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MS 2100 - 2007 - Full PDF
MS 2100 - 2007 - Full PDF
STANDARD
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ELECTRIC CABLE AND WIRE:
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600/1 000 (Um = 1 200) V SINGLE CORE PVC
INSULATED CABLE – NON-ARMOURED
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Descriptors: electric cable, wire, single-core, PVC insulated, PVC sheathed, non-armoured cable
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© Copyright 2007
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Malaysian Standards are developed through consensus by committees which
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comprise of balanced representation of producers, users, consumers and others with
relevant interests, as may be appropriate to the subject in hand. To the greatest
extent possible, Malaysian Standards are aligned to or are adoption of international
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standards. Approval of a standard as a Malaysian Standard is governed by the
Standards of Malaysia Act 1996 (Act 549). Malaysian Standards are reviewed
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periodically. The use of Malaysian Standards is voluntary except in so far as they are
made mandatory by regulatory authorities by means of regulations, local by-laws or
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http://www.standardsmalaysia.gov.my http://www.sirim.my
E-mail: central@standardsmalaysia.gov.my
© STANDARDS MALAYSIA 2007 - All rights reserved
MS 2100: 2007
CONTENTS
Page
Committee representation..................................................................................... ii
1 Scope .................................................................................................................... 1
2 Normative references............................................................................................ 1
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3 Definitions ............................................................................................................. 2
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4 Construction .......................................................................................................... 2
4.1 Conductors............................................................................................................ 2
4.2 Insulation............................................................................................................... 2
4.3 Oversheath............................................................................................................ 2
4.4.1 Oversheath marking.............................................................................................. 2
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5 Drumming and packaging ........................................................................................... 3
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6 Tests............................................................................................................................ 3
Tables
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Committee representation
The Electrotechnical-1 Industry Standards Committee (ISC E-1) under whose authority this Malaysian Standard was
developed, comprises representatives from the following organisations:
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SIRIM QAS International Sdn Bhd (Electrotechnical Testing Section)
SIRIM QAS International Sdn Bhd (Product Certification and Inspection Section)
Suruhanjaya Komunikasi dan Multimedia Malaysia
Suruhanjaya Tenaga
Tenaga Nasional Berhad
The Electrical and Electronics Association of Malaysia
The Institution of Engineers, Malaysia
Universiti Teknologi Malaysia
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The Technical Committee on Cables and Cable Accessories which developed this Malaysian Standard was managed
by the Malaysian Cable Manufacturers Association (MCMA) in its capacity as the Standards-Writing Organisation
which consists of representatives from the following organisations:
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PETRONAS
SIRIM Berhad
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SIRIM QAS International Sdn Bhd (Product Certification and Inspection Section)
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Suruhanjaya Tenaga
Universiti Malaya
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The Working Group on Cables and Cable Accessories which developed this Malaysian Standard consists of
representatives from the following organisations:
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Pan International Wire & Cable Sdn Bhd
Co-opted members:
FOREWORD
This Malaysian Standard was developed by the Technical Committee on Cables and Cable
Accessories under the authority of the Electrotechnical Industry Standards Committee (ISC E-
1). Development of this standard was carried out by the Malaysian Cable Manufacturers
Association which is the Standards-Writing Organisation appointed by SIRIM Berhad to
develop standards for cables and cable accessories.
In the preparation of this standard, consideration was given to IEC 60502-1:2004 Second
edition, Power cables with extruded insulation and their accessories for rated voltage from 1
kV (Um = 1.2 kV) up to 30 kV (Um = 36 kV) – Part 1: Cables for rated voltage of 1 kV (Um = 1.2
kV) and 3 kV (Um = 3.6 kV), published by the International Electrotechnical Commission.
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The Technical Committee has determined that minor differences in construction and test
requirement to the IEC 60502-1 are necessary and this has been incorporated to comply with
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the prevailing practices of cable manufacturers and users in Malaysia. These are as follows:
d) tests at low temperature for insulation and oversheath which are not suited to
conditions in Malaysia have been excluded.
Compliance with a Malaysian Standard does not of itself confer immunity from legal
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obligations.
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ELECTRIC CABLE AND WIRE: 600/1 000 (Um = 1 200) V SINGLE CORE
PVC INSULATED CABLE – NON-ARMOURED
1. Scope
This Malaysian Standard specifies construction, dimension and test requirements of PVC
insulated, PVC sheathed single core cables, non-armoured for operation at rated voltage
600/1000 (Um = 1200) V.
The cables as prescribe are generally use for low voltage, fixed installation system for
distribution network. It is not intended for use in prolonged water logged conditions and for
specialised applications (e.g. welding, crane lifting, mines, aerial), which are covered by other
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Malaysian Standards, where applicable.
2. Normative references
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The following normative references are indispensable for the application of this standard. For
dated references, only the edition cited applies. For undated references, the latest edition of
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the normative references (including any amendments) applies.
