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Journal of Building Engineering: Prasanna Kumar Acharya, Sanjaya Kumar Patro
Journal of Building Engineering: Prasanna Kumar Acharya, Sanjaya Kumar Patro
A R T I C L E I N F O A B S T R A C T
Keywords: This paper reports on environmental disturbance indicators (EDI) using functional performance-
Life cycle assessment based life cycle assessment (LCA) on concrete prepared using waste materials from the ferro
Environmental disturbance indicator chrome industry. The study is made on six concrete mixes with and without waste materials like
Concrete ferrochrome ash (FCA) and air-cooled ferrochrome slag (ACFS). Lime-activated FCA is used for
Global warming partial replacement of cement up to 47% and ACFS for total replacement of natural coarse
Carcinogens
aggregate. The study examines the sustainability of concrete mixes made with ferrochrome waste
Aquatic acidification
materials by LCA through the weighting schemes applied to five environmental impacts such as
Terrestrial ecotoxicity
Respiratory inorganic aquatic acidification (AA), carcinogens (CAR), global warming (GW), terrestrial ecotoxicity (TE)
and respiratory inorganic (RI). The results of LCA based on the performance in terms of strength
and durability indicated benefits in EDI of 46%. The robustness and independence of EDI results
were checked through six different weighting schemes and the difference between these varied
from 2.87 to 2.40%. The present work also includes the EDI-based study on the best-case and
worst-case scenarios that describe the transportation of waste materials from the nearest and
farthest plant. The results of such a study indicated that there is a difference of 4–11% between
best-case and worst-case transportation scenarios. The contribution of various ingredients of
concrete to the environment was checked through contribution analysis using OpenLCA software,
where the results showed that cement is the top contributor. Lime and superplasticizer are the
2nd and 3rd contributors. Among the six concrete mixes made with and without ferrochrome
waste materials, the normal concrete mix was found most unsustainable. There exists a good
relationship between functional unit-based EDI values and scenario-based impact values. Results
revealed that the concrete produced using ferrochrome waste materials have low EDI compared
to conventional concrete.
1. Introduction
Global warming, climate change and greenhouse gas emissions are some of the most discussed issues around the globe now. It is
reported that during mid of 18th century when the industrial revolution was conceived, the carbon dioxide concentration in the air was
nearly 280 ppm. It increased at a rate of 0.15 ppm per year and rose to 310 ppm by mid of 20th century which was the time of the 2nd
* Corresponding author.
E-mail addresses: pkacharya64@yahoo.co.in (P.K. Acharya), litusanjay@yahoo.com (S.K. Patro).
https://doi.org/10.1016/j.jobe.2022.105788
Received 6 September 2022; Received in revised form 22 December 2022; Accepted 22 December 2022
Available online 30 December 2022
2352-7102/© 2023 Elsevier Ltd. All rights reserved.
P.K. Acharya and S.K. Patro Journal of Building Engineering 65 (2023) 105788
world war. After this, there was a sudden rise in carbon concentration at the rate of 1.25 ppm per year and became 365 ppm in the year
2000 [1]. It is reported [2] that more than one-fifth of total worldwide carbon emission is from industrial processes that including
metallurgical processes. Paris international legal treaty adopted by 196 nations tells that global warming should be preferably 1.5 ◦ C.
To achieve this goal there should be a fall of 45% in greenhouse gas emissions by 2030 in comparison to the level of 2010. There is a
target of net zero greenhouse gas emissions by 2050. There is a huge demand for construction materials due to the rapid development
of infrastructures. Industrial processes in steel and cement production are reported to be challenging from the emissions of the
greenhouse gas point of view. The industrial process free of emissions for such materials is presently not available at the industry level
[2]. It is said that the cement industry is a major contributor to the emissions of carbon dioxide. Cement concrete at this age is
considered the most used building material for infrastructures like highways, bridges and buildings [3]. Cement concrete is said to be a
versatile, strong and durable material from a technical performance point of view [4]. It is described as a good solution in comparison
to other popular building materials like timber and steel from an economic point of view [5]. Reporting its social performance Teixeira
et al. [6] have mentioned that nearly 5% of the job market is associated with the concrete-making industry. As such despite the better
technical, economical and social performance, the environmental performance of concrete is said to be negative [7,8]. It is also
associated with the extraction and depletion of 50 billion tonnes of natural aggregates every year [9].
