
3 PRODUCT TANK PRESSURE It allows to set the pressure of the mixed
product tank
4 PRODUCT TANK PRESSURE It displays the pressure of the mixed product
tank
5 PROPORTIONAL BAND This parameter are reserved to AVE
Industries technicians
6 DEAD BAND This parameter are reserved to AVE
Industries technicians
7 YC PROPORTIONAL BAND This parameter are reserved to AVE
Industries technicians
8 YS PROPORTIONAL BAND This parameter are reserved to AVE
Industries technicians
9 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
10 EDIT Press this key to access to “EDIT” page (see
picture 3-9)
11 WORK/CIP Press this key to access to “WORK/CIP”

SECTION B 3-14
Supervisor description and use

page (see picture 3-14)

12 Press to display the previous page
13 Press to display the following page

10
1
2
3
4
5

6 7 8 9

Picture 3-12

1 SYRUP INLET It allows to set the Brix of the inlet syrup

2 PRODUCT 1 It allows to set the Brix of the product 1
3 PRODUCT 2 It allows to set the Brix of the product 2
4 PROPORTIONAL BAND This parameter are reserved to AVE
Industries technicians
5 PRODUCT SELECT It allows to select the product type
6 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
7 EDIT Press this key to access to “EDIT” page (see
picture 3-9)
8 WORK/CIP Press this key to access to “WORK/CIP”
page (see picture 3-14)
9 Press to display the previous page

SECTION B 3-15
Supervisor description and use

3.3.7.3 “LEVELS” SCREEN

1
2
3
4

5 6 7

Picture 3-13

1 MINIMUM WORK LEVEL It enables to set the minimum level, for the
work phase.
2 MAXIMUM WORK LEVEL It enables to set the maximum level, for the
work phase.
3 MINIMUM SAFETY LEVEL It enables to set the safety min. level for the
work phase.
4 MAXIMUM SAFETY LEVEL It enables to set the safety max. level, for the
work phase.
5 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
6 EDIT Press this key to access to “EDIT” page (see
picture 3-9)
7 WORK/CIP Press this key to access to “WORK/CIP”
page (see picture 3-14)
8 Press to display the previous page

SECTION B 3-16
Supervisor description and use

3.3.8 “WORK/CIP” SCREEN

1 2 3

4 5 6

8 9

Picture 3-14

1 WORK MODE Press it once to enable the automatic

operating of the premix (the key becomes
green), press it again to disable the mode (the
key becomes grey)
2 MANUAL MODE Press it once to enable the manual operating
of the valves and the pumps (the key
becomes green), press it again to disable the
mode (the key becomes grey)
3 CIP MODE Press it once to enable the CIP mode (the key
becomes green).
By pressing this key the screen is modified
as shown in picture 3-15
4 WORK CONFIG. Press this key to access to “WORK/CIP”
page (see picture 3-16)
5 MANUAL CONFIG. Press this key to access to “MANUAL
COMMANDS” page (see picture 3-17)
6 CIP CONFIG. Press this key to access to “WORK/CIP”
page (see picture 3-21)
7 It displays:
-the remaining time of the phase in execution

SECTION B 3-17
Supervisor description and use

-the phase in execution.

8 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
9 EDIT Press this key to access to “EDIT” page (see
picture 3-9)

Picture 3-15

1 START CIP Press it once to enable the CIP mode (the key
becomes green), press it again to disable the
mode (the key becomes grey)

SECTION B 3-18
Supervisor description and use

3.3.8.1 “WORK/CIP” SCREEN

2 3 4

Picture 3-16

1 SPARKLING WATER It allows to select the wished work type:

SPARKLING WATER or SOFT DRINK
2 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
3 EDIT Press this key to access to “EDIT” page (see
picture 3-9)
4 WORK/CIP Press this key to access to “WORK/CIP”
page (see picture 3-14)
5 Press to display the previous page

