Control Box for Diesel Pump

Operation Manual

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1 Diesel Pump Control Box Instructions . . . . . . . . . . . . . . . . . . . . . . 3
1.1 System Name: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 System Description: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Basic Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Structural Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Working Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Controller Operation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 Button Function Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Programmable Parameters Range and Definition . . . . . . . . . . . . . 7
2.4 Parameters Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.4.1 Sensor Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.4.2 Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.4.3 Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3 Control and Operational Instruction . . . . . . . . . . . . . . . . . . . . . . . 32

3.1 Diesel Engine Check before startup . . . . . . . . . . . . . . . . . . . . . . . .32
3.2 Control System Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.3 Startup and Stop Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.2.3 Emergency Manual Start/Stop Operation . . . . . . . . . . . . . . . . . . 34

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1 Diesel Pump Control Box Instructions

1.1 System Name:

Control box for diesel pump, Figure 1 shows

the control box outline.

1.2 System Description:

“Perfect” system is our company newly

developed control system for diesel pump,
this system continue our company’s
philosophy towards fire fighting pump and
emergency pump with diesel engine. All the
control systems are using integrated panel.
LCD screen and notification light, press on the Figure 1
switches on the panel will jog the automated control, easy
controlling, do not need any professional programming or
coding, easy to learn.

PLC-P602: Specially make for diesel pump automated control system, come with
function to monitor, detect and faulty protection for the engine.

Main feature as below:

- LCD screen resolution is 132x64, come with backlight, can choose between
Chinese and English, easy to use;
- Using Hard Acrylic as screen protection which is wear and scratch resistance;
- Using silica panel and button, good for high and low temperature environment;
- Come with RS485 communication port, use MODBUS standard for
“telemetering, remote signalling and remote control systems” function.
- Come with CANBUS port, can connect to fuel injection system with J1939, not
only can monitor data (such as water temperature, oil pressure, revolution, fuel
consumption and etc), also via CANBUS port to control startup, stop, increase
and decrease speed and etc;
- 6-channel analog sensor, 3-way fixed resistor type, 3-way flexible configuration
resistor type, current type, voltage type
- Multiple temperature, pressure, water level sensor curve can be use immediately,
can customise sensor curve;
- Precisely collect parameters of engine, come with various protection, such as
high water temperature, low oil pressure, overspeed, under speed and etc.;
- Come with speed control function, can manually control speed of engine;
- Can switch between idle speed and high speed;
- All outputs are relay outputs;
- Users are able to change the parameters setting, all the changes will be saved in
the internal flash storage, the settings will not be lose when the system is power
down;
- Can choose between revolution and oil pressure as start up option;
- Rotating speed data can be obtains via sensor or charging generator;
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- Wide power supply range from 8 to 35 VDC, can adapt to difference battery
voltage;
- Come with history record, real time clock, timer switch (every month/week/day)
for startup;
- Come with heater, cooler, fuel pump control;
- Come with maintenance function, can set the action when maintenance time is
near;
- All the parameters are control digitally, abandoning the analog adjustment
method of the conventional potentiometer, increase the machine’s reliability and
stability;
- Modular structural design, Flame retardant ABS outer shell, pluggable terminal
block, embedded installation, compact structure, easy to install.

1.3 Basic Function:

3.1 Control protection: System can have real time monitoring control on engine
and pump via various sensor and control module, which shows the
operating status and related measurement of all parameters such as rotating
speed, water temperature, oil pressure, oil level and etc on the LCD screen
on the panel. Achieving manual, auto start/stop, monitoring and faulty
protection function on pump set;
3.2 Pump set faulty pre-alarm: Abnormal engine rotating speed (overspeed/
under speed), high temperature of engine coolant, low oil pressure,
abnormal battery voltage (over voltage/under voltage), low fuel level;
3.3 Control panel have power switch, emergency stop button, emergency forced
control startup mode;
3.4 Control system have: manual, auto and emergency manual start up and
emergency stop function;
3.5 Control box can achieve 2 type of startup mode: auto signalling startup and
emergency startup; 2 type of stop mode: normal stop and emergency stop.
3.6 Come with 1 set of batteries.
3.7 Internal components are using imported Schneider products (including air
switch, indicator switch, emergency stop, intermediate relay and etc)

1.4 Structural Parameters:

4.1 IP Level: IP36;

4.2 Rated Voltage: 24 VDC;
4.3 During handling, please use the correct lifting device to avoid damage

1.5 Working Environment:

5.1 Surrounding air temperature should not be higher than +40℃, and within 24
hours, the average temperature should not be higher than +35℃,
surrounding air temperature not lower than -10℃;
5.2 Clean air; air humidity at the highest temperature of +40℃, should not
higher than 70%, at lower temperature, higher humidity is allowed, such as
90% at +20℃;
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5.3 Altitude should not higher than 5000m;
5.4 No conductive dust, chemical corrosive gas, no explosive or fire hazard.

1.6 Precautions

6.1 Cabinet and pump set should be reliably grounded;

6.2 Wiring should be strictly in accordance to the wiring diagram;
6.3 When repairing or replacing components, make sure that they are being
carried out in the event of power off;
6.4 The control cabinet should be regularly maintained, clean the dust, in order
to maintain the insulation level of the electrical components inside the
cabinet.

2 Controller Operation Instructions

2.1 Button Function Description

Table 1 Button Description

Button Function Description

1. In manual/automatic state, the operating engine can be

stopped;
Stop Button 2. In shutdown mode, can reset the alarm;
3. Press this button for 3 seconds and above, can test if the
backlight of panel is normal.

Auto Button Press this button to place the controller in automatic mode

Manual Button Press this button to place the controller in manual mode

Speed Control If the speed control function is available, press this button to
Button enter the speed control interface, and the speed can be adjusted.

Start Button In the manual state, press this button to start the engine.

1. Flip Screen;
Up Button 2. Move the cursor up in the settings and increase the number
of the cursor position.

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 Button Function Description

1. Flip Screen
Bottom Button 2. Move the cursor down in the settings and decrease the
number of the cursor position.

1. In the main interface, press this button to enter the parameter

Setting Button/
setting menu.
Confirm
2. Confirm setting information in settings

2.2 Control Panel

Up Button
Alarm Indicator
Setting Button
Status Indicator
Down Button
Manual Mode Indicator
Automatic Mode Indicator Speed Control
Indicator
Stop Mode Indicator
Start Button
Speed Control
Button
Manual Button
Automatic Button
Stop Button

Picture 1 Front Panel

Note: Partial Indicator Description:

Alarm Indicator: Slow flashing when warning alarm; fast flashing when alarm is
stopped; when there is no alarm, the light is not lit.
Status Indicator: When the engine is running normally, the light is always on; stop
delay state, the light flashes.
Automatic mode indicator: the light is always on in automatic mode; start delay
state, the light flashes.

