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Effect of GTL-like Jet Fuel Composition On GT Engine Altitude Ignition Performance - Part I: Combustor Operability
Effect of GTL-like Jet Fuel Composition On GT Engine Altitude Ignition Performance - Part I: Combustor Operability
Effect of GTL-like Jet Fuel Composition On GT Engine Altitude Ignition Performance - Part I: Combustor Operability
GT2011
June 6-10, 2011, Vancouver, British Columbia, Canada
GT2011-45
Effect of GTL-like Jet Fuel Composition on GT Engine Altitude Ignition Performance –
Part I: Combustor operability
Darren Fyffe and John Moran Kumaran Kannaiyan and Reza Sadr
Rolls-Royce plc Texas A&M University at Qatar
Strategic Research Centre, Derby, UK Department of Mechanical Engineering,
Doha, Qatar
Ali Al-Sharshani
Qatar Shell Research and Technology Centre,
Doha, Qatar
ABSTRACT
The GTL SPK-type fuels were selected to generate
The current fuel used in aviation turbines is a pseudo-Design of Experiments (DoE) matrix in
kerosene, and is tightly controlled to a well defined which the iso- to normal- paraffin ratio, cyclic
specification. The past 50 years of simultaneous paraffin content, and carbon number range were
development between the aviation turbine and varied to isolate the effects of each. Tests were
kerosene jet fuel has led to the fuel specification. conducted at combinations of air mass flow rate
The design of the combustion system has also been and fuel-air ratio necessary to map the regimes of
developed with this fuel chemistry and successful ignition and flame stability.
specification.
All fuels indicated little or no deterioration to the
In the past 5 years, there has been a ground swell of weak boundary of the ignition regime, nor the weak
interest in alternative fuels for aviation, where the extinction limits, within the scatter of the
fuels can be made from a variety of feedstocks and experimental method. Evidence was found that a
processes. The chemistry and composition of commercial GTL SPK, as well as one of the DoE
species within future alternative fuels will change blends, may have greater ignition performance at
from the current kerosene jet fuel specifications; simulated altitude conditions. Further testing at
therefore research has been carried out looking at higher TRL levels is recommended to confirm this
the effects of some of the fundamental component finding.
species that will be found in potential future fuels.
The test programme was supported by DLR,
The gas turbine combustion ignition and stability German Aerospace Centre, through high-speed
characteristics were studied while fuelled by a diagnostic imaging of the ignition process,
series of gas-to-liquid (GTL) Synthetic Paraffinic including OH* and CH* chemi-luminescence
Kerosene (SPK)-type fuels by measurement of the measurements, which is the subject of a separate
successful ignition and flame stability regimes at complementary paper.
realistic altitude temperatures and pressures. The
combustor under test was a multi-sector 1. NOMENCLATURE
representation of an advanced gas turbine
combustor and fuel injector. CAS Calibrated Air Speed
CSPK Commercial Synthetic Paraffinic
Tests were conducted on the Rolls-Royce plc TRL3 Kerosene
(Technology Readiness Level) sub-atmospheric cyclo (paraffin)
altitude ignition facility in Derby, UK. The facility DoE Design of Experiments
was operated at simulated altitude conditions of 6 FAR Fuel-Air ratio (by mass)
and 8 psi combustor inlet pressure with FT Fischer-Tropsch
corresponding air and fuel temperatures to GR&R Gauge Repeatability and
represent combustor conditions following flame- Reproducibility
out during high altitude cruise. GTL Gas-to-Liquid
Boundary
Condition 1 Condition 2
type
Successful
0.22 0.15
Figure 8 : Ignition test results with defined ignition Ψ
ignition boundaries Maximum
W31norm for
5. RESULTS 0.07 0.07
successful
ignition
The altitude ignition experiments were conducted Possible light
for five GTL fuel blends at two combustor inlet 0.07 0.01
Ψ
conditions. However, for the sake of brevity, only Weak
the results that highlight a significant impact on the 0.07 0.01
extinction Ψ
performance are presented and discussed. First, the
Table 2 : Measured experimental scatter in
ignition boundaries such as successful ignition,
boundary positions
possible light and the weak extinction limits of the
GTL fuels are compared with the Jet A-1 fuel.
5.2 Comparison of Ignition boundaries
Followed by, the effect of fuel chemical
characteristics such as iso-to-normal paraffin ratio,
Figure 9 shows the comparison of ignition
cyclic carbon composition and the carbon range on
boundaries between CSPK1 and Jet A-1 fuels at (a)
altitude ignition performance is brought out by
6 psi and (b) 8 psi combustor inlet pressures. At 6
comparing the ignition results across the GTL psi, the successful ignition envelope of CSPK1 is
fuels.
within the experimental scatter of that for Jet A-1.
