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Eaton High Pressure Closed Circuit Variable Piston Pumps Series 2 Variable Displacement Piston Pump Technical Guide e Pupi Mc004 E2 en Us
Eaton High Pressure Closed Circuit Variable Piston Pumps Series 2 Variable Displacement Piston Pump Technical Guide e Pupi Mc004 E2 en Us
Table of Contents
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Specifications and Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Charge Pump Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Model Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7
Pump Features and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Control Options: Position 18-19
Manual Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 10
Hydraulic Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electronic Proportional Displacement Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Solenoid Control with Swashplate Feedback Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Forward - Neutral - Reverse Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Controls Special Features Destroke Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pump Dimensions
Model 64, 75 - Opposite Side Porting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 - 16
Model 64, 75 - Same Side Porting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Model 89, 105 - Opposite Side Porting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 - 19
Model 89, 105 - Same Side Porting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Input Shaft Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Auxiliary Mount Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 - 23
Operational Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Application Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 - 27
Hydraulic Fluid Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 - 29
The Series 2 single piece A large diameter single A variety of available SAE auxiliary mounts:
pump housing provides servo piston permits pump drive shaft configurations “A,” “B,” “B-B” and “C”
exceptional strength and operation at lower charge – straight keyed, splined, are available with and with-
soundproofing. Eaton’s pressures, minimizing or tapered – ensures out charge pump. Excellent
cast iron housing has only parasitic charge pump the proper shaft for your torque capability allows
one major opening versus losses for increased overall application. high horsepower to work
two openings for competi- pump efficiency. A large The serviceable bi-metal circuits without multiple
tive pumps. This provides a centering spring, housed bearing plate has steel for pump drives.
stronger, more rigid pump within the servo piston, high pressure capability The main system ports –
housing and reduces the returns the pump to neutral and a bronze bearing face SAE code 61 and code 62
number of gasketed joints. in the event of control for high speed capabilities. – are available with SAE or
The high-strength, one- pressure loss. Metric threads. Opposite
piece swashplate has the The new integral gerotor side and same side config-
swashlever and servo-pin type charge pump com- urations are now available
integrated into the swash- bines excellent suction/ to accommodate a wide
plate, delivering increased speed capabilities in a range of installations.
reliability without adding compact design. Several
extra weight. displacement options are
available to suit the needs
of every application, includ-
ing tandem pumps.
Model 64 75 89 105
Displacement cm /r (in /r) 3 3
64 (3.9) 75 (4.6) 89 (5.4) 105 (6.4)
Input Mounting Flange SAE C SAE C SAE C SAE C
Max. Shaft Speed*
RPM @ Max. Displ. 4165 4165 3720 3720
Nominal Pressure*
bar (psi) 430 (6250) 430 (6250) 430 (6250) 430 (6250)
Peak Pressure**
bar (psi) 500 (7250) 500 (7250) 500 (7250) 500 (7250)
Case Pressure Cont. 2,25 (40) 2,25 (40) 2,25 (40) 2,25 (40)
bar (psi) Max. 13,8 (200) 13,8 (200) 13,8 (200) 13,8 (200)
Output Flow
l/min @ 240bar 255 301 318 376
gal/min @ 3500 psi (67.2) (79.5) (84.1) (99.4)
Input Torque
N·m @ 240 bar 256 303 358 424
lbf·in @ 3500 psi (2278) (2694) (3189) (3771)
Temperature Rating 82°C (180°F) 82°C (180°F) 82°C (180°F) 82°C (180°F)
Weight (opposite 58 kg 58 kg 81 kg 81 kg
side porting) (128 lbs) (128 lbs) (178 lbs) (178 lbs)
*N ominal Pressure: Max delta system pressure at which component fatigue does not occur (pump life estimated by bearing life).
** Peak Pressure: Max operation pressure which is permissible for a short duration of time (t < 1 sec).
Performance Data
350
[92.4]
105 cm3/r
105 cm3/r 300
400 [6.4 in3/r]
[3540] [6.4 in3/r] [79.2] 89 cm3/r
[5.4in3/r]
Input Torque Nm [Lbf-in]
250
89 cm3/r [66] 75 cm3/r
[5.4 in3/r] [4.6 in3/r]
200 64 cm3/r
300 [52.8] [3.9 in3/r]
[2655] 75 cm /r
3
Eatons Series 2 pump offers a choice of five integral a large standard suction port and a gauge/pilot pressure
charge pump displacements. The Charge Pump design port. Charge pump pressure side filtration is also available
allows greater through-torque for tandem pumps and (see page 29).
multiple motor applications. These charge pumps include
98
3.4 [26.0]
[4.50]
90
[24.0]
3.0
[4.00] 83
[22.0]
2.6 76 34,7 cm3/r
[3.50] 34,7 cm3/r [20.0] [2.12 in3/r]
[2.12 in3/r] 68
Theoretical output flow
27,9 cm3/r
[18.0] [1.70 in3/r]
Theoretical input power
500 1000 1500 2000 2500 3000 3500 4000 4500 500 1000 1500 2000 2500 3000 3500 4000 4500
Charge Pump Speed (rpm) Charge Pump Speed (rpm)
ACL 0 5 4 02 L 0 B TT WW 12 EC B C D 0 3 C A B 0 0 0 A
1, 2, 3 Pump Series 12,13 High Press Relief 14,15 Press Override Setting 18,19 Control
ACL – Hydrostatic-Heavy Valve Setting Port A (Pos. 14) EC – E lectronic proportional
Duty Variable Pump Port A (Pos. 12) Port B (Pos. 15) control 12 volt dc without
(Series 2) Port B (Pos. 13) 0–n one electronic driver
0 – None 1 – 448 bar (6500 psi) adjust- ED – E lectronic proportional
4, 5, 6 Displacement M – 207 bar (3000 psi) with able range 379-448 bar control 24 volt dc with-
064 – 64 cm3/r (3.8 in3/r) 2 bar (29 psi) check valve (5500-6500 psi) out electronic driver
075 – 75.3 cm3/r (4.6 in3/r) spring N – 103 bar (1500 psi) adjust- FR – Forward-neutral-reverse
089 – 89 cm3/r (5.4 in3/r) N – 241 bar (3500 psi) with able range 103-275 bar control 12v with 2 2-pin
2 bar (29 psi) check valve (1500-4000 psi) weatherpack connectors
105 – 105 cm3/r (6.4 in3/r)
spring P – 138 bar (2000 psi) adjust- FS – Forward-neutral-reverse
7, 8 Input Shaft P – 276 bar (4000 psi) with 2 able range 103-275 bar control 24v with 2 2-pin
bar (29 psi) check valve (1500-4000 psi) weatherpack connectors
03 – SAE C-C (1.50) diameter R – 172 bar (2500 psi) adjust- HA – Hydraulic remote control
tapered with (.375) x spring
R – 310 bar (4500 psi) with 2 able range 103-275 bar 5-15 bar (73-218 psi)
