ELEVATOR OVERLOAD MEASUREMENT SYSTEM ELEVATOR OVERLOAD MEASUREMENT SYSTEM ELEVATOR OVERLOAD MEASUREMENT SYSTEM

2. Interfaces of the main controller 3. The display codes and their meanings
OMS-370 Elevator overload measurement system Codes Explanation States
7- section
code e section d section c section b section a section
5th floor 4th floor 3rd floor 2nd floor 1st floor
Decimal
Twinkle for code entrance; Code entrance
User's Manual code
Gray code
signal
E
signal
D
signal
C
signal
B
signal
A

BCD code E D C B A Twinkle for initialization; Initialization state

Leveling
+ NC NC NC Upward Leveling
Upward signal
1. Appearance and installation dimensions of the main controller Parameter setting; Initialization state
Upper leveling Lower Upper
+ NC NC NC
Lower leveling leveling Leveling
Value of Pn (n = 01-19); Initialization state
⑽
⑻ ⑴ ：Display window Weight: 1080 kilogram; Measuring state
COM0 Y01 COM1 Y02 COM2 Y03 Y04 COM3 X05 X04 X03 X02 X01
⑵：Up key Percentage display of 101%; Measuring state
⑼ ① ② ③ ④

⑴ ⑸ ⑶：Down key Overload; Measuring state

⑵
Ready for no load learning Initialization state
⑷ ⑷ ：Confirm OMS-370 Control unit (with no compensation);
⑺ ⑶ ⑤ ⑥ ⑦ Ready for no load learning
Initialization state
⑹ ⑸ ：Exit (with compensation on 1st floor);
COM4 X06 AV+ AV- AS+ AS- BV+ BV- BS+ BS- NC P1 P2 No load learning complete; Initialization state
⑹：No load learning
⑻ Ready for rated load learning ; Initialization state
⑽ ⑺：Rated load learning
AC/DC10-45V Rated load learning complete; Initialization state
72mm ⑻ ：Input and output contacts
Error code; Initialization state
⑼：In-curcuit programming port To door Power supply
lock switch
or elevator A sensor B sensor AC/DC16-45V 4. Common trouble code and countermeasure to the trouble
controller
⑽ ：Ф4 screw fitting switch Codes Phenomena/explanation Countermeasure
⑾ 84mm 90mm
NOTES: Sensor not installed properly, Check for installation or wiring
⑾ ：35mm rail fitting ①：Acts when measured weight≥rated load×(1+P01%) ;
wiring wrong, or used weight error; use heavier weight on rated
② ：Acts when rated load×P08%≤measured weight≤rated load×(1+P01%);
too light during initialization; load learning;
⑿ ⑿ ：Rail clip
③：Acts when 0%≤measured weight ≤rated load×P07%; No no load learning performed Perform no load learning before rated
④：Floor compensation is to reduce the measuring error caused by different forces on each floor to meet accuracy requirements;
Through self-learning, the difference between levels will be recorded in the controller, and will be deducted on run-time; during initialization process; load learning process;
84mm 58mm Floor compensation wiring should be based on value of P15, the input voltage is AC/DC10V ~ 45V;
Check the sensor installation or
When using the parallel mode (7-segment code, decimal code, Gray code, BCD code), P15 should be 00.
slack erro
7-segment code supports maximum 9 floors, decimal code supports maximum 5 floors, Gray code supports damaged sensor
maximum 32 floors, and BCD code supports maximum 32 floors;
When using leveling signal with upward signal mode, P15 should be 01, it s upports up to 32 floors; Absence of correction Restart initialization , and set P12
a
W h e n u s in g u p p e r s i g n a l w i t h l o w e r s i g n a l m o d e , P 1 5 s h o u l d b e 0 2 , i t s u p p o r t s u p t o 3 2 f l o o r s ; code during rated load
⑤：If X06 lock signal is effective, the relay output keeps the same even if the load changes; learning with no weight; properly;
X06 signal is enabled or not based on the setting of parameter P03;
Input voltage :AC/DC10V~45V ;( No connection if no special requirements.)
f g b Restart initialization , and set P13
e Absence of rated load;
⑥：Contacts for sensors have two groups, namely A and B. If only one sensor is used, it can be connected
to either one of them. Contact v+, v-, s+, s- shall be connected to red wire, black wire, green wire and
c properly;
white wire on sensor respectively. avoid placing the connection wires in the same wiring groove with
