MCF Catalog 2023

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MAGNETIC CONTROL FACTORY

The Power Solution Experts


ABOUT US
Magnetic Control Factory (MCF) was Established in 2015 with a “VISION 2030, KSA” at Al-Kharj Industrial
City, Kingdom of Saudi Arabia.

We (MCF) are High-Quality General-Purpose Transformers Manufacturer, we produce standard type,


well as customized Transformers (Both Dry-type and Oil cooled), and we are approved by Ministries and
Saudi Aramco.

We are “Providing Best Power Solutions” to the following


segments:

Ÿ Mid-size to Mega Projects (Government, Saudi Aramco


and other Local Projects)
Ÿ Large Power Utilities
Ÿ IT Industries
Ÿ Substation Lighting
Ÿ OEM Companies etc. OUR FACTORY - AL-KHARJ INDUSTRIAL CITY

Our High-Quality dry type transformers are totally maintenance-free with outstanding performance
even in severely polluted environments.

We are capable of manufacturing different types of general-purpose transformers by an active and


unified engineering team as well as supervisors and skilled technicians. Thereby, we can assure, high-
quality services and support at competitive prices for all our products as per the requirements of our
customers. We never compromise on our quality and this is the reason we build-up a strong market
image!

OUR VISION

“To Contribute to the Infrastructure Development of Nations in the field of Power Conditioning,
which will lead to Prosperity”

OUR MISSION

To Continually Develop, Innovate, and use State of the Art Technologies to


Maintain Processes that will help us to Provide Best
Solution (With Our Products) & Services to Meet the International Standards.

To Expand & Diversify Our Business Growth


By Marinating Customer's Satisfaction!
OUR WIDE RANGE OF PRODUCTS ARE
ISOLATION TRANSFORMERS DRIVE INPUT / OUTPUT CHOKES
K-RATED ISOLATION TRANSFORMERS TUNED AND DE-TUNED HARMONIC REACTORS
ULTRA ISOLATION TRANSFORMERS SHUNT REACTORS
POWER DISTRIBUTION UNIT (PDU) CURRENT RESISTING REACTORS
RESIN CAST ISOLATION TRANSFORMERS CURRENT TRANSFORMERS
STEP UP/ STEP DOWN AUTO TRANSFORMERS VARIABLE AUTO TRANSFORMERS
OIL COOLED TRANSFORMERS SERVO CONTROLLED VOLTAGE STABILIZERS
LIGHTING TRANSFORMERS LOAD BANK
CONTROL TRANSFORMERS HARMONIC SOLUTIONS PROVIDER

Our Certifications
THREE PHASE AND SINGLE PHASE ISOLATION AND
ULTRA ISOLATION TRANSFORMERS
PRODUCT DESCRIPTION
Three Phase Transformers could be named “ All Solutions”, in fact it has been designed to meet all the customer
needs and also a worker may face a problems in a field, Magnetic Controls and Electrical’s Department has spoken with
people who use transformers daily during their work, and they found out that our key work is “Versatility”.

SPECIFICATIONS
l 50VA - 1500KVA
l Insulation Class F/H/220
l Thermic Class H/220
l Thermal Withstanding Capacity
l Class F - 155°C, Class H - 180/220°C
l Three Phase Type - Shell/Core
l Vector Group - Up-on Customer Request
l Primary Voltage - Up-on Customer Request
l Secondary Voltage - Up-on Customer Request
l Max. Ambient Temperature - 40 Deg C (Indoor) or
l Max. Ambient Temperature - 50/55 Deg C (Outdoor)

FEATURES
l High noise attenuation capacity
l Reduced coupling capacitance
l Lower leakage current
l Suitable for higher harmonic loads
l High thermal withstanding capacity
l Low losses MODEL NUMBER DIMENSION (In mm)
l High efficiency kVA
COPPER ALUMINIUM LENGTH WIDTH HEIGHT
l Rugged construction
l No core saturation at high voltage 1 MCE-IT-SPC-1kVA MCE-IT-SPA-1kVA 300 300 350

l Applicable standards are IEC 60076, IEC 61558,


1.5 MCE-IT-SPC-1.5kVA MCE-IT-SPA-1.5kVA 300 300 350
NEMA ST 20, IEEE C57.12.01
l Operating Temperature: Ambient -0°C to 55°C 2 MCE-IT-SPC-2kVA MCE-IT-SPA-2kVA 300 350 400