(1.00) square key (1500-4000 psi) HB – Hydraulic remote control
14 – SAE C 14 tooth 12/24 bar (29 psi) check valve
spring S – 207 bar (3000 psi) adjust- 2-14 bar (29-203 psi)
pitch spline able range 103-275 bar MA – M anual displacement
S – 345 bar (5000 psi) with
21 – SAE C-C 21 tooth 16/32 (1500-4000 psi) control
2 bar (29 psi) check valve
pitch spline spring T – 241 bar (3500 psi) adjust- MB – M anual displacement
23 – SAE C-C 23 tooth 16/32 T – 379 bar (5500 psi) with able range 103-275 bar control with normally
pitch spline 2 bar (29 psi) check valve (1500-4000 psi) closed neutral lockout
spring U – 276 bar (4000 psi) adjust- switch (wide band
9 Input Rotation
U – 414 bar (6000 psi) with 2 able range 241-345 bar neutral)
L – Counterclockwise bar (29 psi) check valve (3500-5000 psi) MC – M anual displacement
(lefthand) spring V – 310 bar (4500 psi) adjust- control with neutral de-
R – Clockwise (righthand) V – 431 bar (6250 psi) with 2 able range 241-345 bar tent (wide band neutral)
bar (29 psi) check valve (3500-5000 psi) MG – M anual displacement
10 Valve Plate spring W – 345 bar (5000 psi) adjust- control with normally
W – 448 bar (6500 psi) with able range 310-414 bar open neutral lockout
0 – V-groove
2 bar (29 psi) check valve (4500-6000 psi) switch (wide band neutral)
1 – Propel Y – 379 bar (5500 psi) adjust- ML – Manual displacement
3 – Quiet valve plate spring
Y – 483 bar (7000 psi) with able range 310-414 bar control with wide band
2 bar (29 psi) check valve (4500-6000 psi) neutral
11 Main Ports (Includes
spring Z – 414 bar (6000 psi) adjust- SA – Solenoid control 12 Volt
Gage Ports) able range 379-448 bar with non-contact
A – 25.4 (1.00) - code 61 (5500-6500 psi) feedback sensor with 4
per SAE J518 pin Metri-pack
B – 25.4 (1.00) - code 62 16,17 Special Pump connector
per SAE J518 Features SB – Solenoid control 24 Volt
E – 25.4 (1.00) - code 62 00 – No special features with non-contact
per SAE J518 same side 01 – Plugged magnetic speed feedback sensor with 4
location sensor port pin Metri-pack
F – 25.4 (1.00) - code 61 02 – Magnetic speed sensor connector
per SAE J518 same side 12 – Rear pump unit for tan- SE – Solenoid control 12 volt
location dem assembly (no shaft with non-contact feedback
seal) sensor with electrical
13 – Servo piston with exter- connectors per DIN 43650
nally adjustable stops in SG – Solenoid control 24 volt
both directions with non-contact feed-
back sensor with
electrical connectors per
DIN 43650
AC L 0 54 0 2 L 0 B TT WW 12 EC B C D 0 3 C A B 0 0 0 A
20,21,22 Control Orifice 25 Auxiliary Mounting 26 Charge Pump Options 28 Charge Pump Special
Supply P (Pos. 20) 1 – None (models 064-105) 0 – None Features
Lower Servo S1 (Pos. 21) C – A-pad, dual 2 bolt mount, A – Remote filter ports 0 – No charge pump special
Upper Servo S2 (Pos. 22) no shaft seal, 9 tooth B – Intergral pressure side features
0 – None 16/32 pitch spline filter with 4 position
A – 0.53 (.021) diameter D – B-pad, dual 2 bolt mount, mounting pad 29 Paint and Packaging
B – 0.71 (.028) diameter no shaft seal, 13 tooth F – Remote filter ports. labeled 0 – Painted primer blue
16/32 pitch spline (standard)
C – 0.91 (.036) diameter
E – B-B-pad, dual 2 bolt 27 Charge Pressure Relief
D – 1.12 (.044) diameter mount, no shaft seal, 15
E – 1.22 (.048) diameter Valve Setting 30 Identification On Unit
tooth 16/32 pitch spline
F – 1.32 (.052) diameter F – C-pad, 4 bolt mount, no 0 – None 0 – Standard
G – 1.45 (.057) diameter shaft seal, 14 tooth 12/24 A – 21 bar (305 psi) - standard
H – 1.65 (.065) diameter pitch spline B – 23 bar (326 psi) 31 Design Code
J – 1.85 (.073) diameter H – C-pad, integral to end C – 24 bar (348 psi) A–A
K – 2.06 (.081) diameter cover (typically front pump D – 26 bar (370 psi)
L – 2.39 (.094) diameter of tandem), 4 bolt mount, E – 27 bar (392 psi)
M – 2.59 (.102) diameter no shaft seal, 27 tooth F – 29 bar (413 psi)
24/48 pitch spline for units G – 30 bar (435 psi)
23 Control Special Features without charge pump H – 23 bar (340 psi)
K – A-pad, dual 2 bolt mount, K – 22 bar (320 psi)
0 – No control special features
1 – No manual control lever no shaft seal, 11 tooth
16/32 pitch spline
24 Charge Pump
Displacement
0 – None
1 – 13.9 cm3/r (.85 in3/r)
(models 064-089)
2 – 17.4 cm3/r (1.06 in3/r)
(models 064-105)
3 – 21.0 cm3/r (1.28 in3/r)
(models 064-105)
4 – 27.9 cm3/r (1.70 in3/r)
(models 064-105)
5 – 34.7 cm3/r (2.12 in3/r)
(models 089-105)
163,1 143,0
[6.42] MAX [5.63]MAX
163,1
163,1 MAX 143,0
143,0 MAX
[6.42]MAX
[6.42] Adjustable
[5.63]MAX
[5.63]
Mating 2 Way Connector
Connector P/N 1216 2193 (1) Servo163,1
Stop 143,0
Pin Terminal P/N 1212 4075 (2) Adjustable
Adjustable [6.42] MAX [5.63]MAX
22Way
WayConnector
Connector
ctor
tor P/N Cable
P/N1216
1216 Seal
2193
2193 (1) P/Nare
(1) 1204 8086 (2) Servo
ServoStop
Stop
minal
minal P/N All Part
P/N1212
1212 4075Numbers
4075 (2)
(2) Adjustable Adjustable
Mating
Packard 2 Way Connector
Seal
eal P/N
P/N1204
1204 8086Electric
8086
Connector (2)
(2) P/N 1216 2193 (1) Servo Stop Servo Stop
tNumbers
NumbersarearePin Terminal P/N 1212 4075Magnetic
(2) Adjustable
Adjustable
ddElectric
Electric Cable Seal P/N 1204 8086Speed
(2) Sensor
Servo
ServoStop
Stop
Magnetic
Magnetic
All Part Numbers are Adjustable
Packard Speed
Electric
SpeedSensor
Sensor Servo Stop
Magnetic
Speed Sensor
Side
View
Neutral
Side
Side
Adjust
View
View
Side
Neutral
Neutral View
Adjust
Adjust Neutral
Charge Pump Options cal. This arrangement is Remote Filter Ports location. The filter ports
Adjust
detailed in the diagram on (Optional) accept 7/8-14 UNF-2B SAE
The Series 2 Hydrostatic Model Code A in
Pump contains an integral page 29 and followed by O-ring fittings. The filter
the filter recommendations Position 26 and lines must be able to
charge pump that may be
provided with various filtra- on page 31. For applications Remote pressure filter withstand pressures up to
tion options. A standard where suction filtration is ports allow you to mount 70 bar (1000 psi).
charge pump will use suc- not practical, the option a pressure side filter in
tion filtration where practi- below may be selected. a more easily accessible
Standard Manual Displacement Control (MA) Manual Control with Neutral Lockout (MB)
The standard manual dis- directly with mechanical The neutral lock-out feature neutral. The lock-out fea-
placement control, the linkages or cables. is an electrical switch that ture is commonly used to
most common control is closed or open when the prevent starting the prime
option, typically connects transmission is in neutral. mover or activating auxil-
This switch can be used iary functions. The electri-
T P to prevent the activation cal switch is available as
of certain functions that normally openT or
P normally
require the pump to be in closed.
