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19v 90w ncp1207 tsm101 l6561 n3856 sg6841 Switching Power Supply
19v 90w ncp1207 tsm101 l6561 n3856 sg6841 Switching Power Supply
19v 90w ncp1207 tsm101 l6561 n3856 sg6841 Switching Power Supply
, Ltd
Http://www.tsme.com.cn
SPECIFICATION
FOR MODEL NO: 90W
VERSION 0.0
<December.03.04>
Page 1 of 7
90W
SWITCHING POWER ADAPTER
VERSION: 0.0
TABLE OF CONTENTS
0. TABLE ----------------------------------------------------------------------------------------2-3
1. Electrical Specification---------------------------------------------------------------------4
3. Environmental Requirements-----------------------------------------------------------7
3.1.Temperature--------------------------------------------------------------------7
3.2.Humidity---------------------------------------------------------7
3.3.Vibration And Shock---------------------------------------------------------7
4. EMI/EMC Requirements---------------------------------------------------------------------7
6. Reliability---------------------------------------------------------------7
6.1.Mtbf ---------------------------------------------------------7
7. Mechanical Features---------------------------------------------------------------7
7.1.Weight ---------------------------------------------------------7
7.2.DImension ---------------------------------------------------------7
Page 3 of 7
90W
SWITCHING POWER ADAPTER
VERSION: 0.0
1. AC INPUT REQUIREMENTS
1-1 INPUT VOLTAGE
90 TO 264Vac, SINGLE PHASE.
1-4 EFFICIENCY
84% MIN. AT FULL LOAD, (C.CMODE), NORMAL LINE, 115V MEASURED
1.7TURN-ON TIME
3.5 Second MAX. (AT AC 90Vac, COLD START)
1.9 CONFIGURATION
3- WIRE INPUT AC LINE (LINE,FG, NEUTRAL, ).
1.10 LINE REGULATION
THE MAXIMUM VOLATGE CHANGE ON DC OUTPUT SHALL BE WITHIN TOLER
-ANCE WHEN AC INPUT VOLTAGE VARIES WITHIN THE RANGE SPECIFIED5%.
Page 4 of 7
90W
SWITCHING POWER ADAPTER
VERSION: 0.0
2. DC OUTPUT REQUIREMENTS
2-1 DC OUTPUT
OUTPUT TOLERANCE OUTPUT CURRENT
VOLTAGE
+19Vdc (ACCURACY) MIN MAX
±5% 0.0A 4.75A
OUTPUT PIN OF THE MOUNTING CONNECTOR (FRONT VIEW)
2-2 OVER-SHOOT
THE OUTPUT OVERSHOOT IS 19V+10%.
THE POWER SUPPLY SHALL NOT EXCEED THE FOLLOWING LIMITS ON THE
INDICATED VOLTAGES FOR 60Hz OR 50Hz RIPPLE, SWITCHING FREQUENCY
RIPPLE AND NOISE AND FULL LOAD MEASURED WITH A 20MHz BANDWIDTH.
ADAPTER
2-5 OPEN CIRCUIT PROTECTION
WHEN PRIMARY POWER IS SUPPLIED WITH NO LOAD ON ANY OUTPUT LEVEL,
NO DAMAGES OR HAZARDOUS CONDITIONS SHOULD OCCUR.
2-8 STABILITY
2% MAX. AT CONSTANT LOAD WITH CONSTANT INPUT. (AFTER 30 MINUTES OF
OPERATION)
DESCRIPTION GREEN
POWER ON ON
POWER OFF OFF
3. ENVIRONMENTAL REQUIREMENTS
3-1 TEMPERATURE
1.) OPERATION: 0℃ ~ 40℃
2.) STORAGE : -20℃ ~ 85℃
Page 6 of 7
90W
SWITCHING POWER ADAPTER
VERSION: 0.0
3-2 HUMIDITY
1.) OPERATION: 20% ~ 90% RH
2.) STORAGE : 5% ~ 95% RH
4. EMI/EMC REQUIREMENT
THE RADIATED AND CONDUCTED EMISSIONS OF THIS AC ADAPTER COMPLIES
WITH THE REQUIREMENTS OF THE FCC PART 15 CLASS B & EN 55022.