l Storage Temperature: Ambient -10°C to 55°C 3 MCE-IT-SPC-3kVA MCE-IT-SPA-3kVA 300 350 400
l 60Hz operating Range: 57-63Hz
l Relative Operating Humidity: 90% non 4 MCE-IT-SPC-4kVA MCE-IT-SPA-4kVA 300 350 400

condensing 5 MCE-IT-SPC-5kVA MCE-IT-SPA-5kVA 300 350 400


l Audible Noise - As per IEC, NEMA and SABIC
Standards 6 MCE-IT-SPC-6kVA MCE-IT-SPA-6kVA 300 350 400

l We manufacture both Copper and Aluminum 7.5 MCE-IT-SPC-7.5kVA MCE-IT-SPA-7.5kVA 450 350 550
Transformers based on customer request
l Core is Manufactured in very low loss or in 10 MCE-IT-SPC-10kVA MCE-IT-SPA-10kVA 450 350 550

oriented grain lamination Dimensions may be subjected to manufacturers tolerance due to variation in voltage rating
Dimensions may vary according to the customer requirement without any prior notice
THREE PHASE ISOLATION AND ULTRA ISOLATION TRANSFORMERS
CAPACITY MODEL NUMBER DIMENSION(In mm)
(kVA) COPPER ALUMINIUM LENGTH WIDTH HEIGHT
5 MCE-IT-TPC-5kVA MCE-IT-TPA-5kVA 475 425 540

7.5 MCE-IT-TPC-7.5kVA MCE-IT-TPA-7.5kVA 475 425 540

Dimensions may be subjected to manufacturers tolerance due to variation in voltage rating


10 MCE-IT-TPC-10kVA MCE-IT-TPA-10kVA 630 580 750

Dimensions may vary according to the customer requirement without any prior notice
15 MCE-IT-TPC-15kVA MCE-IT-TPA-15kVA 630 580 750

20 MCE-IT-TPC-20kVA MCE-IT-TPA-20kVA 730 580 850

25 MCE-IT-TPC-25kVA MCE-IT-TPA-25kVA 730 580 850

30 MCE-IT-TPC-30kVA MCE-IT-TPA-30kVA 730 580 850

40 MCE-IT-TPC-40kVA MCE-IT-TPA-40kVA 760 760 910

45 MCE-IT-TPC-45kVA MCE-IT-TPA-45kVA 760 760 910

50 MCE-IT-TPC-50kVA MCE-IT-TPA-50kVA 760 760 910

60 MCE-IT-TPC-60kVA MCE-IT-TPA-60kVA 760 760 910

75 MCE-IT-TPC-75kVA MCE-IT-TPA-75kVA 810 750 1000

100 MCE-IT-TPC-100kVA MCE-IT-TPA-100kVA 850 850 1200

112.5 MCE-IT-TPC-112.5kVA MCE-IT-TPA-112.5kVA 850 850 1200

125 MCE-IT-TPC-125kVA MCE-IT-TPA-125kVA 850 850 1200

150 MCE-IT-TPC-150kVA MCE-IT-TPA-150kVA 850 850 1200

175 MCE-IT-TPC-175kVA MCE-IT-TPA-175kVA 1000 850 1300

200 MCE-IT-TPC-200kVA MCE-IT-TPA-200kVA 1100 900 1450

225 MCE-IT-TPC-225kVA MCE-IT-TPA-225kVA 1100 900 1450

250 MCE-IT-TPC-250kVA MCE-IT-TPA-250kVA 1300 1100 1750

300 MCE-IT-TPC-300kVA MCE-IT-TPA-300kVA 1300 1100 1750

400 MCE-IT-TPC-400kVA MCE-IT-TPA-400kVA 1300 1100 1750

500 MCE-IT-TPC-500kVA MCE-IT-TPA-500kVA 1400 1100 1750

750 MCE-IT-TPC-750kVA NIL 1400 1200 1750

1000 MCE-IT-TPC-1000kVA NIL 1800 1800 2000


K - RATED ISOLATION TRANSFORMERS
Magnetic Control & Electricals K-Factor Transformers
address the problems caused by non-linear loads and
harmonics. They also compensate for stresses on a
transformer’s winding insulation which prevents insulation
breakdown and premature failure. The net result is longer
transformer life.

