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Chapter 1-2-3
Chapter 1-2-3
Feigenbaum,
a customer determination which is based on the customer’s
author of Total actual experience with the product or service, measured against
Quality his or her requirements—stated or unstated, conscious or merely
sensed, technically operational or entirely subjective—and
Control always representing a moving target in a competitive market.
A process takes inputs and performs value-added activities on those
inputs to create an output.
Processes and
Process
Improvement
no two products or
its meaning that
Control ?
When a process is predictable, very little variation is present.
Statistical process control practitioners use a variety of
techniques to locate the sources of variation in a process.
Productivity’s principal focus is on doing something
more efficiently.
Quality, on the other hand, focuses on being effective. Being
Quality & effective means achieving the intended results or goals while
meeting the customer’s requirements.
Productivity
So quality concentrates not only on doing things right (being
productive), but also on doing the right things right at the first
time (being effective).
Stable &
Unstable
Process
The Evaluation
of Modern
Quality
Modern quality
principles have
evolved over
time
Inspection refers to those
activities designed to detect or
find nonconformances existing
Inspection in already completed products
and services. Inspection, the
detection of defects, is a
regulatory process..
It refers to the use of specifications and inspection of completed
parts, subassemblies, and products to design, produce, review,
sustain, and improve the quality of a product or service.
Quality
Control Quality control refers
Quality control broadly to the process of
(QC)
managing product quality to
meet a desired standard.
The use of statistical methods for production monitoring and parts
inspection became known as statistical quality control (SQC),
wherein statistical data are collected, analyzed, and
interpreted to solve problems.
Statistical
Quality
Control (SQC)
Prevention of defects by
Statistical applying statistical
methods to control the
Process process is known as
Control statistical process control
(SPC).
is a management
approach that places
emphasis on continuous
process and system
Total quality improvement as a means of
achieving customer
management satisfaction to ensure
(TQM) long-term
company
success.
ANSWER
Kaizen is a Japanese
term meaning
"change for the
better" or
"continuous
improvement."
International Organization for Standardization (ISO)
https://www.iso.org/standard/63787.html
The Six Sigma concept was developed at Motorola Corporation as
a strategy to deal with product and
Six Sigma system failures.
Methodology
Define-Measure-Analyze-Improve-Control
(DMAIC).
Green belt
Lean
production
Lean production focuses on driving waste out
of the production cycle.
7 waste:
https://asq.org/customer-services/contact-asq
Quality Basics
6th Edition
Chapter 2
Quality Advocates
Copyright © 2018, 2012, 2007 Pearson Education, Inc. All Rights Reserved.
Chapter 2: Dr. Armand Feigenbaum (1920-2014)
Quality Landmark text: Total Quality Control
Advocates (1951)
Dr. Feigenbaum’s Definition of Quality:
Quality is a customer determination which is
Chapter 2: based on the customer’s actual experience with
the product or service, measured against his or
Quality her requirements—stated or unstated,
Advocates conscious or merely sensed, technically
operational or entirely subjective—always
representing a moving target in a
competitive market.
Dr. Armand Feigenbaum
Chapter 2:
Quality Was the first individual to encourage treating quality as a
fundamental business strategy; an approach to doing business that
Advocates makes an organization more effective.
Dr. Armand Feigenbaum
Chapter 2: Quality is not a factor to be managed but a method of
‘managing, operating, and integrating the marketing,
Quality technology, production, information, and finance areas
throughout a company’s quality value chain.’
Advocates 1997: Changing Concepts and Management of Quality Worldwide
Dr. Walter Shewhart (1891-1967)
Chapter 2: Father of Statistical Process Control
Control of Quality of Manufactured Product
Quality Van Nostrand Reinhold, 1931
Advocates
Dr. Shewhart: Inventor of Control Charts
Chapter 2:
Quality
Advocates
Dr. Shewhart proposed that controlled and uncontrolled
variation exists.
Chapter 2:
Quality
Advocates
Second Order
of the Sacred
Treasure
Chapter 2: Quality Advocates
Create a constancy of purpose toward improvement of
product and service, with the aim to become competitive
and to stay in business and to provide jobs.
Adopt a new philosophy.
Cease dependence on inspection to achieve quality.
End the practice of awarding business on the basis of price
tag alone. Instead minimize total cost.
Dr. Deming’s Constantly and forever improve the system of production and
service.
Fourteen
Points
Dr. Deming’s Fourteen Points
continued.
Institute training on the job.
Institute leadership.
Drive out fear.
Break down barriers between departments.
Eliminate slogans, exhortations, and targets for the
workforce.
Eliminate arbitrary work standards and numerical
quotas. Substitute leadership.
Remove the barriers that rob people of their right to
pride of workmanship.
Institute a vigorous program of education and self-
improvement.
Put everybody in the company to work to accomplish
the transformation.