6. RELIABLITY
6-1. MTBF: 50,000 HRS AT 25 ℃
7. MECHANICAL FEATURES
7-1. WEIGHT:
POWER ASS’Y: 446GRAM±10%. (MAX)
Page 7 of 7
1 2 D? 3 4 5 6
1
3.15A/250V 20K
R1 BD1 R43 R45 T1A
LF1 1.5M LF2 D1 R3 R21 100K 100K U3
C1 FR1007 620K 340K 8 3856
120uF/420V
4 2 C31 C15
MOV1 C4 222/1KV 1 4
103/1KV
D 0.47uF/300V R44 R46 D
R2 R5 R4 100K 100K
1.5M 1M 620K Q1 R20 7 N 3856
222
18N60 340K C21
3
Q10
N
2N7002
R6 R51 6
1M D14 470K 2 T2A
C13 C5 R22 C2 0.47uF/400V R15 R16 R18 R19 FR1007 3 5
470pF/250V 470pF/250V C29 103 L2 1M 10 470 0.33 340K R53
R52 D8 1K
G
C3 0.47uF/400V R7 0 4148
A 1M R14
R23 R9 C6 13.3K
R73 10K
1M 2.4K 103 Q11
R36 IRFB4710
150K
V+
U1
R24
680uF/35V
R28 L6561
680uF/35V
330uF/35V
62K 510K 3 7 4 R56
D20 C18 C20 3.3K
Q13 1 R17 R13 D9 SR3100
3904 BAV70 1K 11.3K C16 C34 LED
C14 L6561 R12 C19 LED
C 473 Q2 R11 510K 12.4K R54 470 C
2N7002 2 102/100V102/100V
R29 R55 470
V-
1M 6 5 8
R8 C7 C9 105
34.8K 105 D5
R42 R57
Q19 ZD2 560
0
C8 3906 FR1003 16V
1.0uF R80 R58
3.3K 0
R79 U4
R26 R10 470K R81 817 R60
10K C11 22K 10K C22 34.8K
R78 R63
Q3 75K 1K
3904 102 Q12 104
C10 Q20 3906 C23
R27 3904 Q14
1K 3904
T2B 102 D3 4148 C32 R82 104
D10 R25 104 4.7K
4148 1K
D13 4148 U5
B B
Q4 D6 R61 L431 R62
2N7002 R41 C24 1K 5.1K
104
0
C25 FR1003
R76 D4 4148 7 3 22uF/25V
ZD1 22K Q7
18V 5 8 R39 11N60
0
Q5 R32
3906 22K SG6841 U2 BC1
R31 SG6841 1K
100 R30 A
22K
R38
4 6 T1B
0
2 1
C28 Q6 R40
C12 R34 3904 RTR1 0.27
105 22K
2200pF/250V
R33 R35
0 30K
A A
Title
Anthony工作室
Size Number Revision
B
Date: 24-Aug-2005 Sheet of
File: D:\产品\90W\新機種90W試產資料\90W-19V-4.75A.ddb
Drawn By:
1 2 3 4 5 6
工 程 注 意 事 項 (90W系列共用) REV: 0.1
目錄﹕
(一). 零件預先成型加工﹕---------------------------------------------------------------------2
1.D2 ---------------------------------------------------------------------2
2.D9 ----------------------------------------------------------------------2
3.D14 ----------------------------------------------------------------------3
4.D5;D6 ----------------------------------------------------------------------3
5.D1 ----------------------------------------------------------------------3
6.R18;R40 -----------------------------------------------------------------------3
7.HS1 -----------------------------------------------------------------------3
8.HS2 -----------------------------------------------------------------------3
9.HS3 -----------------------------------------------------------------------3
10.HS4 -----------------------------------------------------------------------3
(二).插件注意事項﹕ ----------------------------------------------------------------------4
1. DIP零件部分 -----------------------------------------------------------------------4
2. SMD零件部分 ------------------------------------------------------------------------4
(三).DIP要求﹕ ------------------------------------------------------------------------4
(四).SMD要求﹕ ------------------------------------------------------------------------5
(五).TOUCH-UP補焊﹕ ------------------------------------------------------------------------5
(六).電氣初測﹕ ------------------------------------------------------------------------5
(七).點膠注意事項﹕ ------------------------------------------------------------------------5
(八).BURIN ------------------------------------------------------------------------7
(九).安規測試﹕ ------------------------------------------------------------------------7
(十).電氣總測﹕ ------------------------------------------------------------------------7
工 程 注 意 事 項
(一).零件預先成型加工﹕
1.D2: 立式插件:
BEAD CORE
6.0mm±0.2
彎腳加工成型
3.5mm±0.5
2.D9:立式插件
彎腳加工成型
6.0mm±0.2 3.5mm±0.5
3.D14:立式插件
彎腳加工成型
BEAD CORE
工 程 注 意 事 項
4.D5,D6:加工
BEAD CORE
彎腳加工成型
5.D1:加工
彎腳加工成型
6.R18,R40加工
彎腳加工成型
工 程 注 意 事 項
7.HS1加工
貼MYLAR(每邊反折5mm﹔尾端需超出HS;5~6mm)
膠帶
貼白色的MYLAR點UL白膠JP888
8.HS2加工
貼MYLAR TAPE
(貼三層﹔并反折)
反折5mm min
鎖Q11
工 程 注 意 事 項
9.HS3加工(貼MYLAR TAPE)
貼MYLAR TAPE
貼MYLAR TAPE
工 程 注 意 事 項
(二).插件注意事項﹕
1. DIP零件部分
(1) 所有零件須插到位平貼PCB.