The weak extinction limit of CSPK1 is either fuel
In all the presented figures in this text, the
lean or the same as that of Jet A-1 when, W31norm <
successful ignition is represented by a continuous
0.45. At high air mass flow (W31norm = 0.5), the
line with filled square. The possible light and weak
extinction limit shifts to a fuel rich condition in line
extinction limits are represented by a dashed line with the ignition envelope.
with filled triangle and cross marks respectively.
The ignition results of the GTL fuels are
At 8 psi, CSPK1 is able to successfully ignite at
distinguished from each other by using different
fuel lean and high air mass flow when compared to
colours. Furthermore, the results are plotted on a
Jet A-1 fuel. As a result of extension of the
common (ordinate) scale to facilitate the successful ignition envelope towards fuel lean
comparison.
conditions, the possible light region is smaller than
Jet A-1. At low air mass flow fuel lean ignition is
5.1 Gauge R&R analysis possible with the former fuel. With an increase in
air mass flow, the difference in fuel condition is
Sections 5.2 through 5.5 will present and compare
seen to reduce. Interestingly, it is observed that
differences in the ignition and weak extinction with CSPK1 ignition is possible even at higher air
boundaries between fuel types and composition.
mass flow than Jet A-1 fuel. The weak extinction
However, these comparisons must be made in the
limits of both the fuels are seen to exist at almost
context of the gauge repeatability and
the same equivalence ratio at all combustor air
reproducibility (GR&R) of the test method.
mass flow conditions.
The following repeat experiments were performed Both fuels tend to extend the ignition boundaries in
to indicate the likely GR&R of the test method:
the direction of high air mass flow (W31norm) at 8 psi
a. Repeat complete 6psi test with Jet A-1
owing to higher combustor inlet pressure and
b. Repeat boundary exploration at 6psi and
temperature. This trend is observed for all fuels
0.5W31norm with CSPK2
since this is result of the combustor conditions.
CSPK1 and Blend-1 GTL fuels differ in their fuel
Boundary
Condition 1 Condition 2
type
Successful
0.22 0.15
Figure 8 : Ignition test results with defined ignition Ψ
ignition boundaries Maximum
W31norm for
5. RESULTS 0.07 0.07
successful
ignition
The altitude ignition experiments were conducted Possible light
for five GTL fuel blends at two combustor inlet 0.07 0.01
Ψ
conditions. However, for the sake of brevity, only Weak
the results that highlight a significant impact on the 0.07 0.01
extinction Ψ
performance are presented and discussed. First, the
Table 2 : Measured experimental scatter in
ignition boundaries such as successful ignition,
boundary positions
possible light and the weak extinction limits of the
GTL fuels are compared with the Jet A-1 fuel.
5.2 Comparison of Ignition boundaries
Followed by, the effect of fuel chemical
characteristics such as iso-to-normal paraffin ratio,
Figure 9 shows the comparison of ignition
cyclic carbon composition and the carbon range on
boundaries between CSPK1 and Jet A-1 fuels at (a)
altitude ignition performance is brought out by
6 psi and (b) 8 psi combustor inlet pressures. At 6
comparing the ignition results across the GTL psi, the successful ignition envelope of CSPK1 is
fuels.
within the experimental scatter of that for Jet A-1.
The weak extinction limit of CSPK1 is either fuel
In all the presented figures in this text, the
lean or the same as that of Jet A-1 when, W31norm <
successful ignition is represented by a continuous
0.45. At high air mass flow (W31norm = 0.5), the
line with filled square. The possible light and weak
extinction limit shifts to a fuel rich condition in line
extinction limits are represented by a dashed line with the ignition envelope.
with filled triangle and cross marks respectively.
The ignition results of the GTL fuels are
At 8 psi, CSPK1 is able to successfully ignite at
distinguished from each other by using different
fuel lean and high air mass flow when compared to
colours. Furthermore, the results are plotted on a
Jet A-1 fuel. As a result of extension of the
common (ordinate) scale to facilitate the successful ignition envelope towards fuel lean
comparison.
conditions, the possible light region is smaller than
Jet A-1. At low air mass flow fuel lean ignition is
5.1 Gauge R&R analysis possible with the former fuel. With an increase in
air mass flow, the difference in fuel condition is
Sections 5.2 through 5.5 will present and compare
seen to reduce. Interestingly, it is observed that
differences in the ignition and weak extinction with CSPK1 ignition is possible even at higher air
boundaries between fuel types and composition.
mass flow than Jet A-1 fuel. The weak extinction
However, these comparisons must be made in the
limits of both the fuels are seen to exist at almost
context of the gauge repeatability and
the same equivalence ratio at all combustor air
reproducibility (GR&R) of the test method.
mass flow conditions.