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2.3 Programmable Parameters Range and Definition

2.3.1 Parameters Range and Definition

Parameter Default
No Item Description
Range Setting

Language Setting

0: Simplified Chinese; 1: English; 2:

1 Language (0-2) 0
Others

Override Mode

1 Override Mode (0-1) 0 0: No; 1: Yes

Module Setting

0: Shutdown mode; 1: Manual mode;

1 Power on Mode (0-2) 0
2: Automatic mode

Controller address during remote

2 Communication Address (1-254) 1
monitoring

0: 2 stop bits; 1: 1 stop bit (host

3 Communication Stop Bit (0-1) 0
computer setting)

This password is to enter advanced

4 Password Setting
parameter setting.
Caution: Default password is “0318”.
Operator can change password,
(0-9999) 0318 prevent others from changing
advanced configuration. Please
remember after changed password,
please contact company customer
service if forget password.

Contrast (0-10) 5

LCD Backlight Brightness (0-5) 5

5
Setting
Backlight When the delay value is set to 0min,
(0-3600)min 5
delay the backlight will always on.

6 Date and Time Users can change the date and time.

Timer Setting

From the remote start signal to the

1 Boot Up Delay (0-3600)s 1
unit boot time

From the remote stop signal to the

2 Stop Delay (0-3600)s 1
unit stop time

Preheater pre-charge time before the

3 Pre-heat Time (0-3600)s 0
starter is powered up

Fuel relay output time before each

4 Fuel Time before starting (0-3600)s 1
starter power up.

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No Item
5 Start Time
6 Start Internal
7 Safe Running Time
8 Boot Idle Time
9 High Speed Warm Up Time
10 High Speed Cooling TIme
11 Stop Idle Time
12 Power Down Output Time
13 Waiting Stop Time
14 Time After Stop
15 Pre-fueling Interval
16 Pre-fueling Time
Engine Setting
Parameter Default
Description
Range Setting
Time for each time the starter is
powered up.
(3-60)s 8 (If the diesel pump is enabled, it is
also used as the diesel pump start
time.)
When the engine starts
unsuccessfully, time to wait before
power on second time.
(3-60)s 10
(If the diesel pump is enabled, it is
also used as the diesel pump start
time.)
During this time, low oil pressure, high
temperature, under-speed, under-
(0-3600)s 10
frequency, under-voltage and
charging failure alarm are invalid.
(0-3600)s 0 Engine idle speed when starting up.
After the engine enters high speed
(0-3600)s 10 operation, time taken for warm up
before loading.
High speed heat dissipation time
(0-3600)s 10
before shutdown.
Engine idle speed when shutting
(0-3600)s 0
down.
When the machine is to be shut
down, the time needed to power off
electromagnet.
(0-3600)s 20
(If the diesel pump is enabled, it is
also used as the diesel pump stop
time.)
When “power down output time” set
to 0, time needed from the end of the
(0-3600)s 0 idle delay to stop. When “power down
output time” is set to 0, time needed
from shutdown delay to stop.
Time needed from unit stop to
(0-3600)s 0
standby.
When the output port is configured as
the pre-supply output, the time
internal between the pre-supply
(0-12)h 2 output and the next pre-supply output
in standby state. When the time is set
to 0, pre-supply does not output in
standby mode.
When the output port is configured as
(3-30)s 5 the pre-supply output, time needed
for pre-supply output.
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 Parameter Default
No Item Description
Range Setting

Default: normal unit (non J1939)

1 Engine Type (0-39) 0 When connect to J1939 unit, select
the corresponding engine model.

2 ECU shutdown (0-1) 1 0: Disable; 1: Enable

3 Speed Signal Source (0-1) 0 0: Speed Sensor; 1: W/L

4 W/L Ratio (0-99.99) 9.04

The number of teeth of the flywheel

5 Number of Engine Gear Teeth
mounted on the engine is used to
determine the separation condition of
(1.0-300.0) 118.0
the starter and the detection of the
engine speed. Refer the installation
instructions below.

Provides a benchmark for overspeed,

6 Rated speed (0-6000)r/min 1500 underspeed, and load speed
determination.

The maximum number of starts when

7 Number of starts
the engine starts unsuccessfully.
When the set number of starts is
reached, the controller issues a start
(1-10) times 3
failure signal.
(If the diesel pump is enabled, it is
also used as the diesel pump
maximum number of start)

Refer table 12.

8 Start success condition
There are two conditions for the
starter to be separated from the
(0-2) 2 engine. These two conditions can be
used alone or simultaneously, in order
to separate the starter motor from the
engine as quickly as possible.

The set value is a percentage of the

rated speed. When the speed is
9 Successful starting speed (0-200)% 24 greater than the set value, the starter
will separate. Refer the installation
instructions below.

When the oil pressure is greater than

the set value, the starter will separate.
10 Successful start oil pressure (0-1000)kPa 200
Refer the installation instructions
below.

Setting (0-200.0)% 110.0

Overspeed
11 Return (0-200.0)% 108.0
warning setting
Delay (0-3600)s 5 The set value is a percentage of the
rated speed, and the return value and
Setting (0-200.0)% 55.0 delay value can also be set.
Underspeed
12 Return (0-200.0)% 60.0
warning setting
Delay (0-3600)s 5

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 Parameter Default
No Item Description
Range Setting

Setting (0-200.0)% 114.0

Overspeed
13
shutdown setting Delay (0-3600)s 2 The set value is a percentage of the
rated speed, and the delay value can
Setting (0-200.0)% 50.0 also be set.
Underspeed
14
shutdown setting Delay (0-3600)s 3

Time needed from detecting the

15 Speed signal loss delay (0-3600)s 5
speed of 0 to confirm the action

16 Speed signal loss action (0-1) 0 0: warning; 1: Stop Alarm

Provide a benchmark for battery

17 Battery Rated Voltage (0-60.0)V 24.0 overvoltage and undervoltage
judgment.

Setting (0-200.0)% 120

Battery
18 Overvoltage Return (0-200.0)% 115
Warning The setting value is a percentage of
Delay (0-3600)s 60 the rated voltage of the battery, and
the return value and delay value can
Setting (0-200.0)% 85
also be set.
Battery
19 Undervoltage Return (0-200.0)% 90
Warning
Delay (0-3600)s 60

Setting (0-60.0)V 8.0 During the normal operation of the

Charging Failure engine, when the charger D+(W/L)
20 Return (0-60.0)V 10.0
Setting voltage is lower than this value, a
Delay (0-3600)s 10 charging failure warning is issued.

Enable (0-1) 0 When the power is turned on

regularly, it is detected before
Battery Loss
21 Setting starting. When the battery voltage is
Detection Setting
(0-60.0)V 18.0 lower than the set value, a battery
loss warning is issued.

The set value is a percentage of the

rated speed, and the speed is
22 Engine Idle Setting (0-100)% 60
stabilized at the set value when idle
speed operation is required.

0: not used; 1: diesel driven pump; 2:

23 Suction Pump Start Setting (0-2) 0
motor driven pump

Time needed for the suction pump

Diesel Driven Pump Failure
24 (0-3600)s 90 pressure to reach (the input port is
Shutdown Alarm Delay
valid).

The pressure value of the output of

Motor Driven Pump Stop
25 (0-1000)kPa 100 the “Motor Driven Pump Start Output”
Water Pressure
when stop.

