JADWAL KERJA

CHEMICAL LAB. DEPARTEMEN QUALITY CONTROL

 Job List Schedule
Month Nov-21
Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 1 1 1 1 3 3 3 3 3 2 18 18 18 1 1 1 1 1
10 10 10 10 10 24 24 24 24 24 12 6 6 6 10 10 10 10 10
11 11 11 11 11 18 18 18 18 18 6 26 13 11 11 11 11 11
Melza C OFF OFF 18 18 18 18 18 STB STB 13 20 21 OFF OFF 18 STB 15 OFF OFF 18 18 18 18 18 STB
4 4 5

3 2 22 22 22 22 1 1 1 1 1 3 3 3 3 2 22 22 22 22
24 12 6 6 6 6 10 10 10 10 10 24 24 24 24 12 6 6 6 6
22 22 4 20 13 11 11 11 11 11 22 22 22 22 22 4 14 13
Lina 18 STB STB 6 15 OFF OFF 22 22 22 22 22 OFF OFF 13 OFF 5 STB STB 6 15 OFF
14 5

1 3 3 3 3 3 2 19 19 19 19 1 1 1 1 3 3 3 3 3
10 24 24 24 24 24 12 6 6 6 6 10 10 10 10 24 24 24 24 24
11 19 19 19 19 19 19 13 11 11 11 11 19 19 19 19 19
Lili 19 OFF OFF 5 13 14 OFF OFF 6 15 STB STB 19 19 OFF 19 19 OFF OFF 5 13 20 4 OFF
5 4

Note : Pengerjaan Sample UNCONDITIONAL

1 Loss of Ignition Monitoring Sample
2 Insoluble Residue Monitoring Sample
3 Free Lime Clinker (Verification, shipment, or by request)
4 Calcination (Verification)
5 IM-VM Fine Coal (Verification)
6 Moisture Cement (Verification)
7 R-45 Grinding Cement (Verification)
8 Blaine Grinding Cement (Verification)
9 Press Pellet Clinker (Verification)
10 Loss on Ignition Cement (Verification)
11 Loss of Ignition Clinker, Grinding, and Dispatch of Local and Export, etc
12 Insoluble Residue Clinker, Grinding, and Dispatch of Local and Export, etc
13 Chloride content
14 Clay Content
15 Cr6+ Content
16 Total Carbonate
17 SAF Wet Analysis
18 Coal Analysis
19 AFR Analysis
20 Gypsum Wet Analysis
21 Stocktake
22 Bead Analysis
23 Coal Monitoring
24 Free Lime Monitoring
25 Chloride Monitoring
26 Heat Hidration
PIC FOR CLEANING
 Job List Schedule
Month Dec-21
Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
3 3 3 1 1 1 1 1 2 18 18 18 18 3 3 3 3 3 1 1 1 1 1
24 24 24 10 10 10 10 10 12 6 6 6 6 24 24 24 24 24 10 10 10 10 10
18 18 18 11 11 11 11 11 6 20 23 15 18 18 18 18 18 11 11 11 11 11
Melza 21 23 OFF OFF 18 18 18 18 18 OFF OFF STB STB 14 23 OFF OFF 18 18 18 18 18
13 12 23 23
25

22 22 22 3 3 3 3 3 1 1 1 1 1 2 22 22 22 22 3 3 3 3 3
6 6 6 24 24 24 24 24 10 10 10 10 10 12 6 6 6 6 24 24 24 24 24
14 15 22 22 22 22 22 11 11 11 11 11 22 13 20 13 22 22 22 22 22
Lina 20 OFF OFF 14 13 STB STB 22 22 22 22 22 OFF OFF 6 25 15 STB STB 14 12 13
13 15
25

1 1 1 2 19 19 19 19 3 3 3 3 3 1 1 1 1 1 2 19 19 19 19
10 10 10 12 6 6 6 6 24 24 24 24 24 10 10 10 10 10 12 6 6 6 6
11 11 11 19 20 15 19 19 19 19 19 11 11 11 11 11 19 13 20
Lili 19 19 19 STB STB 6 OFF OFF 14 12 13 OFF OFF 19 19 19 19 19 OFF OFF 6 25
12 13 12

