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PEB-Preliminary Structural report-ZAYET KWIN GARDEN INDUSTRIAL PARK PROJECT-B01, B03, B04, B05, B06, B07-REV00-07.11.2023
PEB-Preliminary Structural report-ZAYET KWIN GARDEN INDUSTRIAL PARK PROJECT-B01, B03, B04, B05, B06, B07-REV00-07.11.2023
,LTD
1
Contents
I. Preporting purposes. ..............................................................................................................4
1.1. Purpose. ...........................................................................................................................4
1.2. Factory status. .................................................................................................................4
1.3. Attachment. .....................................................................................................................4
II. Conclusions and Recommendations. ................................................................................5
1.1. Conclusions. .....................................................................................................................5
1.2. Recommendations. ..........................................................................................................5
III. Input information. ..............................................................................................................6
3.1. Applicable Design Codes. ...............................................................................................6
3.2. Material Specifications. ..................................................................................................7
3.3. Design Assumptions. .......................................................................................................8
3.4. Design load.......................................................................................................................9
* Dead load.................................................................................................................................9
* Roof live load. .........................................................................................................................9
* Wind load. ...............................................................................................................................9
3.5. Load combination follow ASCE 7-05. .........................................................................10
3.6. Deflection Limitations. .................................................................................................11
IV. Calculation software. ........................................................................................................12
V. Analysis and Simulation...................................................................................................13
5.1. Load calculation. ...........................................................................................................13
5.2. Structural Drawing. ......................................................................................................15
5.3. Analysis and Simulation main Frame. ........................................................................23
5.4. Analysis and Simulation main roof purlin. ................................................................32
2
Figure
Figure 1. Model cross section main frame. .................................................................................23
Figure 2. Frame label.......................................................................................................................24
Figure 3. Dead Load with solar case 1 (kN/m)............................................................................24
Figure 4. Dead Load without solar case 2 (kN/m). .....................................................................24
Figure 5. Roof Live Load with solar case 1 (kN/m)....................................................................24
Figure 6. Roof Live Load without solar case 2 (kN/m). .............................................................25
Figure 7. Collateral Load (kN/m). ...............................................................................................25
Figure 8. Wind left WL1 (kN/m). ..............................................................................................25
Figure 9. Wind right WR1 (kN/m). ............................................................................................25
Figure 10. Wind left WL2 (kN/m). ............................................................................................26
Figure 11. Wind right (WR2 (kN/m). .........................................................................................26
Figure 12. Wind end WE1 (kN/m). ............................................................................................26
Figure 13. Main frame max vertical displacement 0.279m < 60.93/180 = 0.3385m Pass.....26
Figure 14. Main frame max Horizontal displacement 0.02m <8/60 = 0.133m Pass.............27
Figure 15. Moment (kN.m). ........................................................................................................27
Figure 16. Shear force (kN). ........................................................................................................27
Figure 17. Axial force (kN). ........................................................................................................27
Figure 18. Steel P-M interaction Ratios <1 Pass...................................................................28
Figure 19. Z purlin cross section. ................................................................................................32
Figure 20. Max P-M ratio <1 Pass. .............................................................................................36
Figure 21. Max deflection = 30.445 mm < 7620/150 = 50.8mm Pass...................................37
3
I. Preporting purposes.
1.1. Purpose.
Check the bearing capacity steel of the factory structure, make conclusions and
recommendation when installing the solar PV system and Load of solar PV is 0.138 kN/m2.
1.2. Factory status.
Factory is new, it wasn’t effected by chemistry or corrison.
1.3. Attachment.
As-built Drawing of factory Yes
Design Calculations report Yes
4
II. Conclusions and Recommendations.
1.1. Conclusions.
Base on the calculation the steel frame for installing the solar system, we have
conclusions:
AREA
NO. BUILDING MAIN FRAME PURLIN NOTE
(M2)
1.2. Recommendations.
- Install evenly on both sides of the roof.
- The clear space between the panels and the roof surfaces is 610mm or less.
- When constructing and installing the solar system, the number of workers in each area
of 100 square meters (5x20 or 10x10,….) does not exceed 30 people. So, the roof live load :
Lr :30x65/100 =0.2 KN/m2 (on average , each worker weight 65 kg).
