Pelican

(S96029)

Work Method Statement of Fabrication

and Welding of F27B01 Stainless Steel
Laterals Spools (PCW, CPCW, OFA,
EMSH)
Ref. no: S96029-ESS-F27B01-SMT-0012-
Prepared by: WMS-0002
(Signature)
Revision: 00
Name: Dickson
Contact no.: 9271 8128 Date: 4 May 2022
Company: Exyte Services Singapore Pte Ltd
Page 1 of 8

Method Statement Title:

Work Method Statement of Fabrication and Welding of F27B01

Stainless Steel Laterals Spools (PCW, CPCW, OFA, EMSH)

Exyte

Contractor Package / Package/

QA / QC EHS Construction
Site Site
Manager Manager Manager
Supervisor Engineer
Exyte
Goh Ann
Name Services James Ho
Kee
Pte Ltd

Signature

Date

Revision 2.0 Revision Date: 4/5/2022

 Pelican
(S96029)

Work Method Statement of Fabrication

and Welding of F27B01 Stainless Steel
Laterals Spools (PCW, CPCW, OFA,
EMSH)
Ref. no: S96029-ESS-F27B01-SMT-0012-
Prepared by: WMS-0002
(Signature)
Revision: 00
Name: Dickson
Contact no.: 9271 8128 Date: 4 May 2022
Company: Exyte Services Singapore Pte Ltd
Page 2 of 8

1.0 Scope of Work

To fabricate stainless steel pipes/ laterals by cut and weld the stainless steel pipe based on
drawing

2.0 Resources

2.1 Materials
All materials used on site will be of approved type and they are as below:-

No Type / Brand Name Description of Materials

1 YC Inox Pipes

2 Sow Long Industrial Co. Ltd Ball Valves

3 Kao Jung Fittings

4 Yih Tai Fittings

5 DKB Pipes

2.2 Machinery and Equipment

No Type / Model Quantity

1 Band Saw 5

2 Hand Grinder 20

3 Danox TIG Water-cooled Welding 10

Machine

4 Danox TIG Air-cooled Welding 5

Machine

Revision 2.0 Revision Date: 4/5/2022

 Pelican
(S96029)

Work Method Statement of Fabrication

and Welding of F27B01 Stainless Steel
Laterals Spools (PCW, CPCW, OFA,
EMSH)
Ref. no: S96029-ESS-F27B01-SMT-0012-
Prepared by: WMS-0002
(Signature)
Revision: 00
Name: Dickson
Contact no.: 9271 8128 Date: 4 May 2022
Company: Exyte Services Singapore Pte Ltd
Page 3 of 8

2.3 Manpower involved / Plan

Trade Nos. Lead person Remarks

Welder 10 1
Pipe Fitter 5 1
QC 2 1

Revision 2.0 Revision Date: 4/5/2022

 Pelican
(S96029)

Work Method Statement of Fabrication

and Welding of F27B01 Stainless Steel
Laterals Spools (PCW, CPCW, OFA,
EMSH)
Ref. no: S96029-ESS-F27B01-SMT-0012-
Prepared by: WMS-0002
(Signature)
Revision: 00
Name: Dickson
Contact no.: 9271 8128 Date: 4 May 2022
Company: Exyte Services Singapore Pte Ltd
Page 4 of 8

3.0 Work Methods

3.1 Mobilization / Site set up

 Raw stainless steel pipes will be unloaded and shifted to the material prep area.
 Pipes are taken and cut to size using the bandsaw placed in the material prep area
 Cut pipes are then placed onto racks and moved to the Fit-up bays on the top half
 Completed pipes will be shifted to the QC final inspection and packing bay to be
shifted out

Revision 2.0 Revision Date: 4/5/2022

 Pelican
(S96029)

Work Method Statement of Fabrication

and Welding of F27B01 Stainless Steel
Laterals Spools (PCW, CPCW, OFA,
EMSH)
Ref. no: S96029-ESS-F27B01-SMT-0012-
Prepared by: WMS-0002
(Signature)
Revision: 00
Name: Dickson
Contact no.: 9271 8128 Date: 4 May 2022
Company: Exyte Services Singapore Pte Ltd
Page 5 of 8

3.2 Procedure

 Use qualified welders for welding works.