Analog Sensor Settings

Temperature Sensor

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 Parameter Default
No Item Description
Range Setting

1 Curve Type (0-15) 9 SGD. Refer to Table 11.

0: Warning; 1: Stop Alarm; 2: No

2 Open Action (0-2) 0
Action.

3 Display Unit (0-1) 0 0: ℃; 1:℉

When the temperature value of the

High Temperature Shutdown
4 (0-300)℃
Setting
external temperature sensor is greater
than this value, a high temperature
98 shutdown alarm is issued. This value
is only determined after the end of the
security delay. The delay value can
also be set.

When the temperature value of the

external temperature sensor is greater
than this value, a high temperature
High Temperature Warning
5 (0-300)℃ 95 warning is issued. This value is only
Setting
determined after the end of the
security delay. The return value and
delay value can also be set.

When the temperature value of the

external temperature sensor is less
Low Temperature Warning than this value, a low temperature
6 (0-300)℃ 70
Setting warning is issued. This value is
always determined. The return value
and the delay value can also be set.

When the temperature value of the

external temperature sensor is less
7 Heater Control Setting ((-50)-300)℃ 50 than this value, the heater controls
the output. The return value and delay
value can also be set.

When the temperature value of the

external temperature sensor is greater
8 Cooler Control Setting ((-50)-300)℃ 80 than this value, the cooler controls the
output. The return value and delay
value can also be set.

When selecting a custom resistance

9 Custom Curve Setting type in the curve type, set the
corresponding curve.

Engine Oil Pressure Sensor

1 Curve Type (0-15) 9 SGD. Refer to Table 11.

0: Warning; 1: Stop Alarm; 2: No

2 Open Action (0-2) 0
Action.

3 Display Unit (0-1) 0 0: kPa; 1: bar; 2: psi

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No Item
Low Oil Pressure Shutdown
4 (0-1000)kPa
Setting
Low Oil Pressure Warning
5 (0-1000)kPa
Setting
6 Custom Curve Setting
Programmable Sensor 1~4
1 Sensor Selection
2 Curve Type
3 Open Action
4 Display Unit
5 Excessive Shutdown Setting
6 Low Shutdown Setting
7 Excessive Warning Setting
8 Low Warning Setting
Parameter Default
Description
Range Setting
When the pressure value of the
external oil pressure sensor is less
than this value, the oil pressure low
103 shutdown alarm is issued. This value
is only determined after the end of the
security delay. The delay value can
also be set.
When the pressure value of the
external oil pressure sensor is less
than this value, a low oil pressure
124 warning is issued. This value is only
determined after the end of the
security delay. The return value and
delay value can also be set.
To select a custom resistance type or
current type or voltage type in the
curve type, set the corresponding
curve.
0: not use; 1: Temperature Sensor; 2:
Pressure Sensor; 3: Water Level
Sensor; 4: Flow Sensor; 5: Pipe
(0-8) 0
Network Pressure Sensor; 6: Suction
Pressure Sensor; 7: Pool Water Level
Sensor; 8: Discharge Pressure Sensor
Change according to sensor type
0: Warning; 1: Stop Alarm; 2: No
(0-2) 0
Action.
0: ℃; 1:℉
(0-1) 0 Note: Different sensor, display units
are different.
When the value of the external sensor
is greater than this value, a shutdown
(0-9000) 100
alarm is issued. Alarm enable and
delay values can also be set.
When the value of the external sensor
is less than this value, a shutdown
(0-9000) 10
alarm is issued. Alarm enable and
delay values can also be set.
When the value of the external sensor
is greater than this value, a warning
(0-9000) 90 alarm is issued. The alarm enable,
delay value and return value can also
be set.
When the value of the external sensor
is less than this value, a warning
(0-9000) 20 alarm is issued. The alarm enable,
delay value and return value can also
be set.
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 Parameter Default
No Item Description
Range Setting

When selecting a custom resistance

type, voltage type or current type in
9 Custom Curve Setting
the curve type, set the corresponding
curve.

Fuel Level Sensor Association Setting

0: not use; 1: Programmable Sensor

1; 2: Programmable Sensor 2; 3:
1 Associated Sensor Settings (0-4) 0
Programmable Sensor 3; 4:
Programmable Sensor 4

When the fuel level value of the

external fuel level sensor is less than
2 Fuel Pump Control (0-1000)% 10 this value, the fuel pump controls the
output. The return value and delay
value can also be set.

3 Tank Volume Setting (0-10000)L 1000

Discharge Pressure Correlation Setting

0: not use; 1: Programmable Sensor

1; 2: Programmable Sensor 2; 3:
1 Associated Sensor Settings (0-4) 0
Programmable Sensor 3; 4:
Programmable Sensor 4

2 Head Enable Setting (0-1) 0 0: Disable; 1: Enable

3 Flow Enable Setting (0-1) 0 0: Disable; 1: Enable

Set the static water pressure at the

4 Static Water Pressure (-9000-9000)kPa 0
water discharge of the pump.

5 Flow Unit (0-1) 0 0: m3/hr; 1:L/s

6 Rated Flow (0-10000)m3/hr 1000 Engine rated working flow.

In the operation of the unit, when the

flow exceeds this value, a warning
7 Overflow Warning (0-1000)% 110 alarm is issued. The alarm enable,
delay value and return value can also
be set.

In the operation of the unit, when the

flow exceeds this value, a shutdown
8 Overflow Shutdown (0-1000)% 120
alarm is issued. Alarm enable and
delay values can also be set.

Set the relationship between the flow

9 Flow Curve Setting rates corresponding to different outlet
pressures.

Programmable Input Port

Programmable Input Port 1

1 Input Port Content Settings (0-53) 28 Remote Start. Refer Table 10.

2 Input Valid Type (0-1) 0 0: Connect; 1: Disconnect

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 Parameter Default
No Item Description
Range Setting

Programmable Input Port 2

High temperature stop input. Refer

1 Input Port Content Settings (0-53) 26
Table 10.

2 Input Valid Type (0-1) 0 0: Connect; 1: Disconnect

Programmable Input Port 3

Low oil pressure stop input. Refer

1 Input Port Content Settings (0-53) 27
Table 10.

2 Input Valid Type (0-1) 0 0: Connect; 1: Disconnect

Programmable Input Port 4

1 Input Port Content Settings (0-53) 0 User customisable. Refer Table 10.

2 Input Valid Type (0-1) 0 0: Connect; 1: Disconnect

0: After the security delay; 1: Start on

3 Input Port Effective Range (0-3) 2
startup; 2: Always valid; 4: Invalid

0: Warning; 1: Stop Alarm; 2:

4 Input Port Effective Action (0-4) 0
Instruction

The time from the detection of the

5 Input Port Effective Delay (0-20.0)s 2.0
input port to the confirmation.

6 Input Port Description User customisable.

Programmable Input Port 5

1 Input Port Content Settings (0-53) 0 User customisable. Refer Table 10.

2 Input Valid Type (0-1) 0 0: Connect; 1: Disconnect

0: After the security delay; 1: Start on

3 Input Port Effective Range (0-3) 2
startup; 2: Always valid; 4: Invalid

0: Warning; 1: Stop Alarm; 2:

4 Input Port Effective Action (0-4) 1
Instruction

The time from the detection of the

5 Input Port Effective Delay (0-20.0)s 2.0
input port to the confirmation.

6 Input Port Description User customisable.

Programmable Input Port

Programmable Input Port 1

1 Input Port Content Settings (0-119) 29 Fuel relay output. Refer Table 9.

2 Input Valid Type (0-1) 0 0: Always open; 1: Always Close

Programmable Input Port 2

1 Input Port Content Settings (0-119) 28 Start relay output. Refer Table 9.

2 Input Valid Type (0-1) 0 0: Always open; 1: Always Close

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 Parameter Default
No Item Description
Range Setting

Programmable Input Port 3

1 Input Port Content Settings (0-119) 30 Idle speed control. Refer Table 9.

2 Input Valid Type (0-1) 0 0: Always open; 1: Always Close

Programmable Input Port 4

1 Input Port Content Settings (0-119) 31 Speed up output. Refer Table 9.

2 Input Valid Type (0-1) 0 0: Always open; 1: Always Close

Programmable Input Port 5

Speed reduction output. Refer Table

1 Input Port Content Settings (0-119) 32
9.

2 Input Valid Type (0-1) 0 0: Always open; 1: Always Close

Programmable Input Port 6

Customisable time period output.