T P T P
T P T P
Swashplate S 2 S1 Swashplate S2 S1
Feedback Feedback
(Normally Closed Switch Shown)
Swashplate S S
Swashplate S 2 S 1 T P Feedback 2 1 Swashplate S2 S1 Feedback
Swashplate S
2 1 S
Feedback T P
Feedback (Normally Closed Switch Shown)
S1 P S 2 (Normally Closed Switch Shown)
Neutral Lockout Switch
S2 S1 Top View
S 1 PSwashplate
S 2 Swashplate S2 S1
Feedback A Feedback A
1 P S 2 Neutral Lockout Switch
Manual Displacement Control with Wide Band (Normally Closed Switch Shown)
Neutral Detent (ML) Neutral Lockout Switch
Top View
This control is the same
as the above with an A A
Top View
increased neutral band. T P
A A
S1 P S 2
T P
Top View
(MC) S2 S1
Swashplate
Manual Control with Neutral Detent
T P Feedback A A
S1 P S2 Side View
Section A A
The neutral detent feature control linkages or cables,
provides a more positive or in other situations where
feel when finding neutral. there is a great deal of Side View
This option is ideal for Swashplate
space between S1 opera-
S2 the
transmissions with long Feedback
tor station and the pump. S1 P S2
Section A A
Swashplate S2 S1 T P
Feedback Mating Connector for MB
S1 P S2
Section A A Connector P/N 1201 5792 (1)
Side View
Terminal P/N 1208 9040 (2)
Cable Seal P/N 1201 5323 (2)
All Part Numbers are Packard
Swashplate S2 S1 Electric
Feedback
S1 P S2
Section A A
74,6
[2.94]
55,5
[2.19]
11 ° 45' ±3°0' 40,9
Overstroke [1.61]
235.5
• Manual override capability [9.27] 100%
100%
Matting 4 Way Connector Voltage Coil Current (A)
Packard Electric** Voltage Coil Current (A) A B
A B 12V 0.5 1.25
Packard 4 Pin, Weatherpack 24V 0.25 0.625
12V 0.5 1.25
P/N 1218 6568 Connector, 2 1 24V 0.25 0.625
Qty 1
P/N 1204 8074 PIN Terminal, Note:
113.8 54.4
Qty 4 [4.48] [2.14] Coils have no internal
P/N 1204 8086 Cable Seal, 2X Manual Override, Push to Diodes. A-B Polarity and
Proportional ValveActivate Manual Override C-D Typical
Polarity Does Not
Qty 4 Specification EC ED E lectronic
affect Controller
operation
P/N 1204 7948 TPA, Voltage 12 VDC 24 VDC
47.8
[1.88] Modulation frequency
Resistance 5.2 Ohms 20.8 Ohms flange for optimal perfor-
Qty 1
Inductance 7.0 mH 27.7 mH manceContact
is 75-200 HzTCA,
Eaton for
Current 1500 mA 750 mA Maestro, and EFX
Threshold Current Input Shaft
200-600Rotation
mA 100-300 mA controller available from
Pin Color Signal
PWM Frequency* 70-200 Hz CCW
70-200 Hz Eaton; orCW
customer
A Yellow Coil 1 PWM Dither Frequency Solenoid 75Energized
Hz 75 Hz1 2 supplied1controller.2
B White Coil 1 Return Dither Amplitude Port A Flow
250 mA 125 Out
mA In In Out
C Orange Coil 2 PWM Port
Ambient Temperature B Flow In
-65°F to 140°F (-54°C to 60°C) Out Out In
D Black Coil 2 Return Coil Impedance 10 mH 42 mH
* 100 Hz recommended when PWM driver does not have built-in dither capabilities
** Contact Eaton
Proportional for other connector styles
Valve Typical
Specification EC ED E lectronic Controller
Voltage 12 VDC 24 VDC
Resistance 5.2 Ohms 20.8 Ohms
Inductance 7.0 mH 27.7 mH
Contact Eaton for TCA,
Current 1500 mA 750 mA Maestro, and EFX
Threshold Current 200-600 mA 100-300 mA controller available from
Pin Color Signal Eaton; or customer
PWM Frequency* 70-200 Hz 70-200 Hz
A Yellow Coil 1 PWM supplied controller.
