Intelligent Equipment Accelerator

Glenn Hoskins

June 15, 2020

Accelerators
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Agenda

• Introducing TIBCO Accelerators

• Accelerator Concepts
• Use Case and Value Drivers

4
Overview

Intelligent Equipment Accelerator

5
TIBCO Accelerators – What are they?

Solutions built on TIBCO Connected

Intelligence products

Target specific vertical use cases, eg Oil

and Gas, Transportation, IoT

Available TODAY on TIBCO Community

https://community.tibco.com
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7
TIBCO Accelerators – Why?

Speed up time to market for TIBCO

customers

Accelerate the Sales Process

Collaborative enhancements – Open

source components
8
Evolution of Equipment Maintenance
Strategies
• Reactive – Run to failure

• Preventive – Scheduled service (reliability)

• Condition-based – Monitor condition (sensors)

• Predictive – Predict failures

• Proactive – Root cause analysis

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 Maintenance Analytics
Maintaining consumer
products and industrial
• Value equipment In the field …
• Avoid unplanned downtime
• Reduce maintenance costs
• Rank suppliers
• Minimize warranty costs

• Maintenance Analytics
• Compare Strategy Costs
• Reliability (Failure) Analysis
• Sensor Analytics & Anomaly Detection
• Root Cause Analysis
• Warranty Analytics … and on the
factory floor

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Maintenance Analytics – Reliability

Burn In Wear and Tear

Reliability Analytics (Preventive)
• Failure Analysis Useful Life

• Expected Lifetime

• Optimal Maintenance
s(Failure Probability)
Sensor Analytics (Condition-Based)
• Real-time Process Monitoring

• Problem Detection and Notification

• Predictive Maintenance
Time in Service
• Root Cause Analysis

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Maintenance Analytics – Sensors

Reliability Analytics (Preventive)

• Failure Analysis

• Expected Lifetime

• Optimal Maintenance

Sensor Analytics (Condition Based)

• Real-time Process Monitoring

• Problem Detection and Notification

• Predictive Maintenance

• Root Cause Analysis

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TIBCO Solutions in IoT

• Asset-Based Monitoring
• Correlate events from multiple streams - sensors from plant
floor, human input, ERP transaction systems
• Container filling line monitored for fill weights within +/-
acceptance range, eject containers not within range
• Sensor-Based Monitoring
• Observation of plant floor activities and output
• Observation and reaction through device controllers.
• SCADA/ OPC integration for real time streams.
• Proactive, Condition-Based Maintenance
• On equipment, resources - Increase asset Life
• Supply Chain Monitoring
• Match orders against supply to minimize inventory costs – Lower
costs
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Intelligent Equipment
Accelerator
• Released Q2 2018
• Generic platform for aggregating and
predicting based on sensor data feeds
• Generic data model configurable and
flexible for most hierarchies
• Template-based: instances inherit
properties from abstract definition
• Supports validation, cleansing, business
rules, and statistics as extension modules
allowing users to customize for their own
use cases

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Intelligent Equipment Accelerator is a
TIBCO engineered, open-source fast-
start for data-producing systems that
allows monitoring and management of
equipment hierarchies.
FUNCTIONAL COMPONENTS
1. Metadata Repository – EBX
Master data repository for device and entity metadata
model management, with governance and workflow
rules. Data synchronized to Event Manager.
2. Event Manager – StreamBase
Capture device data. Perform validation, cleansing and
rule execution. Publish alerts and take action.
3. Operational Analytics, Alerts – Live Datamart
Visualize equipment systems in real-time, with
dependencies. Live analytics and user-configured
rules. Users control and act on critical business
moments. Open source HTML5 / JavaScript code.
4. Predictive Analytics – Data Science and
Statistica
Analyze streaming data against models to predict
potential failures and other critical business moments.
5. Interactive Analytics – Spotfire
Near real-time analytics to discover patterns and
trends, with algorithms driving optimal action.
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Use Cases and Value Drivers

Intelligent Equipment Accelerator

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Semiconductor and Electronic
Component Yield
Business Problem
• Maximize Product Yield
• Big Data problem
• Response: Yield
• Predictors: Product measures, sensors

TIBCO Solution
• Build Models to predict Yield
• Machine Learning template
• Monitor real-time data for anomalies

Results
• Find previously undetected yield problems
• Reduce time-to market and increase profit

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Consumer Product Manufacturing Line

Business Problem
• Fortune 100 Consumer Product Company
• Reduce Manufacturing Line Stoppages

TIBCO Solution
• Predict Equipment Failure and Product Quality
• Factory equipment sensor + line stoppage + product defect data
• In-Hadoop Big Data modeling

Results
• Predict future line stoppages
• Reduction in defects
• More predictable demand for supplies
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Automotive Warranty Early Warning
System
Business Problem
• Major Automotive Manufacturer
• Costs of producing unreliable product

TIBCO Solution
• For every component: Model Fail rate
Model: Fail rate = f(production date, days in service, etc)
• Use model to predict Field Fail rates
• Alert when Field Fail rates exceed predictions

Results
• Optimal warranty policies
• Priority part stocks in repair centers Control Chart
showing actual and
predicted fail rates
for a component 19
Oil & Gas Production

Business Problem
• Artificial Life equipment failure and breakdown
• Non-productive time (NPT)

TIBCO Solution
• Predict Equipment Failure from sensor data

• Deploy Models and Rules to monitor real-time sensor data

• Produce automated notifications and alerts

• Dashboards, e-mail, mobile devices, drill-downs to root cause analysis

• Continuously monitor & refine

Results Oil Field Electric

Submersible Pump
• Avoid NPT
• Prevent equipment burn out 20
Refinery – Preventive Maintenance

Business Problem
• Identify equipment with high failure rates Equipment with
high failure rates
• Determine expected lifetimes
• Determine optimal maintenance interval

Failure Analytics
TIBCO Solution
• Model Fraction Failing vs. Time in Service
• Determine optimal maintenance interval
Optimal Maintenance Interval

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