DIMENSION (In mm)


kVA MODEL NUMBER
LENGTH WIDTH HEIGHT
5 MCE-KIT-TP-5kVA 475 425 540

7.5 MCE-KIT-TP-7.5kVA 475 425 540

10 MCE-KIT-TP-10kVA 630 580 750

15 MCE-KIT-TP-15kVA 630 580 750

FEATURES 20 MCE-KIT-TP-20kVA 730 580 850

l High thermal withstanding capacity 25 MCE-KIT-TP-25kVA 730 580 850


l Low losses
30 MCE-KIT-TP-30kVA 760 760 910
l High Efficiency
l High & Low Voltage Overload Alarms 40 MCE-KIT-TP-40kVA 760 760 910
l Over Temperature Alarms
45 MCE-KIT-TP-45kVA 760 760 910
l Customer Friendly Design
l Rigged Construction 50 MCE-KIT-TP-50kVA 760 760 910
l Enclosures as per IP or NEMA Standards
60 MCE-KIT-TP-60kVA 760 760 910
l Mitred Core Joints to K Rated Standards
l Operating Temperature: Ambient 0°C to 75 MCE-KIT-TP-75kVA 850 850 1200

55°C 100 MCE-KIT-TP-100kVA 850 850 1200


l Storage Temperature: Ambient 0°C to 55°C
125 MCE-KIT-TP-125kVA 850 850 1200
l 60 Hz Operating Range: 57 - 63 Hz
l Relative Operating Humidity : 150 MCE-KIT-TP-150kVA 850 850 1200
90% Non Condensing
175 MCE-KIT-TP-175kVA 1000 850 1300

SPECIFICATIONS 200 MCE-KIT-TP-200kVA 1000 900 1450

l 50VA - 1500KVA 220 MCE-KIT-TP-220kVA 1000 900 1450


l 3-Phase, 3 Wire Plus Ground
250 MCE-KIT-TP-250kVA 1300 1100 1750
l Insulation Class F/H/220
l Thermal Withstanding Capacity 300 MCE-KIT-TP-300kVA 1300 1100 1750
l Class F - 155°C, Class H - 180/220°C
400 MCE-KIT-TP-400kVA 1300 1100 1750
l Three Phase Type - Shell/Core
500 MCE-KIT-TP-500kVA 1400 1100 1750

Dimensions may be subjected to manufacturers tolerance due to variation in voltage rating


Dimensions may vary according to the customer requirement without any prior notice
POWER DISTRIBUTION UNIT
TData centers face challenges in power protection and management solutions. This is why
many data centers rely on PDU monitoring to improve efficiency, uptime, and growth.

A Power Distribution Unit (PDU) is a device fitted with multiple output to distribute electric
power, especially to racks of computers and networking equipment's located within a data center.
In data centers larger PDUS are needed to power multiple server cabinets.

These PDUs are typically composed of transformers and circuit breakers and may optionally
include monitoring controllers using protocols such as Modbus.

There are variety of distinct industry segments in which Data Centers are needed:

l Financial Institutions
l Telecom services
l Information Technology services
l Healthcare services
l Government
l Corporation retails
l Manufacturing Utilities
FEATURES OF PDU

l PDU with built in K-rated Isolation transformer


l Dedicated Neutral
l Intelligent microprocessor based monitoring
l Branch circuit monitoring
l Protection switch gears
l Communication ports
l Manual soft start with contactor logic
l Auto Soft start with contactor logic
l Auto soft start with motorized breaker logic
l Different monitoring like Input and Output
CAST RESIN TRANSFORMERS
The transformers with an iron core, high voltage and low voltage windings which are completely
embedded in cast resin, and cooling channels formed inside the cast resin body which holds and insulates the
windings.
A cast resin transformer is known from Magnetic Control Transformers, wherein all windings of a poly-
phase current system are enclosed in a cast resin block, which on one hand has perforations for holding the legs of
an iron core, and on the other hand has recesses in front of the end faces of the windings for holding an upper and
a lower yoke. In such an apparatus, the recesses which hold the yokes are water-tightly closed to the outside by
caps. Because there is no cooling provided inside the coil and inside the core, transformers of this type of
construction are limited to relatively small nominal power applications.
FEATURES
l Minimal Fire Risk
l No Cooling Liquids
l Easier Maintenance
l Lower Operating Cost
l Simplicity of Installation
l Advantages of IP and NEMA Enclosures
l Possibility of Significant increase in performance
l High Short time overload capacity
l High Reliability
l Versatility and Performance
l Available in all NEMA & IP Enclosure Models
(Up to NEMA 4X)
All of our transformers are manufactured in compliance
with IEC 60076-11, NEMA ST 20, IEEE C57.12.01, SABIC and
Aramco standard and in particular meet the requirements for
climatic (C), environmental (E) and fire (F) classes:
Climatic Class C2
Transformers suitable for working, transportation and storage
at temperatures down to -25°C.
Environmental Class E2
Transformers suitable for working in environment where they
can be subject to frequent condensation, heavy pollution or a
combination of the two.
Fire Behavior Class F1
Transformers exposed to a fire hazard. They are characterized
by restricted inflammability, low emission of toxic substances
and opaque fumes.
STEP - UP/ STEP - DOWN AUTO TRANSFORMERS
An auto-transformer is an electrical transformer with only one winding. The "auto" (Greek for "self")
prefix refers to the single coil acting alone, not to any kind of automatic mechanism. In an autotransformer,
portions of the same winding act as both the primary winding and secondary winding sides of the transformer. In
contrast, an ordinary transformer has separate primary and secondary windings which are not connected to
each other.
The auto-transformer winding has at least three taps where electrical connections are made. Since part
of the winding does "double duty", auto-transformers have the advantages of often being smaller, lighter, and
cheaper than typical dual-winding transformers, but the disadvantage of not providing electrical isolation
between primary and secondary circuits
FEATURES
l Operating Temperature: Ambient 0°C to 55°C
l Storage Temperature: Ambient 10°C to 55°C
l 60 Hz Operating Range : 57 - 63 Hz
l Relative Operating Humidity : 90% Non -
Condensing
l Available in both Indoor and Outdoor Models