110V or 220V power supply wires ;
d h Over sensor range;
Reduce the load or use larger
⑦：Please make sure the working voltage is AC/DC16V-45V before normal operation; 7-segment range sensor;
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ELEVATOR OVERLOAD MEASUREMENT SYSTEM ELEVATOR OVERLOAD MEASUREMENT SYSTEM ELEVATOR OVERLOAD MEASUREMENT SYSTEM
6. Flow chart for device initialization
5. The menu structure and parameter setting
Default Measuring state.
Parameter Meanings Parameter range
value If floor
Parameter Parameter range Default Move car to compensation
Meanings needed? (No)
value
00– Contact closes, releases on overload ; If car is on lowest level.
lowest level? (No) (Yes)
Heavy load contact 01– Contact releases, closes on overload ;
00~20 – Indicat es 0~20% , 10– Contact closes, no change on overload ; 10 (Yes) Press [RESET]+[OK]
and floor, upward No load learning with
setting; for no load learning. no compensation.
Overload range over load relay acts when 11– Contact releases, no change on overload ;
measuring load exceeds 10 waiting for
Setting; Rope and sheave 01~10 – Indicates the ratio of
pass code. Take load off. Take load off.
(1+P01 %) rated load ; ratio setting; (only Press [+] or [-]
01 If the load taken off? (No) If the load taken off?
good for rated load 1/1~1/10, proportion the force Press [OK] or
(No)
Press [OK] or
Bouncing sensitivity 00~10 – The sensitivity decreases learning with no load) sensor carried to actual load; Display pass code. (Yes) toggle X06 signal for 5s.
(Yes) toggle X06 signal for 5s.
05
setting; with the value of P02 increasing; 0000~9500 – Input correction code Floor up ward No load learning
Sensor`s correction Press [+] or [-]
during rate load learning with no load learning done. done.
code or any known or input weight during rated load 0000
00 – Signal lock is effective If pass code is 11? Press [B]
Output lock signal when power on; weight; learning with known weight in KG ; (No) Run elevator up.
00 If the car reaches
setting ; 01– Signal lock is effective 0000~9500 – Input rated load in (Yes) Press [OK]
highest level? (No)
when power off; Rated load value KG; In rated load learning with Ready for
full weight, 0000 can be used to 0000 initialization. (Yes) Run elevator down.
Delay time setting setting;
treat the full weight as rated load; and floor, downward
for overload relay 00~05 – Indicates 0~5 seconds; 02 for no load learning.
release; If P1-19 needs to Press [A]
Spare be modified? (No) Take load off.
01
Mode setting for rated 00 – Learning with full weight load; (Yes) Press [+] or [-] If the load taken off?
(No)
03 – Learning with no weight load; 00 Press [OK] or
load learning; 00 – P arallel code(7-section, Display P1-P19.
04 – Learning with any known weight load; Floor compensation decimal , gray and BCD code); (Yes) toggle X06 signal for 5s.
00 Press [OK] Floor downward
mode setting; 01 – leveling + upward signal; learning done.
02 – Upper leveling + lower leveling; Display value of P1-P19.
Spare 00
Run elevator down.
Press [+] or [-] If the car reaches
Spare 50 lowest level? (No)
05~75 – Indicate 5~75%, light
If the value wanted?
Light load range load relay acts when measuring (No) (Yes) Press [B]
setting; load is in range of 0% to P07% 05
(Yes) Press [OK] Waiting for rated
rated load; load learning.
Spare 10
90~99 – Indicate 90~99%, heavy Display P1-P19.
Heavy load range load relay acts when load is in Add more weight.
90
setting; range of P08% to (1+P01%) rated If the weight enough? (No)
Slack rope alarm 00 – slack rope alarm off; If other
load; parameters need to Press[A] Press [OK] or
00 – Contact closes when in 00 be modified? (No) (Yes) toggle X06 signal for 5s.
setting 01 –slack rope alarm on;
Light load contact light load range; (Yes) Press [+] or [-]
Rated load
01– Contact releases when in 00 learning done.
setting;
light load range; Reading of slack 00 – reading off; Press [RESET]
00
point data 01 –reading on; Measuring state.
 ELEVATOR OVERLOAD MEASUREMENT SYSTEM