The annual global production of cement concrete is reported at the rate of 3.8 tonnes/person amounts to nearly 25 billion tonnes
and its consumption is found next to water [10]. The carbon contribution of cement production is said to be 10% of total anthropogenic
carbon dioxide emissions [11] and the same is estimated as more than 50% of total carbon emissions due to all building activities of the
construction industry. For the reduction of the impact on the environment, there is a need of greening both cement and concrete
industries. This can be achieved through different efforts like recycling waste materials, preparation of green concrete and designing
concrete structures for longer service life. Green concrete can be prepared using alternative aggregates of waste stream materials
instead of natural aggregates t [12]. The authors [13] considering 590 concrete mixes reported that due to the addition of supple
mentary cementitious materials in concrete mix designs, there is a large reduction in carbon emissions that contributes less to global
warming. It is reported that due to the use of fly ash (FA) and ground granulated blast furnace slag (GGBFS) there is a sizable reduction
in carbon emissions. This benefit is below the strength grade of concrete 40 MPa where there is more possibility of replacement of
cement [13]. The authors [14] have reported that the problem of natural aggregate depletion can be solved by using alternatives to
aggregates in concrete making. The environmental behavior of concrete made with recycled aggregates as alternative aggregates have
better environmental performance in comparison to normal concrete despite the use of admixture and involvement of more operations
like crushing of recycled aggregates.
The utilization of waste materials in any process does not mean that the process is friendly to the environment. The system
developed with waste materials as secondary source materials should be checked from a life cycle perspective and the environmental
performance should be better than business [15]. At this time, the environmental impact of any material is judged by its impact on
greenhouse gas emissions and climate change thereof. In this regard, to reduce the environmental impact, efforts are being made by
researchers for several decades to develop alternatives to cement concrete mixes which are said to be greener, cost-effective and
sustainable [16]. The environmental disturbance indicator (EDI) is said [16] to be the result of methodology for combining LCA
outputs with the functional performance of concrete products. Thus the EDI allows for the comparison of diverse concrete constituents
based on environmental impact through life cycle assessment and functional performance. Sanjuan et al. [17,18] reported that the
production of ordinary Portland cement (OPC) emits CO2 of roughly 825–890 kg per tonne of cement clinker. The authors have re
ported that due to the adoption of supplementary cementitious materials and the production of blended cement thereof, the CO2
emissions is reduced to 630 kg/tonne of cement. The cement quantity can be further reduced by employing suitable design mix
methods like the particle packing method [19,20]. Limestone dust can be used as a filler material [12]. In recent past, researchers
explored on replacement of a large quantity of cement using particle packing methodology [21]. For reduction in clinker-based cement
production and CO2 emissions thereof, there is the requirement of huge alternative cementitious materials apart from commonly used
SCMs like FA and GGBFS [11]. As per the report of UN Environment [11], it is predicted that by 2050, the available FA and GGBFS can
meet the requirements of only 15–25% of cement production. Apart from these two commonly used materials many authors of the past
have tried and reported on the use of various types of ashes such as coal bottom ash, pulverized fuel ash, black rice husk ash, sugar cane
bagasse ash, sewage sludge ash in concrete as supplementary cementitious materials. The findings of these past researches [22–29]
showed that the use of these ashes in concrete not only reduces the environmental burden but also improves the concrete properties.
The authors reported that life cycle assessment is a systematic process under a standardized framework for assessing the envi
ronmental footprint of a product on various impact categories [30,31]. When this impact is associated with a product right from the
extraction of resources to the factory gate is known as the cradle-to-gate approach. Life cycle inventory is a step during the calculation
process of life cycle assessment involving the energy and resource flow within the boundary of execution [30]. Life cycle inventory is
generated from process modeling and data estimation methods [31]. LCA is the evaluation and compilation of inputs, outputs and
environmental impacts of a product throughout its life. It is told that LCA can be used for the assessment of different mix designs [32].