1 Input Port Content Settings (0-119) 1
Refer Table 9.

2 Input Valid Type (0-1) 0 0: Always open; 1: Always Close

Speed Setting

0: not use; 1: Relay speed regulation;

1 Speed Control Interface Type (0-2) 0
2: CAN speed regulation

CAN send speed value command to

2 CAN Speed Step Factor (0-100) 1 increase the number of revolutions
each time

Scheduling And Maintenance Settings

1 Timed Boot Settings (0-1) 0 0: Disable; 1: Enable

2 Timed Not Boot Settings (0-1) 0 0: Disable; 1: Enable

3 Maintenance 1 Settings (0-1) 0 0: Disable; 1: Enable

4 Maintenance 2 Settings
5 Maintenance 3 Settings
6 Maintenance 4 Settings
7 Maintenance 5 Settings
Maintenance time, maintenance time
(0-1) 0 to action, warning A and warning B
time and action, maintenance timing
(0-1) 0 mode, and reset maintenance time
can be set. After the unit is
(0-1) 0 maintained, the maintenance time can
be reset to the alarm by resetting the
(0-1) 0 maintenance time.

Note:
- When parameter setting is performed by PC software, the default password
(0318) is not changed and no input is required. If the password change is first
written by the PC software, the password of the module needs to be written in
the input password window.

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- The programmable input port cannot be set to the same item, otherwise the
correct function cannot be displayed. The programmable output port can be set
to the same item.
- Fuel level sensor associated setting: If you need to use the fuel level, you need
to set any one of the programmable sensors 1-4, as the liquid level sensor, and
the curve type is set to the curve type corresponding to the sensor. Then set the
fuel level related sensor and select the corresponding programmable sensor. At
this time, the programmable sensor is the fuel level sensor, which can show fuel
pump control and tank volume.
- If the motor driven pump needs to pass the outlet pressure to determine
whether to stop the output, it is also necessary to set the outlet pressure related
setting.

2.3.2 Programmable Output 1-6 Customisable Content

Table 3 Programmable Output 1-6 Customisable Content — List

No Type Description

0 Not Use

1 Custom Time Period Output 1

2 Custom Time Period Output 2

3 Custom Time Period Output 3

4 Custom Time Period Output 4

5 Custom Time Period Output 5

6 Custom Time Period Output 6

Refer behind for description.
7 Custom Combination Output 1

8 Custom Combination Output 2

9 Custom Combination Output 3

10 Custom Combination Output 4

11 Custom Combination Output 5

12 Custom Combination Output 6

13 Reserved

14 Reserved

Act during overspeed alarm shutdown and emergency

15 Damper Control shutdown, engine intake can be turned off for quick
shutdown.

Page 16
No Type Description

When the alarm or stop is active, an external alarm can be

connected. When the programmable alarm “Alarm Mute”
16 Speaker Alarm is valid or any button on the panel is pressed, the output
can be prohibited. When there is a new warning or stop, it
will be output again.

Operate when the engine is turned on; disconnect when

17 Blind Control
the engine is turned off.

The liquid level sensor fuel pump controls the upper and
18 Fuel Pump Control
lower limits to control the operation.

The temperature sensor controls the upper and lower

19 Heater Control
limits to control the operation.

The temperature sensor controls the upper and lower

20 Cooler Control
limits to control the operation.

In the standby state, the pre-supply output port is valid,

and it is output according to the set “pre-supply interval
time” and “pre-supply time”; if the “pre-supply interval
time” is set to 0h, the pre-supply is not output.
21 Pre-supply Output
The set pre-fueling time is output before starting. If the
warm-up time is not configured, the pre-fueling phase is
output; if pre-heating is configured, the warm-up phase is
output.

22 Reserved

23 Oil Pre-lubricated Output Operate during preheating, starting, and starting intervals.

The output is controlled via the communication interface

24 Remote Control
RS485.

25 Reserved

26 Reserved

27 Reserved

Operate when the engine is turned on; disconnect when

28 Start Relay Output
the engine is turned off.

Operate when the engine is turned on; disconnect when

29 Fuel Relay Output
the engine is turned off.

It is used for some machines with idle speed. It is

connected before starting, disconnected when entering
high-speed warm-up, connected during idle stop, and
30 Idle Speed Control
disconnected when the unit is stopped.
In other states, if the idle input is active or the idle button
is pressed, the relay connect the output.