 Fillet welds are used for welding slip on flanges to pipe.
 Welder must wear welding hand gloves and welding face shield
 Pipe joints must be carefully prepared to ensure good results
 Clean the weld edges or surfaces of all loose scale, slag, rust, paint, oil, and other foreign
matter
 Ensure that the joint surfaces are smooth and uniform

 Make the bevels by grinding or by beveling machine

 When beveling, cut away as little metal as possible to allow for complete fusion and
penetration
 Ensure bevels have an angle of 60° and a root gap of 2 - 3.5mm
 Proper beveling reduces the amount of filler metal required which, in turn, reduces time
and expense. In addition, it also means less strain in the weld and a better job of design
and welding
 Align the piping before welding and maintain it in alignment during the welding operation
 The maximum alignment tolerance is 20 percent of the pipe thickness

Revision 2.0 Revision Date: 4/5/2022

 Pelican
(S96029)

Work Method Statement of Fabrication

and Welding of F27B01 Stainless Steel
Laterals Spools (PCW, CPCW, OFA,
EMSH)
Ref. no: S96029-ESS-F27B01-SMT-0012-
Prepared by: WMS-0002
(Signature)
Revision: 00
Name: Dickson
Contact no.: 9271 8128 Date: 4 May 2022
Company: Exyte Services Singapore Pte Ltd
Page 6 of 8

 To ensure proper initial alignment, you should use clamps or jigs as holding devices. A
piece of angle iron makes a good jig for a small-diameter pipe
 While a section of channel or I-beam is more suitable for larger diameter pipe
 QC to inspect dimensions and alignment of fitted pipe
 Weld stainless steel pipes together based on approved WPS
 Ensure proper purging with argon gas is in place prior to welding
 After welding, QC to confirm dimensions and alignment of welded pipe
 Acid pickling cleaning to be performed on the outer surface of the pipe with proper PPE
eg. rubber gloves.
 Housekeeping should be carried out after completion of work activity

3.3 House Keeping

 Keep all equipment back to their respective locations after use

 Thorough sweeping of floor at individual stations after end of day

Revision 2.0 Revision Date: 4/5/2022

 Pelican
(S96029)

Work Method Statement of Fabrication

and Welding of F27B01 Stainless Steel
Laterals Spools (PCW, CPCW, OFA,
EMSH)
Ref. no: S96029-ESS-F27B01-SMT-0012-
Prepared by: WMS-0002
(Signature)
Revision: 00
Name: Dickson
Contact no.: 9271 8128 Date: 4 May 2022
Company: Exyte Services Singapore Pte Ltd
Page 7 of 8

4.0 Attachments (Org chart, PE Design, Catalogues, etc)

 Organizational Chart

5.0 Emergency Response (Emergency contact details)

S/n Name Designation Contact no.

1 Ng Aik Beng Workshop 1 Manager 9735 3806

2 Dickson Sie Asst. Workshop Manager 9271 8128
3 Mohammad Izran Bin Yusoff Workshop 1 Safety Coordinator 8693 0366
4 Mohammad Izran Bin Yusoff First Aider 8693 0366
5 Chong Kok Hoong Workshop 1 Supervisor 9126 2990
6 Lin Hantang ESR FSM 9113 1095
Singapore Civil Defense Force 995
Ambulance 995

Revision 2.0 Revision Date: 4/5/2022

 Pelican
(S96029)

Work Method Statement of Fabrication

and Welding of F27B01 Stainless Steel
Laterals Spools (PCW, CPCW, OFA,
EMSH)
Ref. no: S96029-ESS-F27B01-SMT-0012-
Prepared by: WMS-0002
(Signature)
Revision: 00
Name: Dickson
Contact no.: 9271 8128 Date: 4 May 2022
Company: Exyte Services Singapore Pte Ltd
Page 8 of 8

5.1 Factory 1 Evacuation Plan

Points to take note:

1. General SWP should not be written as work procedure

2. Job Specific Sketches and pictures are to be included in the work steps

3. First submission to be a draft. After the first joint review / dicussion, all refernce documents are to be attached

4. Necessary drawings are to be attached

Revision 2.0 Revision Date: 4/5/2022