LCA of a product is assessed through cradle-to-gate, cradle-to-grave and cradle–to–cradle analyses. The analysis of the first one is
limited to the production of a system/material, the second one includes all stages of life and the third one covers recycling/reuse of all
content materials at the end of the life of a product. In the case of concrete mostly the analysis is limited to cradle-to-gate [33,34]. The
carbon footprint of concrete is reported as 300 kg CO2-eq/m3 out of which 90% is associated with Portland cement production [35].
Tait and Cheung [36] indicated that utilization of 30% of fly ash in concrete can reduce 35% of embodied emissions whereas 60% use
of ground granulated blast furnace slag can reduce 70%. Heede et al. [37] reported that the global warming potential of concretes
made of high-volume fly ash and combined use of fly ash and silica fume is lower than OPC-made concrete in the range of 60–76%.
Ingrao et al. [38] investigated the utilization of basalt aggregate in the production of concrete and its impact on the environment. The
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P.K. Acharya and S.K. Patro Journal of Building Engineering 65 (2023) 105788
authors claimed that per cubic meter of produced concrete consumes 37.37 kg of crude oil and releases 465 kg of CO2 thus affecting the
damage categories related to ‘Resources” and “Climate change”. Due to the emissions of aluminum and zinc to the tune of 29.6 g and
251 mg per cubic meter of concrete the damage category of “Ecosystem quality” is affected. The human health category is also affected
due to the release of particulates of 2.7 kg of less than 2.5 mm size per cum of concrete. Huang et al. [39] reported that steam-cured
conventional concrete made of OPC has a GWP of 419 kg CO2-eq. It is pertinent to mention that nearly 30% of these estimated
emissions can be avoided by employing various binders in place of OPC and curing through the CO2 mineral carbonation process. The
authors also reported that a reduction in the production and use of OPC is a key factor in reducing the environmental burden. Li et al.
[40] reported on the preparation of concrete using aggregates made of demolished concrete blocks, wherein it is reported that the
energy consumption and global warming potential are found to be 46 and 50% of normal concrete. It is reported [41] that the concrete
made with the combined use of fly ash as a cement alternative and recycled aggregate as a natural aggregate alternative has better
performance in terms of quality and environmental impact when compared to concrete made with the solo use of fly ash and recycled
aggregate in all transportation scenarios. Bennett et al. [13] have reported that apart from a volumetric basis a realistic functional unit
should be considered for comparison of the environmental impacts of concretes. The researchers [13] also reported that the waste
materials that are supposed to be used in concrete making need to be transported from the location of their generation. The trans
portation of bulky waste materials over a long distance may be a cause of huge carbon emissions.
To meet a part of the future need for SCM, this paper focuses on the development of an alternative SCM system and environmental
impact analysis thereof based on a combination of ferrochrome ash, limestone powder and superplasticizer. Further, green concrete is
produced in combination with an FCA-based SCM system and ACFS coarse aggregate. FCA and ACFS are two waste materials obtained
from the ferrochrome industry. FCA looks like and bears the characteristics of cement while ACFS looks like and bears the charac
teristics of natural coarse aggregate. The production of ferrochrome is reported to be up to 9.5 million tonnes globally subjected to an
increase of nearly 3% per annum. Both types of slag materials (ACFS and WCFS) up to 1.2 tonnes and FCA up to 0.03 tonne are
collected from each tonne production of ferrochrome [42]. Heavy leaching of chromium from raw FCA is reported by Ref. [43].
However, this material when used in concrete as supplementary cementitious material, the leaching of chromium and other heavy
metals are arrested in the Calcium-Silicate-Hydrate gel matrix [42,43]. ACFS is obtained from the smelting process of the ferrochrome
industry. For cooling the slag materials, two types of processes are followed, one is water cooling and the second is air cooling. The
water-cooled slag is fine and can be used as fine aggregate, whereas the air-cooled one is coarse, 10–20 mm in size and can be used as
coarse aggregate.