The following repeat experiments were performed Both fuels tend to extend the ignition boundaries in
to indicate the likely GR&R of the test method:
the direction of high air mass flow (W31norm) at 8 psi
a. Repeat complete 6psi test with Jet A-1
owing to higher combustor inlet pressure and
b. Repeat boundary exploration at 6psi and
temperature. This trend is observed for all fuels
0.5W31norm with CSPK2
since this is result of the combustor conditions.
CSPK1 and Blend-1 GTL fuels differ in their fuel
Boundary
Condition 1 Condition 2
type
Successful
0.22 0.15
Figure 8 : Ignition test results with defined ignition Ψ
ignition boundaries Maximum
W31norm for
5. RESULTS 0.07 0.07
successful
ignition
The altitude ignition experiments were conducted Possible light
for five GTL fuel blends at two combustor inlet 0.07 0.01
Ψ
conditions. However, for the sake of brevity, only Weak
the results that highlight a significant impact on the 0.07 0.01
extinction Ψ
performance are presented and discussed. First, the
Table 2 : Measured experimental scatter in
ignition boundaries such as successful ignition,
boundary positions
possible light and the weak extinction limits of the
GTL fuels are compared with the Jet A-1 fuel.
5.2 Comparison of Ignition boundaries
Followed by, the effect of fuel chemical
characteristics such as iso-to-normal paraffin ratio,
Figure 9 shows the comparison of ignition
cyclic carbon composition and the carbon range on
boundaries between CSPK1 and Jet A-1 fuels at (a)
altitude ignition performance is brought out by
6 psi and (b) 8 psi combustor inlet pressures. At 6
comparing the ignition results across the GTL psi, the successful ignition envelope of CSPK1 is
fuels.
within the experimental scatter of that for Jet A-1.
The weak extinction limit of CSPK1 is either fuel
In all the presented figures in this text, the
lean or the same as that of Jet A-1 when, W31norm <
successful ignition is represented by a continuous
0.45. At high air mass flow (W31norm = 0.5), the
line with filled square. The possible light and weak
extinction limit shifts to a fuel rich condition in line
extinction limits are represented by a dashed line with the ignition envelope.
with filled triangle and cross marks respectively.
The ignition results of the GTL fuels are
At 8 psi, CSPK1 is able to successfully ignite at
distinguished from each other by using different
fuel lean and high air mass flow when compared to
colours. Furthermore, the results are plotted on a
Jet A-1 fuel. As a result of extension of the
common (ordinate) scale to facilitate the successful ignition envelope towards fuel lean
comparison.
conditions, the possible light region is smaller than
Jet A-1. At low air mass flow fuel lean ignition is
5.1 Gauge R&R analysis possible with the former fuel. With an increase in
air mass flow, the difference in fuel condition is
Sections 5.2 through 5.5 will present and compare
seen to reduce. Interestingly, it is observed that
differences in the ignition and weak extinction with CSPK1 ignition is possible even at higher air
boundaries between fuel types and composition.
mass flow than Jet A-1 fuel. The weak extinction
However, these comparisons must be made in the
limits of both the fuels are seen to exist at almost
context of the gauge repeatability and
the same equivalence ratio at all combustor air
reproducibility (GR&R) of the test method.
mass flow conditions.
The following repeat experiments were performed Both fuels tend to extend the ignition boundaries in
to indicate the likely GR&R of the test method:
the direction of high air mass flow (W31norm) at 8 psi
a. Repeat complete 6psi test with Jet A-1
owing to higher combustor inlet pressure and
b. Repeat boundary exploration at 6psi and
temperature. This trend is observed for all fuels
0.5W31norm with CSPK2
since this is result of the combustor conditions.
CSPK1 and Blend-1 GTL fuels differ in their fuel
Figure 13 shows the effect of cyclic carbon content Figure 14 : Comparison of the ignition
on the ignition perfomance at 6 psi combustor inlet boundaries between CSPK2 and Blend-2 GTL
pressure. At 6 psi, there is improved ignition fuels at 6 psi combustor inlet pressure
performance at weak conditions only at the low and
high ends of the W31norm range considered. With 5.5 Effect of Carbon range
high cyclic carbon, the weak extinction limits are
fuel rich (up to W31norm = 0.43) when compared to Here, the role of carbon range such as narrow
CSPK1. However, the point at W31norm = 0.5 carbon cut, CSPK1 GTL and the wide carbon cut,
suggest that at high air mass flow, fuel lean, weak CSPK2 GTL (refer Figure 3) on the ignition
extinction is possible with high cyclic carbon performance is discussed. A one-on-one
content. comparison between these fuels is difficult since it
was not possible to change the carbon range
characteristic alone without altering other fuel
characteristics using the available commercial
solvents used in the blending. Nevertheless, it is
expected that these results will assist to draw
qualitative inferences between the two carbon
range fuels.