7. Procedures for device initialization ★Initialization with full weight rated load without floor compensation
This system provides 3 initialization methods: (In this case, rated load is 2000KG and weight is 2000KG)
I nitialization with full weight load : if there is enough weight on site and high
Waiting for code Code display Initialization ready Parameter Parameter No-load learning Finished learning Rated load learning Initialization complete
measurement precision required. Value of P05 Value of P05

Initialization with no load: if there is no weight on site and no special RESET

RESET

precision requirement .
I nitialization with a ny known weight load: if there is not enough weight No action in
5 seconds
on site and high measurement precision required.
Press [OK] and [ESC]
If the site situation is so bad that compensation is needed for each floor, simultaneously to enter
Press [+]or[-] to choose
Press [OK]. press [OK]
Press [A] to start no Press [OK] to finish no
load learning process,
Press [OK] to finished rated Press [RESET]
Press [B] to start load learning. (please make
initialization, would go load earning process .
it can be done by connecting individual floor signal to the controller to meet the code 11. It will return
The code is Press [OK] to Press [+]or[-] to to finish (Press [A] only when make sure there is no rated load learning sure the lifting load is the full to exit
back to measuring state right and the Press [+] to display the process with full initialization .
change the P05 modification
the precision requirement. if there is no action in to display weight if there
is no action in 5 seconds.
system is ready choose P05. value of P05. value to 00. of P05.
the elevator is at the
lowest floor)
load before pressing
[OK]) weight load.
weight. In this example the
full weight load is 2000KG.
5 seconds. for initialization.
No load learning process with floor compensation is achieved as following.
NOTE: initialization with full weight without floor compensation , P05 should be 00. The equipment should lift rated load. Input rated load value to P13, press [OK] to switch display in percentage or in weight .
First, take all load off, run the elevator to the lowest level;
Second, press [OK] to record compensation signal, run elevator up to each
and every floor, do the same;
★Initialization with full rated load with floor compensation
(In this case, rated load is 1000KG and weight is1000KG, 3 floors, BCD code with floor compensation)
Third, run elevator down, record compensation signal for each floor again;
Forth, press [B] to process rated load learning; and last, press Waiting for code Code display Initialization ready Parameter Value of P05 Value of P05 Parameter Parameter Value of P15 Value of P15 Parameter 1st floor learning

[RESET] to finish Initialization process. RESET

NOTE: if [OK] button is not accessible in some cases, toggle X06 signal and
hold for more than 5s. No action in
5 seconds
Data reading setting of slack alarm sensor: Press [OK] and [RESET]
Connect the controller with sensor without any load. Power on the simultaneously to enter
initialization, would go Press [+]or[-] to choose Press [OK]. The press [OK] Press [+]or[-] to change press [OK]
Press [A] to start no load
Press [OK] to Press [+]or[-] to Press [OK] to learning process .(Press
controller, change P18 to be 01, p19 to be 01. Press RESET to exit. Then the back to measuring state the code 11. It will return code is right and
Press [+] to display the change the P05
to finish
Press [+] to display the the value of P15 .(make to finish
[A] only when the elevator
the system is ready modification modification
slack data is saved. During operation, if the sensor tension is less than this if there is no action in
5 seconds.
to display weight if there
is no action in 5 seconds. for initialization. choose P05. value of P05. value to 00. of P05. choose P15. value of P15. P15 to be 00) of P15. is at 1st floor)
data, the slack alarm act.
According to on site situation, one of the following procedures can be used Initialization complete Rated load learning Finished learning 1st floor learning Finished learning 2nd floor learning Finished learning 3rd floor learning Finished learning 2nd floor learning Finished learning
for I nitialization , and following examples may be referred to accordingly.
★Initialization with full weight load without floor compensation
RESET

★Initialization with full weight load with floor compensation

★Initialization with no weight load without floor compensation
★Initialization with any known weight load with floor compensation Press [RESET] Press [OK] to finished rated Press [OK] to finish the
load learning. (please make Press [B] to start Run the Run the Run the Run the
★Initialization with any known weight load without floor compensation to exit
initialization. sure the lifting load is the full rated load learning
process with full
Press [OK] to
finish the 1st
elevator Press [OK] to
finish the 2nd
elevator Press [OK] to
finish the 3rd
elevator Press [OK] to
finish the 2nd
elevator 1st floor. (Make sure all
loads are taken off
weight. In this example the down to the down to the up to the up to the
Other fast modification: full weight load is 1000KG.
weight load. floor.
1st floor. floor. 2nd floor. floor. 3rd floor. floor. 2nd floor. before press [OK])

