Works Instruction

WI 010 – Surface Treatment

Specification

1. Scope

This Works Instruction describes the standardised details of surface finishes, painted finishes,
and anodising, for components related to manufacture of Edale printing presses. The
associated specification reference numbers are controlled through inclusion in this document
and are listed on the relevant drawings for each part as needed.

2. Responsibility

QSS Manager To control the updating and version control

of this document.
Operations Director To provide and verify the suitability of any
information to be added to this document
as updated specifications or amendments to
existing specifications.
Design Department To define amendments or new specification
information as required.
To provide any amendments or new
information to allow update of this
document to the Operations Director.

3. Records

Document Location Retention

Component drawings Drawings Server As required subject to
amendment

4. Specifications

Specification 1
Colour RAL 3003 (Ruby Red)
Gloss Level 75%
Texture Smooth
Material Polyester
Supplier Azko Nobel
Standard Edale Red
Notes
SPF No. 8-07

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 Works Instruction

WI 010 – Surface Treatment

Specification

Specification 2
Colour RAL 9005 (Black)
Gloss Level 60% Semi-Gloss
Texture Smooth
Material Polyester
Supplier Azko Nobel
Notes SPF No. 2-11

Specification 3
Colour RAL 9016 (Traffic White)
Gloss Level 85%
Texture Smooth
Material Polyester
Type Powder Coat
Supplier Acron
Notes SPF No. 2-11

Specification 4
Colour RAL 5005 (Blue)
Gloss Level 60%
Texture Ripple
Material Polyester
Type Powder Coat
Supplier Acron
Notes SPF No. 3-37

Specification 5
Colour RAL 9005 (Jet Black)
Gloss Level 15%
Texture Ripple
Material Polyester
Supplier Azko Nobel
Notes SPF No. 2-01

Specification 6
Type Zinc Plate and Black Passivation
Surface 10µm thick
Note
Edale drawings may refer to alternative descriptions. These should be matched back to a
specification in the following way -
Paint Light Paint Specification 1
Paint Dark Paint Specification 2
Chemical Back Zinc Plate and Black Passivation
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Date 08.12.2022 Page 2 of 11
 Works Instruction

WI 010 – Surface Treatment

Specification

Specification 7
Colour RAL 3000 (Flame Red)
Gloss Level 70%
Texture Smooth
Material Polyester
Supplier HMG
New Gloss Red
Notes
SPF No. 8-12

Specification 8
Colour RAL 2009 (Orange)
Gloss Level 70%
Texture Smooth
Material Polyester
Supplier Acron
New Orange
Notes
SPF No. 9-03

Specification 9
Colour RAL 3000 (Flame Red)
Gloss Level 30%
Texture Fine
Material Polyester
Supplier Azko Nobel
New Edale Red
Notes
SPF No. 8-13

Specification 10
Gloss Level Matt Finish
Texture Ultrafine
Material Polyester
Supplier MNA03E (Azko Nobel)
Crackle Black used on Black Steel
Notes
SPF No. 2-17

Specification 11
Colour Black
Gloss Level 30%
Texture Smooth
Material Polyester
Supplier Rohm and Haas
Black suitable for anodised guards
Notes
SPF No. 2-02
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 Works Instruction

WI 010 – Surface Treatment

Specification

Specification 12
Colour RAL 3002 (Carmine Red)
Gloss Level 30%
Texture Fine
Material Polyester
Supplier Oxyplast
Agfa Red
Notes
SPF No. 8-09

Specification 13
Colour RAL 08E51 (Golden Yellow)
Gloss Level 85%
Texture Smooth
Material Polyester
Supplier HMG
Safety Yellow for Lifting Beams, etc
Notes
SPF No. 4-05

Specification 14
Colour RAL 3000 (Red)
Gloss Level 20%
Texture Smooth
Material Polyester
Supplier INVA
Notes SPF No. 8-17

Specification 15
Colour RAL 9006 – Interpon 610 – MX206E
Gloss Level 30%
Texture Matt
Material Polyester
Supplier Azko Nobel
Notes Digicon 3000 colour (New style to match HP20,000)

Specification 16
Colour RAL 7016 Fiji – Interpon D1036 – SLA16F
Gloss Level N/A
Texture Fine Texture
Material Polyester
Supplier Azko Nobel

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Date 08.12.2022 Page 4 of 11
 Works Instruction

WI 010 – Surface Treatment

Specification

Specification 17
Colour RAL 7035 (Light Grey)
Gloss Level Low Gloss
Texture Ripple
Material Epoxy Polyester
Supplier Somerset
Ref TLM2971R
Notes
SPF No 5-53