Dither Frequency 75 Hz 75 Hz
B White Coil 1 Return Dither Amplitude 250 mA 125 mA
C Orange Coil 2 PWM Ambient Temperature -65°F to 140°F (-54°C to 60°C)
D Black Coil 2 Return Coil Impedance 10 mH 42 mH
* 100 Hz recommended when PWM driver does not have built-in dither capabilities
** Contact Eaton for other connector styles
PWM configuration: Closed loop current control (12/24 volts DC voltage cannot be applied to
coil without exceeding continuous rated current)
Center
B Band Band
250%
Dead 113.0 Dead
Port A Flow Out In Band In Out [4.45] 50.0
Center
175,62 (6.914) Band Control
50% 25% Control In [1.97]
Port B Flow In Out Out
175,62198,48
(6.914)(7.814) Pressure Servo % Servo Piston Flow vs ValvePressure Coil Current
Servo 25% 0 Port S2
198,48 (7.814) Port S2 Solenoid 1 175,62 (6.914)
Solenoid 2 0 20% 40% 60% 80%T 100%
028) Solenoid 1 Solenoid 0 2 S1/S2 P S1/S2
1 100%
198,480(7.814) Optional
20% 40% 60% 80% 100%
Optional
Orifice 75%
Dead Dead
Servo Orifice
Center
Band Band
Servo
Port S1 50% Mating Connector for Valve
Sensor Connector
Port S1 175,62 (6.914) Mating DINConnector
43650, Form for A (IP65)
Valve **
25%
2 Sensor Connector
Solenoid
Pin 1 Color
Wire SolenoidFunction
2 Control DIN (DeutschForm
43650, connector
A available
(IP65)
198,48 (7.814) Control
Pressure
Servo 0 upon request)
Pin A Wire Black Function
Color
Servo Return Pressure (Deutsch connector available
Port S2 Optional upon0request) 20% 40% 60% 80% 100%
A Port
B Black S2
Blue ReturnV OutOrifice
(Signal)
Servo
B C Blue Red V Out +(Signal)
5 VDC Mating Connector for
59,44 1 Port S1
C Red + 5 VDC
2.340) MatingSensor (IP66) for
Connector
Control 29,21 (1.150) 26,92 (1.060)
Mating Connector for Valve
Sensor
Pressure Connector
Servo % Servo Piston Flow vs Valve Sensor (IP66) 3 Pin WeatherpackDIN 43650, Form A (IP65)
Packard
Coil Current
29,21 (1.150) 26,92P/N
Port S2 Pin Wire Color Function
Packard 3 12015793,
(1.060) Connector
Pin Weatherpack (Deutsch connector available
S1/S2 T P S1/S2 Qty 1
P/N 12015793, Connector upon request)
100% A Black Return
Qty 1P/N 12089188, PIN Terminal,
75% B
29,21 (1.150)
Blue V Out (Signal)
143,51 (5.650)
Dead Dead 26,92 (1.060) Qty 3
P/N 12089188, PIN Terminal,
C Red + 5 VDC
143,51 (5.650)
Center
20 EATON
EATON Heavy Duty Hydrostatic Transmissions Series
Catalog 2 Variable Displacement
E-TRHD-MC001-E2 July 2011Piston Pump E-PUPI-MC004-E2 December 2012 13
Valve Typical
Specifications SC SD Electronic Controller
Control Options –
Forward - Neutral - Reverse Control
Model Code FR, FS in Position 18, 19
Servo Ports
S1 & S2
A*
299,0
[11.77]
253,3
[9.97]
147,1 Centerline of
[5.80] Charge Pump
99,0
R 1,19 [3.90]
Port (E) Inlet Port (H)
[.047]
32°
147,57
147,57
[5.81]
+0,00
127,00 -0,08
Ø Cg
5.000 +.000
-.003
124,05 See Auxiliary
Ø [4.884]
Mounting Options
System
(SAE-J744 C-mount) Pressure
Mounting flange Port (B)
With groove for O-ring
15,7
[.62]
Port (F)
12,45±,25
[.490±.010]
240,6
[9.47] Charge Pump *A
235,5 Displacement Dimension
90.0 [9.27]
13,9 cm3/r (.85 in3/r) 300,3 (11.82)
[3.54] 17,4 cm3/r (1.06 in3/r) 303,7 (11.96)
57,6
[2.27] 21.0 cm3/r (1.28 in3/r) 307,2 (12.10)
Port (J) 27,9 cm3/r (1.70 in3/r) 314,1 (12.37)
Controller
Port (K) Port (A)
176,1
[6.94]
101,1
[4.00] 147,57 Port (N)
See shaft
90,1 Options [5.81] Cg
[3.55]
7,4
[.29]
25.4
[1.00]
97,7
[3.85] Port (P)
Optional Magnetic
Speed Sensor
Mating 2 Way Connector
Connector p/n 1216 2163 (1)
Pin Terminal p/n 121 4075 (2)
Cable Seal p/n 1204 8086 (2)
All part numbers are Packard Electric
120,6 123,2
[4.75] [4.85]
101,6 104,1
Port [4.01] [4.10]
(E) Port (A)
Port (N)
A
52,8 4x 57,3
[2.25]
[2.08]
105,7
[4.16] 58,9
[2.32]
S
45,3 54,6
[1.78] 4x 82,6 [2.15] Port (H)
[3.25] 99,6
[3.92]
52,8
[2.08]
Port (P) B
Port (F)
4x Ø 0,15
[59] Port (B)
4x 52,8
[2.08] 92,8
2x [3.66] 90,7
[3.57]
Do not remove plug 98,6 90,9
Can not be used as a [3.88] [3.58]
Case drain port
Charge Pump *A
Displacement Dimension
13,9 cm3/r (.85 in3/r) 300,3 (11.82)
17,4 cm3/r (1.06 in3/r) 303,7 (11.96)
99,0 21,0 cm3/r (1.28 in3/r) 307,2 (12.10)
147,1 [3.90] 27,9 cm3/r (1.70 in3/r) 314,1 (12.37)
Port (H) [5.80]
238,8
2x [9.40]
246,9
[9.72]
Port (B)
240,6
[9.47]
235,5
90,0 [9.27]
57,6 [3.54] Port (K)
[2.27]
Port (J)
Port (N)
54,6
97,7 [2.15]
110,5
[3.85] [4.35]
99,0
Port (F) 2x [3.90]
Nameplate Port (P)
235,5 2x 92,8 126,7
[9.27] [3.66] [4.99]
A*
333,1
[13.11]
280,5
[11.04]
154,0 Centerline of
[6.06] Charge Pump
Inlet Port (H)
R 1,19
[.047]
32˚
182,9
147,57
[5.81]
[7.20]
127,00+0,00
-0,08
See Auxiliary
Mounting Options
Ø Cg
5.000 +.000
-.003
Ø 124,05
[4.884]
2 x (A) and (B)
System
(SAE-J744 C-mount) Pressure
Mounting flange
With groove for O-ring Ports
12,45±0,25
[.490±.010]
15,7
[.62]
2x 265,2 Charge Pump *A
[10.44] Displacement Dimension
260,9
[10.27] 13,9 cm3/r (.85 in3/r) 337,1 (13.27)
101,0 17,4 cm3/r (1.06 in3/r) 340,5 (13.40)
[3.98] 21.0 cm3/r (1.28 in3/r) 344,0 (13.55)
68,8 27,9 cm3/r (1.70 in3/r) 350,9 (13.81)
[2.71]
Port (J) 34,7 cm3/r (2.12 in3/r) 357,7 (14.08)
Controller
Port (A)
189,1 Port (K)
[7.48]
Port (D)
See shaft
Options Port (N)
103,5
[4.08] 182,9
147,57
[5.81]
[7.20] Cg
3,8
[.15]
106.68
27,9
[7.20]
[1.10]
107,3
[4.22]
Port (P)
Port (F)
140,0 Nameplate
[5.51]
258,4
[10.17] Port (B)
Port (N)
15,0
A
4x [.59]
127,3
[5.01]
S
61,0 31,8 62,7 Port (H)
4x 82,6 [2.40] [1.25] 114,6 [2.47]
[3.25] [4.51]
Port (F)
Port (E) B
66,68
[2.625]
Charge Pump *A
Displacement Dimension
66.68
[2.625]
13,9 cm3/r (.85 in3/r) 337,1 (13.27)
17,4 cm3/r (1.06 in3/r) 340,5 (13.40)
21.0 cm3/r (1.28 in3/r) 344,0 (13.55)
Port (B) Port (E)
153,7 27,9 cm3/r (1.70 in3/r) 350,9 (13.81)
