CONTENTS

ASSEMBLY INSTRUCTIONS ..................................................................................... 1

TO THE DEALER..................................................................................................... 1
SAFETY ................................................................................................................... 1
UNPACKING AND CHECKING PARTS .................................................................. 2
Unpacking Wooden Crate................................................................................................. 2
Checking Parts .................................................................................................................3
TRACTOR PREPARATION ..................................................................................... 4
Tool Box (CAB MODEL) ................................................................................................... 4
ASSEMBLY.............................................................................................................. 4
Main Frame....................................................................................................................... 4
Tool Box (CAB MODEL) ................................................................................................... 5
Control Valve .................................................................................................................... 5
Hydraulic Lines ................................................................................................................. 6
Controller and Cables ....................................................................................................... 9
Control Valve Cover........................................................................................................ 11
Self-Level Valve (if equipped)......................................................................................... 12
Controller and Cables ..................................................................................................... 14
Control Valve Cover........................................................................................................ 16
Accumulator (if equipped)............................................................................................... 16
Multi Coupler (if equipped).............................................................................................. 20
3rd Function (if equipped)............................................................................................... 24
Controller section............................................................................................................ 27
Quick Hitch Frame and Bucket ....................................................................................... 31
Hydraulic Hoses.............................................................................................................. 31
PRE-OPERATION CHECK.................................................................................... 32
Lubrication ...................................................................................................................... 32
Transmission Fluid.......................................................................................................... 32
ESTIMATED ASSEMBLY TIME............................................................................. 32
TIGHTENING TORQUE OF BOLTS AND NUTS .................................................. 33
TEMPLATE FOR CONTROLLER CABLE ............................................................. 34
 ASSEMBLY INSTRUCTIONS 1

ASSEMBLY INSTRUCTIONS
TO THE DEALER (3) Working clothes which may
1. This manual contains procedures intended to assist
the dealer in unpacking and assembling the product be pinched or caught in the
before delivering to the customer. equipment must not be worn.
The customer's purchase is based on confidence in Loose clothing can cause
both the product and your store. Observe the serious injury or death.
procedures in this manual to assemble and adjust
equipment for your customer's safety and satisfaction.
When fully assembled, check function of each part and
feature. (4) Always wear a mask and
2. The following safety alert symbol marks and protective goggles during
indications are found throughout this manual in steps work when dust or flying
where particular attention is required so as to ensure debris may be thrown by
your safety and to avoid product damage. Observe equipment.
the instructions in these warnings where indicated.
Indicates an imminently
hazardous situation which, if not
avoided, will result in death or 2. Assembly and adjustments
serious injury. (1) Before assembling
equipment, read the
Indicates a potentially assembly instructions for the
hazardous situation which, if not product to become familiar
avoided, could result in death or with the equipment and
serious injury. procedures.
Indicates a potentially (2) Use only adequate and
hazardous situation which, if not required equipment, tools
avoided, may result in minor or and instruments (e.g. torque
moderate injury. wrench, battery hydrometer
and etc.).
Indicates that equipment or (3) Set the parking brake and
property damage could result if block wheels to prevent
instructions are not followed. machine (or tractor)
movement.
Gives helpful information (4) Lower the attachment or
implement to the ground
before assembling or
SAFETY adjusting equipment.
To prevent accidents, read through the following items
before starting work, and always regard safety when (5) Before working under
working. It is your responsibility to ensure your safety on suspended or raised
the job. equipment, support the
equipment or attachment
1. Preparations
and utilize the valve lock to
(1) Select a work site which is level, has sufficient
prevent the machine from
space, and is not close to dangerous objects.
falling or moving out of place.
(2) Avoid poorly ventilated
rooms.
Asphyxiation from exhaust
fumes is always a possibility (6) Keep fire from cigarettes,
that accompanies running an matches or other ignition
engine. sources away from fuel, oil,
antifreeze and other
flammable materials.
2 ASSEMBLY INSTRUCTIONS

3. After assembly check

(1) Before operating or test driving the equipment,
UNPACKING AND CHECKING PARTS
read and understand the operator's manual. BUnpacking Wooden Crate
(2) Once the equipment is fully 1. Cutting metal bands (if two are banded together).
assembled, select a safe Metal bands hold the two crates together as one. Cut
place for a test run. Prevent these bands and separate the crates.
onlookers from approaching 2. Unpacking the crates
the equipment. (1) Hook a hoist to the 4 corners of the crate and raise
the hoist cable until taut.
This serves to prevent the upper part of the crate
from striking the loader when cut.
To avoid personal injury or (2) Saw the crate as indicated in figure 1.
death:
A Do not start engine or A Sawing outside the indicated area may damage the
operate levers from loader or accessory parts.
anywhere other than the A Be sure that the crate is free of other obstructions (e.g.
seat. nails, staples and etc.).