SPECIFICATIONS
l 50VA - 1500KVA
l 1-Phase, 2Wire Plus Body Ground
SINGLE PHASE STEP - UP / STEP - DOWN l 3-Phase, 3 Wire Plus Body Ground
AUTO TRANSFORMERS l Insulation Class F/H
l Thermal Withstanding Capacity
MODEL NUMBER DIMENSION (In mm) l Class F - 155°C, Class H - 180°C
kVA l Single Phase Type - Shell
COPPER ALUMINIUM LENGTH WIDTH HEIGHT
l Three Phase Type - Shell/Core
1 MCE-AT-SPC-1kVA MCE-AT-SPA-1kVA 250 250 350 l We can also manufacture single phase and
three phase auto transformers as per
1.5 MCE-AT-SPC-1.5kVA MCE-AT-SPA-1.5kVA 250 250 350
customer requirements
2 MCE-AT-SPC-2kVA MCE-AT-SPA-2kVA 250 250 350

3 MCE-AT-SPC-3kVA MCE-AT-SPA-3kVA 300 350 400

4 MCE-AT-SPC-4kVA MCE-AT-SPA-4kVA 300 350 400

5 MCE-AT-SPC-5kVA MCE-AT-SPA-5kVA 300 350 400

6 MCE-AT-SPC-6kVA MCE-AT-SPA-6kVA 300 350 400

7.5 MCE-AT-SPC-7.5kVA MCE-AT-SPA-7.5kVA 300 350 400

10 MCE-AT-SPC-10kVA MCE-AT-SPA-10kVA 300 350 400

Dimensions may be subjected to manufacturers tolerance due to variation in voltage rating


Dimensions may vary according to the customer requirement without any prior notice

THREE PHASE STEP - UP / STEP - DOWN


AUTO TRANSFORMERS
THREE PHASE STEP - UP / STEP - DOWN AUTO TRANSFORMERS
CAPACITY MODEL NUMBER DIMENSION(In mm)
(kVA) COPPER ALUMINIUM LENGTH WIDTH HEIGHT
5 MCE-AT-TPC-5kVA MCE-AT-TPA-5kVA 375 265 330

Dimensions may be subjected to manufacturers tolerance due to variation in voltage rating


7.5 MCE-AT-TPC-7.5kVA MCE-AT-TPA-7.5kVA 375 265 330

Dimensions may vary according to the customer requirement without any prior notice
10 MCE-AT-TPC-10kVA MCE-AT-TPA-10kVA 425 325 540

