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KAHRAMAA ELECTRICITY DISTRIBUTION MATERIAL SPECIFICATION

KM-EPM-D-CBL-ACC-11-HEAT-
TERMINATIONS_RIGHT_ANGLE_BOOT
Heat Shrinkable Right Angle Boot for 11kV Cable
Termination

Version: F04 22 Jul 2021 Status: Final Draft


I

Specification Details

KM-EPM-D-CBL-ACC-11-HEAT-
Reference :
TERMINATIONS_RIGHT_ANGLE_BOOT

Title : Heat Shrinkable Right Angle Boot for 11kV Cable Termination

Version : F04

Status : Final Draft

Date : 22 Jul 2021

Document Control

Issue Approval

Prepared by Reviewed by Approved by


Hamad Mohd. Al-Maddad
Navin Rego Jassim Ali Shams
Al-Marri
Sr. Engineer - Material Head of Material Standards
Manager, Electricity Network
Standards and Specifications and Specifications
Planning
Original Signed Original Signed Original Signed

Issue Record

Version Date Reason for issuing the document

F04 22-07-2021 First issue of the new Specification

Review Frequency

Every 3 years or whenever required

Version: F04 22 Jul 2021 Status: Final Draft


II

Contents
1 Scope ............................................................................................................................................... 1
2 References ....................................................................................................................................... 1
2.1 Alternative Codes and Standards ............................................................................................ 2
3 System Parameters .......................................................................................................................... 2
4 Environmental Conditions............................................................................................................... 3
5 11kV Heat Shrinkable Right Angle Boot Cable Termination ......................................................... 3
5.1. General.................................................................................................................................... 3
6 Inspection, Testing and Delivery .................................................................................................... 4
6.1 Inspection, Testing and Auditing............................................................................................ 4
6.2 Type Test Compliance ............................................................................................................ 4
6.2.1. Performance Test ................................................................................................................. 5
6.3 Routine Factory Tests ............................................................................................................. 6
6.4 Sample Tests ........................................................................................................................... 6
6.5 Pre-Delivery Testing and Inspection ...................................................................................... 6
6.6 Identification and Packaging .................................................................................................. 6
6.7 Warranty ................................................................................................................................. 7
6.8 Storage and Handling ............................................................................................................. 7
7 Manufacturer’s Qualification .......................................................................................................... 8
8 Tender Information ......................................................................................................................... 8
8.1 Tender Submission Requirements .......................................................................................... 8
8.2 Statement of Compliance and Deviation Schedule................................................................. 8
8.3 Outsourcing Restrictions ........................................................................................................ 8
9 Appendices ...................................................................................................................................... 9

Appendix A Technical Data Schedules ............................................................................................. 10


Appendix A.1 Data Schedule for Heat Shrinkable Right Angle Boot Cable Termination
Components Kit 10
Appendix B Deviation Schedule ....................................................................................................... 12
Appendix C Quality Assurance Checklists ....................................................................................... 13
Appendix D Pictures .......................................................................................................................... 14
Appendix D.1 Typical Heat Shrink Right Angle Boot Termination Kit ....................................... 14

Version: F04 22 Jul 2021 Status: Final Draft


III

Abbreviations
Abbreviation Description

ISO International Organization for Standardization

ASTM American Society for Testing and Materials

UV Ultraviolet

QC Quality Control

KM KAHRAMAA

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1 Scope
This specification details the requirements for design, manufacture, inspection, testing, delivery,
handling, marking and packing of Heat Shrinkable Right Angle Boot Components Kit for Cable
Terminations suitable for use on KAHRAMAA’s nominal 11kV, three phases, 50Hz underground
distribution system.

The types, construction and detailed description of Heat Shrinkable Terminations for which the Right
Angle Boot Components Kit shall be suitable can be found out at Reference KAHRAMAA
Specification KM-EPM-D-CBL-ACC-11-HEAT-TERMINATIONS.

The contents of this specification include reference to system parameters that the material shall be
rated to. In addition, this specification states the requirements of warranty, statement of compliance,
ISO certification, instructions on information to be supplied with the tender, storage and delivery.

2 References
Where the requirements of this specification deviate from specifications referenced herein, this
specification shall take precedence unless otherwise stated. The referenced standards shall be the
latest version and/or KAHRAMAA reserves the right to follow the other version of the referred
standard.