■Hotkey for prompt tare clearing NOTE: initialization with full weight with floor compensation , parameter P05 should be 00 and P15 should be modified. the elevator should lift rated load during rated load learning period. Input rated
■Fast data modification load value to P13, press [OK] to switch display in percentage or in weight .
■Fast parameter modification
■Reset to factory setting ★Initialization with no weight load without floor compensation
(Different sensor has different correction code. Please contact us if you need it. In this case, correction code is 6300 and the equipment rated load is 2000 Kilogram)
★Initialization with any known weight load with floor compensation
Waiting for code Code display Initialization ready Parameter Value of P05 Parameter Parameter Value of P11 Parameter Parameter
(In this case, weight is 800KG and rated load is 1000KG with upper-leveling Value of P05 Value of P11

and lower-leveling signal compensation.)

Waiting for code Code display Initialization ready Parameter Value of P05 Value of P05
No action in
5 seconds
RESET
Press [OK] and [ESC]
simultaneously to enter Press [+] or[-] to change the
Press [+]or[-] to choose Press [OK]. The press [OK] value of P11.(Thisvalue press [OK]
initialization, would go Press [OK] to Press [+]or[-] to Press [OK] to
No action in back to measuring state the code 11. It will return code is right and to finish indicates the ratio of the to finish
the system is ready Press [+] to display the change the P05 modification Press [+] to display the modification Press [+] to
5 seconds if there is no action in to display weight if there rope and the sheave. In this
is no action in 5 seconds. for initialization. choose P05. value of P05. value to 03. of P05. choose P11. value of P11. example 02 indicates 2:1) of P11. choose P12.
Press [OK] and [RESET] 5 seconds.
simultaneously to enter
initialization, would go Press [+]or[-] to choose Press [OK]. The Press [OK] to
code is right and Press [+]or[-] to
back to measuring state the code 11. It will return Initialization complete Rated load learning Finished learning No load learning Parameter Value of P13 Value of P13 Parameter Parameter Value of P12 Value of P12
the system is ready Press [+] to display the change the P05
if there is no action in to display weight if there
is no action in 5 seconds. for initialization. choose P05. value of P05. value to 04.
5 seconds.

Parameter Parameter Value of P12 Value of P12 Parameter Parameter

Press [+]or [-] to enter Press [+]or[-] to enter correction

Press [ESC] Press [OK] to finished Press [OK] to finish no Press [A] to start no load
rated load learning. Press [B] to start press [OK] rated load.(Displayed Press [OK] code.(The value is marked on
to exit load learning process, learning process .(Press to finish Press [OK] to to finish Press [OK] to
(please make sure rated load learning rated load is 2000 the sensor. Each sensor has
initialization . process without make sure there is no [A] only when the elevator modification display the Press [+] to modification display the
there is no load before Kilogram, can be set its own code, in this example
load. load before pressing [OK]) is at the lowest floor) of P13. value of P13. choose P13. of P12. value of P11.
pressing [OK]. based on requirements) the code is 6300)
press [OK] Press [+]or[-] to change the
value of P12 . (Enter the known Press [OK] to
press [OK] NOTE: initialization without weight without floor compensation , parameter P05 should be 03 and P12 and P13 should also be modified. The equipment should lift no load during rated load learning period.
to finish to finish
Press [+] to modification weight. In this example enter display the Press [+] to Input rated load value to P13. Press [OK] to switch display in percentage or in weight .
modification
choose P13. of P12. 800kg.) value of P12. choose P12. of P05.

Value of P13 Value of P13 Parameter Parameter Value of P15 Value of P15 Parameter 1st floor learning Finished learning 2nd floor learning Finished learning 3rd floor learning Finished learning 2nd floor learning Finished learning 1st floor learning Finished learning Rated load learning Initialization complete

RESET

Press [+]or [-] to enter

Press [A] to start no load Press [OK] to finish the Press [OK] to finished rated Press [RESET]
rated load.(Displayed press [OK] Press [+]or[-] to modify press [OK] Run the Run the Run the Run the load learning. (please make
Press [OK] to to finish Press [OK] to to finish learning process .(Press 1st floor. (Make sure all Press [OK] to Press [OK] to Press [OK] to Press [OK] to Press [B] to start rated sure the lifting load is the to exit
rated load is 1000 the value of P15 .(make elevator elevator elevator elevator
display the modification Press [+] to display the modification [A] only when the loads are taken off finish the 2nd finish the 3rd finish the 2nd finish the 1st load learning process initialization.
Kilogram, can be set up to the up to the down to the down to the known weight. In this example
value of P13. of P13. choose P15. value of P15. P15 to be 02) of P15. elevator is at 1st floor) before press [OK]) floor. floor. floor. floor. with known weight load. the load is 800KG.
based on requirements) 2nd floor. 3rd floor. 2nd floor. 1st floor.