15 MCE-AT-TPC-15kVA MCE-AT-TPA-15kVA 425 325 540

20 MCE-AT-TPC-20kVA MCE-AT-TPA-20kVA 475 425 540

25 MCE-AT-TPC-25kVA MCE-AT-TPA-25kVA 475 425 540

30 MCE-AT-TPC-30kVA MCE-AT-TPA-30kVA 630 580 750

40 MCE-AT-TPC-40kVA MCE-AT-TPA-40kVA 630 580 750

45 MCE-AT-TPC-45kVA MCE-AT-TPA-45kVA 630 580 750

50 MCE-AT-TPC-50kVA MCE-AT-TPA-50kVA 730 580 850

60 MCE-AT-TPC-60kVA MCE-AT-TPA-60kVA 730 580 850

75 MCE-AT-TPC-75kVA MCE-AT-TPA-75kVA 730 580 850

100 MCE-AT-TPC-100kVA MCE-AT-TPA-100kVA 730 580 850

112.5 MCE-AT-TPC-112.5kVA MCE-AT-TPA-112.5kVA 760 760 910

125 MCE-AT-TPC-125kVA MCE-AT-TPA-125kVA 760 760 910

150 MCE-AT-TPC-150kVA MCE-AT-TPA-150kVA 810 710 1000

175 MCE-AT-TPC-175kVA MCE-AT-TPA-175kVA 810 710 1000

200 MCE-AT-TPC-200kVA MCE-AT-TPA-200kVA 850 850 1200

225 MCE-AT-TPC-225kVA MCE-AT-TPA-225kVA 850 850 1200

250 MCE-AT-TPC-250kVA MCE-AT-TPA-250kVA 850 850 1200

300 MCE-AT-TPC-300kVA MCE-AT-TPA-300kVA 1010 1060 1200

400 MCE-AT-TPC-400kVA MCE-AT-TPA-400kVA 1010 1060 1200

500 MCE-AT-TPC-500kVA MCE-AT-TPA-500kVA 1010 1060 1200


CONTROL TRANSFORMERS

DESCRIPTION
A Control Transformer is a device used to transform or
“Step down” a high main circuit voltage to a lower voltage
which is then used to operate the control or switching
components of the main circuit. These devices are commonly
used in industrial starter circuits where the main circuit
voltage is not suitable for use in the control circuit and where
a separate control circuit feed would not be practical.
A control transformer is used to supply control power
thus allowing lower, safer and more efficient control circuit
voltage to be used in high working voltage applications. The
excellent inrush current handling characteristics of the
transformer also makes the system more efficient.
We manufacture single phase control transformer
from the range of 50VA to 10KVA and three phase control
transformer from the range of 50VA to 10KVA, in compliance
with IEC 61558. Electrical core lamination with optimum
quality and high efficient copper wire with terminal blocks
are used in our product.

FEATURES

l Compact design
l Extends the life of motor
l Multiple voltage in the secondary side
l Excellent performance
l Minimum power loss
l Saturation
l Short circuit capability
l Low heat dissipation
DRIVE INPUT AND OUTPUT CHOKES

Utilizing variable speed drives to control motor


speed has impacted industry in energy saving and
increased efficiencies. The challenges for today’s designers
is dealing with non- linear waveform generated by solid
state devices. By choosing our line reactor, many line
problems can be eliminated. Additionally performance life
expectancy of both the motor and the drive itself are
significantly enhanced.

BENEFITS OF USING CHOKE


l Eliminate Nuisance Tripping
l Extends the life of switching components
l Saturation
l Extends the life of motor
l Low heat dissipation
l Minimize harmonic distortion
l Short circuit capability
DIMENSIONS FOR DRIVE INPUT
AND OUTPUT CHOKES
l Reduced line notching
MODEL DIMENSION(In mm)
HP
NUMBER LENGTH WIDTH HEIGHT
FEATURES

Dimensions may be subjected to manufacturers tolerance due to variation in voltage rating


Dimensions may vary according to the customer requirement without any prior notice
0.5 MCE-CHO-TP-0.5HP 130 85 130
l Reduced Harmonics on the input side of the Drive
1 MCE-CHO-TP-1HP 130 100 130
l Protect drive from voltage surge
2 MCE-CHO-TP-2HP 130 100 130
l Compact Design
3 MCE-CHO-TP-3HP 150 120 140
l High performance
5 MCE-CHO-TP-5HP 150 120 140
l Overload Capacity
7.5 MCE-CHO-TP-7.5HP 150 120 140
l Reduced inrush Current
10 MCE-CHO-TP-10HP 150 160 160
l Reduced line notching
15 MCE-CHO-TP-15HP 150 180 160