5
III. Input information.
3.1. Applicable Design Codes.
The Pre-engineered Building described in these calculations was design according to the latest
Buildings and Design Codes that have been referred to in the design:
ASCE/SEI 7-05 : Minimum Design Loads For Buildings and Other Structures.
IBC-2018 : International Buildings Code.
MBMA 2012 : Metal Building Systems Manual.
AISC 360-05 : Specification for Structural Steel Building.
AISI 2001 : Specification for the Design of Cold-Formed Steel Structural
Member.
AWS 2015 : American Welding Society.
Relevant current regulation.
6
3.2. Material Specifications.
The following is the list of the material standards and specifications for which the
building components have been designed:
Material Specifications
Stt.
Materials Specifications Minimum Strength
No.
1 Built-up (Plates) ASTM A-572 Grade 50 (Or Equi) Fy = 34.5 kN/cm2
2 Shape Steel I,U,V JIS G3101-SS400 (Or Equi) Fy = 24.5 kN/cm2
3 Shape Steel [], O JIS G3101-SS400 (Or Equi) Fy = 24.5 kN/cm2
NSDC570/NSDH540/K18(Or
4 Purlin Fy = 45.0 kN/cm2
Equi)
5 Anchor Bolt of Footing JIS G3101-SS400(Or Equi) Fu = 40 kN/cm2
Connection Bolt of Ft=30.3 kN/cm2
6 ASTM A325 Type 1(Or Equi)
Rafter Fu = 72-83 kN/cm2
Connection Bolt of Ft=13.8 kN/cm2
7 DIN 6921-Grade 4.6 (Or Equi)
Purlin Fu = 41 kN/cm2
8 Cable Bracing EN12385 (Or Equi) Fu = 157 kN/cm2
9 Weld
Where :
Fy : Yeilding strength.
Fu : Tension strength.
7
3.3. Design Assumptions.
The main frame rafters and columns are rigidly connected to each other using
pin type connection.
The lateral stability of the building is provided through the frame action of the
main frames.
The longitudinal stability of the building is provided through truss action of
cross braced bays of the building.
Both end walls are P & B frame rafter & column.
The roof purlins are continuous beams supported at rigid frame locations and
span is the bay spacing of the building.
The roof sheeting and wall sheeting (by others) & sag angle provides lateral
support for purlin & girt.
8
3.4. Design load.
* Dead load.
-Dead load include :
- Self weight of mainframe, roof metal sheeting and purlin.
- Collateral load.
- Solar load is calculated in case install full PV panel on roof is 13.8 kg/m2
“Theo ASCE 7-16 / According to ASCE 7-16 :
Solar Panels : The weight of solar panels, their support system and ballast shall
be considered as dead load.”
* Roof live load.
* Wind load.
- Velocity pressure qz evaluated at height z above ground shall be calculated by the
following equation :
qz 0.613k z k zt kdV 2 I N / m 2 (6-15)
Where :
qz : Velocity pressure at height z.
9
kz : Velocity pressure exposure coefficient ( Table 6-3, ASCE 7-05).
kzt: Topographic factor (Figure 6-4 , ASCE 7-05 ).
kd : Wind directionality factor(Table E.6-1, ASCE 7-05).
I : Important factor(Table E.6-1, ASCE 7-05).
V : Basic wind speed (m/s)
- Wind pressures for the MWFRS of buildings of all heights shall be determined by the
following equation :
p qGC p qi GC pi (6-18)
Where :
q=qz : qz for windward walls evaluated at height z above theground.
q=qh : qh for leeward walls, sidewalls, and roofs evaluated at height h.
qi=qh : for negative internal pressure.
qi=qz : for positive internal pressure.