Chapter 2: Quality
Advocates
Dr. Deming’s Plan-Do-Study-
Act Cycle
Dr. Deming’s Theory of Profound Knowledge
Juan’s Philosophy
Big Q versus Little q
Proposed the big ‘Q’ and little ‘q’ in Quality
‘q’ = the products in manufacturing
‘Q’ = ALL processes in all industries
Chapter 2:
Philip Crosby (1926-2001)
Quality
Advocates
Philip Crosby proposed that:
Chapter 2: “QUALITY IS FREE"
Quality The lack of quality is costly. Spending money
to reduce waste or improve efficiency saves
Advocates money in the long run.
Crosby’s Four Absolutes of Quality
1. Quality Definition: Conformance to
Requirements
2. Quality System: Prevention of Defects
3. Quality Performance Standard: Zero Defects
Chapter 2: 4. Quality Measurement: Costs of Quality
Quality
Advocates
Crosby’s Five Erroneous Assumptions
about Quality
1. Quality means goodness, luxury or
shininess.
2. Quality is intangible and therefore not
measurable.
3. An economics of quality exists.
4. Workers are the source of quality
problems.
5. Quality originates in the quality Chapter 2:
department. Quality
Advocates
Dr. Kaoru Ishikawa
(1915-1989)
Ishikawa Proposed Seven Tools of Quality
1. Flow Chart
2. Control Chart
3. Check Sheet
4. Histogram
5. Pareto Diagram
6. Cause and Effect Diagram
7. Scatter Diagram
Chapter 2:
Quality Dr. Ishikawa’s Cause and Effect Diagram
Advocates(
Chapter 2:
Quality
Advocates
Check Sheets
Check Sheets are data recording devices that collect data (events)
according to category. A check sheet is a data recording
Chapter 4: device that is essentially a list of categories.
Quality
Improvement:
Problem
Solving
Categories, a check or mark is placed on the check sheet in the
appropriate category.
Check sheets are often used in conjunction with other quality
assurance techniques.
The information from these sheets will help the team focus their
problem-solving efforts.
The Pareto chart is a graphical tool for ranking causes of
problems from the most significant to the least significant.
Pareto Chart Also known as the 80–20 rule. It is stating that 80 percent of
problems come from 20 percent of causes.
( 80-20 rule)
To encourage management to focus their improvement
efforts on the 20 percent “vital few.”
Where can you this chart? These charts are applicable. any
problem that can be separated into categories of occurrences.
Quality Improvement:
Problem Solving
Pareto Charts;
graphically rank causes of
problems from the most
significant to the least
significant.
https://www.youtube.com/watch?v=oCc6VU2kYQI
Select Determine Gather Use Determine Calculate
A Pareto chart Select the
subject for the
Determine what
data need to be
Gather data
related to the
Use a check
sheet to gather
Determine the
total number of
calculate the
percent of the
following
steps:
6) Determine the costs associated with the nonconformities or defects.
7) Select the scales for the chart. Y axis scales are typically the number of A Pareto chart
occurrences, number of defects, dollar loss per category, or percent. The x axis
usually displays the categories of nonconformities, defects, or items of interest. is constructed
using the
8) Draw a pareto chart Draw a Pareto chart by organizing the data from the following
largest category to the smallest.
steps:
The largest bars represent
9) Analyze the chart or charts.
Advocates
Chapter 2:
Quality The Taguchi Loss Function
Advocates
The Taguchi loss function is a concept in quality engineering and
robust design introduced by Japanese engineer and statistician
Genichi Taguchi. It is a fundamental concept in the field of quality
management and is used to quantify the economic loss or cost
associated with variations in product or process quality.
The main idea behind the Taguchi loss function is to recognize that
The Taguchi even small deviations from the target or nominal values in
product or process characteristics can result in increased costs or
loss function reduced customer satisfaction.
The Taguchi loss function is typically represented by a curve that
illustrates the relationship between the quality of a product or
process and the associated financial losses or customer
dissatisfaction. The curve resembles a quadratic function that
increases more rapidly as you move away from the target value
in either direction.
Choose one topic from this lecture, research it, and discuss how this
Class activity knowledge will affect your work career.
Quality Basics
6th Edition
Chapter 3
Quality Systems
Copyright © 2018, 2012, 2007 Pearson Education, Inc. All Rights Reserved.
Chapter 3: Within a Quality Management System, the necessary ingredients
exist to enable the organization’s employees to identify, design,
Quality develop, produce, deliver, and support products or services that
the customer wants. A QMS is adaptable to the ever-changing
Systems needs, requirements, and expectations of its customers.
ISO 9000
Chapter 3: The purpose of the ISO 9000 standards is to facilitate the
multinational exchange of products and services by providing
Quality a clear set of quality system requirements. The standards
Systems provide a baseline against which an organization’s quality
system can be judged.
Chapter 3: ISO (meaning equal) encourages organizations to develop,
install, and utilize a quality management system that supports
Quality continuous improvement through the prevention of defects, and
Systems the reduction of variation and waste.