Note : Pengerjaan Sample UNCONDITIONAL

1 Loss of Ignition Monitoring Sample
2 Insoluble Residue Monitoring Sample
3 Free Lime Clinker (Verification, shipment, or by request)
4 Calcination (Verification)
5 IM-VM Fine Coal (Verification)
6 Moisture Cement (Verification)
7 R-45 Grinding Cement (Verification)
8 Blaine Grinding Cement (Verification)
9 Press Pellet Clinker (Verification)
10 Loss on Ignition Cement (Verification)
11 Loss of Ignition Clinker, Grinding, and Dispatch of Local and Export, etc
12 Insoluble Residue Clinker, Grinding, and Dispatch of Local and Export, etc
13 Chloride content
14 Clay Content
15 Cr6+ Content
16 Total Carbonate
17 SAF Wet Analysis
18 Coal Analysis
19 AFR Analysis
20 Gypsum Wet Analysis
21 Stocktake
22 Bead Analysis
23 Coal Monitoring
24 Free Lime Monitoring
25 Chloride Monitoring
26 Heat Hidration
PIC FOR CLEANING
 Job List Schedule
Month Jan-22
Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
2 18 18 18 18 3 3 3 3 3 1 1 1 1 1 2 18 18 18 18 3
12 6 6 6 6 24 24 24 24 24 10 10 10 10 10 12 6 6 6 6 24
6 13 20 23 18 18 18 18 18 11 11 11 11 11 6 13 20 18
Melza OFF OFF 21 25 OFF OFF 13 23 STB STB 18 18 18 18 18 OFF OFF 25 OFF OFF
21 25 23

1 1 1 1 1 2 22 22 22 22 3 3 3 3 3 1 1 1 1 1 2
10 10 10 10 10 12 6 6 6 6 24 24 24 24 24 10 10 10 10 10 12
11 11 11 11 11 22 20 13 22 22 22 22 22 11 11 11 11 11 22
Lina STB STB 22 22 22 22 22 OFF OFF 6 14 15 OFF OFF 14 13 OFF OFF 22 22 22 22 22 STB STB 6
21 21 12 15 12

3 3 3 3 3 1 1 1 1 1 2 19 19 19 19 3 3 3 3 3 1
24 24 24 24 24 10 10 10 10 10 12 6 6 6 6 24 24 24 24 24 10
19 19 19 19 19 11 11 11 11 11 19 13 20 12 19 19 19 19 19 11
Lili OFF OFF 14 13 STB STB 19 19 19 19 19 OFF OFF 6 25 STB STB 14 13 OFF OFF 19
15 12 15

Note : Pengerjaan Sample UNCONDITIONAL

1 Loss of Ignition Monitoring Sample
2 Insoluble Residue Monitoring Sample
3 Free Lime Clinker (Verification, shipment, or by request)
4 Calcination (Verification)
5 IM-VM Fine Coal (Verification)
6 Moisture Cement (Verification)
7 R-45 Grinding Cement (Verification)
8 Blaine Grinding Cement (Verification)
9 Press Pellet Clinker (Verification)
10 Loss on Ignition Cement (Verification)
11 Loss of Ignition Clinker, Grinding, and Dispatch of Local and Export, etc
12 Insoluble Residue Clinker, Grinding, and Dispatch of Local and Export, etc
13 Chloride content
14 Clay Content
15 Cr6+ Content
16 Total Carbonate
17 SAF Wet Analysis
18 Coal Analysis
19 AFR Analysis
20 Gypsum / Trass Analysis
21 Stocktake
22 Bead Analysis
23 Coal Monitoring
24 Free Lime Monitoring
25 Chloride Monitoring
26 Heat Hidration
PIC FOR CLEANING
 Job List Schedule
Month May-22
Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
Melza OFF C C OFF OFF

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
3 3 3 3 3 3 3 13 13 13 13 13 3 3 3 3 3 1 1 1 1
Lili 2 5 4 4 4 4 5 1 1 1 1 1 4 4 4 4 4 13 13 13 13
7 6 4 6 5 5 5
7 16 7
8 8 1 1 1 1 1 3 3 3 3 3 1 1 1 1 1 3 3 3 3
1 1 13 5 13 13 13 4 4 4 4 4 13 13 13 13 5 4 4 4 4
Hamzah 13 13 16 5 6 7 5 6
4 4 13 16 13 16

Note : Pengerjaan Sample UNCONDITIONAL

1 Loss of Ignition (Monitoring, Verification, Dispatch, Reactivity, Shipment, or by request
2 Insoluble Residue (Monitoring, Silo, Shipment, or by request)
3 Free Lime Analysis (Monitoring, Verification, Reactivity, Shipment, or by request)
4 Moisture Cement (Verification)
5 Chloride content
6 Clay Content
7 Cr6+ Content
8 Coal Analysis (Shipment or by request)
9 Coal Monitoring
10 AFR Analysis
11 Gypsum / Trass Analysis
12 Stocktake
13 Bead Analysis
14 Coal Monitoring
16 Chloride Monitoring
17 Heat Hidration
18 Updating Result of Coal dashboard, AFR Analysis, Fuel Analysis, others
PIC FOR CLEANING
 Monitoring the Quality of Laboratory measurement.
Plant : Bayah Date : 26/03/2020 Applicable from : 01/04/2020 Revision : 0.1/2020