G : Gust-effect factor.G=0.85
3.5. Load combination follow ASCE 7-05.
Load Combinations (ASD)
Applied for Main Frame:
Dead Load + Live Load
Dead Load + (Roof Live Load or Snow or Rain)
Dead Load + 0.75×Live Load + 0.75×(Roof Live Load or Snow or Rain)
Dead Load + (Wind Load or 0.7×Earthquake Load)
Dead Load + 0.75×(Wind Load or 0.7xEarthquake Load) + 0.75×Live Load +
0.75×(Roof Live Load or Snow or Rain)
0.6×Dead Load + 0.7×Earthquake Load
0.6×Dead Load + Wind Load
Dead Load + Crane Load
Dead Load + Crane Load + Live Load
Dead Load + 0.75×(Crane Load + Live Load) + 0.75×(Snow Load or Rain Load)
Dead Load + 0.75×(Crane Load + Live Load) + 0.75×Wind Load
Dead Load + Crane Dead Load + 0.75×(Live Load + Roof Live Load + 0.7×Earthquake
Load)
Applied for Cold – Formed section
Dead Load + (Roof Live Load or Snow or Rain)
0.6×Dead Load + Wind Load
Dead Load + Wind Load
Load Combinations (LRFD)
Applied for Main Frame:
1.4×Dead Load
1.2×Dead Load + 1.6×(Live Load+ Crane Live Load) + 0.5×(Roof Live Load or Snow
Load or Rain Load)
1.2×Dead Load + 1.6×(Roof Live Load or Snow Load or Rain Load) +f1×Live
Load+0.5×Crane Live Load
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1.2×Dead Load + 1.6×(Roof Live Load or Snow Load or Rain Load) +0.8×Wind Load
1.2×Dead Load + 1.6×Wind Load + f1×Live Load+ 0.5×Crane Live Load + 0.5×(
Roof Live Load or Snow Load or Rain Load)
1.2×Dead Load + 1.0×Earthquake Load + f1×Live Load+ 0.5×Crane Live Load +
0.2×Snow Load
0.9×Dead Load + 1.6×Wind Load
0.9×Dead Load + 1.0×Earthquake Load
Applied for Cold – Formed section:
1.2×Dead Load + 1.6×(Roof Live Load or Snow Load or Rain Load)
0.9×Dead Load + 1.6×Wind Load
1.2×Dead Load + 1.6×Wind Load
Note:
f1=1 : for floors in places of public assembly, for live loads in excess of 4.79 kN/m2, for
parking garage live load.
f1= 0.5 : for other live loads (where L0 from table 4.1 ASCE 7-05).
3.6. Deflection Limitations.
Table 1. / Deflection limits (Limits and footnotes are from IBC 2021 table 1604.3).
For Rigid Frame Rafters :Span/180 for Live or 10 years Wind (Vertical Deflection)
without supporting ceiling.
For Rigid Frame Rafters : Span/240 for Live or 10 years Wind (Vertical Deflection) with
supporting non plaster ceiling.
For Rigid Frame Rafters : Span/360 for live or 10 years Wind (Vertical Deflection) with
supporting plaster ceiling.
For Mezzanine beam/joist (concrete decking) := Span/360 for Dead (Vertical Deflection).
For Mezzanine beam/joist/checker plate : Span/240 for Live. (Vertical Deflection).
For Rigid Frame column EH<9m : Rigid Frame Columns=EH/60 for 10 years wind
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(Horizontal Deflection).
For Rigid Frame column EH ≥9m: Rigid Frame Columns = EH/100 for 10 years wind
(Horizontal Deflection).
For Rigid Frame Columns = H/100 with Pendant Operated or H/240 with Cab Operated
for Crane Lateral or 10 years wind at runway elevation. (Horizontal Deflection).
For Crane Runway Beam : = L/400 for Crane Lateral (Horizontal Deflection).
For Crane Runway Beam = L/600 for Crane vertical static Load (Vertical Deflection of
crane classification CMMA ‘A’, ‘B’, ‘C’).
For Crane Runway Beam = L/800 for Crane vertical static Load (Vertical Deflection of
crane classification CMMA ‘D’).
For Crane Runway Beam = L/1000 Cho for Crane vertical static Load (Vertical
Deflection of crane classification CMMA ‘E’,’F’).
For Purlin : Span/150 for Live load or 10 years Wind load or Snow Load (Vertical
Deflection).
For Girt/wind column : Span/120 for 10 years Wind (Horizontal Deflection).