Authors of the present study have reported positive results in their earlier publications on various functional properties of concrete
using lime-activated FCA up to 40% along with natural coarse aggregate [44–47]. The authors reported that there is an increase in
mechanical properties like compressive strength, splitting tensile strength, bond strength, flexural strength and modulus of elasticity
on the use of FCA up to 40%. There is also improvement in durability like water permeability, sorptivity, abrasion resistance, sulphate
resistance and acid resistance in concrete prepared with FCA. The lime-activated FCA concrete also showed better performance in the
development of microstructure examined in terms of bonds between paste and aggregates, degree of hydration and reduction in micro
voids. Acharya and Patro [42,43] have also investigated the positive effects of ACFS as coarse aggregate on the strength and durability
of concrete made on a cent percent substitution of virgin coarse aggregates. The authors [42,43] have indicated that the leaching of
hexavalent chromium from raw FCA is 130 mg/L, which is too high against the regulatory limit of 5 mg/L when examined using the
toxicity characteristic leaching procedure (TCLP) test. The same from ACFS was found at < 0.02 mg/L, which is far below the reg
ulatory limit of 5 mg/L. But when FCA and ACFS are used in concrete, the leaching of chromium and other heavy metals are arrested in
the Calcium- Silicate - Hydrate gel matrix and the leaching of hexavalent chromium is found to be 0.293 mg/L that is far below the limit
of 5 mg/L. Due to heavy leaching, FCA may not be suitable for any other use other than cement concrete. FCA contains residual
chromium. The Toxicity of chromium ranges from pulmonary to derma logical problems. Heavy chromium VI leaching is reported
from raw FCA but the leaching of chromium is immobilized when used in concrete. As such prepared concrete becomes risk-free. The
risk of contact of FCA with human skin during the preparation of concrete can be eliminated by using an automated and fully enclosed
process [42]. The influence of the presence of oxides like potassium oxide and chlorine in FCA needs to be investigated to estimate the
durability of ferrochrome waste-made concrete.
Authors have conducted extensive research on the mechanical performance, environmental compatibility and durability of fer
rochrome waste concrete and have reported the outcomes [42–47]. Authors have reported [46] the performance of ferrochrome waste
materials on various concrete mix proportions representing various strength grades of concrete that are required for the execution of
different items of building work. The authors have also evaluated and reported on the applicability of such concrete in building works
through structural performance evaluation [48,49]. The structural performances of ferrochrome waste-made reinforced concrete
beams evaluated through the characteristics like load carrying capacity, cracking load, deflection, crack pattern, ductility and failure
pattern were found to be better than normal concrete beams.
The literature review indicated that technical performance related to the strength and durability of FCA concrete made using
natural coarse aggregate [44–47] and with ACFS coarse aggregate [42,43] are reported. Leaching characteristics of heavy metals from
FCA-ACFS waste-made concrete are also reported [42,43]. But reports on the environmental impacts through life cycle assessment of
ferrochrome waste (FCA and ACFS) concrete are scarce to date which is identified as a gap in existing knowledge. Secondly, most of the
LCA studies reported on normal concrete and/or waste-made concrete are based on physical characteristics like volume (one cum) or
mass (one kg) as the functional unit. Thus important functional performances like strength and durability are said to be neglected
during the LCA analysis. As such there is a need for LCA to combine functional properties which have been identified as the second gap
in the existing knowledge under the present area of study. There is a need to consider the impact of transportation of waste materials
and their distance thereof while ascertaining the environmental impacts of waste-made concrete which is considered as the third gap
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Table 1
Elemental analysis of OPC and FCA.
Compound (%) Al2O3 SiO2 MgO CaO Cr2O3 Fe2O3 Na2O + K2O SO3 Cl ZnO Cr+6
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P.K. Acharya and S.K. Patro Journal of Building Engineering 65 (2023) 105788
Table 2
Properties of binding materials.
Table 3
Properties of aggregates.