Chapter 3: ISO 9000 encourages organizations to understand and manage
Quality how each process’ performance affects other related processes
when those processes intersect and interact.
Systems
ISO 9001:2015 Major Clauses
1. Scope
2. Normative Reference
3. Terms and Definitions
4. Context of the Organization
Chapter 3: 5. Leadership
6. Planning
Quality 7. Support
Systems 8. Operation
9. Performance Evaluation
10. Improvement
TS 16949:
TS 16949 defines automotive industry standards world-wide
TS 16949 has two components:
ISO 9001 AND
Customer Specific Requirements
PPAP Production Part Approval Process
Chapter 3: FMEA Failure Modes and Effects Analysis
Quality MSA Measurement Systems Analysis
APQP Advanced Product Quality Planning and Control
Systems QSA Quality System Assessment
ISO 14000 Environmental Management
Standard encourages voluntary environmental protection
Chapter 3: and the prevention of pollution while taking into account the
Quality economic needs of society.
Systems
ISO 14000 standards do not enforce environmental laws or
Chapter 3: regulate environmental activities of an organization.
Quality
Systems
Malcolm Baldrige National Quality Award
Established 1987
Awarded by the President of the United States
Offered in the following business sectors:
Education, healthcare, manufacturing,
Chapter 3: nonprofit/government, service, and small business.
Quality www.nist.gov
Systems
Malcolm Baldrige National Quality Award is named
after Malcolm Baldrige. Secretary of Commerce from
1981 until July 1987.
Chapter 3: Baldrige was a proponent of quality management as a key
to this country’s prosperity and long-term strength. He
Quality took a personal interest in the quality improvement act
Systems that was eventually named after him and helped draft an
early versions. In recognition of his contributions,
Congress named the award in his honor.
Key Elements of the Malcolm Baldrige National Quality
Award
1. Leadership
2. Strategy
3. Customers
Chapter 3: 4. Measurement, Analysis, and Knowledge Management
Quality 5. Workforce
6. Operations
Systems 7. Results
Leadership:
Examines senior-level leadership commitment too and
involvement in process improvement, organizational
Chapter 3: governance, and social responsibilities.
Quality Strategy:
Examines senior-level leadership commitment too and
Systems involvement in process improvement, organizational governance,
and social responsibilities.
Customers:
Examines how well the organization listens to the voice of the
customer.
Measurement, Analysis, and Knowledge Management:
Examines how an organization gathers, analyzes, and uses
Chapter 3: information and performance measurement systems to encourage
excellent performance.
Quality
Workforce:
Systems Examines how an organization enables its workforce to perform to
its fullest potential in alignment with the organization's overall
strategic objectives.
Operations:
Examines how an organization designs and manages the work
performed, product design and delivery, innovation, and
operational effectiveness.
Chapter 3: Results:
Quality Examines an organization’s performance in the areas of product
and process results, customer-focused results, financial and market
Systems results, workforce-focused results and leadership and governance
results.
Six Sigma
Bill Smith, Reliability Engineer,
Motorola Corporation
The increasing complexity of
Chapter 3: systems and products used by
Quality consumers created higher than
Systems desired system failure rates.
Holistic approach to reliability
and quality and developed a
strategy for improving both
(1988).
https://www.youtube.com/watch?v=MIssDGB7pJc
Six Sigma is a structured, data driven
methodology,
Chapter 3: for eliminating waste,
Quality from processes, products, and other
Systems business activities,
while having a positive impact on
financial performance.
Six Sigma Perceptions
Perceived to be a business system that
improves the bottom line.
Perceived as fitting naturally into the business
systems of most companies.
Perceived as being more easily and more
successfully launched than traditional Total
Quality Management programs.
Chapter 3:
Quality Systems
Six Sigma Traditional Quality
Systems
Quality
Enhanced understanding of key business processes
Reduction of waste
Systems Improved profit performance
Six Sigma Methodology focuses on:
Systems
Chapter 3:
Six Sigma seeks to reduce the variability present in processes.
Quality
Systems
Chapter 3:
Quality
Systems
An improvement of just 1 sigma can
result in a ten-fold reduction in the
number of defects.
Systems
At four sigma, 6,210 defects per
million costing
$10/piece to fix = $62,100
At three sigma, 66,800 defects per million costing
$10/piece to fix = $668,000
Process Maps
Cause and Effect Diagrams
Failure Modes and Effects Analysis (FMEA)
Chapter 3: Measurement System Analysis (MSA)
Process Capability Studies (CP. CPK)
Quality Multivariate studies
Systems Design of Experiments (DOE)
Process Control Plans
Six Sigma Project Participants
Green Belts
Formal training
Complete a cost-savings project ($10,000+)
Black Belts
Advanced training (more advanced)
Chapter 3: Complete cost-savings projects ($100,000+)
Quality Master Black Belts
Extensive training
Systems Complete cost-savings projects ($1,000,000+)
Six Sigma Acronyms
Systems
Sound measures of performance
Discipline
Rewards