It operates during high-speed warm-up operation and is

31 Speed Up Output
controlled by speed control during normal operation.

It operates during the stop idle-waiting stop time

32 Speed Reduction Output operation and is controlled by the speed control during
normal operation.

Page 17
No Type Description

For some diesel engine with a shutdown solenoid,

33 Electric Shutdown Control connect when the idle stop is over. Disconnect when the
set "power-on shutdown delay" ends.

34 Reserved

Applicable to engines that support EFI ECUs to control

35 ECU Shutdown
ECU shutdown.

Applicable to engines that support EFI ECUs to control

36 ECU Power Supply
ECU power supply.

37 Reserved

38 Start successful output Connect when a start success signal is detected.

39 Normal Operation Output The relay connects the output when in normal operation.

40 Reserved

41 Reserved

42 Public Alarm Operate during public warning and public shutdown.

43 Public Shutdown Alarm Operate during public shutdown alarm.

44 Public Warning Alarm Operate during public warning alarm.

45 Reserved

Operate when the battery voltage is too high warning

46 Battery Overvoltage
alarm sounds.

Operate when the battery voltage is too low warning

47 Battery Undervoltage
alarm sounds.

Operate when charging generator fails warning alarm

48 Charging Failure
sounds.

49 Reserved

50 ECU Warning Alarm The ECU has issued a warning alarm signal.

51 ECU Shutdown Alarm The ECU has issued a shutdown alarm signal.

52 ECU Communication Failure The controller cannot communicate with the ECU.

53 Reserved

54 Reserved

When the type of suction pump is set to the diesel pump,

55 Diesel Pump Start Output
the diesel pump starts output.

When the type of suction pump is set to the diesel pump,

56 Diesel Pump Shutdown Output
the diesel pump stops output.

When the type of suction pump is set to the electric

57 Electric Pump Start Output pump, the output of the electric pump is started when
start up and stopped when shutdown.

58 Reserved

Page 18
No Type Description

59 Input 1 is Valid Operate when input 1 is valid.

60 Input 2 is Valid Operate when input 2 is valid.

61 Input 3 is Valid Operate when input 3 is valid.

62 Input 4 is Valid Operate when input 4 is valid.

63 Input 5 is Valid Operate when input 5 is valid.

64 Reserved

65 Reserved

66 Reserved

67 Emergency Shutdown Alarm Operate when emergency shutdown alarm sounds.

68 Start Unsuccessful Alarm Operate when start unsuccessful alarm sounds.

69 Shutdown Unsuccessful Warning Operate when shutdown unsuccessful warning sounds.

70 Engine Underspeed Warning Operate when engine underspeed warning sounds.

71 Engine Underspeed Alarm Operate when engine underspeed alarm sounds.

72 Engine Overspeed Warning Operate when engine overspeed warning sounds.

73 Engine Overspeed Alarm Operate when engine overspeed alarm sounds.

74 Reserved

75 Reserved

When the input port is configured as a water gun switch

76 Bypass Control Output status input and is active, it will start output between the
start idle speed and the idle stop.

77 Reserved

78 Reserved

79 Engine High Temperature Warning Operate when engine high temperature warning sounds.

80 Engine Low Temperature Warning Operate when engine low temperature warning sounds.

Operate when engine high temperature shutdown warning

81 Engine High Temperature Shutdown
sounds.

82 Reserved

83 Engine Low Oil Pressure Warning Operate when engine low oil pressure warning sounds.

84 Engine Low Oil Pressure Alarm Operate when engine low oil pressure alarm sounds.

Operate when engine oil pressure sensor open circuit

85 Engine Oil Pressure Open Circuit
occurs.

86 Reserved

87 Programmable Sensor 1 High Warning Programmable sensor 1 operate when high warning

Page 19
No Type Description

88 Programmable Sensor 1 Low Warning Programmable sensor 1 operate when low warning

Programmable Sensor 1 High

89 Programmable sensor 1 operate when high shutdown
Shutdown

Programmable Sensor 1 Low

90 Programmable sensor 1 operate when low shutdown
Shutdown

91 Overflow Shutdown Operate when overflow shutdown alarms

92 Overflow Warning Operate when overflow warning alarms

93 Programmable Sensor 2 High Warning Programmable sensor 2 operate when high warning

94 Programmable Sensor 2 Low Warning Programmable sensor 2 operate when low warning

Programmable Sensor 2 High

95 Programmable sensor 2 operate when high shutdown
Shutdown

Programmable Sensor 2 Low

96 Programmable sensor 2 operate when low shutdown
Shutdown

97 Programmable Sensor 3 High Warning Programmable sensor 3 operate when high warning

98 Programmable Sensor 3 Low Warning Programmable sensor 3 operate when low warning

Programmable Sensor 3 High

99 Programmable sensor 3 operate when high shutdown
Shutdown
Programmable Sensor 3 Low
100 Programmable sensor 3 operate when low shutdown
Shutdown

101 Programmable Sensor 4 High Warning Programmable sensor 4 operate when high warning

102 Programmable Sensor 4 Low Warning Programmable sensor 4 operate when low warning

Programmable Sensor 4 High

103 Programmable sensor 4 operate when high shutdown
Shutdown

Programmable Sensor 4 Low

104 Programmable sensor 4 operate when low shutdown
Shutdown

105 Reserved

106 Reserved

107 Reserved

108 Reserved

109 Reserved

110 Reserved

111 Reserved

112 Reserved

113 System in Shutdown Mode Operate when system in shutdown mode

114 System in Manual Mode Operate when system in manual mode

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No Type Description

115 System in Auto Mode Operate when system in auto mode

116 Reserved

117 Reserved

118 Reserved

119 Reserved

2.3.3 Programmable Input Definition Content

Table 4 Programmable Input Definition Content - List

No Type Description

User can customise below function:

0 User Customisable
Indication: Only display, no warning, no shutdown.
Warning: Only Warning, no shutdown.
Shutdown: Warning and shutdown immediately.
Invalid: Input does not work.
Always valid: The input is always detected.
Valid during startup: Start to detect during startup.
Valid during safe operation: Start to detect after safe
operation delay.

1 Reserved

When active, the “Audio Alarm” output in the output

2 Alarm Mute
configuration can be disabled.

3 Alarm Reset When active, the shutdown alarm can be reset.

4 Reserved

When the input is active, all LEDs on the panel are

5 Backlight Test
illuminated.

6 Panel Button Prohibition
When the input is valid, except for the up, confirm, and
down keys on the panel, other buttons do not work, you
cannot enter the parameter settings, you can set the
language, view the history and controller information, and
the icon 🔒 is displayed in the lower right corner of the
main interface.

When this function is active, it means the engine is

started successfully. If this function is configured, the
7 Successful Start Input
speed and oil pressure start success conditions will be
invalid.

8 Idle Mode The input port is valid and enters the idle mode.

In automatic mode, after the engine is running normally,

9 Automatic Stop Prohibition the engine is not allowed to stop automatically when the
input is valid.

Page 21
No Type Description

In automatic mode, the engine is prohibited from

10 Automatic Start Prohibition
automatically turning on when the input is active.

In automatic mode, the timed to start engine is prohibited

11 Timed Start Prohibition
when the input is active.

12 Reserved

13 Reserved

The input port is valid and enters idle speed; invalid,

14 Idle Speed/High Speed
returns to high speed operation.

15 Reserved

16 Reserved

17 Reserved

When the input port is valid, it means that the diesel

18 The diesel pump started successfully
pump is started successfully.

When the input port is valid, means the pressure of the

19 Suction pump pressure reached
suction pump has reached.

Normal state: If the water gun switch status input is valid,

the bypass control is output between the start idle speed
and the idle stop;
20 Water Gun Switch Status Input
Idle running state: If the water gun switch status input is
valid, it will go from idle running to normal operation and
bypass control output (if the output port is configured).

Except for emergency stop and overspeed, all other

21 Alarm Shutdown Prohibition
shutdown alarms are prohibited. (override mode)

22 Instrument Mode All outputs are disabled in this mode.

23 Reserved

When the input is valid, the controller sets the time and
24 Reset Maintenance Time
date of maintenance 1 to the preset value.