(3) Raise the upper part of the crate and remove from
the immediate area.
(4) Remove the remaining slats from the crate. These
To avoid personal injury:
are indicated by the oblique lines in
A Do not bypass-start the
Figure 1...
equipment. Short circuiting
the starter terminal runs the
risk that the equipment will
start operating or moving
unexpectedly.
 ASSEMBLY INSTRUCTIONS 3

BChecking Parts
Remove all loader components. Referring to the illustration, ensure that all components have been included.

(1) Quick hitch

(2) Boom assembly
(3) Main frame LH
(4) Main frame RH
(5) Parts box
(6) Front guard kit [M1871]

(7 to 12) Valve kit

[M1826 (ROPS MODEL)]
[M1827 (CAB MODEL)]
(7) Control valve assembly
(8) Control lever stand assembly
(9) Return line tube
(10) Hose 6
(11) Hose 5
(12) Connector stay assy

A The valve kit and front guard kit are not included with the loader and must be ordered separately.
4 ASSEMBLY INSTRUCTIONS

TRACTOR PREPARATION
1. Locate the tractor on a firm level surface. BMain Frame
Lower the implement to the ground, set the parking 1. Install the main frames to the clutch housing and the
brake and stop the engine. front axle as shown.
2. Set the front tread as follows.
Front Tread
2WD 4WD
M8540 1440 mm (56.7 in.) 1520 mm (59.8 in.)
or or
M9540 1540 mm (60.6 in.) 1620 mm (63.8 in.)

A Setting the tread wider than recommended may cause

premature failure of the front axle components due to
excessive stress.

3. For better stability, set the rear tread as follows

depending on the requirements of the work being
done.
(1) Main frame
Rear Tread (2) 12-M20 x 60 bolts
12-M20 spring lock washers
M8540 12-3/4 hardened plain washers
1620 mm (63.8 in.) or more (3) 4-M20 x 80 bolts
M9540
4-M20 spring lock washers
4-3/4 hardened plain washers

Tightening torque: 367.8 N-m

BTool Box (CAB MODEL) (37.5 kgf-m, 271.2 ft-lbs)
1. Remove the tool box and stays from the tractor.

ASSEMBLY A While setting up the main frame, keep the air-

conditioner and power-steering hoses in their
A Do not tighten any bolts firmly until most components positions.
are attached to the tractor. A If any of them is unavoidably dislocated, return it in its
A Before finally tightening all mounting hardware, start original position with the main frame in place.
the engine and apply down pressure to the bucket until Otherwise such hose may come in the way of the fan.
the loader takes the tractor weight off the front wheels
- do not lift the wheels off the ground. Make sure that
the mounting pins can be rotated easily.
Torque all bolts and nuts in this position.
A To avoid damage to hoses, adjust all connections to
route hoses away from sharp edges.
A Assemble on a hard surface, preferably concrete.

(1) Main frame

(2) Hoses
 ASSEMBLY INSTRUCTIONS 5

A Main frame must be hoisted vertically as shown to

BControl Valve
avoid contact with the fuel tank.
1. Attach the valve stay support on the tractor.
[M1826 (ROPS MODEL)]

(1) Main frame

(2) Fuel tank (1) Valve stay support
(2) 3-M12 x 35 bolts

[M1827 (CAB MODEL)]

BTool Box (CAB MODEL)
1. Attach the tool box stay to the main frame LH.
2. Attach the tool box to the stay using the original
fasteners.

(1) Valve stay support (2) 2-M12 x 40 bolts

2. Fit the valve stay assembly to the valve stay support.

(1) Tool box stay

(2) Tool box
(3) 2-M10 x 25 bolts

(1) Valve stay (3) 4-M10 spring lock washers

(2) 4-M10 x 110 hex. bolts (4) 3-M10 x 30 bolts
6 ASSEMBLY INSTRUCTIONS

BHydraulic Lines
C The tractor's hydraulic power take-off comes in
two different types. Check the hydraulic power
take-off of the tractor in question and take its
specified assembling procedure.
1. [Type 1]
Remove the plugs from the tractor's pump port, power
beyond port and tank port.
Connect the loader adapters to these ports.
A Holding the hydraulic block, tighten up the adapter.
Apply oil on the O-ring and the backup ring.
A Make sure to disconnect the loader adapters (inlet (4)
and power beyond (5)) and apply the plugs, removed
in step 1 above, to the tractor's pump port and power
beyond port when the loader and its component parts
have been detached.
The pump will be damaged if the engine is started with
cap nuts mounted on the adapters (inlet (4) and power
beyond (5)).