20 MCE-CHO-TP-20HP 200 170 200


APPLICATION
25 MCE-CHO-TP-25HP 200 190 200

l di / dt Protection Systems 30 MCE-CHO-TP-30HP 200 190 200

l 3%, 5% & 7% Impedance 40 MCE-CHO-TP-40HP 200 200 200

l Line & Load applications 50 MCE-CHO-TP-50HP 300 220 270

l 50 Hz to 5 kHz VFD’s 60 MCE-CHO-TP-60HP 300 220 270

75 MCE-CHO-TP-75HP 300 240 320

100 MCE-CHO-TP-100HP 300 240 320


TUNED AND DE-TUNED HARMONIC FILTERS AND REACTORS
De-Tuned Filter Reactors, are used in series with capacitor banks in power factor correction units. By using
these type of detuned reactors it is possible to avoid following effects on system.

l Over current during switching on the capacitor banks


l Overload of capacitor banks because of the harmonic resonance
l Short lifetime on capacitors
l Overheating of the utility transmission cables
l Overheating of the protective devices
l Unintended of utility voltage waveform and problems on voltage
sensitive devices
l Interferences on data transmission systems
l Unexplainable faults in electronic boards
ANTIRESONANCE HARMONIC FILTER 415V 60 HZ 5.7 % & 7 % IMPEDANCE
APPROX. DIMENSION
MODEL LOSSES
kVAR WEIGHT
NUMBER (w) WIDTH HEIGHT
(kG) LENGTH

5 MCE-R-TP-5 27 w 9 200 160 200


10 MCE-R-TP-10 48 w 14 200 185 200
12.5 MCE-R-TP-12.5 67 w 19 200 200 200
20 MCE-R-TP-20 112w 34 300 200 275
25 MCE-R-TP-25 112 w 34 300 200 275
40 MCE-R-TP-40 187 w 57 300 260 275
50 MCE-R-TP-50 187w 57 300 260 275
75 MCE-R-TP-75 285 w 79 350 300 325
100 MCE-R-TP-100 285 w 79 350 300 325
ANTIRESONANCE HARMONIC FILTER 415V 60 HZ 14% IMPEDANCE
APPROX. DIMENSION
MODEL LOSSES
kVAR WEIGHT
NUMBER (w) LENGTH WIDTH HEIGHT
(kG)
5 MCE-R-TP-5 27 w 9 200 160 200
10 MCE-R-TP-10 48 w 14 200 185 200
12.5 MCE-R-TP-12.5 67 w 19 200 200 200
20 MCE-R-TP-20 112w 34 300 200 275
25 MCE-R-TP-25 112 w 34 300 200 275
40 MCE-R-TP-40 187 w 57 300 260 275
50 MCE-R-TP-50 187w 57 300 260 275
75 MCE-R-TP-75 285 w 79 350 300 325
100 MCE-R-TP-100 285 w 79 350 300 325
Dimensions may be subjected to manufacturers tolerance due to variation in voltage rating
Dimensions may vary according to the customer requirement without any prior notice
SHUNT REACTOR
DESCRIPTION
Shunt Reactors are like transformers in construction, winding design and insulation. For optimum
reliability, cost efficiency and minimum life cycle cost as well as in inrush current a simple and robust build
up is adopted.

A shunt reactor is an absorber of reactive power, thus increasing the energy efficiency of the system. It is
the most compact device commonly used for reactive power compensation. A shunt reactor is used to
absorb reactive power which means used to compensate the undesirable voltage due to line capacitance
(Ferranti effect). Here the receiving end voltage is higher than the sending end voltage.

This shunt reactor reduces the voltage when receiving end is higher than the sending end voltage.
Therefore, it increases the energy efficiency of the system. It is the most compact device used for reactive
power compensation in the cable system. The basic function of the reactor is to provide an inductance. In
practice the magnetic field must be contained by a core leading the flux through winding.

During design of the shunt reactor the major factor considered is the mechanical integrity of the core, its
manufacturing precision and its long-term stability. If it is not properly managed it may result in increased
noise, excessive vibrations which may lead to fatigue in external steel parts.

APPLICATIONS
l l Shunt reactor is connected in parallel in inductive load system which can be used to absorb
reactive power to reduce excessive voltage rise generated by cable capacitance.
l They are used where inductive load is needed.
l In the long overhead cables.
l In the test environment where the inductive current is needed.
l Reactive energy produced by the UPS or Capacitor panels.

