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KM Epm D CBL Acc 11 Heat Terminations Right Angle Boot - F04
KM Epm D CBL Acc 11 Heat Terminations Right Angle Boot - F04
KM-EPM-D-CBL-ACC-11-HEAT-
TERMINATIONS_RIGHT_ANGLE_BOOT
Heat Shrinkable Right Angle Boot for 11kV Cable
Termination
Specification Details
KM-EPM-D-CBL-ACC-11-HEAT-
Reference :
TERMINATIONS_RIGHT_ANGLE_BOOT
Title : Heat Shrinkable Right Angle Boot for 11kV Cable Termination
Version : F04
Document Control
Issue Approval
Issue Record
Review Frequency
Contents
1 Scope ............................................................................................................................................... 1
2 References ....................................................................................................................................... 1
2.1 Alternative Codes and Standards ............................................................................................ 2
3 System Parameters .......................................................................................................................... 2
4 Environmental Conditions............................................................................................................... 3
5 11kV Heat Shrinkable Right Angle Boot Cable Termination ......................................................... 3
5.1. General.................................................................................................................................... 3
6 Inspection, Testing and Delivery .................................................................................................... 4
6.1 Inspection, Testing and Auditing............................................................................................ 4
6.2 Type Test Compliance ............................................................................................................ 4
6.2.1. Performance Test ................................................................................................................. 5
6.3 Routine Factory Tests ............................................................................................................. 6
6.4 Sample Tests ........................................................................................................................... 6
6.5 Pre-Delivery Testing and Inspection ...................................................................................... 6
6.6 Identification and Packaging .................................................................................................. 6
6.7 Warranty ................................................................................................................................. 7
6.8 Storage and Handling ............................................................................................................. 7
7 Manufacturer’s Qualification .......................................................................................................... 8
8 Tender Information ......................................................................................................................... 8
8.1 Tender Submission Requirements .......................................................................................... 8
8.2 Statement of Compliance and Deviation Schedule................................................................. 8
8.3 Outsourcing Restrictions ........................................................................................................ 8
9 Appendices ...................................................................................................................................... 9
Abbreviations
Abbreviation Description
UV Ultraviolet
QC Quality Control
KM KAHRAMAA
1 Scope
This specification details the requirements for design, manufacture, inspection, testing, delivery,
handling, marking and packing of Heat Shrinkable Right Angle Boot Components Kit for Cable
Terminations suitable for use on KAHRAMAA’s nominal 11kV, three phases, 50Hz underground
distribution system.
The types, construction and detailed description of Heat Shrinkable Terminations for which the Right
Angle Boot Components Kit shall be suitable can be found out at Reference KAHRAMAA
Specification KM-EPM-D-CBL-ACC-11-HEAT-TERMINATIONS.
The contents of this specification include reference to system parameters that the material shall be
rated to. In addition, this specification states the requirements of warranty, statement of compliance,
ISO certification, instructions on information to be supplied with the tender, storage and delivery.
2 References
Where the requirements of this specification deviate from specifications referenced herein, this
specification shall take precedence unless otherwise stated. The referenced standards shall be the
latest version and/or KAHRAMAA reserves the right to follow the other version of the referred
standard.
Table 1: References
The Bidder may propose alternative Codes and Standards provided it is proven that it gives an
equivalent degree of quality as the referenced Codes and Standards. Acceptability of any alternative
Codes or Standard is at the Discretion of KAHRAMAA.
3 System Parameters
The Heat Shrinkable Right Angle Boot Cable Termination covered by this specification shall be
designed and rated for operation under the system parameters as detailed in General Requirements
document KM-EPM-D-GEN-GENERAL and specific system parameters as provided in Table 3.
The Heat Shrinkable Right Angle Boot Cable Termination Kit shall be capable of satisfactory
operation under a power supply system frequency variation of +5% and voltage variation of ±10%.