Table 1: References

Document Ref. Description

IEC 60060 High voltage test techniques

IEC 60071 Insulation co-ordination

IEC 60230 Impulse tests on cables and their accessories

IEC 60243 Electric strength of insulating materials

IEC 60270 High-voltage test techniques - Partial discharge measurements


Power cables with extruded insulation and their accessories for rated
IEC 60502-2 voltages from 1 kV (Um = 1,2 kV) up to 30 kV (Um = 36 kV)
Part 2: Cables for rated voltages from 6kV up to 30kV
Power cables with extruded insulation and their accessories for rated
voltages from 1 kV (Um = 1,2 kV) up to 30 kV (Um = 36 kV)
IEC 60502-4
Part 4: Test requirements on accessories for cables with rated voltages
from 6kV up to 36 kV
Test methods for accessories for power cables with rated voltage from 6
IEC 61442
kV (Um = 7.2 kV) up to 30 kV (Um = 36 kV)
Methods of test for volume resistivity and surface resistivity of solid
IEC 62631-3-1& 3-2
electrical insulating materials

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Document Ref. Description


Performance Specification For High Voltage Heat Shrinkable
ENA TS 09-13 Components For Use With High Voltage Solid Types Cables Up To And
Including 33000 Volts
ASTM D638 Tensile Test methods for Plastics
ASTM D2240 Durometer Hardness Shore Hardness
ASTM D150 Dielectric Constant Dissipation Factor Test Method
Test Methods for Liquid-Contaminant, Inclined-Plane Tracking and
ASTM D2303
Erosion of Insulating Materials
ISO 62 Plastics - Determination of water absorption
Table 2: KAHRAMAA References

Document Ref. Description


KM-EPM-D-GEN-GENERAL General Requirements
KM-EPM-D-CBL-GENERAL Cables and Accessories General Requirements
KM-EPM-D-CBL-ACC-11-HEAT-
11kV Heat Shrinkable Cable Terminations
TERMINATIONS
KM-EPM-D-CBL-11-XLPE-UGD-
11kV XLPE 1&3 Core Cables
1&3_CORE

2.1 Alternative Codes and Standards

The Bidder may propose alternative Codes and Standards provided it is proven that it gives an
equivalent degree of quality as the referenced Codes and Standards. Acceptability of any alternative
Codes or Standard is at the Discretion of KAHRAMAA.

3 System Parameters
The Heat Shrinkable Right Angle Boot Cable Termination covered by this specification shall be
designed and rated for operation under the system parameters as detailed in General Requirements
document KM-EPM-D-GEN-GENERAL and specific system parameters as provided in Table 3.

The Heat Shrinkable Right Angle Boot Cable Termination Kit shall be capable of satisfactory
operation under a power supply system frequency variation of +5% and voltage variation of ±10%.
Table 3: Specific System Parameters

Parameters Value
Nominal System Voltage (kV) 11
Maximum System Voltage (kV) 12
Maximum Symmetrical Short Circuit Fault Level (kA) 31.5
Insulation Impulse Withstand level (BIL), 1.2/50 Impulse (kVPeak)
75

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Parameters Value
Power frequency Withstand level (kV) 28
Creepage (Indoor Termination) (mm/kV) 25
Frequency (Hz) 50
Maximum Earth Fault Current (kA) 4.5

4 Environmental Conditions
The Heat Shrinkable Right Angle Boot Cable Termination Kit covered by this specification shall be
designed and rated for operation under the environmental conditions as detailed in General
Requirements document KM-EPM-D-GEN-GENERAL and KM-EPM-D-CBL-GENERAL.

5 11kV Heat Shrinkable Right Angle Boot Cable Termination


5.1. General
In this Specification the term 'Heat Shrinkable' is applied to extruded or moulded polymeric materials
which are cross linked, either by irradiation or chemical means, such that when their temperature is
raised beyond the normal base polymer crystalline melting point, they do not melt but merely become
more rubber-like (rubbery). In this state, if the material is then mechanically expanded and held in
this position until the temperature falls below the crystalline melting point, it remains in the expanded
state. Subsequent heating in an unconstrained state will then result in the material recovering or
'shrinking' to its original extruded size and shape.

The heat shrinkable right angle boot cable terminations components kit shall be of the heat-shrink
type, designed, manufactured and tested to meet the requirements of the relevant standard listed in
Section 2 and shall be designed to provide insulation between phases and phase to earth.

The heat shrinkable right angle boot shall be suitable for indoor installation, and both ends shall be
with adhesive coatings and shall be capable of being stored according to requirements specified in
Section 6.8 Storage and Handling. It shall also withstand the continuous operation of conductor at
90°C and shall not be affected by the temperature variation caused by cyclic overloading of the cable
or from the short-circuit currents.