25 External Charger Charging Input Failed Charging failure warning when input is valid

26 High Temperature Shutdown Input Sensor switching input

27 Low Oil Pressure Shutdown Input Sensor switching input

In automatic mode, the engine is automatically started

28 Remote Start
when the input is active

In automatic mode, when the input is valid and the

29 Remote Shutdown remote power-on input is invalid, the engine can be
automatically shut down.

In the automatic mode, the engine can be started

30 High Water Level Input automatically when the water level high input is active.
(discharged)

在⾃自动模式下，当⽔水位低有效时且⽔水位⾼高输⼊入⽆无效后，可
31 Low Water Level Input
⾃自动使发 动机停机(排涝)。

Page 22
No Type Description

In manual mode, the engine is automatically started when

32 Manual Start Input the input is active. When the input is invalid, the engine
can be stopped automatically.

33 Reserved

34 Analog Shutdown Button

35 Analog Manual Button

An external button (not self-locking) can be connected,
36 Analog Automatic Button
and the analog panel button is pressed.
37 Analog Start Button

38 Analog Speed Control Button

39 -
Reserved
51

52 Speed Up Input
An external button (not self-locking) can be connected to
manually control the speed.
53 Speed Reduction Input

2.3.4 Sensor Selection

Table 5 Sensor Selection

No Content Remarks

0 Not use
1 Custom resistance curve
2 Custom (4-20) mA curve
3 Custom voltage curve
4 VDO
5 CURTIS The custom resistance type input resistance
Temperature
1 6 VOLVO-EC range is (0~1) kΩ, and the factory default is the
Sensor
7 DATCON SGD sensor.
8 SGX
9 SGD
10 SGH
11 PT100
12 -15 Reserved

0 Not use
1 Custom resistance curve
2 Custom (4-20) mA curve
3 Custom voltage curve
4 VDO 10bar
The custom resistance type input resistance
5 CURTIS
2 Pressure Sensor range is (0~1) kΩ, and the factory default is the
6 VOLVO-EC
SGD sensor.
7 DATCON 10 bar
8 SGX
9 SGD
10 SGH
11 -15 Reserved

Page 23
 No Content Remarks

0 Not use
1 Custom resistance curve
2 Custom (4-20) mA curve The custom resistance type input resistance
Water Level
3 3 Custom voltage curve range is (0~1) kΩ, and the factory default is the
Sensor
4 SGD SGD sensor.
5 SGH
6 -15 Reserved

0 Not use
1 Custom resistance curve
4 Flow Sensor 2 Custom (4-20) mA curve
3 Custom voltage curve
4 -15 Reserved

2.3.5 Start Success Condition Selection

Table 6 Start Success Condition Selection

No Setting Content

0 Rotating Speed

1 Oil Pressure

2 Rotating Speed + Oil Pressure

Note:

- There are three conditions for the starter to be separated from the engine.
The speed sensor and the oil pressure sensor can be used separately. It is
recommended that the oil pressure sensor be used in conjunction with the
speed sensor. The purpose is to separate the starter motor from the engine
as quickly as possible and accurately determine the start.
- The rotational speed sensor is a magnetic device that is mounted on the
engine body to detect the number of teeth of the flywheel.
- When the rotating speed is selected, make sure that the number of teeth
of the engine flywheel is the same as the set value, otherwise overspeed or
underspeed shutdown may occur.
- If the unit does not have a speed sensor, please do not select the
corresponding item, otherwise there will be an unsuccessful start or loss of
speed signal alarm.
- If the unit does not have an oil pressure sensor, please do not select the
corresponding item.

Page 24
2.3.6 Maintenance Setting
Item
Enable Selection
Maintenance Time
Action When Maintenance Time
Reached
Pre-Warning A Time
Pre-Warning A Action
Pre-Warning B Time
Pre-Warning B Action
Maintenance Timing
Reset Maintenance Time
Maintenance Description
2.4 Parameters Setting
After the controller is powered on, press
menu, the menu items are as follows:
Select the parameter setting item and enter the correct password (factory default
is 0318) to enter the parameter setting interface.
Table 7 Maintenance Setting
Setting Content Description
Used to set whether the current
0: Disable; 1: Enable
maintenance function is valid.
This time is the number of hours
from the time the maintenance is
(0-30000)h
enabled to when maintenance is
required.
0: No action;
1: Warning The alarm operates when the
2: Shutdown remaining maintenance time is 0.
3. Indication
(0-30000)h Remaining Maintenance Time
Operates when the remaining
Same action When Maintenance
time reaches the pre-warning A
Time Reached
time.
(0-30000)h Remaining Maintenance Time
Operates when the remaining
Same action When Maintenance
time reaches the pre-warning B
Time Reached
time.
0: Unit Operation Time:
The timing of maintenance time.
1: Real Time Clock
After the maintenance is
completed, reset the maintenance
time by setting this item.
The user can enter a maintenance
name, such as: change the
engine oil.
button, enter the parameter setting
> Return
> Parameters Setting
> Override Mode
> Language
> History Record
Page 25
The specific parameter setting procedures are as follows:

Parameters Setting
> Return
> Module Setting
> Timer Setting
> Engine Setting
Interface 1: Enter Setting, press , button, change Settings,
press confirm button, enter setting (interface 2), press
button, return to previous. Select Return, press confirm button, return
to previous.

Timer Setting
> Return Interface 2: press , button, change Settings, press
> Start Delay
> Shutdown Delay button, enter setting (interface 3), press button, return to
> Pre-warm Time previous (interface 1). Select Return, press confirm button, return to
previous (interface 1).

Start Delay
Interface 3: press button, move the cursor, select the value you
00001s
want to modify, press , button to modify. After done modify,
press button, save the parameters. Press down button again,
return to previous (interface 2).

Timer Setting
> Return
> Start Delay Interface 4: press button, select the value you want to modify,
> Shutdown Delay setting methods are the same as interface 2 and interface 3.
> Pre-warm Time

Excessive Shutdown Setting Interface 5: set sensor shutdown parameters. Select > Excessive
Enable Selection: Enable
Shutdown Setting, press button, enter setting interface. Press
Setting Value +00098
again to enter interface 5, press , button, select
Delay Value 00003s
Settings, press button, save settings, move the cursor downward,
show interface 6.

Excessive Shutdown Setting

Enable Selection: Enable Interface 6, press , button, change the value of parameter
Setting Value +00098 (positive and negative), press button, continue next value setting.

Delay Value 00003s After setting has done, press button to enter delay value setting. If

nothing need to change, press button, return to previous.

Pump Startup Setting Interface 7, pump startup setting. Select > pump startup setting, press
0: Not Use
button, enter setting interface, press again shows interface

7, press , button, select setting item, interface will shows

interface 8.

Pump Startup Setting

1: Diesel Pump Interface 8: press , button, show different setting
Faulty Shutdown Alarm Delay information, press button, set next setting value, like interface 9. If
00090s
nothing to change, press button, return to previous.

Page 26
Pump Startup Setting
Interface 9: press button, move the cursor, select the value
1: Diesel Pump
Faulty Shutdown Alarm Delay needed to be change, press , button to change the value.
00090s
After done changing, press button to save the parameters. Press
down button, return to previous.

Note:

- Please modify the internal parameters of the controller in standby mode (such as
start successful condition selection, programmable input, output port
configuration, various delays, etc.), otherwise alarm shutdown or other abnormal
phenomena may occur.
- The threshold of too high must be greater than the threshold of too low,
otherwise it will be too high and too low.
- When setting the warning alarm, please set the return value correctly, otherwise
the alarm will not be normal. When the warning is too high, the return value
should be less than the set value; when the warning is too low, the return value
should be greater than the set value.
- The programmable input port cannot be set to the same item, otherwise the
correct function cannot be displayed. The programmable output port can be set
to the same item.

