ZJX - 8 (DT38) rectangular planetary reducer Instruction for use PRESTIGE INDUSTRIES (TIANJIN) INC.Prestige Industries (Tianjin) Inc. Products overview: ZIX - 8 rectangular planetary reducer design for special products, mainly used for the drive plate type feeder, while allowing the transmission torque and speed ratio range is used, it has a large transmission ratio, torque, small volume, light weight, stable running, low noise, suspension links without foundation, etc. Widely used in metallurgy, mining, lifting, transport, cement, construction, chemical, textile, printing and dyeing, pharmaceutical, and other fields. Gear shape diagram (see figure 1) 1, DT34P planetary reducer 2. DT33P rectangular reducer = main technical parameters: > The input shaft speed: 750-1500r/min > Input shaft torque: 60N-m The output shaft torque: 80000N-:m > Nominal transmission ratio: 270, 310, 350, 390, 440. 490, 610 DU. Gear reducer structure (see figure 2) DT34P planetary reducer with DT33P rectangular reducer together constitute ZIX8 rectangular planetary reducer. Rectangular has three-level transmission reducer, the first level for the spiral bevel gear transmission, second, third class for helical cylindrical gear transmis ion, Planetary gear reducer has a second level of transmission, the first, second class of planetary gear transmission. On the rectangular reducer the first level of the second shaft options have a roller type non-return device, can prevent the machine from reverse function non-return (according to feeder). ZIX8 rectangular planetary gear reducer has two assembly form, namely | type and II type, can be arbitrary choice. (see figure 3). Hix Reducer lubrication Reducer lubrication oil drain type lubrication mode, which respectively into rectangular reducer and planetary gear reducer in the same grade of quanti ‘ive lubricating oil for lubrication. Using oil brand N220, industrial gear oil. According to the oil standard lines into about 25 liters. Oil rear label and pouring the oil drain hole as shown in figure 1. Oil changing time, for 300 hours for the first time, second time began to change the oil every 3000 hours, the reducer with a non-return device with grease lubrication. Through the oil PRESTIGE INDUSTRIES (TIANJIN) INC. Asia Pacific Tower No 38 Nanjing Road, Hexi, Dist. Tianjin P. R. China, PC. 300200 ‘TEL: 86-22-23161825, FAN: 86-22-23161516. E: infoa@prestigeindustries.com Room IPrestige Industries (Tianjin) Inc. injection hole filling every 24 hours at a time. Rear oil-way seen (as shown in figure 1). + maintenance: 1, Reducer running, often should use ear reducer running sound is normal auditory way, listening to the sounds at least 2 times per class, such as found that the voice is not normally necessary to stop the machine immediately to check. 2, check the usage of gears and bearings, if any, should be replaced in a timely manner. 3, disassembling and maintenance 3.1 the reducer from the host will be removed first, and then in the following order remove all the parts: Ay the rectangular reducer with gland 1 (see figure 2) away from the planet reducer. B, 1 will be gland to unload from the rectangular reducer. Cy remove rectangular reducer on the cover, can remove various gears and bearings. D, step by step remove the planetary gear reducer, first remove the second stage, after the removal of the first level 3.2, the assembly sequence after maintenance A, rectangular reducer assembly. Note (if any) non-return device is not to be installed backwards. By the rectangular reducer bearing selected good plane in advance, and make the output shaft axis and the bearing state of horizontal to vertical. Under the condition of the planetary gear reducer assembly, Cy 1 will gland assembly on the side of the rectangular reducer. D. The first planetary gear reducer assembly. E, secondary planet reducer assembly. 3.3, Assembly test project Ay rectangular on the shaft of reducer second 7613 rolling bearing axial adjusting clearance of 0.05-0.1 B, rectangular reducer on the shaft of the third 7615 rolling bearing axial adjusting clearance of 0.05-0.1 C. rectangular reducer on the fourth week of 7226 and 7228 rolling bearing axial adjusting clearance of 0.12 t0 0.12. PRESTIGE INDUSTRIES (TIANJIN) INC. Room 1808 Asia Pacific Tower No 35 Nanjing Road, Hexi, Dist. Tianjin, TEI R. China, P. C.300200 \6-22-23161525, FAX: 86-22-23161516, E: info@ prestigeindustries.comPrestige Industries (Tianjin) Inc. D, planetary gear reducer the gland of the second stage 2 (see figure 2) and the end of the 7000976 rolling bearing adjustment interval 0.3 to 0.5. E, After assembly, C, D, E shall be on the same plane. 4. Do not allow the reverse direction operation speed reducer, it is forbidden to run the opposite direction with non-return device reducer. 5, itis strictly prohibited without lubricating oil running gear reducer. +4, Schedule of rolling bearing: | Serial | code name —_| specifications quantity | used parts number 1 | GB276-82 | 313 Rolling bearing ja | Rectangular reducer shat first GB283-81 2313 Rolling bearing 2 | Rectangular reducer shaft first ‘The second axis orthogonal a GB297-84 7613 Rolling bearing 2 reducer Rectangular third shaft speed 4 GB297-84 7615 Rolling bearing 2 reducer 5 GB297-84 7226 Rolling bearing t Rectangular reducer shaft 4 6 GB297-84 7228 Rolling bearing 1 Rectangular reducer shaft 4 Planetary gear reducer the 7 GB286-82 3516 Rolling bearing 3 | first-level planetary wheel Secondary planet wheel 8 GB286-82 3524 Rolling bearing 3 planetary reducer Secondary planet _—_ wheel 9 GB276-82 1000968 Rolling bearing 1 | | planetary reducer | | Planetary gear reducer 10 GB276-82 7000976 Rolling bearing 1 secondary planet carrier J\x Wearing parts list: Serial number | code name specifications | quantity _| used parts 1 HG4-692-67 | Oil seal PG60«90~12 1 Direct the reducer HG4-338-66 | Oil seal 380%42020 1 Planetary gear reducer PRESTIGE INDUSTRIES (TIANJIN) IN Room 1505 Asia Pacific Tower No 35 Ns ing Road, H -22-23161516, Es TEL: 86-22-23161825. FAX: ist. Tianjin, R. China, PC. 300200 sfo@prestigeindustries.comPrestige Industries (Tianjin) Inc. PRESTIGE INDUSTRIES (TIANJIN) INC. Room 1505 Asia Pacific Tower No 38 Nanjing Road, Hexi, Dist. Tianjin, P. R. China, P. C.300200 ‘TEL: 86-22-23161525, FAX: 86-22-23161516. E: info@prestigeindustries com