Table 4
Properties of superplasticizer.
estimated impact of the unit volume of concrete. Marinkovi et al. [12] reported that when the environmental impact of concrete is
assessed based on material substitution; the FU should be based on material properties. Visintin et al. [53] reported that recycled
aggregate concrete when the functional unit is based on durability, strength and volume shows an almost equal mean emissions factor
in comparison to a functional unit based on only volume. But the former has a wide range. Among various strength and durability
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P.K. Acharya and S.K. Patro Journal of Building Engineering 65 (2023) 105788
Table 5
Ingredients of different concrete mixtures.
kg kg kg kg kg kg kg kg
parameters, compressive strength (CS) and water permeability (WP) are two important functional parameters. Since the permeability
of concrete that facilities ingress of moisture, oxygen, chloride and carbon dioxide is a measure cause of corrosion of embedded steel,
this durability property is considered in the present study for the calculation of functional units in this study using equation (1) as
suggested by Panesar et al. [16]. The 28 days’ compressive strength and water permeability of various concrete mixes with and without
ferrochrome waste materials are presented in Table 6.
CS alternate material WP base material
FUj = x Eq. 1
CS base material WPalternate material
where “j” corresponds to each mix containing ferrochrome waste material. The calculated FU is presented in Table 6.
Table 6
Functional parameters of concrete mixes.
Base 1 2 3 4 5
28d–Compressive strength (Acharya and Patro) [42] MPa 51.22 51.80 59.30 56.00 54.20 52.90
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28d–Water permeability (Acharya and Patro) [43] Co-efficient of permeability x 10− m/s 0.070 0.065 0.050 0.056 0.059 0.062
FUj 1.000 1.089 1.621 1.367 1.255 1.166
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P.K. Acharya and S.K. Patro Journal of Building Engineering 65 (2023) 105788
based on a base case scenario of conventional concrete made of OPC, virgin coarse aggregate and river bed sand as a fine aggregate
using Open LCA software version 10.3 (www.openlca.org) [54]. The data for unit processes were taken from the Ecoinvent database
version 3.7 (www.nexusopenlca.org) [54] available with said software. In this study, FCA and ACFS were obtained as waste materials.
FCA requires no further processing and is directly mixed with cement. Similarly, ACFS is directly used as a concrete coarse aggregate
without any pre-processing. As such for these two materials only transportation from the ferrochrome plant to the concrete batching
plant is considered while computing the environmental impacts.
Table 7
Weighting scheme.
Weighting scheme Aquatic acidification Carcinogens Global warming Terrestrial ecotoxicity Respiratory inorganic
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P.K. Acharya and S.K. Patro Journal of Building Engineering 65 (2023) 105788
presented in Table 8. The results of EDI calculated using equation (2) based on weighting 0.20:0.20:0.20:0.20:0.20 is presented in
Fig. 3. The EDIs of waste-made concrete mixes are normalized to the results of conventional concrete mix herein called base mix. Thus
the EDI of the base mix is taken as 1.
The results show the concrete mixes containing ferrochrome waste materials as alternative constituents of concrete have lower EDI
than normal concrete (NC). Due to the substitution of virgin coarse aggregate with ACFS coarse aggregate, there is more than a 14%
reduction in EDI. The reduction is due to waste utilization which eliminated the processes like quarrying, transportation of quarried
materials to crushers and crushing to required sizes. ACFS is a produced waste material that required only the transportation to plant
site. The percentage of reduction in EDI in concrete mixes FWC1, FWC2, FWC3 and FWC4 are estimated to be nearly 46, 37, 43 and
46%. These mixes contained two waste materials like ACFS and FCA. Cement is said to be the most contributing material as far as
environmental impact is concerned and more replacement of cement provides environmental benefits. Results showed that mix FWC1
that contained 100% ACFS, 7% lime and 10% FCA (where 17% of cement has been replaced by FCA and lime) has lees EDI in
comparison to mixes FWC2 (where 27% of cement has been replaced by 20% FCA and 7% lime) and FWC3 (where 37% of cement has
been replaced by 30% FCA and 7% lime). This has happened because of the higher functional performance of FWC1interms of
compressive strength and water permeability, which establishes its long-term integrity. Replacement of cement 17–47% by 10–40%
FCA and 7% lime has brought benefits to the environment. The concrete mix FWC4 has a similar EDI to FWC1. The mix FWC4 contains
the highest dosage of FCA and its functional parameters in terms of strength and durability are more or less nearer to normal concrete
(NC). On the other hand, it has the lowest EDI. From the results, it is clear that both FWC1 and FWC4 are said to be sustainable concrete
mixes with nearly half of the environmental impact when compared with normal concrete. The mix FWC1 is said to be the most
preferred sustainable material from the technical point of view while FWC4 is the preferred sustainable material from the potential
waste management point of view.