Tightening torque : 122 N-m

(12.3 kgf-m, 88.5 ft-lbs)

2. [Type 2]
Remove the U pipe and tank port plug.
Connect the loader adapters to the tank port.

(1) Tank port

(2) Power beyond port
(3) Pump port

A Be sure to hand the above two removed plugs (power

beyond port and pump port) to the customer and to ask
him/her to store them in a safe place. These two plugs
must be back into position when the loader and its (1) Tank port plug
component parts have been detached. (2) U pipe

(1) Assy adapter 1 (1) Assy adapter 1

(2) Tee, swivel run 7/8 (2) Tee, swivel run 7/8
(3) Cap, nut#10, 7/8-14 jic37deg (3) Cap, nut#10, 7/8-14 jic37deg
(4) Adapter assy inlet (4) Pump line port
(5) Adapter assy power beyond (5) Power beyond port
(6) Pump line port
(7) Power beyond port
 ASSEMBLY INSTRUCTIONS 7

3. Connect the pump line hose as shown.

A The following adaptor is used for Type 1, not for Type
2.

(1) Pump line hose with sleeve (hose 6, 570 mm (22.4 in.))

(1) Adapter assy inlet 4. Connect the pump line hose to the valve.
(2) Adapter assy power beyond

A Indicate that equipment or property damage could

result if instructions are not followed.

(1) Pump line hose with sleeve (hose 6, 570 mm (22.4 in.))
(2) Valve port marked with an orange dot (Pump line)
8 ASSEMBLY INSTRUCTIONS

5. Connect the power beyond line hose as shown. 7. Connect the return line tube to the valve.

(1) Power beyond line hose with sleeve (hose 5, 640 mm (25.2 in.)) (1) Return line tube

6. Connect the power beyond line hose to the valve. 8. Connect the return line tube to the tractor.

A Indicate that equipment or property damage could

result if instructions are not followed.

(1) Return line tube

9. Fit the connector assembly stay to the main frame.

(1) Power beyond line hose with sleeve (hose 5, 640 mm (25.2 in.))
(2) Valve port marked with a green dot (Power beyond line)

A If the loader operates slowly up and down while

operating the tractor, turn off the tractor immediately.
Check connecting pump line hose and power beyond
line hose to verify that it is installed correctly to the
control valve.
A To verify the hoses, the power beyond line hose
should be installed to the green colored port and the
pump line should be installed to the orange colored
port of the valve.
A If the pump line hose and power beyond line hose are
installed incorrectly, the tractor hydraulic pump may
experience malfunction. (1) 2-M10 x 45 bolts
(2) Connector assy stay
 ASSEMBLY INSTRUCTIONS 9

BController and Cables

1. Remove the cover cap of the tractor.

(1) Hydraulic hose (Red) (A) Use the holes.

(2) Hydraulic hose (Blue)
(3) Hydraulic hose (Yellow)
(4) Hydraulic hose (White)
(1) Cover cap
10. Connect the hoses between the connector assembly
stay and the valve. 2. Fit the controller stay 2 in position.
[M1826 (ROPS MODEL)]

(1) Hydraulic hose 12 (Red 471 mm (18.5 in.)) (1) Controller stay 2 (2) 2-M10 x 40 bolts
(2) Hydraulic hose 12 (Yellow 471 mm (18.5 in.))
(3) Hydraulic hose 13 (White 445 mm (17.5 in.)) [M1827 (CAB MODEL)]
(4) Hydraulic hose 14 (Blue 430 mm (16.9 in.))

(1) Controller stay 2 (2) 2-M10 x 70 bolts

2-M10 spring lock washer
10 ASSEMBLY INSTRUCTIONS

3. Fix the controller assembly stay 1 to the controller stay 5. Install the control lever.
2. [M1826 (ROPS MODEL)]
Install the lever pointing straight to the traveling direction.

(1) Controller stay 2 (3) 2-M8 x 18 bolts

(2) Controller assy stay 1 (A) "FRONT"
(B) "SIDE"
4. Pass the wire cable in the specified route.
[M1826 (ROPS MODEL)] [M1827 (CAB MODEL)]

(1) 3-Assy cable with sleeve (A) "FRONT"

(B) "SIDE"
[M1827 (CAB MODEL)]
(1) Remove the mat.
(2) Pass the cable through the opening.
(3) Make a cut in the mat so that the cable can pass
through the slit.