The installed terminations must provide the following:

a. Uniform adhesive flow from the adhesive Heat Shrink component onto the adjoining surfaces
will be used as an indicator that shrinking is complete, and therefore, the adhesive must be
suitable for this purpose, or profile of the Heat Shrinkable Material is distorted giving a visual
indication of application.
b. The level of design, engineering and quality of manufacture shall ensure for a reliable service
life of at least 40 years.
The Heat Shrinkable Right Angle Boot Cable Termination Kit shall meet the following properties and
functions:

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a. The heat shrinkable right angle boot shall be compatible with types of heat shrink
terminations from other manufacturers.
b. The boot shall be electrically insulating, anti-tracking, UV resistant, weather proof and flame
retardant. Boot shall be designed to withstand surges induced during the operational life of
the termination.
c. Heat shrinkable right angle insulating boot (red colour) shall provide insulation and sealing to
be used for providing insulation for 11kV horizontal bushing of Transformer in cable vend
boxes and RMU panel.
d. The heat shrinkable right angle boot shall be coated with hot melt adhesives at both the ends
which will act as a sealant.
e. Each kit shall have three nos. of boot.
f. Kit shall include insulating filling mastic strip (adequate quantity shall depend on length of
termination and right angle boot kit) for application over the bushing.

6 Inspection, Testing and Delivery


6.1 Inspection, Testing and Auditing
Inspection, Testing and Auditing shall be in all means as per clause 9.1 of CBL General
Requirements KM-EPM-D-CBL-GENERAL

6.2 Type Test Compliance

Manufacturer shall carry out type tests in accordance with the latest version of IEC 60502-4 standard
and any other relevant standards covered by this specification at an internationally recognised testing
station, or in manufacturer own laboratories, witnessed and certified by an internationally recognised
and KAHRAMAA accepted certification body/laboratory.

Type test may also be carried out according to other international standards with additional
KAHRAMAA conditions or requirements which will be discussed before carrying out any tests and
will be mutually agreed between manufacturer and KAHRAMAA. KAHRAMAA has the right to
add/alter/modify any tests maintaining the KM right in order to ensure reliability and safety concerns.

Bidder shall submit certified copies of type test certificates covering proposed Heat Shrinkable Right
Angle Boot Cable Termination Kit to be supplied. Type tests certificates/reports may be considered
acceptable if they are in compliance with the relevant International Standards, KAHRAMAA’s
requirements (if any), agreed test matrix and procedure and the following:

a. The certified type test report shall not be older than 10 years and there shall not be
changes in design, source of raw material and all other relevant material of the type tested
and offered Heat Shrinkable Right Angle Boot Components Kit.
b. Type tested Heat Shrinkable Right Angle Boot Components Kit shall be of equal or
higher voltage designation.
c. Same factory location and same manufacturing process of the type tested and offered
Heat Shrinkable Right Angle Boot Components Kit,

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HEAT SHRINKABLE RIGHT ANGLE BOOT FOR 11KV CABLE 5 OF 14
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d. Same raw material of the type tested and offered Heat Shrinkable Right Angle Boot
Components Kit.
e. Fully compliance with range of approval as per clause 7 of IEC 60502-4.
Where items of a similar design to that previously tested are offered, consideration may be given to
accepting previous Type Test reports. Bidders are requested to substantiate their claims of equivalent
Type Test performance with written engineering evaluation, where full Type Test documentation is
not submitted for each of the items offered. Such evaluation must provide all relevant details such that
KAHRAMAA can establish the validity of existing Type Tests.

KAHRAMAA may request repeat of Type Tests to prove compliance to this technical specification
where the materials used in the equipment offered and/or the manufacturing process and/or the place
of manufacture or the referenced International Standards have changed since the equipment was
originally type tested, the Bidder shall submit for approval type test procedures and schedules for
performance of the same.

6.2.1. Performance Test

The Performance shall be in accordance with the following test sequence in Table 5.