Table 8
Life cycle assessment impacts.
Impact category Aquatic acidification Carcinogens Global warming Terrestrial ecotoxicity Respiratory inorganics
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P.K. Acharya and S.K. Patro Journal of Building Engineering 65 (2023) 105788
Fig. 3. EDI results of normal and ferrochrome waste concrete using weighting scheme 1
by around 15%. But the use of lime has a negative contribution. The contribution of lime production to global warming is observed
more than cement. In concrete mix FWC4, the use of 7% lime replacing an equal amount of cement has an overall contribution of 12%.
Considering the overall contribution of all binding materials that consist of lime, cement and FCA, it is calculated that there is only a
1% benefit when compared to the solo use of cement in normal concrete. The benefit achieved due to the use of FCA is compensated by
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P.K. Acharya and S.K. Patro Journal of Building Engineering 65 (2023) 105788
lime. As such lime production is proved to be more unsustainable as far as global warming is considered. Hence use of lime as binding
material should be minimized from an environmental point of view. The combined contribution of aggregates (coarse and fine) was
reduced by 29% in Ferro-waste concrete (FWC4) due to the use of ACFS as coarse aggregate.
On examination of the contribution of concrete to the impact category of respiratory inorganics, it is seen that cement alone
contributes nearly 70%. However, the use of FCA reduced the contribution by up to 9%. Considering the impact of lime, as a whole,
there is nearly a 3% benefit due to alternative binders like FCA and lime. The contribution of inert materials in normal concrete was
estimated at around 22% and the same was reduced by 4% with the use of alternate coarse aggregates like ACFS. In the case of the
terrestrial ecotoxicity impact category, the contribution of cement is also the highest whereas lime and superplasticizer are the second
and third highest. The percentage of contribution which was lowered due to the use of FCA is made up of lime.
Fig. 6. EDI results for various mixes using different weighting schemes.
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P.K. Acharya and S.K. Patro Journal of Building Engineering 65 (2023) 105788
Table 9
Variation in EDI results based on various weighting schemes.
higher cement replacement materials achieve a similar decrease in EDIs and global warming potential ratio % calculated by taking the
ratio of global warming potential of ferrochrome waste concrete to that of normal concrete. The results of weighting 1, got merged with
that of weighting 4, which established the consistency of results measured in a sensitivity analysis.
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P.K. Acharya and S.K. Patro Journal of Building Engineering 65 (2023) 105788
Fig. 7. Global warming potential of concrete mixes using different weighting schemes.
Table 10
Sensitivity analysis of best and worst-case transport scenarios.
EDI for the best-case scenario 1.00 0.856 0.545 0.628 0.572 0.545
EDI for the worst-case scenario 1.00 0.893 0.590 0.679 0.628 0.605
% difference between best and worst-case scenarios 0 4.40 8.31 8.26 9.92 11.26
and Chae [57] where the authors have reported that the mixing ratio of aggregates has little impact on global warming.
Respiratory inorganics belong to the impact category which includes the adverse human health effects due to emissions of par
ticulate matter (PM) and its precursors like NOx, SOx, and NH3. The emissions of PM are due to the extraction, transportation, crushing
and grinding of raw materials associated with the production of cement and aggregates. From the scenario analysis of different mixes
and their contribution to impact category RI, it is learned that mix NC contributes much as it contains the entire quantity of binder as
OPC and natural aggregates as coarse aggregates. NCS though containing the same amount of OPC as NC contributes less in comparison
to NC as it contains ACFS- waste-made coarse aggregates. Since the OPC quantity is reduced in mixes FWC1-FWC4, these have less
contribution.