A For the cutting position, refer to the pattern sheet on

last page.
A Keep the wire cable hidden with the sleeve. Pass the
sleeve down through the bottom of the hole.
 ASSEMBLY INSTRUCTIONS 11

6. Set the lock lever on the cable controller to the neutral 11. Attach the lever cover in place.
position. [M1826 (ROPS MODEL)]

A Control lever should be neutral and be locked with lock

lever.

(1) Lever cover (2) 2-M8 flange bolts

[M1827 (CAB MODEL)]

(1) Lock lever (A) "LOCK"

(B) "UNLOCK"

7. Install one lock nut to each cable end. Then route the
cable ends through the valve stay.

A The cable with blue tape is for boom section and the
cable with red tape is for bucket section.

8. Install the other lock nuts to the cable ends and adjust
the location of lock nuts so that the cable end hole
aligns with the spool hole. Then tighten the lock nuts.
9. Loosen the M6 lock nuts of the cable ends. Turn the
cable ends and spools so that the direction of the pins (1) Lever cover (2) 2-M8 flange bolts
is horizontal. Then retighten the M6 lock nuts.

10. Connect the cable to the spools with pins. BControl Valve Cover
1. Attach the valve cover to the valve stay.

(1) Controller cable (4) Lock nuts

(2) Boom section (5) M6 lock nuts
(1) Valve cover (2) 3-M8 bolts
(3) Bucket section (6) 2-Pins
2-Snap pins
2-Plain washers
12 ASSEMBLY INSTRUCTIONS

2. Temporarily assemble the valve stay to the valve stay

BSelf-Level Valve (if equipped) support.
1. Put the stud bolt in the valve stay support.
[M1864 (ROPS MODEL)]

(1) Valve stay

(2) 2-Stud bolts
(1) Valve stay support (3) 2-M10 x 110 hex. bolts
(2) 3-M12 x 35 bolts (4) 2-M10 spring lock washers
(3) 2-Stud bolts
3. Attach the self-level valve assy to the valve stay.
[M1865 (CAB MODEL)]

(1) Valve stay support (1) Self-level valve assy

(2) 2-M12 x 40 bolts (2) 2-M10 nuts
(3) 2-Stud bolts 2-M10 spring lock washers
(3) M10 x 60 hex. bolt
 ASSEMBLY INSTRUCTIONS 13

4. Connect the pump line hose and tank hose. 5. Connect the power beyond hose.

A Indicate that equipment or property damage could A Indicate that equipment or property damage could
result if instructions are not followed. result if instructions are not followed.

[View from the top of the valve]

(1) Power beyond line hose with sleeve (hose 5, 680 mm (26.8 in.))
(2) Valve port marked with a green dot (Power beyond line)

A If the loader operates slowly up and down while

operating the tractor, turn off the tractor immediately.
Check connecting pump line hose and power beyond
line hose to verify that it is installed correctly to the
control valve.
A To verify the hoses, the power beyond line hose
should be installed to the green colored port and the
pump line should be installed to the orange colored
port of the valve.
A If the pump line hose and power beyond line hose are
installed incorrectly, the tractor hydraulic pump may
experience malfunction.

(1) Pump line hose with sleeve (A) Tractor side

6. Connect the hose between the valve and the coupler.
(hose 6, 570 mm (22.4 in.))
(2) Hydraulic tank hose with sleeve
(480 mm (18.9 in.))
(3) Valve port marked with an orange dot
(Pump line)
(4) Valve port (Tank)
14 ASSEMBLY INSTRUCTIONS

[M1865 (CAB MODEL)]

(1) Hydraulic hose 15 with sleeve (Red 440 mm (17.3 in.))

(2) Hydraulic hose 14 with sleeve (Blue 410 mm (16.1 in.)) (1) Controller stay 2 (2) 2-M10 x 70 bolts
(3) Hydraulic hose 12 with sleeve (Yellow 491 mm (19.3 in.)) 2-M10 Spring lock washer
(4) Hydraulic hose 13 with sleeve (White 466 mm (18.3 in.))
3. Fix the controller assembly stay 1 to the controller stay
2.
BController and Cables
1. Remove the cover cap of the tractor.

(1) Controller stay 2 (3) 2-M8 x 18 bolts

(2) Controller assy stay 1
(1) Cover cap
4. Pass the wire cable in the specified route.
[M1864 (ROPS MODEL)]
2. Fit the controller stay 2 in position.
[M1864 (ROPS MODEL)]

(1) 3-Assy cable with sleeve

(1) Controller stay 2 (2) 2-M10 x 40 bolts

 ASSEMBLY INSTRUCTIONS 15

6. Set the lock lever on the cable controller to the neutral

A Keep the wire cable hidden with the sleeve. Pass the position.
sleeve down through the bottom of the hole.