For Portal frame = H/120 for 10 years Wind (Horizontal Deflection).
Where :
L : The span of member, for cantilever members, L shall be taken as twice the length of
cantilever.
H : The column height.
12
V. Analysis and Simulation.
5.1.Load calculation.
Cover material .
Type Depth Width 1 Width 2 Lip Thk Weight
mm mm mm mm mm Kg/m
Z 200 66 60 20 1.5 4.3
Type Coil width width Ratio Thk Weight
mm mm mm Kg/m2
Roof panel 1200 1000 1 0.5 5.0
Building information.
Building width 60.93 m
Building length 91.44 m
Area 5,570 m2
Roof slope 16 %
Bay spcacing 7.62 m
Spacing of purlin 1500 mm
Number of purlin on half with 21 Pcs
Dead Load (Purlin+Panel+Solar) 0.1+0.138=0.238 kN/m2
Apply to frame case 1
Dead Load (Purlin+Panel) 0.1 kN/m2
Apply to frame case 2
Roof live load apply to frame case 1 0.2 kN/m2
Roof live load apply to frame case 2 0.3 kN/m2
Collateral load apply to frame 0.05 kN/m2
13
ENCLOSURE CONDITION Enclosed
INTERNAL PRESSURE
±0.18 (Figure 6-5)
COEFFICIENT, (Gcpi)
Wind Load,
[(GCpf)-
Surface F=p x bay spacing
(GCpi)]
(kN/m)
Windward Wall (Side Wall) 0.25 0.92
Leeward Wall (Side Wall) -0.50 -1.84
Windward Roof -0.87 -3.18
Leeward Roof -0.58 -2.11
Wind Load,
[(GCpf)-
Surface F=p x bay spacing
(GCpi)]
(kN/m)
Windward Wall (Side Wall) 0.61 2.23
Leeward Wall (Side Wall) -0.14 -0.53
Windward Roof -0.51 -1.87
Leeward Roof -0.22 -0.79
Wind Load,
[(GCpf)-
Surface F=p x bay spacing
(GCpi)]
(kN/m)
Windward Wall (Side Wall) -0.63 -2.3
Leeward Wall (Side Wall) -0.63 -2.3
Windward Roof (Zone 2E) -1.25 -4.58
Windward Roof (Zone 2) -0.87 -3.17
Leeward Roof -0.87 -3.17
14
5.2.Structural Drawing.
15
16
17
18
19
20
21
22
5.3.Analysis and Simulation main Frame.
23
Figure 2. Frame label
24
Figure 6. Roof Live Load without solar case 2 (kN/m).
25
Figure 10. Wind left WL2 (kN/m).
Figure 13. Main frame max vertical displacement 0.279m < 60.93/180 = 0.3385m Pass.
26
Figure 14. Main frame max Horizontal displacement 0.02m <8/60 = 0.133m Pass.
27
Figure 18. Steel P-M interaction Ratios <1 Pass.
Table: Steel Design 1 - Summary Data – AISC 360-05-IBC-2006, Part 1 of 2.
TABLE: Steel Design 1 ‐ Summary Data ‐ AISC360‐05‐IBC2006, Part 1 of 2.