MS IEC 60811-1-1, Common test methods for insulating and sheathing materials of electric
cables - Part 1: Methods for general application - Section 1: Measurement of thickness and
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MS IEC 60811-1-2, Common test methods for insulating and sheathing materials of electric
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cables - Part 1: Methods for general application - Section 2: Thermal ageing methods
MS IEC 60811-1-3, Common test methods for insulating and sheathing materials of electric
cables - Part 1: Methods for general application - Section 3: Methods for determining the
density – Water absorption tests - Shrinkage test
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MS IEC 60811-3-1, Common test methods for insulating and sheathing materials of electric
cables - Part 3: Methods specific to PVC compounds - Section 1: Pressure test at high
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MS IEC 60811-3-2, Common test methods for insulating and sheathing materials of electric
cables - Part 3: Methods specific to PVC compounds - Section 2: Loss of mass test - Thermal
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stability test
IEC 60502-1, Power cables with extruded insulation and their accessories for rated voltages
from 1 kV (Um = 1.2 kV) up to 30 kV (Um = 36 kV)-Part 1: Cables for rated voltages of 1 kV
(Um = 1.2 kV) and 3 kV (Um = 3.6 kV)
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3. Definitions
For the purposes of this standard, the definitions given in IEC 60502-1 apply.
4. Construction
4.1 Conductors
4.1.1 The conductor shall be Class 1 or Class 2 plain aluminium or annealed copper
complying with the requirements of MS IEC 60228.
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4.2 Insulation
4.2.1
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The insulation shall be PVC/A in accordance with IEC 60502-1.
4.3 Oversheath
The oversheath shall be an extruded layer of PVC ST1 in accordance with IEC 60502-1.
Unless otherwise specified, the colour of the oversheath shall be black.
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The nominal and minimum thickness of the oversheath shall be as specified in Table 1. The
average of the measured value rounded to 0.1 mm, shall not be less than the nominal
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thickness.
The oversheath shall be marked with a complete set of elements in the order specified below.
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The distance between the end and start of each element shall not exceed 50 mm while the
distance between the end and start of each complete set of element shall not exceed 250
mm. The markings shall consist of upright block characters of approximately the same height
of between 1.5 mm to 10 mm.
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Manufacturer’s identification
Year of manufacture
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Each drum shall bear a distinguished number on the outside of the flange and particulars as
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follows:
g) Manufacturer’s identification
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i) Drum number
For cables supplied in coils, the manufacturer shall similarly provide the above particulars in a
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6. Tests
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Cables shall comply with the tests specified in this clause. The category of tests, criteria and
reference for the test method for cables manufactured to this standard are given in Table 2.
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16 1.0 0.80 1.4 1.09
25 1.2 0.98 1.4 1.09
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50
70
1.2
1.4
1.4
0.98
1.16
1.16
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1.4
1.4
1.09
1.09
1.09
95 1.6 1.34 1.5 1.18
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120 1.6 1.34 1.5 1.18
150 1.8 1.52 1.6 1.26
185 2.0 1.70 1.7 1.35
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Conductors:
Insulation:
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Mechanical test after Shall comply with IEC 60502-1 T MS IEC 60811-1-1
ageing in air oven MS IEC 60811-1-2
T
MS IEC 60811-3-1
MS IEC 60811-3-1
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Water absorption test Shall comply with IEC 60502-1 T MS IEC 60811-1-3
Over sheath:
Mechanical test without Shall comply with IEC 60502-1 T MS IEC 60811-1-1
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ageing
Mechanical test after Shall comply with IEC 60502-1 T MS IEC 60811-1-1
ageing in air oven MS IEC 60811-1-2
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Hot pressure test Shall comply with IEC 60502-1 T MS IEC 60811-3-1
(indentation)
Heat shock test Shall comply with IEC 60502-1 T MS IEC 60811-3-1
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High voltage a.c. test for 5 Shall comply with IEC 60502-1 S/R IEC 60502-1
min
High voltage a.c. test for 4 h Shall comply with IEC 60502-1 T IEC 60502-1
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Insulation resistance at 20°C Shall comply with IEC 60502-1 T IEC 60502-1
and at maximum conductor
temperature
Cable markings
T
Visual
IEC 60502-1
Additional ageing test of Shall comply with IEC 60502-1 T IEC 60502-1
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completed cables
R – Routine test
T – Type test
S – Sample test
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Distributors Association (MEADA)
Ms Anuradha Chelliah Persatuan Pengguna-Pengguna Standard
Malaysia
Mr M. Faudzi M. Yasir/
Mr Nik Abdul Aziz Mohamed
Ms Nuriyati Abdul Rahman
Mr Lim Cheng Meng
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PETRONAS
SIRIM Berhad
SIRIM QAS International Sdn Bhd
(Electrotechnical Testing Section)
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Ms Roslinah Abdullah SIRIM QAS International Sdn Bhd
(Product Certification and Inspection
Section)
Ir Ismail Anuar Suruhanjaya Tenaga
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Ms Nor Hanita Binti Abdul Ghani Tenaga Cable Industries Sdn Bhd
Co-opted members:
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Mr Mohd Nasir Hashim/ Federal Power Sdn Bhd
Mr Mohd Zainurin Ayob/
Mr Ramzi Hassan/
Mr Satoru Yoshikawa
Mr Moh Ket Wai
Mr Lim Chin Gian/
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SDKM Fibers, Wires & Cables Berhad
Supercomal Technologies Sdn Bhd
Mr Nik Abd. Aziz/
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Mr Yap Ee Leong
Dr Hussein Ahmad Universiti Teknologi Malaysia
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