SECTION B 3-19
Supervisor description and use

3.3.8.2 “MANUAL CONTROL SETUP” SCREEN

1 2

3 4
5
6

7 8 9

Picture 3-17

1 MANUAL PRESSURE It allows to enable the manual charge of the

pressure inside the mixed product tank
2 PRESSURE DISCHARGE It allows to enable the manual discharge of
the pressure inside the mixed product tank
3 WATER Press this key to access to “WATER
MANUAL COMMANDS” page (see picture
3-18)
4 PRODUCT Press this key to access to “PRODUCT
MANUAL COMMANDS” page (see picture
3-18A)
5 GLUCOSE Press this key to access to “GLUCOSE
MANUAL COMMANDS” page (see picture
3-19)
6 CO2 Press this key to access to “CO2 MANUAL
COMMANDS” page (see picture 3-20)
7 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
8 EDIT Press this key to access to “EDIT” page (see
picture 3-9)
9 WORK/CIP Press this key to access to “WORK/CIP”
page (see picture 3-14)

SECTION B 3-20
Supervisor description and use

3.3.8.2A “WATER MANUAL COMMANDS” SCREEN

10

1 2
3
4
5
6

7 8 9

Picture 3-18

1 PUMP OFF Press it once to enable the water pump (the

key becomes green), press it again to disable
the pump (the key becomes red)
2 INLET VALVE OFF Press it once to enable the inlet water valve
(the key becomes green), press it again to
disable the valve (the key becomes red)
3 PUMP SPEED It allows to set the pump speed during the
manual mode
4 FLOWMETER Display of the water flow rate
5 PRESSURE Display of the water pressure
6 TEMPERATURE Display of the water temperature
7 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
8 EDIT Press this key to access to “EDIT” page (see
picture 3-9)
9 WORK/CIP Press this key to access to “WORK/CIP”
page (see picture 3-14)
10 Press to display the previous page

SECTION B 3-21
Supervisor description and use

3.3.8.2B “PRODUCT MANUAL COMMANDS” SCREEN

1 2

3 4 5

Picture 3-18a

1 MANUAL Press it once to enable the automatic

operation of the overpressure pump (the key
becomes green), press it again to enable the
manual operation of the overpressure pump
(the key becomes red)
2 PUMP OFF Press it once to start the overpressure pump
(the key becomes green), press it again to
stop the pump (the key becomes red)
3 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
4 EDIT Press this key to access to “EDIT” page (see
picture 3-9)
5 WORK/CIP Press this key to access to “WORK/CIP”
page (see picture 3-14)
6 Press to display the previous page

SECTION B 3-22
Supervisor description and use

3.3.8.2C “GLUCOSE MANUAL COMMANDS” SCREEN

1 2
3
4
5

6 7 8

Picture 3-19

1 PUMP OFF Press it once to enable the syrup pump (the

key becomes green), press it again to disable
the pump (the key becomes red)
2 INLET VALVE OFF Press it once to enable the inlet syrup valve
(the key becomes green), press it again to
disable the valve (the key becomes red)
3 PUMP SPEED It allows to set the pump speed during the
manual mode
4 FLOWMETER Display of the syrup flow rate
5 PRESSURE Display of the syrup pressure
6 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
7 EDIT Press this key to access to “EDIT” page (see
picture 3-9)
8 WORK/CIP Press this key to access to “WORK/CIP”
page (see picture 3-14)
9 Press to display the previous page

SECTION B 3-23
Supervisor description and use

3.3.8.2D “CO2 MANUAL COMMANDS” SCREEN

2
3

4 5 6

Picture 3-20

2 INLET VALVE OFF Press it once to enable the inlet CO2 valve
(the key becomes green), press it again to
disable the valve (the key becomes red)
2 FLOWMETER Display of the CO2 flow rate
3 PRESSURE Display of the CO2 pressure
4 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
5 EDIT Press this key to access to “EDIT” page (see
picture 3-9)
6 WORK/CIP Press this key to access to “WORK/CIP”
page (see picture 3-14)
7 Press to display the previous page

SECTION B 3-24
Supervisor description and use

3.3.8.3 “CIP SETUP” SCREEN

1
2
3
4
5
6

7 8 9 10

Picture 3-21

1 COMPLETED CIP It allows to select the wished washing circuit

2 SYRUP SPRAYBALL TIME It allows to set the time required to carry out
the washing of the syrup tank by means of
the spray ball
3 SYRUP CURRENT TIME It allows to set the time required to carry out
the current washing phase of the syrup tank
4 SYRUP DRAINAGE TIME It allows to set the time required to carry out
the drainage of the syrup tank
5 DEAERATION SPRAY BALL TIME It allows to set the time required to carry out
the washing of the deaeration tank by means
of the spray ball
6 DEAERATION CURRENT TIME It allows to set the time required to carry out
the current washing phase of the deaeration
tank
7 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
8 EDIT Press this key to access to “EDIT” page (see
picture 3-9)

