Auk Industries - Introduction IIoT

Introduction deck
Copyright ©Copyright
2018 Auk © 2018 Auk Industries
Industries Pte Ltd.Pte
AllLtd. All Rights
Rights Reserved.
Reserved. Confidentialand
Confidential and Proprietary.
Proprietary.
COMPANY OVERVIEW
KEY CONCEPTS
“Fitbit” for machine
“Lean Operations”-in-a-box
CLIENTS/PARTNERS ACROSS INDUSTRIES IN MULTIPLE COUNTRIES
Food Semiconductor Precision

production Manufacturing Engineering
(basic ingredient, (solder & flux product for (aerospace
meat produce, iPhone 8) superalloy/steel, CNC mill,
powder) lathe, metal processing)
Oil/Fuel Polymer Machine

Processing Utilities
Molding OEM (Uninterrupted
(blending, primary (injection/blow (food processing power system,
& secondary mold, containers, equipment, packaging gas network)
packaging) packaging, machines)
components)
2
Copyright © 2018 Auk Industries Pte Ltd. All Rights Reserved. Confidential and Proprietary.
AUK IS A FOUNDING PARTNER FOR EDB SMART INDUSTRY READINESS INDEX
PARTNER NETWORK
“The Index is a powerful cornerstone in this journey of Industry 4.0 and

Auk Industries is excited to build on this foundation as a member in the Index
Partner Network. Through our practical end-to-end approach, akin to
"Fitbit-for-machines" and "Lean-ops-in-a-box", we bring Enterprises, regardless of size
or complexity, forward to the next level with our lightweight and scalable Industrial
IoT systems.” - Samuel Tan, Auk Industries
Launch by DPM Tharman and 11 founding partner companies
in Singapore on 17th October 2018
3
KEY CONCEPTS & TECHNOLOGIES EMPLOYED
“FITBIT-FOR-MACHINES” (technology enabler)
• Connected sensing device attached onto industrial

machines. Universal, low-cost & non-intrusive.
• Overcome biggest barriers-to-entry for IIoT/I4.0

adoption, e.g. infrastructure, cost, complexities, etc.
• Full end-to-end system with robust mesh network

and optimized UI enable world-fastest
plug-and-play
“LEAN-OPS-IN-A-BOX” (key competitive edge)
• World-class operations transformation

methodologies and analyses are codified into
scalable algorithm applied onto client’s real-time
operational data.
• Thousands of data streams and charts are analyzed by

software and distilled into top most critical insights
for real bottom-line gains.
4
INDUSTRIAL IOT - QUICK OVERVIEW OF DATA FLOW
Sensor Edge Fog Secured Cloud Client

Wired or wireless Edge nodes are Onsite device Data stream ingestion, pre-processing, User devices including
sensor (/actuator). connected to the performs basic data ETL and advanced analytics. Big data personal computers,
Human or machine sensors to acquire transformation, storage/warehouse and API servers. mobile devices and
based. and aggregate data. analytics and gateway dashboards.
to cloud
Sub-GHz long range low

power mesh network
5
REAL-TIME DASHBOARD WITH SIMPLICITY & CLARITY
Machine nodes with

QR code scan
activation.
Drag and drop

interface to model
system dynamics,
zero-minimal training
required.
Limited configuration
required. Go-live in 15
min.
6
DEEP-DIVE SINGLE MACHINE DETAIL WITH A DOUBLE-CLICK
SKU/batch tagging to
enrich production
data by simple
highlighting
Data fusion across

multiple nodes
OEE analysis and

intuitive summary of
machine utilization
status
Identify areas for

improvement
7
IT, OT & IoT - HOW IIoT DISRUPTS CONVENTIONAL ARCHITECTURE
Evolution of industrial enterprise technologies
Sprinting to Value in Industry 4.0

Source: Study of BCG
Perspectives
8
RELEVANCE OF IIOT TO BUSINESS/OPS LEVERS
Industrial IoT and Industry 4.0 are relevant across

all key drivers of operations.
Factor and weightage of importance of each lever

depends on specific nature of business. Levers
can be distilled into machine, manpower and
material.
● A mechanized assembly plant will gain most