2.4.1 Sensor Settings

- When the sensor is reselected, the sensor curve will call the standard value. If
the temperature sensor is set to SGD as factory default, the temperature sensor
curve is the SGD curve; when SGX is selected, the sensor curve is the curve of
SGX.
- If the standard sensor curve is different from the sensor used, select “Custom
Sensor” and enter the custom sensor curve.
- When entering the sensor curve, the X values must be entered in ascending
order, otherwise an error will occur.
- When the sensor is selected as "Not Used", the sensor curve does not work.
- If the corresponding sensor has only an alarm switch, this sensor must be set to
“Not Used”, otherwise an alarm shutdown or warning may occur.
- You can set the ordinates of the first few points or the last few points to be the
same. As shown in Figure 4:

Page 27
 800

700

600

500

kPa
400

300

200

100

0
0 32 64 96 128 160 192 224
Ohm

Figure 4 Curve Setting

Table 8 Conventional Pressure Unit Conversion Table

N/m2
Item kgf/cm2 bar Psi
Pa

1 Pa 1 1.02 x 10-5 1 x 10-5 1.45 x 10-4

1 kgf/cm2 9.8 x 104 1 0.98 14.2

1 bar 1 x 105 1.02 1 14.5

1 psi 6.89 x 103 7.03 x 10-2 6.89 x 10-2 1

2.4.2 Test Run

Before the system is officially running, it is recommended to do the following

checks:
a) Check that all wiring is correct and the wire diameter is appropriate;
b) The DC working power supply of the controller is insured, and the positive and
negative poles connected to the starting battery are not connected incorrectly;
c) Take appropriate measures to prevent the engine from starting successfully
(such as removing the wiring of the fuel valve), check and confirm that it is
correct, connect the starting battery power, the controller will execute the
program;
d) Press the power button, the engine will start, after the set number of starts, the
controller will send a start failure signal; press the stop button to reset the
controller;
e) To resume the action to prevent the engine from starting successfully (restore
the fuel valve wiring), press the power button again, the engine will begin to
start. If everything is normal, the engine will go through idle speed (if idle speed
is set) to normal operation. During this period, observe the engine operation;
f) If you have any other questions, please contact our service staff.

Page 28
2.4.3 Protection

2.4.3.1 Warning

When the controller detects a warning signal, the controller only warns but it does
not stop. When the alarm is cleared, the warning alarm is automatically cancelled.

Table 9 Controller Warning

No Type Description

The controller issues a warning signal when the controller

1 Engine Overspeed Warning
2 Engine Underspeed Warning
detects the engine speed exceeds the set overspeed warning
threshold.
The controller issues a warning signal when the controller
detects the engine speed is less than the set underspeed
warning threshold.

When the controller detects the engine speed is equal to zero

3 Speed Signal Lost Warning and the speed signal loses the action type selection warning,
the controller issues a warning signal.

When the engine stop delay is over, if the engine is not

4 Shutdown Failure Warning
stopped, the controller will issue a warning signal.

When the controller detects the charger voltage value of the

5 Charging Failure Warning engine is less than the set threshold, the controller issues a
warning alarm signal.

When the controller detects the battery voltage value of the

6 Battery Overvoltage Warning engine is greater than the set threshold, the controller issues
a warning alarm signal.

When the controller detects the battery voltage value of the

7 Battery Undervoltage Warning engine is less than the set threshold, the controller issues a
warning alarm signal.

When the controller receives the warning signal from the

8 ECU Warning
engine through J1939, the controller issues a warning signal.

When the controller detects the sensor is open circuit and the
Engine Temperature Open Circuit
9 open circuit action type selects a warning, the controller
Warning
issues a warning signal.

When the temperature value detected by the controller is

Engine High Temperature
10 greater than the set high temperature warning value, the
Warning
controller issues a warning signal.

When the temperature value detected by the controller is less

11 Engine Low Temperature Warning than the set low temperature warning value, the controller
issues a warning signal.

When the controller detects the oil pressure sensor is open

Engine Oil Pressure Sensor Open
12 circuit and the open circuit action type selects a warning, the
Circuit Warning
controller issues a warning signal.

When the controller detects the oil pressure value is less than
13 Engine Low Oil Pressure Warning the set oil pressure warning value, the controller issues a
warning signal.

Page 29
 No Type Description

When the controller detects the sensor is open circuit and the
Programmable Sensor 1~4 Open
14 open circuit action type selects a warning, the controller
Circuit Warning
issues a warning signal.

When the sensor value detected by the controller is greater

Programmable Sensor 1~4 High
15 than the set upper limit warning value, the controller issues a
Warning
warning signal.

When the sensor value detected by the controller is less than

Programmable Sensor 1~4 Low
16 the set lower limit warning value, the controller issues a
Warning
warning signal.

When the flow value detected by the controller is greater than

17 Over-flow Warning the set upper limit warning value, the controller issues an
over flow warning signal.

When the digital input port is configured as a warning and is

18 Input Port 1~5 Warning valid, the controller issues a corresponding input port
warning signal.

When the maintenance countdown is 0, and the maintenance

19 Maintenance 1~5 Warning time is up to the action type selection warning, the controller
issues a warning signal.

The controller issues a warning signal when the controller's

20 Authorisation Timed Up Warning time reaches the authorized time and the authorization time
reaches the action type selection warning.

When the timer is turned on, before the power is turned on, it
is detected that the battery voltage is lower than the set
voltage value, and the controller issues a battery loss
21 Battery Loss Warning
warning. This warning is not automatically eliminated and
needs to be cleared by pressing the stop button during stop
mode.

2.4.3.2 Shutdown

When the controller detects the shutdown alarm signal, the controller immediately
stops. After the unit is stopped, you need to manually press the alarm reset button
to reset the shutdown alarm.

Table 10 Shutdown Alarm

No Type Description

When the controller detects the emergency stop alarm signal,

1 Emergency Shutdown Alarm
the controller sends a shutdown alarm signal.

When the controller detects the engine speed exceeds the

2 Engine Overspeed Shutdown set overspeed shutdown threshold, the controller issues a
shutdown alarm signal.

When the controller detects the engine speed is less than the
3 Engine Underspeed Shutdown set underspeed shutdown threshold, the controller issues a
shutdown alarm signal.

Page 30
No Type Description

When the controller detects the engine speed is equal to

Speed Signal Loss Alarm zero, and the speed signal loss action type selects the
4
Shutdown shutdown alarm, the controller issues a shutdown alarm
signal.

When the controller is within the set number of starts, if the

5 Startup Failure Alarm engine does not start successfully, the controller issues a
startup failure alarm signal.

When the controller receives the engine shutdown alarm

6 ECU Alarm Shutdown signal through J1939, the controller issues a shutdown alarm
signal.

When the controller input is set to the high temperature

High Temperature Input Alarm
7 shutdown input and is active, the controller issues a high
Shutdown
temperature input alarm to stop.

When the controller input port is set to the oil pressure low
Low Oil Pressure Input Alarm
8 stop input and is valid, the controller sends a low oil pressure
Shutdown
input alarm to stop.

When the controller does not receive data through J1939

ECU Communication Failure
9 after starting the engine, the controller sends a
Alarm Shutdown
communication failure stop signal.

When the controller detects the sensor is open circuit and the
Engine Temperature Open Circuit
10 open circuit action type selects alarm stop, the controller
Shutdown
sends a shutdown alarm signal.