Table 5: Specific performance tests


Test Method
Item
Tests Requirements (Latest version
no.
of the standard)
Free from any surface cracks
or internal defects.
1. Visual and dimensions -
Dimensions shall be as per
drawing.
2. Tensile Strength Min. 7 MPa (N/mm²) ASTM D 638
3. Elongation at break Min. 300% ASTM D 638
4. Hardness (Shore D) Min. 32 ASTM D 2240
Tensile strength after thermal ageing
5. Min. 6 MPa (N/mm²) ENA TS 09-13
(120°C, 500 hours)
Elongation after thermal ageing
6. Min. 250 % ENA TS 09-13
(120°C, 500 hours)
No splitting, cracking,
7. Heat Shock at 250°C for 30 min. ENA TS 09-13
dripping or flowing
8. Water absorption Max. 1% ISO – 62
9. Dielectric strength Min. 12 kV/mm IEC 60243
10. Dielectric constant Max. 5 ASTM D 150
IEC 62631-3-1 &
11. Volume Resistivity Min. 1014 ohm.cm
3-2
No failure of tracking after
1 hour at 2.5 kV
12. Resistance to tracking 1 hour at 2.75 kV ASTM D 2303
1 hour at 3 kV and
20 min at 3.25 kV
Flame Retardancy After removal of the burner,
13. (flame shall be applied for 60 seconds when the sample has been ENA TS 09-13
on three specimens, each 600mm ± wiped clean, the charred or

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Test Method
Item
Tests Requirements (Latest version
no.
of the standard)
25 mm long) affected portion does not
exceed 250 mm

6.3 Routine Factory Tests


These tests shall be carried out in accordance with the requirements of respective standard to which
right angle boots kits are offered.

All material tests shall be performed as per respective standard to verify the quality of material
requirements. Manufacturer shall provide records of all routine factory tests performed on the
equipment supplied before shipment.

The following tests shall be performed as a minimum:

a. Dimensional checking as a minimum on 10% of the number of termination kits to be


dispatched,
b. Physical inspection of the packing, availability of kit content sheet, shipping marks etc. shall
be verified and documented on 100% right angle boots kits.
The Bidder shall include with his bid a list of all routine factory tests to be undertaken on the
proposed equipment to be supplied.

6.4 Sample Tests


No requirements.

6.5 Pre-Delivery Testing and Inspection


Pre-Delivery, Testing and Inspection shall be in all means as per clause 9.4 of CBL General
Requirements KM-EPM-D-CBL-GENERAL.

6.6 Identification and Packaging


All components of heat shrinkable right angle boot cable termination kits shall be clearly marked with
the manufacturer's name and reference numbers. The marking shall be done before coating the
adhesive onto the component.

Electrically conducting components shall be marked 'conducting' clearly and permanently.

Components shall be supplied as a complete termination kit. Each kit shall have clear unique
identification permanent printed thick label showing unique code/serial number, suppliers
name/make, manufacturing year, batch reference, voltage and cable size, as minimum information.
This referred permanent printed thick label shall be provided by the manufacturer which shall be
fixed/used while installation for each termination for KAHRAMAA future reference.

Packaging shall be designed to protect ingress of moisture and mechanical damage. The Kits shall be
packed in usable (not perishable) material to permit unpacking for inspection after shipping and be
suitable for re-packing for later usage. The packaging shall be also designed to provide easy and

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perfect unpacking and re-packing during inspection. The repacked material shall protect ingress of
moisture and mechanical damage.

Components supplied with adhesive coatings shall have means to prevent the coated surfaces from
adhering to each other.

Each termination kit shall contain a comprehensive termination instruction giving all relevant
dimensions and instructions for making the termination in Arabic and English.

Each hard box shall be labelled with the following information:

o Right angle boot/accessories catalogue number,


o Purchase order number/tender,
o Contract number/scheme,
o Manufacturer's name and country of origin,
o Month and Year of manufacture,
o Date of expire if applicable.

6.7 Warranty
For general prequalification approval, warranty shall be 5 years from commissioning date only.

The manufacturer shall warranty the Heat Shrinkable Right Angle Boot Components Kit against all
defects arising out of faulty design or manufacturing or defective material for a minimum period of 4
years from the date of commissioning or 5 years from the date of delivery whichever comes earlier.
Equipment that fails within this warranty period shall be replaced by the manufacturer at no cost to
KAHRAMAA. The replacement unit shall be supplied immediately with KAHRAMAA approved
and successful design which is identical to the supplied unit unless improvements were made. The
root cause of failure shall be determined, and report shall be submitted to KAHRAMAA detailing the
defect.

6.8 Storage and Handling

The components shall be stored indoor and shall be capable of being stored without deterioration
within the temperature range -10°C to +50°C and to meet the environmental conditions specified in
KM-EPM-D-GEN-GENERAL and KM-EPM-D-CBL-GENERAL.

The components shall be capable to withstand possible temperature increases above the mentioned
level during short term storage in transportation/transit before final storage without incurring any
damage.

Components or materials (including but not limited to pre-moulded terminations and heat shrinkable
tubes/sleeves) shall have no shelf life limitation and no special storage condition in given temperature
limits.