ROCE from improved machine effectiveness
(Return on
capital
employed) ● A labor intensive apparel company should
emphasize on manpower efficiency
● A high value goods businesses will gain most

from focus on material yield and inventory
Applicable for IoT

9
HIGH GAIN/EFFORT IS FREQUENTLY ACHIEVED THROUGH IMPROVING MACHINE
EFFECTIVENESS
Significant operational gain can be derived regardless of
machine sophistication - from complex million-dollar automated
OVERALL EQUIPMENT EFFECTIVENESS (OEE) equipment to simple thousand-dollar human operated packers.
Percent %
Loading losses Availability losses Performance losses Quality losses

TEEP
OEE
Total Unsched. Planned Available Change- Break- Opera- Minor Speed Running Reject/ Rework Effective
time time downtime time over, setup downs ting stops loss time Scrap time
OEE loss-bridge chart

Source: McKinsey & Company
10
BEVERAGE BOTTLING PLANT EXAMPLE - IoT FOR PRODUCTIVITY
Location 1: Location 3: Location 5: APPLICABLE

Machine state indicator Position of fill item Position of label item High volume discrete
stack lamp detection sensor exit detection sensor exit
manufacturing
EXAMPLES
- Filling & packing
- Electronics
- Aerospace & automotive
- Plastic injection molding
- Food processing
- Fast moving consumer
goods
Labelling machine
(Illustrative photo)
Filling machine
(Illustrative photo) Location 2: Location 4:
Position of fill item Position of label item
detection sensor entry detection sensor entry
Existing sensors Node installation 11
UP TO 2X PRODUCTIVITY GAIN REALIZED IN BEVERAGE PLANT
BEFORE STATE
Raw output data acquired from
production machine (fill/label).
Significant speed losses and
1 minor/major stoppages. Minute
level losses become
transparent and distinct.
INTERMEDIATE STATE
Bursts of improved utilization
after reduction of speed losses
2 and minor stoppages.
Potential levers include
improving packaging quality,
machine alignment calibration,
operator skill training, etc.
AFTER STATE
Minor stops and speed losses
reduced/eliminated and
3 stabilized for sustained gain.
Downtime reduction using
SMED methodology.
12
EXAMPLE - MEAT PROCESSING
13
METAL LITHOGRAPHY EXAMPLE - IoT FOR PRODUCTIVITY
14
EXAMPLES OF SPECIFIC IMPROVEMENT LEVERS
AVAILABILITY IMPROVEMENT PERFORMANCE IMPROVEMENT
Availability losses in OEE include setup, Performance losses in OEE include minor stoppages typically due to jams and defects
changeover and breakdowns (usually resolvable by operator) and speed losses from equipment operating at sub-optimal
speed.
Carton conveyor Film wrap tensioner

Cap loading unit
bracket ends broken tension incorrect
detection sensor
eventually leading to leading to film
bracket broken,
overhead transporter misalignment causing
quick-fix with
jam and massive jam and stoppage
improvised holder,
breakdown.
frequent misalignment
Blow mold Compressed air

Manual logging of
changeover between supply pressure from
machine status for
different SKUs utility compressor
steam boiler
inefficient, poorly fluctuates, resulting in
parameter incomplete,
prepared, resulting in reduced operating
incorrect and labor
extended duration of speed of pneumatic
intensive.
line availability loss machines
Conveyor mesh belt

tension too low,
resulting in gear
slippage, breakdown
and replacement
15
IOT FOR QUALITY
APPLICABLE
Location 1: Location 3: Location 4:
Position of pressure Position of Weighing scale Batch/continuous process
sensor in vessel temperature for ingredient manufacturing
sensor in vessel measurement
EXAMPLES
Location 2: - Pastry, confectionery, dairy
Position of RPM product process monitoring
sensor to measure - Warehouse temperature,
blending speed humidity monitoring
- Chemical processing
Pharmaceutical
Blending machine Weighing machine

(Illustrative photo) (Illustrative photo) Existing sensors Node installation
16
IOT FOR QUALITY
Temperature:
Ramp-up until 80 deg.
Celsius for each batch
Drops:
Downward spikes
during lid lift to add
additives
Mixer RPM:
Revolution per min to
measure mixing speed
17
MEDICAL DEVICE POLYMER MOLDING EXAMPLE - IoT FOR QUALITY
18
IOT FOR MAINTENANCE
Maintenance Tiers and Regime