Specification 18
Finish Hard Silver Anodise
Hard Silver Anodise to ISO 10074 at between 0-5°C to produce a
Description
0.020mm (+/- 0.005mm) anodised layer
This anodised layer penetrates 50% into the material and creates
Notes
50% growth

Specification 19
Finish Hard Grey Anodise
Hard Grey Anodise to ISO 10074 at between 0-5°C to produce a
Description
0.050mm (+/- 0.005mm) anodised layer
This anodised layer penetrates 50% into the material and creates
Notes
50% growth

Specification 20
Finish Hard Black Anodise
Hard Black Anodise to ISO 10074 at between 0-5°C to produce a
Description
0.050mm (+/- 0.005mm) anodised layer
This anodised layer penetrates 50% into the material and creates
Notes
50% growth

Specification 21
Finish Chemical Black
Notes Process per MIL-DTL-13924

Specification 22 (Provisional 06/07/15 PM)

Colour RAL 7047 (Telegrey 4)
Gloss Level N/A
Texture Ripple
Material N/A
Supplier N/A
Notes FL-3/Graphium Cove

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 Works Instruction

WI 010 – Surface Treatment

Specification

Specification 23
Colour RAL 7035 (Cool Grey) Interpon D1036 – SL735JR
Gloss Level N/A
Texture Satin
Material N/A
Supplier Azko Nobel

Specification 24
Colour Grey
Gloss Level Satin Matt
Texture Smooth
Material Polyester Resin
Supplier Freilacke
AF 48010-POWDER PP5001MO1273
Additional clearcoat to specification –
Notes
Freilacke UK
KO1856HR999A

Specification 25
Colour “Non-Stick” M2915-1 (Metallic Grey)
Gloss Level N/A
Texture Matt
• Base Coat – Ni5Al (Metallic Grey) 75µm thick
Material
• Top Coat – Compound 2 (Transparent) 5µm thick
Supplier Marcote (www.marcote.co.uk)
Notes Abrasion resistance, non-stick, traction control

Specification 26
Finish Marcote M3075 PTFE
Coat Composition Colour Thickness
Primer PTFE Black 10-15µm
Primer PTFE Black 20-30µm
Total coating thickness 30-45µm
Continual Use -70°C to 260°C
Operating Temperature
Intermittent Max Temp 315°C
Non-Stick
Notes
Low Friction

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WI 010 – Surface Treatment

Specification

Specification 27
Finish Hard Anodise 60Rc (Type 3)
Colour Black/Dark Grey
Properties Hardness 60Rc
Abrasion Resistant
Unsealed
Hard Anodise to ISO 10074
Description
0.05mm (+/- 0.005mm) anodised layer
This anodised layer penetrates 50% into the material and creates
Notes 50% growth
Total thickness added to single surface is 0.0025mm.

Specification 28
Finish Marcote M8110
Coat Composition Colour Thickness
Primer PTFE Black 20-25µm
Total coating thickness 20-25µm

Specification 29
Colour RAL 9006 (Silver)
Gloss Level Semi-Gloss
Texture Smooth
Material N/A
Supplier Azko Nobel
Notes SPF No C1-34

Specification 30
Colour DB703 (Metallic Silver)
Gloss Level N/A
Texture Fine Texture
Material N/A
Supplier Tiger Coatings
Notes Supplier Ref. 29/80077

Specification 31
Colour RAL 3001 (Red)
Gloss Level Semi-Gloss
Texture Smooth
Material Polyester TGIC Free
Supplier Interpon
Notes Supplier Ref. SG701JR

Issue 29 Author J.Brewer

Standard ISO 9001:2015
Date 08.12.2022 Page 7 of 11
 Works Instruction

WI 010 – Surface Treatment

Specification

Specification 32
Colour RAL 7047 (Telegrey 4)
Gloss Level N/A
Texture Ripple
Material Polyester Resin
Supplier Freilacke
Additional clearcoat to specification –
Notes Freilacke UK
KO1856HR999A

Specification 33
Colour RAL 2009 (Orange)
Gloss Level 70%
Texture Smooth
Material Polyester Resin
Supplier Freilacke
Additional clearcoat to specification –
Notes Freilacke UK
KO1856HR999A

