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TESTING
TESTING
TESTING
QA REPORT
Noted by:
I. Objective:
To determine and evaluate the quality of a pre-painted galvalume coil (PPGL) with the new pre-treatment
chemicals
II. Background
Good quality surface preparation is important to ensure that the surface of substrates is properly cleaned
and treated before painting. This is to have good adhesion of paint to the galvanized strip. In our color coating line,
we have four stages of the pre-treatment process.
Chromate conversion coating, this process produces an amorphous protective coating that can be applied
to various metals (e.g., steel or aluminum). This is a non-rinse chrome technology that enhances better corrosion
resistance and improves the adhesion of paint coatings.
III. Methodology
Quality Assurance (QA) conducted laboratory painting of the samples. Using Drawdown panel
Flexibility (T- 0T – 4T
3T 4T 5T - Failed
bend test)
Pencil Hardness 2H 2H - Passed 2H - Passed 2H - Passed
Reverse Impact 1000 grams at
Passed Passed Failed
Test 50 cm
however higher T-bend test result. On the other hand, PT shows low adhesion and failed all the adhesion test.
Based on the result,Non-chromating PT) shows a comparable result to the current however higher T-
bend test result. On the other hand, Primerless PT shows low adhesion and failed all the adhesion test.
Retained samples from each of the panel will be subjected to Accelerated Weathering Test (Salt Spray
Test) for further evaluation.