Breakdown -> Time-based -> Usage-based -> Condition-based -> Predictive
Auk IoT system is capable of :

- Usage-based : Data management
capability allows users to know how many
hours precisely a machine has run and plan
for maintenance accordingly
- Condition-based : Off-standard critical

‘health’ parameters signals attention for
maintenance via notification
19
ILLUSTRATIVE EXAMPLES OF RANGE & VARIETY OF INDUSTRIAL EQUIPMENT
Machines and data types connected (non-exhaustive)
Milling Pasteurizer Mixing Form-fill-seal Canning/bottling Label/Date Code Cartoning

Possible data: Possible data: Possible data: Possible data: Possible data: Possible data: Possible data:
Machine state, Machine state, Current, Machine state. RPM, Current, Machine state, Count, Machine state, Count, Machine state, Count, Machine state, Count,
Current, OEE OEE OEE Current, OEE Current, OEE Current, OEE Current, OEE
Cold Room 1 LDPE film Printing (Front) Printing (Back) Laminating (Extrude) Laminating (Dry) Aluminum deposit
Cold room state, state, speed, tension state, speed, tension state, speed, tension state, speed state, speed state, speed, tension
Temperature
Drying Slitting Bag Forming Bandsaw Vacuum sealer Fill-sealer Rounder

state, temperature state, speed state, count state, motor current state, count state, count state, count
20
ILLUSTRATIVE EXAMPLES OF RANGE & VARIETY OF INDUSTRIAL EQUIPMENT (cont’d)
Machines and data types connected (non-exhaustive)
Mixer Line start Roller sets Slicer Steam cooker Portioner Bake/Fry
Mixer state, current Current state RPM, Dough tension Current state, Revs Temperature, Speed RPM, current state Temperature, Speed
Cooking Transfer Conv. Chilling Cartoning

Seasoning Pack/Seal Carton Packer Possible data: Possible data: Possible data: Possible data:
Possible data: Possible data: Possible data: cooker state, temperature state, current chiller state, temperature state, count
Packet count, state Packet count, state Packet count, speed
Flaking Bowl Cutting Forming Setting Transfer Conv. Packing Molder

mixer state, current cutter state, rpm state, count, rpm state, temperature state, current packer state, count state, count
21
TECHNOLOGIES - IP & PROPRIETARY TECHNOLOGIES
UNIVERSAL IOT NETWORK SIZE ML-BASED ADAPTIVE DATA SYSTEM-LEVEL
DEVICE SCALING SELF-CONFIGURING RESOLUTION MODELING
The embedded electronic An algorithm is developed to Universal device capable of A system involving edge Operations system level
hardware developed is a efficiently (sub)nest nodes of operating in different processor and network gateway ML-enabled modeling to derive
low power universal device varying I/O sampling interval fundamental modes can to adapt dynamic data process characteristics and
equipped with 2-tiered for optimized polling self-learn/configure by basic acquisition interval for dynamics by induction using
signal conditioning module sequence enabling extremely ML based on data acquired. maximum data resolution along historical ops data. This allows
enabling both digital and large network size of up to This enables industrial users to edges of interest identified in reconstruction of specific events
analog data acquisition 10K devices without deploy without requiring operational patterns. This and lead up by deduction to
without compromise on compromise on transmission sophisticated technical enables significant gain in establish indirect cause for losses
industrial signal resolution reliability and data rate. expertise. system level model accuracy and sub-optimal performance.
22
REAL-TIME SOFTWARE PLATFORM &
FEATURES
non-exhaustive
REAL-TIME DASHBOARD
Drag-and-drop VSM, user-selectable time range
Machine nodes with

QR code scan
activation.
Drag and drop

interface to model
system dynamics,
zero-minimal training
required.
Limited configuration
required. Go-live in 15
min.
24
USER-CONFIGURABLE
Chart naming, formula transformation, cycle time recognition
User friendly and fully

configurable IoT node
setting
Add/remove/change
parameters and
perform unit
transformation as and
when required
25
DETAILED ASSET VIEW (discrete vs non-discrete)
Dynamic OEE, reason tagging, tooltip, ML-based max. speed recognition
Dynamic OEE analysis can be done on both

discrete and non-discrete processes easily
26
TREND ANALYSIS
Inter-period, inter-machine, inter-shift analysis
Consolidated view of
machine performances
Performance across
different shifts,
production lines and
machines can be
compared easily
Trend analysis can be