5. Install the control lever. A Control lever should be neutral and be locked with lock
[M1864 (ROPS MODEL)] lever.
Install the lever pointing straight to the traveling direction.

(1) Lock lever (A) "LOCK"

(A) "FRONT" (B) "UNLOCK"
(B) "SIDE"
7. Install one lock nut to each cable end. Then route the
[M1865 (CAB MODEL)] cable ends through the valve stay.

A The cable with blue tape is for boom section and the
cable with red tape is for bucket section and the cable
with gray tape is for switch section.
A Connect the switch section, keeping the self-level on/
off lever downward.

A Check the spool position at first. It must be same

length like other spools.

(A) "FRONT"
(B) "SIDE"

(A) For switch section

(B) Same length (30 mm (1.2 in.))

8. Install the other lock nuts to the cable ends and adjust
the location of lock nuts so that the cable end hole
aligns with the spool hole. Then tighten the lock nuts.
16 ASSEMBLY INSTRUCTIONS

9. Loosen the M6 lock nuts of the cable ends. Turn the

cable ends and spools so that the direction of the pins BControl Valve Cover
is horizontal. Then retighten the M6 lock nuts.
1. Attach the valve cover to the valve stay.

10. Connect the cable to the spools with pins.

(1) Valve cover (2) 3-M8 bolts

(1) Controller cable (5) 6-Lock nuts

(2) Boom section
(3) Bucket section
(4) Switch section
11. Attach the lever cover in place.
(6) 3-M6 lock nuts
BAccumulator (if equipped)
(7) 3-Pins [M1866]
3-Snap pins
When the control valve is of self-level type:
A If the machine is equipped with the optional self-level
valve, fit the accompanying orifice to the accumulator
assembly (RH) in the following procedure.
A If the machine does not have a self leveling valve, the
orifice is not needed.
A Wind 6.35 mm (0.25 in.) thick rubber around the
accumulator.
A Kit comes with two 10 mm (0.39 in.) thick strips and
two 6.35 mm (0.25 in.) strips. Discard the 10 mm (0.39
in.) strips and use the 6.35 mm (0.25 in.) strips.

1. Remove the adapter from the accumulator valve.

(1) Lever cover

(2) 2-M8 flange bolts

A The self-level adjustment procedure is referred to in

the operator's manual.

(1) Accumulator assy (RH) (A) Rubber

(2) Adapter assy
 ASSEMBLY INSTRUCTIONS 17

2. Set the orifice into the port. 1. Connect the accumulator assembly (RH) to the main
frame (RH).

(1) Port
(1) Main frame (RH)
(2) Accumulator assy (RH)
(3) 2-M10 x 90 bolts

2. Fit the boom section adapter in position, and connect

the hose between the accumulator valve and the
control valve.

[Standard valve]

(A) Adapter side

(B) Accumulator valve side

A Be careful not to confuse the orifice direction.

3. Attach the adapter back to the accumulator valve.

(1) Adjustable tee assy

(2) Hydraulic hose 13 with sleeve
(3) Hydraulic hose 12 with sleeve

(1) Accumulator assy (RH)

(2) Adapter assy
18 ASSEMBLY INSTRUCTIONS

[Self-level valve (if equipped)]

(1) Adjustable tee assy (1) hydraulic tank hose with sleeve (1010 mm (39.8 in.))
(2) Hydraulic hose 13 with sleeve
(3) Hydraulic hose 12 with sleeve [3rd function (if equipped)]

[Self-level valve (if equipped)] A Connect the hydraulic tank hose to the 3rd function
port.
A In adding the 3rd function, replace the adapter (1) with
the self-level valve's pump port adapter.

(1) Hydraulic tank hose with sleeve (580 mm (22.8 in.))

4. Connect the pipe as shown in following figure.

(1) Adapter

3. Connect the tank hose as shown in following figure.

(1) Pipe
 ASSEMBLY INSTRUCTIONS 19

7. Attach the pipe cover in place.

A There are two different pipes in the accumulator kit to
accommodate different models.
A It should be apparent by fit which one should be used.

5. Connect the accumulator assembly (LH) to the main

frame (LH).

(1) Pipe cover (A) Width (220 mm (8.7 in.))

(2) 2-M18 x 35 bolts

A There are two different pipe covers in the accumulator

kit to accommodate different models.
(1) Main frame (LH) A It should be apparent by fit which one should be used.
(2) Accumulator assy (LH)
(3) 2-M10 x 80 bolts 8. Attach the accumulator valve cover in place.