267,8 [6.05]
[10.54] 34,7 cm3/r (2.12 in3/r) 357,7 (14.08)
271,3
[10.68]
258,4
[10.17]
Port (K) 247,2
101,0 [9.73]
[3.98]
68,8
[2.71]
Port (J)
See Shaft Port (N)
Options
Port (W)
103,5
[4.08]
115,1 15,6 62,7
[4.53] [.61] [2.47]
10,7 62,7
107,3 [.42] [2.47]
[4.22] 118,1
[4.65]
Port (M)
Port (F)
140,0 Nameplate 2x 105,7 125,7
[5.51] [4.16] [4.95]
Port (P) Port (H)
258,4
[10.17]
Model Code C - A-pad adapter with 9 tooth Model Code K - A-pad adapter with 11 tooth
Torque: 113 N·m (1.000 lbf·in) Torque: 170 N·m (1.500 lbf·in)
Spline to mate with internal involute Spline to mate with internal involute
Spline to mate filletwithrootinternal
side fitinvolute
9 tooth 16/32 pitch Spline toSpline mate with flat root
internal side fit 11 tooth 16/32 pitch
filletSpline
root side
Spline
30°
tofillet
mate 9
to mate with
fitpressure
tooth
with angle
16/32
internal
internal involute
per ANSI B92.1-1970
pitch
involute to
30fl mate with involute
pressure internal
angle involute
per ANSI B92.1-1970
root side fit 9 tooth 16/32 pitch flat root side
Spline to
flatmatefit 11
root tooth
with
side 16/32
internal
fit 11 pitch
involute
tooth 16/32 auxiliary
pitch
30° fillet
pressure maximum
angle per allowable
ANSI auxiliary
B92.1-1970 pump torque 30fl maximum allowable pump torque
maximum
root30° side
allowable
fit 9 tooth
pressure
auxiliary
16/32
angle perpitch
pump
ANSI B92.1-1970
torque flatpressure
root30flside angle
fit 11 per
tooth ANSI
16/32 B92.1-1970
pitch
pressure angle per ANSI B92.1-1970
30° pressure58.4
maximum n·m [517
angleallowable lbf·in]
per ANSIauxiliary
B92.1-1970pump torque maximum
30fl pressure allowable131,8
angle n·m
auxiliary
per [1167
ANSI pumplbfÆin]
torque
B92.1-1970
58.4maximum
n·m [517 lbf·in] maximum allowable auxiliary pump torque
58.4 allowable
n·m [517auxiliary
lbf·in] pump torque 131,8
maximumn·m131,8
[1167 lbfÆin]
allowable
n·m [1167 auxiliary
lbfÆin]pump torque
58.4 n·m [517 lbf·in] 31.8 Maximum allowable 131,8 n·m [1167 lbfÆin] Maximum allowable
Maximum allowable
[1.25] shaft protrusion 38.1
31.8 Maximum allowable Maximum allowable
31.8
[1.25] shaft protrusion 38.1 [1.50] Shaft
Maximum protrusion
allowable
31.8 Maximum [1.25] shaftallowable
protrusion [1.50] Shaft protrusion
38.1
Maximum allowable
[1.25] shaft protrusion as loose item
O-ring supplied [1.50] Shaft protrusion
Ø 82.63 ±O-ring
0.05
supplied as loose item
38.1
[1.50] Shaft protrusion
Ø 82.63 ± 0.05 [3.253 ± .002]
82.63 ± 0.05 to be installed
O-ring supplied prior
as to item
loose Ø 82.63 ± 0.05 O-ring supplied as loose item to be
[3.253 ± .002] Ø[3.253 to be installed
O-ring suppliedprior to loose
as item O-ring
Ø 82.63 ± 0.05Ø 82.63 ± 0.05 supplied
[3.253 ± .002] as looseas item totobe
Ø 82.63 ± 0.05 ± .002] assembly
to be installedof auxiliary
prior to unit [3.253 ± .002] installed
O-ring supplied prior
loose assembly
item to be of auxiliary uni
[3.253 ± .002] assembly ofassembly
to be installed auxiliaryprior
ofunit
to
auxiliary unit Ø 82.63 ± [3.253
0.05 ± installed
.002]
O-ring installedassembly
prior
supplied to as
priorloose of auxiliary
item
to assembly unit
to beof auxiliary unit
(ISO 3019/1 assemblySAE-J744 A-Pad)
of auxiliary [3.253 ± .002] (ISO 3019/1 SAE-J744 a-pad)
(ISO 3019/1 (ISO SAE-J744
mounting 3019/1 A-Pad)
SAE-J744
flange A-Pad)unit
specification (ISO 3019/1 installed
SAE-J744
(ISO 3019/1
prior
a-pad)
SAE-J744
to assembly
a-pad)
of auxiliary unit
(ISO 3019/1
mounting flange SAE-J744
mounting specification
flange A-Pad)
specification mounting flange mounting
specification flange specification
(ISO 3019/1 mountingSAE-J744 flange a-pad)
specification
mounting
Section flange
A-Aspecification mountingSection B-B
flange specification
Section A-A
Section A-A Section Section
B-B B-B
Section A-A 25,4 25,425,4 Section B-B4x auxiliary 4x auxiliary
4x auxiliary 25,4 25,4 25,4
4xauxiliary
auxiliary mounting holes [1.00] holes mounting
4x auxiliary mounting
4x holes
mounting [1.00]
25,4 [1.00]
holes mounting
4x auxiliary
mounting holes 25,4holes
[1.00] [1.00] [1.00]
3/8-16 3/8-16
4x auxiliary
UNC-2B, UNC-2B,
mounting
depth
3/8-16 UNC-2B, depth
19.0holes
[.75]
depth 19.0
[1.00]
19.0 [.75]
[.75] 3/8-16 UNC-2B,
mounting holes
3/8-16 3/8-16 UNC-2B,
UNC-2B,[1.00]
3/8-16 UNC-2B, depth 19.0 [.75] depth 19,0
3/8-16 depth
[.75]19,0
UNC-2B,
depth [.75]19,0 [.75]
depth 19,0 [.75]
53.19 53.19
53.19
2x [2.094] 2x [2.094]
53.192x 2x 53,19 2x 53,192x 53,19
2x [2.094] [2.094] 2x[2.094]
53,19 [2.094] [2.094]
2x 106.38 2x2x106.38
106.38 [2.094]
2x 106,382x 106,382x 106,38
2x 106.38 [4.188]
[4.188] [4.188] 106,38 [4.188] [4.188]
2x[4.188]
[4.188]
A AA A AA B B B B B [4.188]B
A A B B
Model Code D - B-pad adapter with 13 tooth Model Code E - B-B pad adapter with 15 tooth
Torque: 283 N·m (2.500 lbf·in) Torque: 407 N·m (3.600 lbf·in)
Spline Splinewith
Spline to mate to mate withinvolute
internal internal involute
Spline to mate withtointernal
mate with internal involute
involute Spline
Spline tofillet
mate with internal involute fillet roottoside
mate
fillet root
fit with
15 internal
side
tooth
Spline fitto
16/32involute
15mate
tooth
pitch16/32internal
with pitch involute
fillet root side fitroot
Spline side
13totooth
mate fit 13 tooth
16/32
with pitch 16/32involute
internal pitch fillet root30°
side fit 15per
pressure tooth
angle 16/32
per pitch
ANSI B92.1-1970
30° fillet root30°
side fitper
pressure13 tooth
angle 16/32
per pitch
ANSI B92.1-1970 30° pressure angle fillet ANSI
root B92.1-1970
side fit 15 tooth
pressure
30° pressure
angle
fillet
maximun root
angle
ANSI
side
allowablefit