done on the same
machine to track
improvement
27
DAILY/WEEKLY/MONTHLY PERFORMANCE COMPARISON
28
ENHANCED WATERFALL PARETO ANALYSIS
80:20 rule to identify

and act on the top
most reasons that
cause the biggest
losses
29
LIVE SMS/EMAIL NOTIFICATION
Identify critical
parameter thresholds
and set sms/email
notifications
Important personnel
to be notified and
issues acted upon in
the shortest time
30
DELAY TOLERANT NETWORK
Auk Industries Industrial gateway is now equipped

with a local data buffer capability for network
outages, as well as local data stream to client's
onprem server/database if required. This means:
1) Data will continue to be stored inside the Gateway

and be uploaded when internet is back up.
2) Option for client to stream/store local backup of

raw data or for other software e.g. ERP or PTC
Thingworx
10 million datapoints or 2GB worth of data can be

stored.
For a facility with 100 machines at 60 sec push rate

each:
10e6/(100)/60/24 = 69 days
31
REPORTS
non-exhaustive
ENHANCED CSV REPORT GENERATION
Defined important
time-range and
generate production
report in 1 click
Deep dive into the

details of specific
period of interest
Production data can be

downloaded and saved
for future reference
33
PRODUCTION REPORT - 2.0 - upcoming feature
34
HEAT MAP ANALYSIS OF OEE/MONTH
High level glance at

monthly plant
performance in a
single view
Identify critical lines or

segments easily
35
UPCOMING FEATURES
ISSUE TRACKER
37
SYSTEM/PLANT LEVEL MODELING & ANALYSIS
38
ML-BASED ANOMALY DETECTION
39
EXAMPLE MACHINE INSTALLATIONS
40
Packaging Machine
41
Roller + Slitter
42
Bundling
43
QUICK DEMO
44
Get in touch with us
+65 9459 1086

samuel.tan@auk.industries
+65 8111 9459

euharn.lee@auk.industries
https://auk.industries/
45

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Introduction deck

CLIENTS/PARTNERS ACROSS INDUSTRIES IN MULTIPLE COUNTRIES

Food Semiconductor Precision

Oil/Fuel Polymer Machine

“The Index is a powerful cornerstone in this journey of Industry 4.0 and

“FITBIT-FOR-MACHINES” (technology enabler)

• Connected sensing device attached onto industrial

• Overcome biggest barriers-to-entry for IIoT/I4.0

• Full end-to-end system with robust mesh network

“LEAN-OPS-IN-A-BOX” (key competitive edge)

• World-class operations transformation

• Thousands of data streams and charts are analyzed by

Sensor Edge Fog Secured Cloud Client

Sub-GHz long range low

Machine nodes with

Drag and drop

Data fusion across

OEE analysis and

Identify areas for

Sprinting to Value in Industry 4.0

Industrial IoT and Industry 4.0 are relevant across

Factor and weightage of importance of each lever

● A mechanized assembly plant will gain most

● A high value goods businesses will gain most

Applicable for IoT

Loading losses Availability losses Performance losses Quality losses

OEE loss-bridge chart

Location 1: Location 3: Location 5: APPLICABLE

Carton conveyor Film wrap tensioner

Blow mold Compressed air

Conveyor mesh belt

Blending machine Weighing machine

Maintenance Tiers and Regime

Auk IoT system is capable of :

- Condition-based : Oﬀ-standard critical

Milling Pasteurizer Mixing Form-ﬁll-seal Canning/bottling Label/Date Code Cartoning

Drying Slitting Bag Forming Bandsaw Vacuum sealer Fill-sealer Rounder

Cooking Transfer Conv. Chilling Cartoning

Flaking Bowl Cutting Forming Setting Transfer Conv. Packing Molder

Machine nodes with

Drag and drop

User friendly and fully

Dynamic OEE analysis can be done on both

Trend analysis can be

80:20 rule to identify

Auk Industries Industrial gateway is now equipped

1) Data will continue to be stored inside the Gateway

2) Option for client to stream/store local backup of

10 million datapoints or 2GB worth of data can be

For a facility with 100 machines at 60 sec push rate

Deep dive into the

Production data can be

High level glance at

Identify critical lines or

+65 9459 1086

+65 8111 9459

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