FEATURES
l Compact Design
l Low losses
l High mechanical stability
l Precision in manufacturing
l High purity copper
l Low loss core
l High linearity
CURRENT RESISTING REACTORS
FEATURES OF INRUSH CURRENT RESISTING CAPACITORS:
• In normal case with Detuned reactor is used for harmonic blocking and also prevents from higher order
harmonics from getting into the system. In general normal detuned reactor with 5.67%, 7%, 14%
reactance is used.
• Besides this we have introduced Inrush current resisting reactors for blocking the inrush current to the
capacitor with “Flux Compensated Magnetic Amplified” or “FCMA” technology
• This FCMA choke is connected in series with the capacitors
• When capacitors connected with Detuned reactors the capacitor voltage connected to the system will
be 480 V or 525 V. In this a reactive power compensation of 28KVAR has to be introduced in the system
where 25kvar capacitors will provide the necessary reactive power
• With this “Inrush current resisting reactors” capacitors with 440 V can be introduced in the system
which reduces the prices as well as the capacitor voltage rating. Here the terminal voltage of the
capacitor will not rise
• The price of the Inrush current resisting capacitors will be much economical compared to Detuned
reactor
• The power loss of the Inrush current resisting capacitors are much low
• In general when the capacitors are used without series reactor it takes huge inrush current which
deteriorates the life of the capacitor but using this Inrush current resisting reactors enhances the
lifetime of the capacitor by 2 to 3 times
• Greater technology to suppress the three phase capacitor switching transients
• Simple and reliable configuration
• The Inrush current resisting reactors insertion will not affect the steady state performance of the
capacitor

As a general rule the inrush current on energization of capacitor is higher when:


• Line transformer rating is high
• Line impedance is low
• When a huge sum of capacitor is switched into the circuit it takes a huge inrush current
• Damages the contacts of the circuit breaker or electromagnetic switch
• This inrush transient may lead the sensitive equipment to operate abnormally
VARIABLE AUTO TRANSFORMERS

As with two winding Transformer, auto Transformers may


be equipped with many taps and automatic switchgear to allow
them to act as automatic voltage regulators, to maintain a steady
voltage at the customers service during a wide range of load
conditions.
By exposing part of the winding coils and making the
secondary connection through a sliding brush, a continuous
variable turns ratio can be obtained, allowing for very smooth
control of voltage. Applicable only for relatively low voltage
designs, this device is known as a variable AC Transformer.

SINGLE PHASE AND THREE PHASE VARIAC


SINGLE PHASE VARIAC THREE PHASE OPEN TYPE
l Very high efficiency l Very high efficiency
l Good voltage regulation l Good voltage regulation
l No waveform distortion l No waveform distortion
l Reliable and compact design l Reliable and compact design
l High short time surge capacity l High short time surge
capacity
l Continuous, step less and
smooth control of output

OIL COOLED MOTORISED FEATURES

l Very high efficiency l Range from 2A to 2000 A


l Good voltage regulation l 300 A in Single Coil
l No waveform distortion l Air Cool Model up to 600 A
l Reliable and compact design l Low No load losses at 300
l High short time surge phase to Neutral
capacity l Optimum Design
l Continuous, step less and l Motorized Model
smooth control of output l Optional Metering Facility
SERVO CONTROLLED VOLTAGE STABILIZERS

QUALITY CONTROL
l High Reliability due to digital monitoring and
controlling using micro controller
l Air components sourced from reputed
manufactures, confirm to IS/BS/VDU Standards
l All raw materials inspection as per internal
components manual
SERVO STABILIZER l Individual assemblies and sub assemblies testing
separately
l All electronic tested on full load at 55 deg C in
oven for 48 hours to minimise failure
l Final equipment tested for accelerated life test to
identity and replace any weak links

STATIC STABILIZER

SALIENT FEATURES
l High Efficiency & Fast response
l Wide input voltage range & Audible alarm for trip
conditions
l 99.99% failure proof control circuit
l No over under, shoots and Hunting
l Build in bypass switch up to 100 kVA
l Less active components avoids failure ratings
l Special Electronic circuit to operate on gen-sets
l No effect of power factor and frequency variations
l Single PCB for three phase sensing and correction
l Voltage at speed related to rate of fluctuations and
avoids oscillations and & hunting in DC motor drive
l Variable speed high torque DC servo motor
proportionally controls corrections
SERVO STABILIZER - OIL COOLED
l Rugged and smooth AC motor drive control through
opto-isolator circuit which is highly reliable
l Separate isolated PCB for Triac switching for motor
OPTIONAL FEATURES PROTECTIONS

l Electronic Over load Protection l Input and Output Low voltage protection
l Digital Amps meter l Input and Output High Voltage protection
l Bypass Switch Above 10 kVA l Phase rotation/single phasing provender
l EMI/RFI Filter & Spike suppressor l Input protection using HRC fuse
l MCB/MCCB for Input l Control circuit protection using fast blow fuse
l Dimmer Fuse Protection l Electronic Overload protection

