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Cotterell 1980
Cotterell 1980
1 Introduction
The split nut invented by Williams [1] promises significant
labour savings in many applications. In situations such as
occur in chemical processing plants, where maintenance
involves periodic stripping of flange joints, much time is spent
in dealing with faulty bolting [2]. Even if damaged nuts are
not encountered, the cost of fitting is considerably greater
than the cost of the nut itself [3].
The split nut is similar to the conventional nut, but is coned
at both ends and is split into two halves (see Fig. 1). The cones
on the nut halves fit into a cone washer (or a cone in the
jointed surface) that forces the two halves onto the bolt. The
two halves of the nut are made identical by positioning the
screw thread so that it is symmetrical about a center line
through the mid-height of the nut (see Fig. 1). Thus, any half
of a split nut mates with another half of the same size.
However, the two halves can only be assembled in one way or
they will be one half a pitch out of alignment. Spigots are
provided on the surface of the split, that mate with
corresponding holes when the nut is correctly assembled.
t MUST PASS THROUGH
There is a large clearance on the spigots and matching holes to THE CREST AND ROOT
ensure that they do not interfere with the nut closing on the OF THE THREAD ON THE
bolt. A gap exists between the two halves of the nut when it is PLANE OF THE SPLIT
assembled for the same reason.
To assemble the split nut, it is placed around the bolt with a
coned end seating in a conical washer. A fraction of a turn is
sufficient to tighten the nut. Even more importantly, the nut Fig. 1 Split nut assembly
can be completely removed with a fraction of a turn. Ex-
perience has shown that even the most stubborn nut can be method of manufacture eliminates machining. Split nuts of
moved sufficiently before binding completely to allow the similar overall dimensions to conventional nuts have been
split nut to be released. manufactured by this process in 3/4 in. B.S.W. (Fig. 2) using
Powder metallurgy is an ideal method of manufacture for a copper steel. In the plain sintered condition, these meet
the split nuts. The die for the half split nut can be in one piece Grade A requirements and when infiltrated with copper meet
with simple ejection after compaction. The accuracy in the up to Grade T requirements of British Standard 1083:1965
[1].
1
The cone washers are equally important because they are
Presently on Sabbatical Leave at Division of Engineering, Brown Universi-
ty, Providence, R. I. 02912.
more highly stressed than plain washers. They have also been
Contributed by the Reliability, Stress Analysis and Failure Prevention Com- manufactured by powder metallurgy. The diameter of these
mittee for publication in the JOURNAL OF MECHANICAL DESIGN. Manuscript washers (Fig. 3) is the same as that for a standard washer, but
received at ASME Headquarters Aug. 1979. the thickness is necessarily greater. However, the overall
125 /
.240"
^
400 i —1| iN-: t .650"
.160"
.-
:
a
^
.070
.105"
.020"
height of the nut and washer combination is less than that of load is concentrated. The maximum tensile stress in the bolt is
the conventional combination. It is also possible to the same as that in the nut; thus, the reduction provided by the
manufacture the washers by cold forming. use of the split nut should improve the fatigue strength of the
The strength of the sintered split nut is high, because the bolt. Fatigue failure of nuts is rare.
maximum bending stress in the thread is less than that in a Although full-scale vibration tests, as of yet, have not been
conventional nut. This reduction in stress is achieved in two made on split nuts, it is thought that they have as good a
ways. The elastic distribution of load in the threads of a locking quality as conventional nuts. The breakaway torque
conventional nut is poor with the load concentrated on the last of split and conventional nuts tightened to the same torque are
thread due to the differential change in pitch caused by the nut the same [1]. Vibration tests have been made on bolted joints
being in compression while the bolt is in tension [4]. The split using split nuts oscillating the direct load across the bolted
nut has some freedom to rotate about an axis normal to that joint, but the more vital test of applying a shear across the
of the bolt and to partly compensate for this differential joint have not yet been made. The preliminary vibration tests
change in pitch. Thus, the maximum thread load in the split were inconclusive because loosening of either split or con-
nut is less than that of the conventional nut. The tensile ventional nuts could only be detected when either the stiffness
bending stress is further reduced because the radial load on of the joint was unrealistically small or the applied bolt
the threads of a split nut are higher than those in the con- tension extremely low.
ventional nut. The radial load contributes a moment of op- A practical demonstration of the efficiency of the split nut
posite sign to the axial load and reduces the moment applied has been made by fitting split nuts to representative flanges of
to the thread root. Total Australia's petroleum refinery at Matraville, N.S.W.
In fatigue, 65 percent of bolt failures initiate in the thread [1]. These joints are bolted using 1 1/8 in. 80N. B7 studs with
at the nut face [5] where, in the conventional nut, the thread 2H nuts. Because split nuts manufactured by powder
• Nomenclature •
stress in the nut and
p = intensity of axial load bolt
a = pitch of thread per unit of thread wb axial shift due to
a* = a/De = n o n - d i m e n s i o n a l helix thread bending
pitch of thread pirDe = non-dimensional in-
wr axial shift due to
b = depth of fundamental W tensity of axial load rotation of nut halves
triangle of thread = intensity of radial y axial distance from
d = depth of thread from load per unit length center of rotation of
tip of fundamental of helix the nut halves
triangle r = radial distance from y* = y/De non-dimensional y
f(6) = function of 6 center of rotation to ya axial distance from
h = stiffness of thread pitch circle diameter center of rotation to
profile w = axial shift in the pitch start of the first
circle diameter thread
*-[£(••-£-)]" w = axial shift due to axial y0* =y0/De non-dimensional y0
o
20°00 ID
CM
d.