Fram DesignTyp
e DesignSect e Status Ratio RatioType Combo
Text Text Text Text Unitless Text Text
No 0.99898 Major 1.2DL+1.6Lr+0.5Lme
53 (500‐864).6‐250.12 Column Messages 6 Shear z
(864‐1200).8‐ No 0.82173 1.2DL+1.6Lr+0.5Lme
54 250.14 Column Messages 8 PMM z
No 0.99898 Major 1.2DL+1.6Lr+0.5Lme
55 (500‐864).6‐250.12 Column Messages 6 Shear z
(864‐1200).8‐ No 0.82173 1.2DL+1.6Lr+0.5Lme
56 250.14 Column Messages 8 PMM z
(1200‐900).8‐ No 0.97914 1.2DL+1.6Lr+0.5Lme
61 250.14 Brace Messages 7 PMM z
(1200‐900).8‐ No 0.97914 1.2DL+1.6Lr+0.5Lme
63 250.14 Brace Messages 7 PMM z
No 0.86167 Major 1.2DL+1.6Lr+0.5Lme
65 900.5‐200.12 Brace Messages 3 Shear z
No 0.61001 1.2DL+1.6Lr+0.5Lme
66 900.5‐200.8 Brace Messages 6 PMM z
No 0.86167 Major 1.2DL+1.6Lr+0.5Lme
67 900.5‐200.12 Brace Messages 3 Shear z
No 0.60118 1.2DL+1.6Lr+0.5Lme
68 900.5‐200.8 Brace Messages 8 PMM z
No 0.75515 1.2DL+1.6Lr+0.5Lme
47 900.5‐200.8 Brace Messages 9 PMM z
No 0.74780 1.2DL+1.6Lr+0.5Lme
50 900.5‐200.8 Brace Messages 3 PMM z
28
No No No
53 (500‐864).6‐250.12 Column Messages 0.998986 3 Messages Messages
No No No
54 (864‐1200).8‐250.14 Column Messages 0.821738 4 Messages Messages
No No No
55 (500‐864).6‐250.12 Column Messages 0.998986 3 Messages Messages
No No No
56 (864‐1200).8‐250.14 Column Messages 0.821738 4 Messages Messages
No No No
61 (1200‐900).8‐250.14 Brace Messages 0.979147 0 Messages Messages
No No No
63 (1200‐900).8‐250.14 Brace Messages 0.979147 0 Messages Messages
No No No
65 900.5‐200.12 Brace Messages 0.861673 0 Messages Messages
No No No
66 900.5‐200.8 Brace Messages 0.610016 5.70001 Messages Messages
No No No
67 900.5‐200.12 Brace Messages 0.861673 0 Messages Messages
No No No
68 900.5‐200.8 Brace Messages 0.601188 5.70001 Messages Messages
No No No
47 900.5‐200.8 Brace Messages 0.755159 5.44553 Messages Messages
No No No
50 900.5‐200.8 Brace Messages 0.747803 5.85001 Messages Messages
29
No
47 900.5‐200.8 Brace Messages 1.2DL+1.6Lr+0.5Lmez 0 0.277658
No
50 900.5‐200.8 Brace Messages 1.2DL+1.6Lr+0.8WL2 11.70001 0.27872
30
No No
50 900.5‐200.8 Brace 1 1 Ordinary Moment Frame Messages Messages
31
5.4. Analysis and Simulation main roof purlin.
32
Simulation of purlin.
Analysis Inputs
¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯
Members
Section File Revision Date and Time
1 Z200X1.5.cfss 11/7/2023 11:15:44
2 Z200X1.5.cfss 11/7/2023 11:15:44
3 Z200X1.5.cfss 11/7/2023 11:15:44
4 Z200X1.5.cfss 11/7/2023 11:15:44
5 Z200X1.5.cfss 11/7/2023 11:15:44
6 Z200X1.5.cfss 11/7/2023 11:15:44
7 Z200X1.5.cfss 11/7/2023 11:15:44
8 Z200X1.5.cfss 11/7/2023 11:15:44
9 Z200X1.5.cfss 11/7/2023 11:15:44
10 Z200X1.5.cfss 11/7/2023 11:15:44
11 Z200X1.5.cfss 11/7/2023 11:15:44
12 Z200X1.5.cfss 11/7/2023 11:15:44
Supports
Type Location Bearing Fastened K