When the temperature value detected by the controller is

Engine High Temperature
11 greater than the set temperature shutdown value, the
Shutdown
controller sends a shutdown alarm signal.

When the controller detects the sensor is open circuit and the
Engine Oil Pressure Sensor Open
12 open circuit action type selects alarm stop, the controller
Circuit
sends a shutdown alarm signal.

When the oil pressure value detected by the controller is less

Engine Low Oil Pressure Alarm
13 than the set oil pressure shutdown value, the controller sends
Shutdown
a shutdown alarm signal.

When the controller detects the sensor is open circuit and the
Programmable Sensor 1~4 Open
14 open circuit action type selects alarm stop, the controller
Circuit
sends a shutdown alarm signal.

When the sensor value detected by the controller is greater

Programmable Sensor 1~4 High
15 than the set upper limit stop value, the controller sends a
Alarm Shutdown
shutdown alarm signal.

When the sensor value detected by the controller is less than

Programmable Sensor 1~4 Low
16 the set lower limit stop value, the controller sends a
Alarm Shutdown
shutdown alarm signal.

When the controller is within the set number of diesel pump

Pump Startup Failure Alarm
17 starts, if the diesel pump is not started successfully, the
Shutdown
controller issues a pump start failure alarm signal.

When the controller is within the set diesel pump fault alarm
shutdown delay, the input port pump pressure to the signal is
18 Pump Failure Alarm Shutdown
invalid, the controller sends out the pump faulty alarm
shutdown.

Page 31
 No Type Description

When the digital input port is configured as a shutdown

19 Input Port 1~5 Alarm Shutdown alarm, and the controller is valid, the controller sends a
corresponding input port shutdown alarm signal.

When the flow value detected by the controller is greater than

20 Over-flow Shutdown the set upper limit stop value, the controller sends a
shutdown alarm signal.

When the maintenance countdown is 0, and the maintenance

Maintenance 1~5 Alarm
21 time selects the shutdown alarm to the action type, the
Shutdown
controller issues a shutdown alarm signal.

When the controller's time reaches the authorized time, and

Authorisation Timed Up
22 the authorized time is selected to stop the action type, the
Shutdown
controller sends a stop signal.

Note: ECU warning and ECU alarm shutdown instructions, if there is specific
alarm content display, check the engine according to the content; otherwise,
please refer to the SPN alarm code to check the engine manual for information.

3 Control and Operating Instructions

3.1 Diesel Engine Inspection Before Startup

3.1.1 Fuel level check: There are two places for fuel level check. The first place is
on the controller on the control system. One is the fuel level. The above
shows the percentage (%) of fuel oil in the fuel tank. The other is the
mechanical oil level gauge/oil level gauge on the fuel tank. The fuel oil level
can be seen in these two places. Under normal circumstances, the fuel oil
level should reach about 80%.
3.1.2 Engine oil check: Pull out the oil level gauge. There are two lines above the
oil level gauge (L low; H high). It can be seen under normal circumstances,
the oil level should reach about 80% between the two lines.
3.1.3 Coolant check: Look at the water level gauge above the expansion hydration
tank. Under normal circumstances, it should reach about 80% of the water
level gauge.
3.1.4 Air filtration check: View the filter indicator, which is normally displayed in
“green”. If the air filter is clogged, the filter indicator will change to “red”.

3.2 Control System Inspection

3.2.1 Controller check: Turn on the "control power" switch, check the data on the
controller, and the system has no faulty alarm;
3.2.2 Internal switch check: Open the electric box door, check all the internal
switch fuse in close position and check the mains charger power light
is on.

Page 32
3.3 Startup/Shutdown Procedures

3.3.1 Automatic Startup and Shutdown Operation

3.3.1.1 Automatic Startup Sequence

a) Press button, the indicator next to the button illuminates to indicate that
the engine is in auto power on mode.
b) When the remote power-on input is valid, enter the “boot delay” and the
automatic mode indicator flashes.
c) After the power-on delay is over, the auto mode indicator stops flashing and
turns solid, the preheat relay output (if configured), the LCD displays “preheat
delay XX”.
d) After the warm-up delay is over, the fuel relay outputs the set pre-start fuel time
(default 1s), and then starts the relay output; if the engine does not start
successfully during the “start time”, the fuel relay and the start relay stop
outputting and enter the “start” Interval", waiting for the next start.
e) Within the set number of starts, if the engine does not start successfully, the
controller issues a start failure shutdown, and the LCD alarm page displays a
start failure alarm.
f) At any startup, if the startup is successful, it will enter the “safe running time”.
During this time, low oil pressure, high water temperature, underspeed,
charging failure alarm amount is invalid. It will enter “startup idle delay” after
safe operation delay is finished. (if the power-on idle delay is configured).
g) During the startup idle delay, the underspeed alarm is invalid. After startup idle
delay is over, it will enter “high speed warm-up time delay”. (if the high-speed
warm-up delay is configured).
h) When the high-speed warm-up delay ends, the engine enters the normal
running state. If the speed is not normal, the controller will sounds the alarm
and shutdown the engine. (the alarm page of the LCD displays the alarm
amount).

3.3.1.2 Automatic Shutdown Sequence

a) When the remote start signal fails and the remote stop input is valid, the “stop
delay” is started and the status indicator flashes.
b) After the shutdown delay ends, the “high speed heat dissipation delay” begins.
During the high-speed heat dissipation delay, if the remote start signal is valid
again, the controller will enter the running state again. When the high-speed
heat dissipation delay ends, enter the “stop idle delay”.
c) Enter the “shutdown idle delay” (if configured), the idle relay is powered up.
d) Enter the “power-on shutdown delay”, the power-off relay is energised and the
fuel relay output is disconnected.
e) Enter the “stop time” and automatically judge whether it stops.
f) If the unit stops, enter the “delay after stop”; otherwise, the controller will enter
the stop failure and issue a stop failure warning (after the stop failure alarm, if

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 the unit stops, it will enter the “delay after stop” and automatically Eliminate the
failure warning of shutdown).
g) After the time has elapsed, it will enter the standby state.

3.3.2 Manual Startup and Shutdown Operation

3.3.2.1 Manual Startup Sequence

a) Press button, the controller enters "manual mode" and the manual mode
indicator lights up.
b) Press button to start the engine, automatically judge the startup is
successful, and automatically increase the speed to high speed operation;
c) When high water temperature, low oil pressure, and overspeed occurs during
engine operation, the shutdown can be effectively and quickly protected.

3.3.2.2 Manual Shutdown Sequence

Press button to stop the running engine. (The process see automatic
shutdown process 3.3.1.2, b) ~ g)).

3.2.3 Emergency Manual Startup/Shutdown Operation

3.2.3.1 Emergency Manual Startup Sequence

a) Change switch to operating position.

b) Change switch to startup position. When the diesel engine has started
up, the switch will automatically reset to the operating position.

c) After startup successfully, change switch to full speed position, the

engine will operate at rated speed.

3.2.3.2 Emergency Manual Shutdown Sequence

a) Change switch to idle speed position.

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b) Change switch at close position. Diesel Engine will stop operation.
(note: Emergency manual control has no protection to the diesel engine, it is
used only when the controller is faulty.)

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