NOTE: initialization with any known weight with floor compensation , parameter P05 should be 04 and P12,P13 and P15 should also be modified. The elevator should lift the known weight during rated load learning period. Press [OK] to switch display in percentage or in weight .

★Initialization with known weight load without floor compensation

(In this case, weight is 800KG and rated load is 2000KG)
Waiting for code Code display Initialization ready Parameter Value of P05 Value of P05 Parameter Parameter Value of P12 Value of P12 Parameter Parameter Value of P13 Value of P13 Parameter No-load learning Finished learning Rated load learning Initialization complete

RESET
RESET

No action in
5 seconds
Press [OK] and [RESET] Press [+]or [-] to enter
simultaneously to enter Press [+]or[-] to change the Press [A] to start no Press [OK] to finish Press [B] to start Press [OK] to finished rated Press [RESET]
Press [+]or[-] to choose Press [OK]. The Press [OK] to press [OK] press [OK] rated load.(Displayed press [OK] no load learning load learning. (please make
initialization, would go Press [+]or[-] to Press [OK] to value of P12 . (Enter the known Press [OK] to load learning process . rated load learning to exit
the code 11. It will return code is right and to finish to finish rated load is 2000 to finish process, make sure process with sure the lifting load is the
back to measuring state Press [+] to display P05 Press [+] to display the weight . In this example enter Press [+] to display the (Press [A] only when initialization.
to display weight if there the system is ready change the P05 modification modification Kilogram, can be set modification there is no load before known weight known weight. In this example
if there is no action in 800kg.) the elevator is at the
is no action in 5 seconds. for initialization. choose P05. value. value to 04. of P05. choose P12. value of P12. of P12. choose P13. value of P13. based on requirements) of P13. pressing [OK]) load. the weight load is 800KG.
5 seconds. lowest floor)

NOTE: initialization with any known weight without floor compensation , parameter P05 shoud be 04 and P12 and P13 should also be modified. the equipment should lift known weight during rated load learning period. input rated load value to P13. Press [OK] to switch display in percentage or in weight .

■Hotkey for prompt tare clearing ■Fast data modification ■Fast parameter modification ■Reset to factory setting
(In this case, change 8% to 0% in empty load) (This case is for changing display of 380KG to (Following is parameter P13 modification procedures)
real display of 400KG)
Percentage Percentage Weight Weight Weight Weight Waiting for code Code display Initialization ready Parameter Value of P13 Value of P13 Parameter Waiting for code Code display Initialization ready

RESET
RESET

No action in No action in
5 seconds 5 seconds

Press [A] button for Press [OK] and [RESET] Press [+] and [-]
simultaneously to enter Press [RESET] simultaneously to enter
5 seconds and the press [B] button until Press [+] or [-] to change Press [+]or[-] to choose Press [OK]. The Press [OK] to Press [+]or [-] to enter Press [OK] to Press [+]or[-] to choose
calibration, would go to exit initialization, would go the code 11. It will return
system clears tare . flashing for parameter weight value (in this case Press [OK] button the code 11. It will return code is right and rated load.(Displayed
back to measuring state display P13 . finish the P13 initialization. back to measuring state Press [OK] to reset
modification. change 380KG to400KG) to save values. if there is no action in to display weight if there the system is ready . Press [+] to rated load is 1000 KG) if there is no action in to display weight if there
to factory setting.
choose P13. modification. is no action in 5 seconds.
5 seconds. is no action in 5 seconds. 5 seconds.
NOTE: before clearing tare, please make sure that the equipment NOTE: before fast data modification, please make sure the real load weight, WARNING: after reset, all previous calibration is gone.
has no load, good for both percentage and weight displays. good for both percentage and weight. NOTE: procedure is the same for all paraments . data will be saved after press [ESC]. please make sure before resetting .