per ANSI
B92.1-1970
13 tooth 16/32
B92.1-1970
auxiliary pumppitch
30° pressure
maximum maximum angleallowable
allowable per ANSIpump
auxiliary B92.1-1970
auxiliary pump 16/32
torque torquepitch
maximun allowable
30° auxiliary
pressure angle pumpper ANSI B92.1-1970 maximum allowable30° pressure
auxiliary angle
pump per
torque ANSI B92.1-1970
maximun allowable
torque 209 auxiliary
N·m [1852 pump
lbf·in] 337.5 N·m337.5 [2987N·m [2987 lbf·in]
lbf·in]
torque 209 N·m
torque 209 maximun[1852 lbf·in]
N·m [1852 allowable
lbf·in] auxiliary pump 337.5 N·m [2987 maximumlbf·in] allowable auxiliary pump torque
torque 209 N·mMaximum [1852 lbf·in] 337.5 N·m [2987 lbf·in]
Maximum41.2 allowable allowable 45.9 Maximum45.9 Maximum
allowableallowable
41.2 Maximum
[1.622] allowable
shaft protrusion 45.9 Maximum allowable
[1.81] Shaft protrusion
[1.622]41.2 shaft protrusion [1.81]
[1.81]Shaft protrusion
[1.622] shaft protrusion Maximum allowable Shaft protrusion
45.9 Maximum allowable
41.2
O-ring O-ring
supplied supplied
[1.622]
as loose shaft asprotrusion
item loose
to be item to be O-ring supplied as loose item to be
[1.81] Shaft protrusion
101.65 ± 0.03Ø 101.65 ± 0.03 O-ring supplied
installed as loose
prior item to beof auxiliary unit
toofassembly 101.65 ± 0.03 O-ring
O-ringsupplied
supplied asasloose
looseitem
itemtotobebeof auxiliary unit
installed prior to assembly auxiliary unitunit 101.65 ± 0.03 Ø installed
[4.002 ± .001]installed prior to prior
assemblyto assembly
of
ofauxiliary unit
Ø [4.002101.65 ± 0.03
[4.002 ±.001] Ø 101.65 ± 0.03
Ø ±.001] installed prior to assembly of auxiliary
O-ring supplied as loose item to be [4.002
Ø ± .001] installed prior toO-ring
assembly auxiliary unit item to be
[4.002 ±.001]
101.65 ± 0.03
[4.002 ± .001] supplied as loose
(ISO 3019/1B-Pad)
SAE-J744 B-Pad) prior to assembly of auxiliary unit
installed (ISO Ø3019/1 SAE-J744
101.65 ± 0.03 B-Pad)
(ISO(ISOØ [4.002
3019/1 SAE-J744
3019/1 ±.001]
SAE-J744
mounting B-Pad)
flange specification
(ISO 3019/1
(ISO SAE-J744
3019/1 SAE-J744 B-Pad)
[4.002flangeB-Pad)
± .001] installed prior to assembly of auxiliary unit
mounting flange specification mounting mounting
flange specification specification
mounting flange specification mounting flange specification
(ISO 3019/1
Section C-C SAE-J744 B-Pad) Section D-D (ISO 3019/1 SAE-J744 B-Pad)
Section C-C
Section C-C
mounting flange specification Section
SectionD-D
D-D mounting
30.0 flange specification30.0
4x auxiliary
30.0 4x4xauxiliary 30.0
30.0 [1.18]
30.0 [1.18] auxiliary
mounting
Section
4x auxiliary
4x auxiliary mounting[1.18]
C-C
mounting
4x auxiliary holes
mounting holes
holes
[1.18] Section
mounting
mounting D-D holes [1.18]
holes
holes [1.18]
1/2-13 UNC-2B, depth 23.4 [.92] 1/2-13 UNC-2B, depth 23.4 [.92]
1/2-13 UNC-2B,
1/2-13 depth
UNC-2B, 23.423.4
depth [.92][.92] 30.0 1/2-13 UNC-2B,
1/2-13 UNC-2B,depth 23.4
23.4[.92]
4x auxiliary
depth [.92] 30.0
4x auxiliary mounting holes [1.18] mounting holes [1.18]
1/2-13 UNC-2B, depth 23.4 [.92] 1/2-13 UNC-2B, depth 23.4 [.92]
2x 146.05
2x 146.05
2x 146.05 [5.750]
[5.750]
[5.750] 2x 146.05
2x2x146.05
146.05 [5.750]
[5.750]
C C 2x 146.05 D D[5.750]
C C C C 2x 73.02 [5.750] DD DD 2x 73.02
S 2x 73.02
2x 73.02 [2.875] S 2x2x73.02
73.02 [2.875] 2x 146.05
S S [2.875] SS [2.875]
[2.875] [5.750]
[2.875]
C C D D
2x 73.02 S 2x 73.02
S [2.875] [2.875]
+0.03
Ø127.05 -0.05 O-ring supplied as loose to
+.001
[5.002] -.002 O-ring supplied as loose item to be installed into o-ring groove
(ISO 3019/1 SAE-J744 c-pad) be installed into o-ring groove prior to assembly of auxiliary unit
mounting flange specification prior to assembly of auxiliary unit
Section E-E Ø
4x auxiliary mounting Spline to mate with internal
114.50 31.8 involute fillet root side fit 27
[4.508] 57.25 holes 1/2-20 UNF-2B thru [1.25]
[2.254] tooth 24/48 pitch maximum
2x auxiliary allowable auxiliary pump
Mounting holes
5/8-18 UNF-2B thru torque 870 N·m [7700 lbf·in]
114.50
[4.508]
E E 57.25
[2.254]
S
90.49
Spline to mate with internal involute [3.562]
180.98
fillet root side fit 14 tooth 12/24 pitch [7.125]
30° pressure angle per ANSI B92.1-1970
maximum allowable auxiliary pump torque
450 N•m [3982 lbf•in]
Model Code H - C-pad mount with
27 tooth w/out charge pump
58.4 Maximum allowable
Torque: 814 N·m (7.200 lbf·in)
[2.30] shaft protrusion
+0.03
Ø127.05 -0.05 O-ring supplied as loose to
+.001
[5.002] -.002 O-ring supplied as loose item to be installed into o-ring groove
d) be installed into o-ring groove 49.1 [1.94]
prior to assembly of auxiliary unit Maximum allowable
tion prior to assembly of auxiliary unit +0.03 shaft protrusion
ction E-E 127.05 -0.05
Ø +.001
4x auxiliary mounting Spline to mate with internal [5.002] -.002 (ISO 3019/ l SAE - J744 C-Pad)
.50 31.8 involute fillet root side fit 27 mounting flange specification
08] 57.25 holes 1/2-20 UNF-2B thru [1.25] 114.50
[2.254] tooth 24/48 pitch maximum [4.508] 57.25
2x auxiliary allowable auxiliary pump
Mounting holes [2.254]
5/8-18 UNF-2B thru torque 870 N·m [7700 lbf·in]
4 x auxiliary
mounting holes
1/2-20 UNF 2B
114.50 depth 22.4 [.88]
[4.508]
57.25
E 57.25 [2.254]
[2.254]
S 114.50
[4.508]
90.49
[3.562]
180.98
[7.125]
Variable Pump
Swashplate Servo Control IPOR
Cylinder Shuttle
Valve Valve Fixed Motor
Charge Swashplate
System Pump
Relief Valves/
Check Valves
Low
Pressure
Relief
Valve
Charge Fixed
IPOR Pressure
Relief Motor
Variable Valve
Valve
Pump
Internal Drained
to Pump Case
Note:
For ease of viewing, the
Servo Control Cylinder,
Swashplate, and Control
Valve are shown removed
from the pump.