Table 3: Specific System Parameters
Parameters Value
Nominal System Voltage (kV) 11
Maximum System Voltage (kV) 12
Maximum Symmetrical Short Circuit Fault Level (kA) 31.5
Insulation Impulse Withstand level (BIL), 1.2/50 Impulse (kVPeak)
75
Parameters Value
Power frequency Withstand level (kV) 28
Creepage (Indoor Termination) (mm/kV) 25
Frequency (Hz) 50
Maximum Earth Fault Current (kA) 4.5
4 Environmental Conditions
The Heat Shrinkable Right Angle Boot Cable Termination Kit covered by this specification shall be
designed and rated for operation under the environmental conditions as detailed in General
Requirements document KM-EPM-D-GEN-GENERAL and KM-EPM-D-CBL-GENERAL.
The heat shrinkable right angle boot cable terminations components kit shall be of the heat-shrink
type, designed, manufactured and tested to meet the requirements of the relevant standard listed in
Section 2 and shall be designed to provide insulation between phases and phase to earth.
The heat shrinkable right angle boot shall be suitable for indoor installation, and both ends shall be
with adhesive coatings and shall be capable of being stored according to requirements specified in
Section 6.8 Storage and Handling. It shall also withstand the continuous operation of conductor at
90°C and shall not be affected by the temperature variation caused by cyclic overloading of the cable
or from the short-circuit currents.
a. Uniform adhesive flow from the adhesive Heat Shrink component onto the adjoining surfaces
will be used as an indicator that shrinking is complete, and therefore, the adhesive must be
suitable for this purpose, or profile of the Heat Shrinkable Material is distorted giving a visual
indication of application.
b. The level of design, engineering and quality of manufacture shall ensure for a reliable service
life of at least 40 years.
The Heat Shrinkable Right Angle Boot Cable Termination Kit shall meet the following properties and
functions:
a. The heat shrinkable right angle boot shall be compatible with types of heat shrink
terminations from other manufacturers.
b. The boot shall be electrically insulating, anti-tracking, UV resistant, weather proof and flame
retardant. Boot shall be designed to withstand surges induced during the operational life of
the termination.
c. Heat shrinkable right angle insulating boot (red colour) shall provide insulation and sealing to
be used for providing insulation for 11kV horizontal bushing of Transformer in cable vend
boxes and RMU panel.
d. The heat shrinkable right angle boot shall be coated with hot melt adhesives at both the ends
which will act as a sealant.
e. Each kit shall have three nos. of boot.
f. Kit shall include insulating filling mastic strip (adequate quantity shall depend on length of
termination and right angle boot kit) for application over the bushing.
Manufacturer shall carry out type tests in accordance with the latest version of IEC 60502-4 standard
and any other relevant standards covered by this specification at an internationally recognised testing
station, or in manufacturer own laboratories, witnessed and certified by an internationally recognised
and KAHRAMAA accepted certification body/laboratory.
Type test may also be carried out according to other international standards with additional
KAHRAMAA conditions or requirements which will be discussed before carrying out any tests and
will be mutually agreed between manufacturer and KAHRAMAA. KAHRAMAA has the right to
add/alter/modify any tests maintaining the KM right in order to ensure reliability and safety concerns.
Bidder shall submit certified copies of type test certificates covering proposed Heat Shrinkable Right
Angle Boot Cable Termination Kit to be supplied. Type tests certificates/reports may be considered
acceptable if they are in compliance with the relevant International Standards, KAHRAMAA’s
requirements (if any), agreed test matrix and procedure and the following:
a. The certified type test report shall not be older than 10 years and there shall not be
changes in design, source of raw material and all other relevant material of the type tested
and offered Heat Shrinkable Right Angle Boot Components Kit.
b. Type tested Heat Shrinkable Right Angle Boot Components Kit shall be of equal or
higher voltage designation.
c. Same factory location and same manufacturing process of the type tested and offered
Heat Shrinkable Right Angle Boot Components Kit,
d. Same raw material of the type tested and offered Heat Shrinkable Right Angle Boot
Components Kit.
e. Fully compliance with range of approval as per clause 7 of IEC 60502-4.