SECTION B 3-25
Supervisor description and use
9 WORK/CIP
10
8 9
Picture 3-22
1 DEAERATION DRAINAGE TIME
2 MIXED PRODUCT SPRAYBALL TIME
3 MIXED PRODUCT CURRENT TIME
4 MIXED PRODUCT DRAINAGE TIME
5 SYRUP PUMP TIME
6 DEAERATION PUMP TIME
7 MIXED PRODUCT PUMP TIME
SECTION B
Press this key to access to “WORK/CIP”
page (see picture 3-14)
Display the following page
1
2
3
4
5
6
7
10 11
It allows to set the time required to carry out
the drainage of the deaeration tank
It allows to set the time required to carry out
the washing of the mixed product tank by
means of the spray ball
It allows to set the time required to carry out
the current washing phase of the mixed
product tank
It allows to set the time required to carry out
the drainage of the mixed product tank
It allows to set the stop delay of the syrup
pump
It allows to set the stop delay of the
deaeration pump
It allows to set the stop delay of the mixed
3-26
Supervisor description and use

product pump
8 VIEW Press this key to access to “VIEW” page (see
picture 3-3)
9 EDIT Press this key to access to “EDIT” page (see
picture 3-9)
10 WORK/CIP Press this key to access to “WORK/CIP”
page (see picture 3-14)
11 Displays previous page

SECTION B 3-27
Supervisor description and use

3.4 USE OF SUPERVISOR

This machine is equipped with a touch-screen device to manage process phases.

Press the item selected, directly on the screen, to return to pages, page up/down screens
and modify the relevant fields.

SECTION B 3-28
Supervisor description and use

3.5 SCREEN ACCESS AND PARAMETERS EDITING

The following chapter describes how to modify machine working parameters by the
relevant screens.
For safety reasons, the editing of some parameters is protected by a code (Password) to
be inserted before datum is modified.
Technicians not informed about the password, are not authorized to data editing.

PARAMETERS EDITING PROTECTED BY PASSWORD IS TO

BE PERFORMED BY AUTHORIZED PERSONNEL ONLY.

SECTION B 3-29
Supervisor description and use

3.5.1 PAGES PROTECTED BY PASSWORD

Act as the following example to modify pages protected by password:

When acting on “EDIT” button (see Picture 3-23) the screen in Picture 3-24 is
displayed.

)
Picture 3-23

Act on button, like in picture 3-24 in order to select the parameter page.

SECTION B 3-30
Supervisor description and use

Picture 3-24

The screen (see picture 3-25) will appear and the user name and the password will be
required

Picture 3-25

Press on the field (2) (see picture 3-25), the alphanumeric keyboard (see picture 3-26
will appear.

SECTION B 3-31
Supervisor description and use

Picture 3-26
Type the user name (ADMIN) to enable mode editing and press “ENTER” (3) (see
picture 3-26)
The screen (see picture 3-27) will appear

Picture 3-27
Press on the field (4) (see picture 3-27), the alphanumeric keyboard (see picture 3-28)
will appear again.

SECTION B 3-32
Supervisor description and use

5
2

Picture 3-28
Type the password (100) to enable mode editing and press “ENTER” (5) (see picture 3-
28)
The screen in Picture 3-29 will appear.

Picture 3-29
Press “OK” (see picture 3-29)

Act on button, like in picture 3-29a in order to select the parameter page.

SECTION B 3-33
Supervisor description and use

Picture 3-29a

Activate the required field (see picture 3-30)

Picture 3-30

SECTION B 3-34
Supervisor description and use

The alphanumeric keyboard (see picture 3-31) will appear

Picture 3-31

Type the new value.

Press ENTER (6) on the alphanumeric keyboard (see picture 3-31)

SECTION B 3-35