6. Connect the pipe to the accumulator assembly (LH).

(1) Accumulator valve cover

(2) 2-M8 x 20 bolts
(1) Pipe
(2) Hydraulic hose (LH) with sleeve (275 mm (10.8 in.))
20 ASSEMBLY INSTRUCTIONS

9. Apply the selector lever to the accumulator valve. 2. Disconnect the hoses from the valves and coupler
stay.
[Standard valve]

(1) Selector lever

(2) Lock nut (1) Hydraulic hose 12 (Red 471 mm (18.5 in.))
(2) Hydraulic hose 13 (Blue 445 mm (17.5 in.))
(3) Hydraulic hose 12 (Yellow 471 mm (18.5 in.))
A Secure the selector lever with the lock nut. (4) Hydraulic hose 13 (White 445 mm (17.5 in.))

BMulti Coupler (if equipped) [Self-level valve (if equipped)]

[M1869]
1. Detach the loader.

(1) Hydraulic hose 15 (Red 440 mm (17.3 in.))

(2) Hydraulic hose 14 (Blue 410 mm (16.1 in.))
(3) Hydraulic hose 12 (Yellow 491 mm (19.3 in.))
(4) Hydraulic hose 13 (White 466 mm (18.3 in.))
(1) Hose 1
(2) Hose 2
(3) Coupler stay
 ASSEMBLY INSTRUCTIONS 21

3. Remove the connector stay assembly.

(1) Hydraulic hose (Red) (A) Use the holes.

(1) 2-M10 x 45 bolts (2) Hydraulic hose (Blue)
(2) Connector assy stay (3) Hydraulic hose (Yellow)
(4) Hydraulic hose (White)
4. Disconnect the hoses from the connector stay
assembly. 6. Attach the multi coupler 1 to the main frame (RH).

(1) Hydraulic hose (Red) (1) Multi coupler 1

(2) Hydraulic hose (Blue) (2) 2-M10 x 45 bolts
(3) Hydraulic hose (Yellow)
(4) Hydraulic hose (White) 7. Connect the hoses to the valve.
[Standard valve]
5. Connect the hoses to the multi coupler 1.

(1) Hydraulic hose 12 (Red 471 mm (18.5 in.))

(2) Hydraulic hose 13 (Blue 445 mm (17.5 in.))
(3) Hydraulic hose 12 (Yellow 471 mm (18.5 in.))
(4) Hydraulic hose 13 (White 445 mm (17.5 in.)
22 ASSEMBLY INSTRUCTIONS

10. Connect the hose 1 and hose 2 to the multi coupler 2.

[Self-level valve (if equipped)]

A Wrap each hose end with Teflon tape or similar liquid

sealer before connecting to the multi coupler.

(1) Hydraulic hose 15 (Red 440 mm (17.3 in.))

(2) Hydraulic hose 14 (Blue 410 mm (16.1 in.))
(3) Hydraulic hose 12 (Yellow 491 mm (19.3 in.))
(4) Hydraulic hose 13 (White 466 mm (18.3 in.))

8. Disconnect the hose 1 and hose 2 from the boom.

(1) Hydraulic hose 1 (Red)

(2) Hydraulic hose 2 (Blue)
(1) Hoses 1 and hoses 2 (3) Hydraulic hose 1 (Yellow)
(4) Hydraulic hose 2 (White)
9. Disconnect the couplers from the hose 1 and hose 2.

(1) 2-Hoses 1
2-Hoses 2
(2) 4-Couplers
 ASSEMBLY INSTRUCTIONS 23

11. Install the hose 1 and hose 2 to the boom.

(A) Flat face

(1) Hydraulic hose (Red)

(2) Hydraulic hose (White)
A Install the multi coupler with its flat face facing (3) Hydraulic hose (Blue)
downward, as shown above. (4) Hydraulic hose (Yellow)

A In connecting the hose 1 and hose 2, be careful to

orient their fittings as shown below with respect to the
multi coupler 2.
[Top view]

(1) 2-Hoses 1
2-Hoses 2

12. Interconnect the multi coupler 1 and multi coupler 2.

[Unlock]

[Side view]

(1) Hydraulic hose 1 (2) Hydraulic hose 2

24 ASSEMBLY INSTRUCTIONS

[Lock] 2. Assemble the following parts as shown below.

(1) Lever
(2) Multi coupler 1 (1) Solenoid valve assy (2) 2-M10 x 30 bolts
(3) Multi coupler 2
3. Disconnect the pump line hose.
[Standard valve]
B3rd Function (if equipped)
[M1868 (ROPS MODEL)]
[M1978 (CAB MODEL)]
1. Connect the hydraulic hose A-1 and hydraulic hose A-
2 to the solenoid valve assembly.