Non-metallic parts (grease, solvents, mastic tapes, etc) shall be with defined shelf life with no less
than 3 years from the date of delivery.

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The validity of specific item which is not in line with the general expiry date of the complete kit shall
be mentioned separately over the item's packing itself (like any liquid, gel, tape etc.). The validity
must be in line with environmental conditions or otherwise specified.

7 Manufacturer’s Qualification
Manufacturer’s Qualification shall be in all means as per clause 10 of CBL General Requirements
KM-EPM-D-CBL-GENERAL.

8 Tender Information
8.1 Tender Submission Requirements
Bidder shall submit documents as instructed in clause 11.1 of CBL General Requirements KM-EPM-
D-CBL-GENERAL.

8.2 Statement of Compliance and Deviation Schedule


Bidder shall submit Statement of Compliance as instructed in clause 11.2 of CBL General
Requirements KM-EPM-D-CBL-GENERAL.

8.3 Outsourcing Restrictions


Outsourcing Restrictions shall be in all means as per requirements in clause 11.3 of CBL General
Requirements KM-EPM-D-CBL-GENERAL.

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9 Appendices

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Appendix A Technical Data Schedules

Appendix A.1 Data Schedule for Heat Shrinkable Right Angle Boot Cable
Termination Components Kit

Heat Shrinkable Right Angle Boot Cable Termination Components Kit


Item Description Unit Requirement Offered
1.0 General
1.1 Manufacturer Name and Country of Origin --
1.2 Right Angle Boot Make and Type
IEC/VDE/
1.3 Applicable Standard(s) Clause 2
EAN TS
1.4 Rated Voltage Uo/U (Um) kV 6/11 (12)
1.5 Insulation Impulse Withstand level kVPeak 75
1.6 Power frequency Withstand level kV 28
Maximum Three phase Symmetrical fault
1.7 kA 31.5
Current
1.8 Maximum Earth Fault current for 1.0 second kA 4.5
1.9 Frequency HZ 50
1.10 Dielectric stress at operating voltage kV/mm
Cable diameter range for sizing of Heat
1.11 mm
Shrinkable Right Angle Boot
1.12 Nominal Weight kg/pc
1.13 Service life of heat shrinkable Angle Boot Year
Shelf life of heat shrink Angle Boot and
1.14 Year
components (eg. Tape, tubes)
2.0 Supporting Documents
Date of first Heat shrinkable Right Angle
2.1 Boot Cable Termination Components Kit put dd-mm-yy
in commercial operation
Yes (Clause
2.2 Type tests performed & test report enclosed Yes/No
6.2)
a) Date of type tests dd-mm-yy
b) Name of testing station &
certification body for type tests
c) Test report enclosed Yes/No Yes

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2.3 Comprehensive technical literature enclosed:


2.3.1 Supply record Yes/No Yes
2.3.2 Products catalogue Yes/No Yes
2.3.3 Drawing Yes/No Yes
2.3.4 Quality assurance certificate Yes/No Yes
2.3.5 Manufacturing Yes/No Yes
2.3.6 Quality plan Yes/No Yes
2.3.7 Other supporting documents Yes/No Yes

………………………………………… ……..……………

Signature of the Manufacturer Date

I/We certify that the above data are true and correct

………………………………………………………..……………
Signature of the Manufacturer and seal Date

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Appendix B Deviation Schedule


Deviation Schedule shall be in all means as per requirements in Appendix B of CBL General
Requirements KM-EPM-D-CBL-GENERAL.

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Appendix C Quality Assurance Checklists


Table below gives a list of Checklist to be followed for the subject cable under this specification.
Details of these Checklists are provided in Quality Assurance Manual document KM-EPM-D-QA-
MANUAL.

No Reference Description

1 KM-EPM-D-CBL-ACC-F_INS_CHECKLIST Cable Accessories - Factory Inspection Checklist


KM-EPM-D-CBL-ACC-11kV RIGHT Cable Accessories - Factory Pre-Shipment Checklist
2
ANGLE BOOT-FPS_CHECKLIST for 11kV Right Angle Boot
3 KM-EPM-D-CBL-ACC-INSTL_CHECKLIST Cable Accessories – Equipment Installation Checklist

4 KM-EPM-D-CBL-ACC-SAT_CHECKLIST Cable Accessories – Site Acceptance Test Checklist

5 KM-EPM-D-CBL-ACC-LSW_CHECKLIST Local Supplier Warehouse Checklist

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Appendix D Pictures

Appendix D.1 Typical Heat Shrink Right Angle Boot Termination Kit

Version: F04 22 Jul 2021 Status: Final Draft

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