Component Descriptions Override Control for sys- reservoir. Maintaining this sediment. The suction line
The operational diagram tem high pressure protec- oil volume will give the oil a entrance should be flared
on page 29 shows a typi- tion. (see page 29 for a minimum of thirty (30) sec- and covered with a screen.
cal heavy duty hydrostatic description of these fea- onds in the reservoir. This The reservoir should be
transmission. The axial pis- tures). will allow any entrained air easily accessible. The fill
ton pump and axial piston to escape and contamina- port should be designed to
motor are the main compo- Fixed Displacement Axial tion to settle out of the oil. minimize the possibility of
nents. The filter, reservoir, Piston Motor To allow for oil expansion, contamination during filling
heat exchanger, and oil The motor uses the high the reservoir’s total vol- and to help prevent over
lines make up the rest of pressure oil flow from the ume should be at least six filling. There should be a
the system. The function of pump to produce trans- tenths (.6) minute times (X) drain plug at the lowest
each of these components mission output. The high the maximum charge pump point of the reservoir and
is described below: pressure oil comes to flow. it should also have a clean-
A separate energy source, the motor through one of The reservoir’s internal out and inspection cover so
such as an electric motor the high pressure lines. It structure should cut down the reservoir can be thor-
or internal combustion enters the motor, turns the turbulence and prevent oil oughly cleaned after pro-
engine, turns the input output shaft, then returns aeration. longed use. A vented reser-
shaft of the pump. to the pump. Eaton piston voir should have a breather
motors integrate an hot oil The line returning flow to cap with a micronic filter.
shuttle and low pressure the reservoir should be fit-
Variable Displacement
ted with a diffuser to slow Sealed reservoirs must be
Axial Piston Pump relief valve into the end used at altitudes above
cover. The shuttle valve the incoming oil to 1 to 1.2
The variable displacement meters (3-4 feet) per sec- 2500 feet. These reservoirs
and low pressure relief should be fitted with a two-
pump provides a flow of valve direct excess charge ond to help reduce turbu-
high pressure oil. Pump lence. The return flow line way micronic filter pressure
pump flow into the motor cap to allow for fluid expan-
output flow can be varied case. The shuttle valve is should also be positioned
to obtain the desired motor so that returning oil enters sion and contraction.
activated by high pressure
output speed. For example, and directs excess charge the reservoir below the In both cases the caps
when the pump’s displace- pump flow over the low liquid surface. This will help must be designed to
ment is zero, no oil is pressure relief valve. This reduce aeration and foam- prevent water from
pumped and the transmis- flushing action allows the ing of the oil. entering the reservoir
sion’s motor output shaft is charge pump to provide during bad weather or
The reservoir should have
stopped. Conversely, maxi- clean, cool oil to the closed machine washing.
baffles between the return
mum pump displacement loop circuit. line and suction line. A hydrostatic transmission
produces maximum motor
Baffles prevent return flow with a well designed res-
shaft speed. The direction
Reservoir from immediately reenter- ervoir will run quieter, stay
of high pressure flow can
The reservoir is an impor- ing the pump. cleaner and last longer.
also be reversed; doing so
reverses the direction the tant part of the hydrostatic A sixty mesh screen placed
motor output shaft rotates. transmission system. It across the suction chamber
should provide adequate oil of the reservoir will act as
A charge pump is integrat-
storage and allow easy oil a bubble separator. The
ed into the piston pump
maintenance. screen should be placed at
and driven by the shaft
The reservoir must hold a thirty degree angle to the
of the piston pump. The
enough oil to provide a horizon.
drawing illustrates a suc-
tion filtration circuit. Eaton continuous oil supply to the The entrance to the suc-
recommends a suction fil- charge pump inlet. It must tion line should be located
ter without a bypass valve. also have enough room for well below the fluid sur-
The charge pump has a the hydraulic oil to expand face so there is no chance
Low Pressure Relief Valve as the system warms up. of air being sucked into
that regulates the output Consider charge pump flow the charge pump inlet.
pressure. when sizing the reservoir: However, the suction line
One half (.5) minute times entrance should not be
Eaton’s Series 2 Pump
(X) the maximum charge located on the bottom
offers High Pressure
pump flow should be the of the reservoir where
Relief Valves and Pressure
minimum oil volume in the there may be a buildup of
Filter Charge Pump Inlet Line High Pressure Lines Heat Exchanger Bypass
A filter must be used to The inlet line to the charge The high pressure lines Valve
keep the hydraulic fluid pump should be large that connect the pump The heat exchanger bypass
clean. Either a suction filter enough to keep the and motor must be able valve is a pressure and/
or a pressure side filter pressure drop between to withstand the pressures or temperature valve in
may be used. The filter the reservoir and charge generated in the high parallel with the heat
must be a no-bypass type. pump inlet within the limits pressure loop. exchanger. Its purpose is
A suction filter is shown in described in the filter to prevent case pressures
the operational diagram on section. Fittings will Heat Exchanger from getting too high. The
page 29. increase the pressure drop, Use of a heat exchanger is heat exchanger bypass
System oil particulate so their number should be dependent on the transmis- valve opens when the oil is
levels should not exceed kept to a minimum. It is sion’s duty cycle and on thick, especially during cold
ISO 18/13. Refer to best to keep fluid velocities machine layout. The normal starts.
Eaton Hydraulic Fluid below 1,25 meters (4 feet) continuous operating fluid
Recommendations on per second. temperature measured in Reservoir Return Line
page 33. Fluid and temperature the pump and motor cases The same general require-
Recommended beta ratios compatibility must be should not exceed 80°C ments that apply to case
for each filter type are considered when selecting (180°F) for most hydraulic drain lines apply to the
listed below: the inlet line. fluids. The maximum fluid reservoir return line.
temperature should not
Suction Filter Pump and Motor Case exceed 105°C (220°F).
ß10 = 1.5 to 2.0 Drain Lines
The heat exchanger should
Pressure Side Filter The case drain lines should be sized to dissipate
ß10 = 10 to 20 be large enough to limit the 25% of the maximum
When a suction filter is pump and motor case input power available to
used, its flow capacity pressures to 2,8 bar (40 the transmission. It must
must be large enough to psi) at normal operating also be sized to prevent
prevent an excessive temperatures. Fluid and the case pressures in the
pressure drop between temperature compatibility pump and motor from
the reservoir and charge must also be considered getting too high. Case
pump inlet. The pressure at when selecting the case pressure up to 2.8 bar
the charge pump inlet port drain lines. (40 psi), at normal
must not be less than 0.8 operating temperatures,
bar (11.6 psi) absolute are acceptable.
at normal continuous
operating temperatures.