[Self-level valve (if equipped)]

(1) Hydraulic hose A-1 (3) Solenoid valve assy

(2) Hydraulic hose A-2

(1) Pump line hose

 ASSEMBLY INSTRUCTIONS 25

4. Assemble the following parts as shown below.

(1) Coupler stay assy

(2) 2-M10 x 50 bolts
(3) Connector stay assy

[Multi coupler (if equipped)]

(1) Pump line hose 1 (A) To pump valve port

(2) Pump line hose 2 (B) To solenoid
(3) Tank tube
(1) Coupler stay assy
5. Fit the coupler stay assembly as shown below. (2) Multi coupler stay assy

6. Connect Hydraulic hose A-1 and Hydraulic hose A-2 to

coupler stay assembly.
26 ASSEMBLY INSTRUCTIONS

8. Connect the hydraulic hoses to the coupler stay assy.

(1) Hydraulic hose A-1

(2) Hydraulic hose A-2 (1) Hydraulic hose mid-1 (with nipple)
(3) Solenoid valve assy (2) Hydraulic hose mid-2 (with coupler)
(4) Coupler stay assy (3) Coupler stay assy

7. Install tubes to the boom and install the hydraulic
hoses to the tubes.
9. Remove the M8 bolts from the cover.
Using the M8 bolts contained in the kit, secure the stay
(provided with the hydraulic hose joint) and the cover
together in position.
10. Connect the hydraulic hose hitch 1 and hydraulic hose
hitch 2 between the pipe and hitch stay assembly.

(1) Hydraulic hose mid-1 (with nipple)

(2) Hydraulic hose mid-2 (with coupler)
(3) 2-Tubes
(4) 2-Tube stays
(5) 2-M8 x 35 bolts
(1) Hydraulic hose hitch-1
2-Collars
(2) hydraulic hose hitch-2
(3) 2-M8 x 40 bolts
(4) Stay
(5) Cover
 ASSEMBLY INSTRUCTIONS 27

3. Pass the lever boot through the 3rd function control

BController section lever.
1. Remove the lever boot first and then the lever.
A Pass the harness through the cut opening of the boot.

(1) Lever boot

(2) Control lever
2. Cut the lever boot as shown below.
(1) Lever boot
(2) 3rd function control lever
4. Install the 3rd function control lever as shown below,
and connect the valve harness to the tractor and
solenoid valve lever harness.

A Connect the wire harness couplers of the 3rd function

control lever to their respective same-color couplers.

(1) Lever boot (A) 15 mm (0.6 in.)

(A) To 3rd function control lever

(B) To ON/OFF switch
(C) To tractor harness [M1868]
To additional harness [M1978]
(D) To solenoid valve harness-1
(E) To solenoid valve harness-2
28 ASSEMBLY INSTRUCTIONS

[M1978 (CAB MODEL)]

(1) Solenoid valve harness-1 (A) Rear of tractor (1) 3rd function control lever
(2) Solenoid valve harness-2 (B) Front of tractor

[M1868 (ROPS MODEL)] A Clamp the wire harness as shown below.

[M1868 (ROPS MODEL)]

(1) Tractor harness

A Install the lever upright in position.

(1) Clamp
[M1868 (ROPS MODEL)]

(1) 3rd function control lever (1) Clamp

 ASSEMBLY INSTRUCTIONS 29

[M1978 (CAB MODEL)] Pass the additional harness through the hole and connect
it to the wire harness.

(1) Clamp
(2) Controller cable
(1) Clamp (3) Coupler of wire harness
(2) Additional harness
Pass the wire harness along with its coupler facing the
back of the tractor. Put an additional harness in the interior trim clearance.
Remove the bolt and clamp the harness.

(1) Clamp (C) To additional harness

(2) Wire harness (1) Clamp (3) Bolt
(2) Additional harness

Connect the additional harness to the tractor harness.

(1) Clamp (C) To additional harness

(2) Wire harness

(1) Tractor harness (2) Additional harness

30 ASSEMBLY INSTRUCTIONS

5. Apply the label as shown in the illustration.

(1) Front hydraulic valve main switch

(1) Label (2) Activation switch

(C) Front hydraulic valve main switch "OFF" (1) Front hydraulic outlet
(D) Front hydraulic valve main switch "ON" (2) Plug

6. Front hydraulic valve main switch

Push the front hydraulic valve main switch (1) to
engage the front hydraulic valve.
A light on the switch will illuminate to indicate that the
front hydraulic valve is on, and to enable the activation
switch (2).
7. Activation switch
(1) When pressing the "A" button, hydraulic oil will
come out of Port A and return through Port B as
long as the switch is pressed.
(2) When pressing the "B" button hydraulic oil will
come out of Port B and return through Port A as
long as the switch is pressed.
8. Push the front hydraulic valve main switch again to
disengage the front hydraulic valve, and the light of the
front hydraulic valve main switch will turn off.
 ASSEMBLY INSTRUCTIONS 31

BQuick Hitch Frame and Bucket BHydraulic Hoses

1. Attach the quick hitch frame to the boom and bucket 1. Connect four hydraulic hoses, with quick couplers,
links as shown. between the hydraulic tube lines and the control valve
as indicated with color marks.
[Quick attach coupler] Then connect the protective caps and plugs to each
other.