(m) (mm)
1 XYT 0.000 200.0 Yes 1.0000
2 XT 1.905 25.4 No 1.0000
3 XT 3.810 25.4 No 1.0000
4 XT 5.715 25.4 No 1.0000
5 XYT 7.620 200.0 Yes 1.0000
6 XT 10.160 25.4 No 1.0000
7 XT 12.700 25.4 No 1.0000
8 XYT 15.240 200.0 Yes 1.0000
9 XT 17.780 25.4 No 1.0000
10 XT 20.320 25.4 No 1.0000
11 XYT 22.860 200.0 Yes 1.0000
12 XT 25.400 25.4 No 1.0000
13 XT 27.940 25.4 No 1.0000
14 XYT 30.480 200.0 Yes 1.0000
33
15 XT 33.020 25.4 No 1.0000
16 XT 35.560 25.4 No 1.0000
17 XYT 38.100 200.0 Yes 1.0000
18 XT 40.640 25.4 No 1.0000
19 XT 43.180 25.4 No 1.0000
20 XYT 45.720 200.0 Yes 1.0000
21 XT 48.260 25.4 No 1.0000
22 XT 50.800 25.4 No 1.0000
23 XYT 53.340 200.0 Yes 1.0000
24 XT 55.880 25.4 No 1.0000
25 XT 58.420 25.4 No 1.0000
26 XYT 60.960 200.0 Yes 1.0000
27 XT 63.500 25.4 No 1.0000
28 XT 66.040 25.4 No 1.0000
29 XYT 68.580 200.0 Yes 1.0000
30 XT 71.120 25.4 No 1.0000
31 XT 73.660 25.4 No 1.0000
32 XYT 76.200 200.0 Yes 1.0000
33 XT 78.740 25.4 No 1.0000
34 XT 81.280 25.4 No 1.0000
35 XYT 83.820 200.0 Yes 1.0000
36 XT 85.725 25.4 No 1.0000
37 XT 87.630 25.4 No 1.0000
38 XT 89.535 25.4 No 1.0000
39 XYT 91.440 200.0 Yes 1.0000
Loading: Co
Type Angle Start Loc. End Loc. Start End
(deg) (m) (m) Magnitude Magnitude
1 Distributed 90.000 0.000 91.440 ‐0.07500 ‐0.07500 kN/m
Loading: Lr1
Type Angle Start Loc. End Loc. Start End
(deg) (m) (m) Magnitude Magnitude
1 Distributed 90.000 0.000 91.440 ‐0.45000 ‐0.45000 kN/m
Loading: Solar
Type Angle Start Loc. End Loc. Start End
(deg) (m) (m) Magnitude Magnitude
1 Distributed 90.000 0.000 91.440 ‐0.21000 ‐0.21000 kN/m
Loading: Lr2
Type Angle Start Loc. End Loc. Start End
(deg) (m) (m) Magnitude Magnitude
1 Distributed 90.000 0.000 91.440 ‐0.85500 ‐0.85500 kN/m
34
Load Combination: D+Co+Solar+Lr1
Specification: AISI 2001 NAS, US, ASD
Inflection Point Bracing: No
Loading Factor
1 Beam Self Weight 1.000
2 Dead Load 1.000
3 Co 1.000
4 Solar 1.000
5 Lr1 1.000
Ratio of purlin.
Section: Z200X1.5.cfss
Material Type: A572 Grade 65, Fy=448.16 MPa
Cbx 1.0000 Cby 1.0000 ex 0.0000 mm
Cmx 1.0000 Cmy 1.0000 ey 0.0000 mm
Braced Flange: None k 0 kN
Red. Factor, R: 0 Lm 7.6200 m
Loads: P Mx Vy My Vx
(kN) (kN‐m) (kN) (kN‐m) (kN)
Total 0.000 4.3480 0.000 0.0000 0.000
Applied 0.000 4.3480 0.000 0.0000 0.000
Strength 37.663 5.7965 10.745 1.3990 29.167
Interaction Equations
35
Eq. C5.2.1‐1 (P, Mx, My) 0.000 + 0.750 + 0.000 = 0.750 <= 1.0
Eq. C5.2.1‐2 (P, Mx, My) 0.000 + 0.750 + 0.000 = 0.750 <= 1.0
Eq. C3.3.1‐1 (Mx, Vy) 0.458 + 0.000 = 0.458 <= 1.0
Eq. C3.3.1‐1 (My, Vx) 0.000 + 0.000 = 0.000 <= 1.0
Section: Z200X1.5.cfss
Material Type: A572 Grade 65, Fy=448.16 MPa
Applied Load: 4.0657 kN on bottom flange
Applied Moment: ‐2.7294 kN‐m
Distance from edge of bearing to end of member: 0.27500 m
36
Chuyển vị / Deflection.
37