Person in Charge Validation Implemention

Epuiment/Method Minimum Test
Type Material Sample Prepared By Test Parameter Action to be carried out Data Storge with & Review by
Frequency
1st 2nd 3rd
QA Team QC/QA Manager
Secondary Std. To ensure the operating condition such as analysis method
QA Supervisor LOI Once per day Lina Melza Lili Monitoring sheet Leader
Sample , equipment , operator accuracy

Composite
QA Team Leader LOI Once per day Lina Melza Lili To check Quality of Product QA excel Data sheet
Production Sample

Dispatch Production
QA Team Leader LOI Once per day Lina Melza Lili To check Quality of Product QA excel Data sheet
Sample

Loss on Ignition Dispatch Ex-Im

(LOI) QA Team Leader LOI Once per shipment Lina Melza Lili To check Quality of Product QA excel Data sheet
Sample

Calcination Sample QC Analyst LOI Once per day Melza Lili Lina To check the QC shift analyst accuracy QA excel Data sheet

Gypsum QA Sample Man LOI Once per shipment Melza Lili Lina To check Quality of Product QA excel Data sheet

QA Sample Man/QC
AFR LOI Once per day Lili Melza Lina To check Quality of Product QA excel Data sheet
Analyst

Secondary Std. To ensure the operating condition such as analysis method

QA Supervisor IR Once per week Lina Melza Lili Monitoring sheet
Sample , equipment , operator accuracy

Composite
QA Team Leader IR Twice per week Lina Melza Lili To check Quality of Product QA excel Data sheet
Production Sample

Insoluble Residue Dispatch Production

QA Team Leader IR Twice per week Lina Melza Lili To check Quality of Product QA excel Data sheet
(IR) Sample

Dispatch Ex-Im
QA Team Leader IR Once per shipment Lina Melza Lili To check Quality of Product QA excel Data sheet
Sample

Gypsum QA Sample Man IR Once per shipment Lina Melza Lili To check Quality of Product QA excel Data sheet

To ensure , at any time the stability of the HCl titration

Acidimetric Na2CO3 standard QA Analyst HCl Concentration Once per week Melza Lina Lili Monitoring sheet
solution
Free Lime Analysis
Fresh Production
Acidimetric QC Analyst % F CaO Once per day Melza Lina Lili To check the QC shift analyst accuracy Monitoring sheet
Clinker sample

Dispatch Production
QA Team Leader % Cl Once per week Lina Melza Lili To check Quality of Product QA excel Data sheet
Sample
Chloride Content
Dispatch Ex-Im
QA Team Leader % Cl Once per shipment Lina Melza Lili To check Quality of Product QA excel Data sheet
Sample

Dispatch Production
QA Team Leader % Cr Once per week Lina Melza Lili To check Quality of Product QA excel Data sheet
Sample
Chromium Analysis
Dispatch Ex-Im
QA Team Leader % Cr Once per shipment Lina Melza Lili To check Quality of Product QA excel Data sheet
Sample

Clay Content Limestone Additive QC Analyst % Clay Content Once per incoming Melza Lina Lili To check Quality of Product QA excel Data sheet

To ensure the operating condition such as analysis method

Moisture Content All Material QA Analyst % MC Once per day Lina Melza Lili
, equipment , operator accuracy
QA excel Data sheet

Raw Meal QC Analyst % TC Once per week Lina Lili Melza To check the QC shift analyst accuracy Monitoring sheet
Total Carbonate
Kiln Feed QC Analyst % TC Once per week Lina Lili Melza To check the QC shift analyst accuracy Monitoring sheet

Gypsum QA Sample Man % SO3 Once per week Melza Lina Lili To check Quality of Product QA excel Data sheet
Gypsum Wet Analysis
Gypsum QA Sample Man Combined Water Once per week Melza Lina Lili To check Quality of Product QA excel Data sheet

Cement QC Analyst % Main Oxide Once per week Lina Melza Lili To check the QA analyst accuracy Monitoring sheet
Wet Analysis
Iron Sand QA Sample Man % Main Oxide Once per week Lina Melza Lili To check the QA analyst accuracy Monitoring sheet

Fine Coal Composite QC Analyst NCV, VM, Ash Once per day Melza Lina Lili To check Quality of Product QA excel Data sheet

Fine Coal Hourly QC Analyst IM, VM Once per day Melza Lina Lili To check Quality of Product QA excel Data sheet

Coal Incoming QA Sample Man GCV, IM, VM, TM, FC, Ash, S, PSD Once per Shipment Melza Lina Lili To check Quality of Product QA excel Data sheet
Coal-AFR Analysis
FABA Composite QC Analyst LOI Once per day Lili Melza Lina To check Quality of Product QA excel Data sheet

SBE Composite QC Analyst GCV, LOI Once per day Lili Melza Lina To check Quality of Product QA excel Data sheet

AFR Incoming QA Sample Man GCV, LOI, Ash, S Once per Shipment Lili Melza Lina To check Quality of Product QA excel Data sheet

QC/QA Manager
Approved by : QC/QA Manager