PARAMETERS SINGLE PHASE THREE PHASE


Capacity 1 kVA to 25 kVA 3 kVA to 2000 kVA

170-270V Single Phase 295-465V Three Phase


Input Voltage
195-270V Single Phase 340-465V Three Phase
Range
205-270V Single Phase 360-465V Three Phase

Special Range As per the Customer Requirements

Output Voltage 220/230/240/V AC 380/400/415/V AC

System Unbalanced / Balanced Type

Input Connection 3 Phase 4 Wire System Connection

Output Connection 3 Phase 4 Wire System Connection

Output Voltage Regulation +/- 1% from No Load to Full Load

Servo Motor Drive Module AC Synchronous Motor

Correction Speed 35 V/Sec - Single Phase 60 V/Sec - Three Phase

Response Time Above 60 milli Sec

Servo Motor Module DC Servo Motor

Correction Speed Up-to 105V/Sec

Response Time 10 milli sec

Operating Frequency 60 Hz +/- 3%

Output Waveform True Reproduction of Input

Insulation Class ‘H’

Short Circuit Percentage and Period 300 % for 250 milli Sec

Overload Capacity 120 % for 1 Minute

Effect of Load PF on OP Volts NIL

Waveform Distortion NIL

Duty Cycle 100 % Continuous

Ambient Up-to 55 Deg C Max Above Ambient Humanity Up-to 90%

System Construction As per IS 9815

Enclosure Ingress Protection as per customer requirement with powder coated steel enclosure

Efficiency Better than 98% (Electrical Consumption)

Environment Designed for Both Indoor / Outdoor Tropical Use

Mounting With Wheels or Floor Mounting (As per customer Requirements)

Earthing Terminals Provided through bolts and Buts


LOAD BANK
DESCRIPTION
Load bank is a device which develops an electrical load, applies the load to an electrical power
source and converts or dissipates the resultant power output of the source.

Performance Testing of any equipment is very crucial step ensuring that it would function very efficiently
without breakdown when the actual load is used. The importance of this test is slowly being realised in
different sectors of the Electrical and Power electronic industry and is on its way to becoming mandatory
norm for erection, commissioning and maintenance of electrical equipment's. These load bank has been
employed as dummy loads to energy generators to keep voltage regulation in check.

We offers the art load banks that can be provided on rental basis as well as manufactured as per
customers' requirements. We have the capacity of building the load bank with a large range for portable
as well as fixed applications.

FEATURES OF LOAD BANK


l Power range upto 2000KW upto customers requirement with any resolution
l Any voltage rating
l Designed for Indoor and Outdoor application with suitable canopy and cover
l Individual load circuit breakers
l Trailer or wheel mounted depending on the degree of portability

APPLICATION
l Generator text bench
l Transformer test Bench
l UPS systems
l Braking of Electric motors
l Discharging Batteries.

SAFETY FEATURES
f

l MCCB for short circuit protection.


l Bus-bar's for reliable power connection.
l Robust construction for much need mechanical and electrical strength
l Exhaust fan :Our load banks comes with carefully spaced exhaust fans for continuous dissipation of
heat for ensuring long testing hour.
Our Approvals

MAGNETIC CONTROL FACTORY FOR INDUSTRY


‫ﻣﺼﻨﻊ اﻟـﺘـﺤـﻜـﻢ اﻟـﻤـﻐـﻨـﺎﻃـ ـﺴـﻲ ﻟﻠﺼﻨﺎﻋﺔ‬
An ISO 9001:2015 Certified Company
CR # 1011016534 Industrial License # 381257

Factory : Street 74, Al-Kharj Industrial City, Kingdom of Saudi Arabia


Head-Office : Dammam, Kingdom of Saudi Arabia Tel: +966 13 822 2155
Mobile - HO: +966 50 521 1107, Jeddah: +966 56 524 2300,
Riyadh: +966 56 524 2305, Dammam: +966 58 391 9411
Email: sales@magneticcontrol.com Website: www.magneticcontrol.com

UK Branch : 244 Asquith Boulevard, LE2 6FB Leicester, United Kingdom


Mobile - HO: +44 772 912 5568
Email: info@magneticcontrol.co.uk Website: www.magneticcontrol.co.uk

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