SECTION XX
Fig. 3 The 3/4-in. cone washer Fig. 4 Thread loads and displacements in a split nut
metallurgy were not available in this size, they were machined splines necessary for 3/64-in. diameter locking pin reduce the
from conventional 2H nuts. In laboratory tests split nuts strength of the 3/4 split nuts by only 3 percent [11].
broke the B7 studs every time. A single split nut was sub-
stituted for a conventional nut on a number of flanges in May
1976 using torques of 590 lb-ft. These split nuts have per- 2 The Load Distribution in Split Nuts
formed satisfactorily since installation. In the course of In conventional nuts, the differential change in pitch caused
general maintenance, two of these nuts were removed in May by the axial load is accommodated by the threads bending
1977, the necessary torques were 430 ft-lb and 1000 ft-lb. [4-9] and, to a lesser extent, by the nut expanding and the bolt
Where vibration is a problem and locking would be contracting [4,9]. If the ends of the split nut were spherical,
required for a conventional nut, the split nut can be locked the two halves could rotate about an axis normal to the axis of
with a pin inserted into longitudinal splines cut into both the the bolt and parallel to the plane of the split so that the free
bolt and nut [11]. With this arrangement, using a 3/64-in. end of the nut closed slightly. Such a rotation effectively
diameter locking pin, the breakaway torque for 3/4-in. split increases the pitch of the nut and can partly compensate for
nuts is increased by 25 ft-lb for all tightening levels [11]. The the decrease in pitch caused by the compressive stress in the
The displacement results in an effective axial shift of the pitch where AN, AB are, respectively, the cross-sectional areas of
circle diameter towards the loaded end of the nut of the nut and bolt. Introducing the non-dimensional load
uDp a* PwDe
sinS + 2y'(i tan/3 sin^ -cosS (6)
Wr
')] (1) W
where P is the total load on the bolt, the non-dimensional
where a* = a/De and y* = y/De are the non-dimensional form of equation (5) is:
pitch and axial distance from the center of rotation,
respectively. The sign changes as 6 moves from one half of the
nut to the other and is positive when 0 is zero. Using the ex-
pression dw = r ^ _ / 1 + M [ ' p.de]de. (7)
a*d L7r 3 A,£ V AN /•)<> J
y -ya + 2TT (2)
the effective increase in pitch between two points on the pitch The total load equation is
circle diameter dd apart is (•A/T
p*d8 = 2-ir. (8)
dwr = ± °^~L | - cose + 2 (y0 * + ^— J (tan/3 cose + — sinej 2.3 The Effect of Thread Deformation on the Pitch. As well
as an axial thread load p, there is a radial thread load q (Fig.
+ — tan/3 sine - ( —
O"cose dd. (3)
4). The ratio of p to q is limited by sliding friction, but is not
known precisely. However, the radial forces q must balance
the radial reaction at the spherical seat. If the reaction at the
washer makes an angle a to the axis of the nut and it is as-
2.2 The Effect of Axial Load on the Pitch. It is assumed sumed that
that the full thread starts on the plane of the split where 0 is q=p tan a (9)
zero and ends on the plane of the split at 8 = Mr where N is
even. In practice, of course, the first and last threads are then the radial forces are in equilibrium. Strictly p/q is not
feathered to zero. The only allowance for this feathering, constant, but, because the axial force produces the major part
which reduces the thread load at the face of the nut, is to of the thread deformation, this assumption is reasonable.
assume that the feathered portions of the thread take no load. Assuming that these loads act at the center of the thread
The load in both the nut and bolt, an angular distance 6 from form, the equivalent forces and moment at the tip of the
the start of the thread, is theoretical thread form (Fig. 5) are
pDe F = P
dd, (4) Q = p tana
j; b
M - p— [l + tan/3 tana]. (10)
where p is the axial thread load per unit of thread helix.
£ = 27.5°
a = 30°
0.5 -\ aa= 0.146 50
k = 0.0857
y„«=0.47 ^MINIMUM POTENTIAL ENERGY
o
0.4 —
- \ ui = 16.4 ( V E > ° c/> 40 -
<
0.3 30
\
\ - y - CONVENTIONAL NUT k= 0 . 0 8 5 7
z V J \ ^= 275
° MINIMUM / p * d6
w 0.2 - 3 20
z
o
0.1
1 . 1 1 1 1
1 2 3 4 5 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
THREAD HEIGHT FROM LOADED FACE
Fig. 6 Thread load distribution for a typical split nut Fig. 7 Rotation of the nut halves as a function of the height of the
center of rotation
^iSsOrKM1^]""
shown in Fig. 6. Thus, the maximum thread load of 0.414 is
an over-estimate and the actual maximum thread load is
0.8
0.6
^0.2 -
0 1 2 3 4 5 6 o
o o 1 1 1 1 1
THREAD HEIGHT FROM LOADED FACE i-
< 10 20 30 40 50 60
Fig. 8 Thread load distributions for high and low centers of rotation a. a
I I
0.6 90 80 70 60 50 40
SEMI CONE ANGLE \p ASSUMING <j> = 10°
Fig. 10 Rates of tensile stress in the thread of a split nut to that in a
conventional nut
0.5