[Euro type coupler]

(1) Hose 1 and hose 2

2. Adjust Hose 10 which connects the bucket cylinder to

the hydraulic tubes, so that the hoses do not touch the
level indicator rod.

(1) 4- Pin 3
(2) 4- M8 x 65 hex. bolts
(3) 4- M8 locking nuts

2. Attach the bucket to the quick hitch.

(See operator's manual)
(1) Hose 10
32 ASSEMBLY INSTRUCTIONS

PRE-OPERATION CHECK ESTIMATED ASSEMBLY TIME

Refer to the following table for the estimated assembly
BLubrication time from opening the crate to finishing assembling the
Lubricate all grease fittings with SAE multipurpose loader.
grease. Assembly time on the table are just reference under
average conditions with the following assumptions.
(1) When assembly is performed by two workers.
(2) Following tools and equipment are prepared.
1. Chain hoist or crane.
2. Impact wrench, Ratchet wrench, Torque wrench,
Socket wrench, Spanner wrench.
3. Nylon strap.
Remote Valve Type Loader
LA1353 1.5 hours

BTransmission Fluid
Check the tractor transmission fluid level. Add fluid if
necessary. Refer to the tractor operator's manual for
instructions and proper fluid. Repeat this check after
purging air from the system. At that time, it will be
necessary to add transmission fluid.

A To check the tractor transmission fluid level, lower the

bucket to the ground and lower the 3-point hitch.

(1) Gauge (A) Oil level is acceptable within this range

(2) Oil inlet
 ASSEMBLY INSTRUCTIONS 33

TIGHTENING TORQUE OF BOLTS AND NUTS

American standard screws,
Metric cap screws
bolts and nuts with UNC or UNF threads

SAE grade No. SAE GR.5 SAE GR.8 property class 8.8 Approx. SAE GR 5

(N-m) 11.7 to 15.8 16.3 to 19.8 (N-m) 9.8 to 11.2

1/4 (kgf-m) 1.19 to 1.61 1.66 to 2.02 M6 (kgf-m) 1.0 to 1.1
(ft-lbs) 8.6 to 11.6 12.0 to 14.6 (ft-lbs) 7.2 to 8.3
(N-m) 23.1 to 27.8 32.5 to 39.3 (N-m) 23.6 to 27.4
5/16 (kgf-m) 2.35 to 2.83 3.31 to 4.01 M8 (kgf-m) 2.4 to 2.8
(ft-lbs) 17.0 to 20.5 24.0 to 29.0 (ft-lbs) 17.4 to 20.2
(N-m) 47.5 to 57.0 61.0 to 73.2 (N-m) 48.1 to 55.8
3/8 (kgf-m) 4.84 to 5.81 6.22 to 7.46 M10 (kgf-m) 4.9 to 5.7
(ft-lbs) 35.0 to 42.0 45.0 to 54.0 (ft-lbs) 35.5 to 41.2
(N-m) 108.5 to 130.2 149.2 to 179.0 (N-m) 77.5 to 90.1
1/2 (kgf-m) 11.06 to 13.28 15.21 to 18.25 M12 (kgf-m) 7.9 to 9.2
(ft-lbs) 80.0 to 96.0 110.0 to 132.0 (ft-lbs) 57.2 to 66.5
(N-m) 149.2 to 179.0 217.0 to 260.4 (N-m) 124 to 147
9/16 (kgf-m) 15.21 to 18.25 22.13 to 26.55 M14 (kgf-m) 12.6 to 15.0
(ft-lbs) 110.0 to 132.0 160.0 to 192.0 (ft-lbs) 91.5 to 108.4
(N-m) 203.4 to 244.1 298.3 to 358.0 (N-m) 196 to 225
5/8 (kgf-m) 20.74 to 24.89 30.42 to 36.51 M16 (kgf-m) 20.0 to 23.0
(ft-lbs) 150.0 to 180.0 220.0 to 264.0 (ft-lbs) 145 to 166
34 ASSEMBLY INSTRUCTIONS

TEMPLATE FOR CONTROLLER CABLE

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