Shaft Couplings and Open Loop Circuits Multiple Pump or Motor 3. When using one pump
Mounting Brackets Eaton heavy duty pumps Circuits with multiple motors,
Shaft couplings must be and heavy duty motors Multiple pumps or motors the case drain lines
able to with stand the may be used in open loop can be combined in the should be connected in
torque that will be transmit- circuits under certain same circuit. When two series. The case flow
ted to the pump or motor. operating conditions. pumps are used in a paral- should be routed from
If the pump or motor is to lel circuit, their swashplate the most distant motor,
Consult your Eaton through the remaining
be directly coupled to the representative for details. controls can be operated
drive, the misalignment in phase or in sequence. motors, to the pump,
should not exceed .050 The following precautions and finally back to the
Orientation reservoir. The most dis-
mm (.002 in.) total indicator should be observed when-
run-out for the combination The mounting orientation ever multiple pumps and/ tant motor should have
of perpendicularity and con- of Eaton heavy duty pumps or motors are connected in the valve block or inte-
centricity measurements. and motors is unrestricted. the same circuit: gral shuttle valve while
The case drain line that the additional motors do
The hardness of the carries the flow leaving the 1. Charge pump flow must not need a valve block
couplings connected to pump or motor should be be greater than the sum or integral shuttle valve.
Eaton pump or motor connected to the highest of the charge pump flow A remote valve block is
shafts should be 35 Rc for drain port on each of the requirements of the indi- also available for multiple
tapered or straight keyed units. This assures that vidual units. motor circuits. A series-
shafts and 50-55 Rc for the pump and motor cases 2. The possibility of motor parallel drain line circuit
splined shafts. remain full. overspeeding increases may be needed for the
in multiple motor cir- high case flow created in
Pump Valve Plates cuits. The parallel motor multiple pump circuits.
Eaton Heavy duty pumps circuit will act as a In either case, each
may be fitted with either frictionless differen- pump and motor should
a V-groove valve plate or tial. Should one of the be checked for proper
a propel valve plate. Propel motors stall the other cooling when testing the
valve plates should be could overspeed. The prototype circuit.
used in applications where motors used in parallel 4. Series circuits present a
overrunning loads may be circuits should, there- unique problem for axial
present. fore, be sized to prevent piston motors. Pressure
overspeeding. Valves applied to the input port
that will limit the flow and discharge port are
to each of the motors additive as regards to
may be used to prevent the load and life of the
overspeeding. This will drive shaft and the drive
allow the use of smaller shaft bearings. Please
motors, however the consult with your Eaton
flow limiting valves will representative regarding
create heat. series circuits.
Introduction is started. With movement, 18/13 per SAE J1165. This cleanliness requirements
The ability of Eaton hydro- the fluid warms to a point code allows a maximum of laid out in this document.
static components to where the cooling system 2500 particles per milliliter
provide the desired perfor- begins to operate. From greater than 5 mm and a Fluid Selection
mance and life expectancy then on, the fluid is main- maximum of 80 particles Premium grade petroleum
depends largely on the fluid tained at the temperature per milliliter greater than based hydraulic fluids will
used. The purpose of this for which the hydrostatic 15 mm. When components provide the best perfor-
document is to provide system was designed. with different cleanliness mance in Eaton hydrostatic
readers with the knowl- In actual applications this requirements are used components. These fluids
edge required to select the sequence varies; hydro- in the same system, the typically contain addi-
appropriate fluids for use in static systems are used cleanest standard should tives that are beneficial to
systems that employ Eaton in many environments be applied. OEM’s and hydrostatic systems. Eaton
hydrostatic components. from very cold to very hot. distributors who use Eaton recommends fluids that
Cooling systems also vary hydrostatic components contain anti-wear agents,
One of the most important from very elaborate to very in their products should
characteristics to consider rust inhibitors, antifoaming
simple, so ambient temper- provide for these require- agents, and oxidation inhib-
when choosing a fluid to ature may affect operating ments in their designs. A
be used in a hydraulic sys- itors. Premium grade petro-
temperature. Equipment reputable filter supplier can leum based hydraulic fluids
tem is viscosity. Viscosity manufacturers who use supply filter information.
choice is always a com- carry an ISO VG rating.
Eaton hydrostatic com-
promise; the fluid must be ponents in their products Fluid Maintenance
thin enough to flow easily should anticipate tempera-
but thick enough to seal Maintaining correct fluid
ture in their designs and viscosity and cleanliness
and maintain a lubricating make the appropriate fluid
film between bearing and level is essential for all
recommendations to their hydrostatic systems. Since
sealing surfaces. Viscosity customers.
requirements for Eaton’s Eaton hydrostatic compo-
Heavy Duty Hydrostatic In general, an ISO viscosity nents are used in a wide
product line are specified grade 68 fluid is recom- variety of applications it
later in this document. mended for operation in is impossible for Eaton to
cold to moderate climates. publish a fluid maintenance
Viscosity and Temperature An ISO viscosity grade 100 schedule that would cover
fluid is recommended for every situation. Field test-
Fluid temperature affects operation in moderate to ing and monitoring are the
viscosity. In general, as the hot climates. only ways to get accurate
fluid warms it gets thinner measurements of system
and its viscosity decreases. Cleanliness cleanliness. OEM’s and
The opposite is true when distributors who use Eaton
fluid cools. When choosing Cleanliness of the fluid in
a hydrostatic system is hydrostatic components
a fluid, it is important to should test and establish
consider the start-up and extremely important. Eaton
recommends that the fluid fluid maintenance sched-
operating temperatures of ules for their products.
the hydrostatic system . used in its hydrostatic
components be maintained These maintenance sched-
Generally, the fluid is thick ules should be designed
when the hydraulic system at ISO Cleanliness Code
to meet the viscosity and
Additional Notes:
• Fluids too thick to flow • If the natural color of the • Contact your Eaton
in cold weather start-ups fluid has become black it representative if you have
will cause pump cavita- is possible that an over- specific questions about
tion and possible dam- heating problem exists. the fluid requirements
age. Motor cavitation is • If the fluid becomes of Eaton hydrostatic
not a problem during cold milky, water contamina- components.
start-ups. Thick oil can tion may be a problem.
cause high case pres-
sures which in turn cause • Take fluid level reading
shaft seal problems. when the system is cold.
Additional Notes:
• Viscosity and ISO cleanli- biodegradable. Systems • Vegetable oils oxidize
ness requirements must being converted from more quickly than petro-
be maintained as outlined mineral oil to vegetable leum based hydraulic
on previous page. oil should be repeatedly fluid. Care must be taken
• Based on limited product flushed with vegetable oil to maintain fluid tempera-
testing to date, no reduc- to ensure 100% biode- ture within specified lim-
tion in unit life is expect- gradability. its and to establish more
ed when operating at the • Specific vegetable oil frequent fluid change
pressure ratings indicated products may provide intervals.
above. normal unit life when
• Vegetable oil is mis- operating at pressure rat-
cible with mineral oil. ings higher than those
However, only the indicated above.
vegetable oil content is