Specification 34
Finish Marcote MC601
Coat Composition Colour Thickness
Primer 2K Acrylic White 80-120µm
Top 2K Gel White 80-120µm
Total coating thickness 160-240µm
Minimum -20°C
Operating Temperature
Maximum 70°C
Corrosion and light-chemical resistant
Notes
Used on white backing rollers for sensors/film

Specification 35
Colour Black
Finish Marcote M5900
Texture Smooth
Thickness 1mm
Shore Hardness 90A

Issue 29 Author J.Brewer

Standard ISO 9001:2015
Date 08.12.2022 Page 8 of 11
 Works Instruction

WI 010 – Surface Treatment

Specification

Specification 36
Finish M2002
Colour Black
Supplier Marcote
Nominal Coating
15µm
Thickness
Temperature
Up to 270°C
Resistance
Characteristic PFA based coating with excellent non-stick, low friction and
chemical resistant properties.
Release Properties Good
Wear Resistance Good
Chemical Resistance Good
Where non-stick or sliding properties are required. The coating
Application
can be applied onto aluminium, steel, or chromium steel articles.
Food Approval Complies with EC Regulation 1935/2004
Notes

Specification 37
Finish XP1337
Colour Mid Grey
Supplier Aalberts Surface Technologies
Surface Roughness Ra <4μm
Nominal Coating
25 - 30μm
Thickness
Temperature
Up to 150°C
Resistance
Characteristic Very good release with moderate friction properties
Release Properties Very Good
Wear Resistance Very Good, not suitable for abrasion or high-pressure
applications
Chemical Resistance Good
Insoluble but will be broken down by strong solvents
Solvent Resistance
(Can be washed off idlers with Edale solvents)
The coating can be applied onto aluminium, steel, chromium
Application
steel, copper, and copper compounds
Food Approval Approved
Supersedes XP1287, previously referred to as TF, TF1 & XP1287
Notes
and used on older FL3 idlers.

Issue 29 Author J.Brewer

Standard ISO 9001:2015
Date 08.12.2022 Page 9 of 11
 Works Instruction

WI 010 – Surface Treatment

Specification

Specification 38
Colour RAL 9003 (Signal White)
Gloss Level 30%
Texture Matt
Material Polyester
Supplier Azko Nobel
Notes Customer Requested Specification (ED032)

Specification 39
Colour RAL 7016 (Dark Grey)
Gloss Level 30%
Texture Matt
Material Polyester
Supplier Azko Nobel
Notes Customer Requested Specification (ED032) - Similar to Spec. 16

Issue 29 Author J.Brewer

Standard ISO 9001:2015
Date 08.12.2022 Page 10 of 11
 Works Instruction

WI 010 – Surface Treatment

Specification

Table of Amendments
Date Issue Details
08Dec2022 29 Spec 27 amended
12Sept2022 28 Specs 38 & 39 added
Update to new document template.
General updates to spelling and wording for clarity.
Specification 14 RAL number amended from 300 to 3000.
Specification details for 15 replaced with those of 15B,
removing associated reference note.
Specification details for 16 replaced with those of 16B,
removing associated reference note.
06Jun2022 27
Entries for 15B and 16B removed.
Specification 28 – corrected Total Coating Thickness
measurement to µm, (from Mm).
Specification 34 – corrected Total Coating Thickness
measurement to µm, (from Mm). Removed Thickness
measurement as second entry is a repeat.
Specs 36 and 37 added.
05Feb2022 26 Spec 34 amended. Spec 35 added.
31Jan2022 25 Specs 32, 33, and 34 added.
10May2021 24 Specs 29, 30, and 31 added.
03Feb2021 23 Spec 24 updated with Clearcoat
09Jul2020 22 Spec 28 added.
29Jan2020 21 Spec 26 and 27 added.
10Sep2018 20 Spec 24 and 25 added.
09Mar2018 19 Spec 5 updated with correct details.
Spec 18, 19, and 20 updated with correct standard ref
08May2017 18
information.
18Oct2016 17 Spec 10 updated.
28Jun2016 16 Spec 16B added.
17Feb2016 15 Spec 23 added.
06Jul2015 14 Spec 22 added.
24Apr2015 13 Specs 18 – 21 added.
24Feb2015 12 Added paint spec 15b.
01Aug2013 11 Added paint spec 17.
24Jun2013 10 Added paint specs 15 and 16.
17Feb2011 09 Added paint spec 14.
13Oct2010 08 Added paint specs 9-13.
02Dec2009 07 Added paint spec 8.

Issue 29 Author J.Brewer

Standard ISO 9001:2015
Date 08.12.2022 Page 11 of 11