Where items of a similar design to that previously tested are offered, consideration may be given to
accepting previous Type Test reports. Bidders are requested to substantiate their claims of equivalent
Type Test performance with written engineering evaluation, where full Type Test documentation is
not submitted for each of the items offered. Such evaluation must provide all relevant details such that
KAHRAMAA can establish the validity of existing Type Tests.
KAHRAMAA may request repeat of Type Tests to prove compliance to this technical specification
where the materials used in the equipment offered and/or the manufacturing process and/or the place
of manufacture or the referenced International Standards have changed since the equipment was
originally type tested, the Bidder shall submit for approval type test procedures and schedules for
performance of the same.
The Performance shall be in accordance with the following test sequence in Table 5.
Test Method
Item
Tests Requirements (Latest version
no.
of the standard)
25 mm long) affected portion does not
exceed 250 mm
All material tests shall be performed as per respective standard to verify the quality of material
requirements. Manufacturer shall provide records of all routine factory tests performed on the
equipment supplied before shipment.
Components shall be supplied as a complete termination kit. Each kit shall have clear unique
identification permanent printed thick label showing unique code/serial number, suppliers
name/make, manufacturing year, batch reference, voltage and cable size, as minimum information.
This referred permanent printed thick label shall be provided by the manufacturer which shall be
fixed/used while installation for each termination for KAHRAMAA future reference.
Packaging shall be designed to protect ingress of moisture and mechanical damage. The Kits shall be
packed in usable (not perishable) material to permit unpacking for inspection after shipping and be
suitable for re-packing for later usage. The packaging shall be also designed to provide easy and
perfect unpacking and re-packing during inspection. The repacked material shall protect ingress of
moisture and mechanical damage.
Components supplied with adhesive coatings shall have means to prevent the coated surfaces from
adhering to each other.
Each termination kit shall contain a comprehensive termination instruction giving all relevant
dimensions and instructions for making the termination in Arabic and English.
6.7 Warranty
For general prequalification approval, warranty shall be 5 years from commissioning date only.
The manufacturer shall warranty the Heat Shrinkable Right Angle Boot Components Kit against all
defects arising out of faulty design or manufacturing or defective material for a minimum period of 4
years from the date of commissioning or 5 years from the date of delivery whichever comes earlier.
Equipment that fails within this warranty period shall be replaced by the manufacturer at no cost to
KAHRAMAA. The replacement unit shall be supplied immediately with KAHRAMAA approved
and successful design which is identical to the supplied unit unless improvements were made. The
root cause of failure shall be determined, and report shall be submitted to KAHRAMAA detailing the
defect.
The components shall be stored indoor and shall be capable of being stored without deterioration
within the temperature range -10°C to +50°C and to meet the environmental conditions specified in
KM-EPM-D-GEN-GENERAL and KM-EPM-D-CBL-GENERAL.
The components shall be capable to withstand possible temperature increases above the mentioned
level during short term storage in transportation/transit before final storage without incurring any
damage.
Components or materials (including but not limited to pre-moulded terminations and heat shrinkable
tubes/sleeves) shall have no shelf life limitation and no special storage condition in given temperature
limits.
Non-metallic parts (grease, solvents, mastic tapes, etc) shall be with defined shelf life with no less
than 3 years from the date of delivery.
The validity of specific item which is not in line with the general expiry date of the complete kit shall
be mentioned separately over the item's packing itself (like any liquid, gel, tape etc.). The validity
must be in line with environmental conditions or otherwise specified.
7 Manufacturer’s Qualification
Manufacturer’s Qualification shall be in all means as per clause 10 of CBL General Requirements
KM-EPM-D-CBL-GENERAL.
8 Tender Information
8.1 Tender Submission Requirements
Bidder shall submit documents as instructed in clause 11.1 of CBL General Requirements KM-EPM-
D-CBL-GENERAL.
9 Appendices
Appendix A.1 Data Schedule for Heat Shrinkable Right Angle Boot Cable
Termination Components Kit
………………………………………… ……..……………
I/We certify that the above data are true and correct
………………………………………………………..……………
Signature of the Manufacturer and seal Date
No Reference Description
Appendix D Pictures
Appendix D.1 Typical Heat Shrink Right Angle Boot Termination Kit