Terrestrial ecotoxicology is the study related to environmental pollutants that affect land-dependent organisms and their envi
ronment. In this regard as far as concrete is concerned, cement, lime and plasticizers are said to be the major contributors. Due to the
replacement of cement in mixes FWC1-FWC4 by waste stream material like FCA, the contribution of these mixes is found less in
comparison to NC and NCS as presented in Fig. 8.
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4. Conclusions
Based on the experimental works conducted and various analyses made for assessment of the environmental impact of ferrochrome
waste concrete in terms of environmental disturbance indicators following conclusions are made.
• The performance-linked functional unit is found nearly 9–62% more in the case of Ferro-waste concrete in comparison to normal.
This is due to the better performance of concrete mixes made with FCA and ACFS measured in terms of compressive strength and
water permeability.
• The environmental disturbance indicator of ferrochrome waste-made concrete is calculated as 14–46% less than normal concrete.
This achievement is studied to be due to the substitution of coarse aggregate by ACFS and cement by FCA. The more the cement
replacement, the less the environmental disturbance indicator. The result shows that cement is the most intensive ingredient among
all the materials of concrete.
• The variation in results of the environmental disturbance indicator was found insignificant that ranging between 2.87 and − 2.40%
when calculated using five different weighting schemes. As such the results are said to be robust and independent which provides
insights into the interpretation of results from different perspectives.
• The global warming potential when checked through sensitivity analysis using different weightings of 0.2 and 0.6 is reduced by 5%
due to the substitution of virgin coarse aggregate by ACFS and a further 37% due to the replacement of cement with 40% FCA.
• The difference between the environmental disturbance indicators calculated based on sensitivity analysis, taking best and worst-
case transport scenarios in the count is not significant and ranged between 4 and 11%.
• The contribution of different ingredients of concrete when checked using a contribution analysis, the OPC is found to be the top
contributor to impact categories like aquatic acidification, carcinogens, global warming, terrestrial ecotoxicity and respiratory
inorganic. Next to OPC lime and superplasticizer are found to be 2nd and 3rd top contributors.
• The contribution of various mixes made with and without ferro-waste materials when learned through product-based scenario
analysis, is observed that normal concrete is found to contribute most to impact categories like aquatic acidification, carcinogens,
global warming, terrestrial ecotoxicity and respiratory inorganic. The contribution is reduced with the use of waste stream
materials.
The present study has some limitations such as the functional unit has been derived based on performance like strength
(compressive) and durability (Water permeability) parameters. The results of the study may vary for the same mixes if any other
functional unit like volume (1 cubic meter) or weight (1 kg) is considered. The result may also vary if other parameters of strength and
durability are considered in the derivation of the functional unit. This study was carried out considering the cradle-to-gate system
boundary; the outcome may vary considering other system boundaries like a cradle to cradle and cradle-to-grave. The LCA dataset used
in this study to develop the inventory may not be fully wholesome. Since the dataset used may not correspond to a global presence in
actual terms, the inherent development of the inventory data may not be faultless without considering the local factors. The current
study is focused on a laboratory scale of work; the impact on an industrial scale with geographical proximities has not been included in
this study.
In the past, researchers have adopted different system boundaries and functional units according to their preferences and scope of
work. There is no consensus on data for each phase of a product. Thus, it is required to develop and standardize an internationally
accepted guideline on LCA methodology to create a robust database. It should be focused on region-specific curation of data
considering the local factors like methodology, energy mix and distance, so that LCA can have a major implication via its incorporation
in various types of studies.
It is necessary to find EDI considering other important durability studies like chloride permeability and alkali-silica reaction. The
EDI based on long-term properties and various mix proportions considering different strength grades of concrete including the industry
scale of production need to be evaluated. Further study may be conducted assigning weighting to mechanical properties and durability
separately.
Funding
This research did not receive any specific grant from funding agencies in the public, commercial, or not-for-profit sectors.
Data availability
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