(2)電解電容須注意極性.
(3)C2;C3需插到底﹔不可傾斜(以避免C2;C3與HS1靠得太近).
(4)半導體零件須注意極性.
(5)C4底部要點膠.
2.SMD零件部分
(1)所有零件皆須平貼PCB,不可翹起.
(2)二極體須注意極性.
(三).DIP要求:
1.DIP前之預熱,溫度使機板之表面溫度保持在110±5°C.
2.過錫爐時要求:
(1). 須在DIP前壓件.
(2). 錫爐的溫度要求在245±5°C.
(3). PCB的流速每分鐘為1.3±0.15m.
(4). PCB和錫爐之錫面所形成之仰角為3~4.5度.
(5). 錫槽清潔要隨時注意.
(6). 每二個月必須取槽內之錫(至少300公克);作錫鉛及含銅量檢驗分析﹔超過比率此槽之錫不再使用.
(7). 免洗FLUX比重0.82±0.05;不可使用強酸FLUX.
(四).TOUCH-UP補焊:
1.腳長最高為2.00mm.(PCB零件出腳長)
2.檢查零件面不可有浮高﹔傾斜﹔缺件.
3.PCB焊點未達到品質要求者需100%補焊.
4.EMI PAD引腳必須焊良好.
(五).電氣初測:
1.點膠前零件要扶正.(使用UL白膠JP888)
2.點膠之位置
(1).LF2與C1之間
(2)L1與C2,C3之間
(3)LF1與C5之間
(4)D2與BEAD CORE之間
(5)D14與BEAD CORE之間
(6)D4,D6與BEAD CORE之間
(7)C4與PCB之間
(8)C18,C19與PCB之間 先點KE4560G后壓散熱片
(八).BURN-IN:
2.BURN-IN前須檢查POWER SUPPLY是否正常動作﹐環境溫度是否為35~40°C.
(九).安規測試:
(十)電氣總測:
1.請參照90WSPEC.
2.須100%經過CHROMA A. T E 測試.
3.測試中須有敲擊測試(是否電壓變動或敲擊有漣波).
Bill Of Material
19V/4.75A/92W
REVISION:0.1
DESCRIPTION Q'TY UNIT LOCATION
IC IC SG6841 SO-8PIN (SG) 1 PCS U2
IC IC L6561 SO-8PIN (ST) 1 PCS U1
IC IC TL431A 1% TO-92 (UTC) 1 PCS U4
IC IC TCET 1109G DIP (TFK) 1 PCS PC2
IC IC LTV817MC DIP (LITEON) 1 PCS PC2
MOSFET XSTR(N) IRFB4710 75A/100V TO-220AB (IR) 1 PCS Q11
4
R17 1N4148 Q10 R45 1K
R4 GND C18 R44 D13
1M 340K 3906 ZD2
7
15R
4
R9 331P/25V 15V/0.5W 1N4148
D13
GND 1N4148
R10 13.3K 1
7
1
2.4K R20
2
8
BD1 D2 1N4148 V+
C6 1UF/16V
Q1 IRFB4710
Q14
8
GND
4
R6 2N7002 IRFB4710
GND D14 R48
Q3 D6
2200UF/25V
28.7K R26 5.1K
2200UF/25V
3906
C4GND 31DQ10 LF3
LF2 1UF/16V C10 1OR
C R21 R23 C
470K FR102 T12X6X4
103/25V 3.3K C11 C12 R27 R46 C19 C20
T20X10X10 8MH R24 22UF/25V 21.5K C21 C22 C23 LED1
R1 D15GND 1UF/25V 15R/0.5W 102/50V 102/50V
10K
1N4007 GND 104/50V
1M R2 1M R25 R47
C1 V-
75K GND GND 0.015R
Q4 10P/50V R28
R60 R48
0.47UF/300VAC 3904
5.1K 3K 100R
104 R22 C13
T60-52
560
N
L
100K GND Q8
5 R37 15R
5 11N60
90-264VAC U1
2
GND 2
3 R38 10R D8 1N4148 TL431
CY3 3 R51
PC1B IC2 R39 560R 5.1K
PC817 C17
222/Y1 C16 NCP1207 3904
R58
8
56P/50V
103/50V R40 V+
5.6K
0.18R/2W 15V/0.5W
8
GND R59
C28
GND 1K 104/16V
A A
Title
GND Anthony 工作室
GND
120W
Size Number Revision
B
Date: 24-Aug-2005 Sheet of
File: D:\产品\90W\新機種90W試產資料\120w.ddb
Drawn By: