CUSTOMER NAME: OCP

PIPING MATERIAL SPECIFICATION (PMS)

Document No : Q3622011-02-220-PE-SPC-00001 Rev B

Date : 19/08/2022

Project Name: NEW 10 CAPS IN JORF - JLN/JLS

Customer Project Name.:

Q3622011

Q3622011-02-220-PE-SPC-00001_B
PROJECT Q3622011- NEW 10 CAPS IN JORF - JLN/JLS -

Revision Customer
Rev Description Originator Reviewer JESA Approver Approval Date
Date Approver
Issued For
A Internal IG / NKP SAM MARV 08/08/2022
Review

Issued For
B IG / NKP SAM MARV 19/08/2022
Review

Q3622011-02-220-PE-SPC-00001_B 2
Table of Contents
1.0 SCOPE................................................................................................................................................4
2.0 LINE NUMBERING SYSTEM ............................................................................................................4
3.0 SERVICE INDEX ...............................................................................................................................5
4.0 PIPING CLASS CODE NUMBERING SYSTEM.............................................................................6
5.0 NON-DESTRUCTIVE EXAMINATION OF PIPING ........................................................................7
6.0 CLASS CODE INDEX .......................................................................................................................9
CLASS CODE: BA1 ........................................................................................................................ 10
CLASS CODE: BA2 ........................................................................................................................ 14
CLASS CODE: BB1 ........................................................................................................................ 17
CLASS CODE: BB1U ..................................................................................................................... 22
CLASS CODE: BB3 ........................................................................................................................ 23
CLASS CODE: BD2 ........................................................................................................................ 28
CLASS CODE: BD2U ..................................................................................................................... 33
CLASS CODE: BG1 ........................................................................................................................ 34
CLASS CODE: BG2 ........................................................................................................................ 39
CLASS CODE: BL5 ........................................................................................................................ 43
CLASS CODE: BH2 ........................................................................................................................ 50
CLASS CODE: BK1 ........................................................................................................................ 53
CLASS CODE: BQ1 ........................................................................................................................ 60
CLASS CODE: CB1 ........................................................................................................................ 62
CLASS CODE: CB3 ........................................................................................................................ 66
CLASS CODE: CD1 ........................................................................................................................ 71
CLASS CODE: CG1 ........................................................................................................................ 75
CLASS CODE: FJ1 ......................................................................................................................... 79
7.0 VALVE INDEX ................................................................................................................................. 84

Q3622011-02-220-PE-SPC-00001_B 3
1.0 SCOPE

This specification provides the numbering system for pipelines, the index for various service
requirements, Piping Classes required for the listed service requirements, and the index for valve
identification.

2.0 LINE NUMBERING SYSTEM

Pipeline designation shall include the following information:

XXXX XXXX XXXX XXX XXX XX XX

A B C D E F G

A = Line size in Millimeters

B = Service Identification - See Paragraph 2.2
C = Plant Area Number
D = Sequential Number
E = Piping Class Code - See Paragraph 3.0
F = Insulation Code (If applicable)
G = Tracing Code (If applicable)

Example without Insulation or Tracing: 150-PA-107X-005-BD2

Example with Insulation and Tracing: 250-APS-107X-001-BG1-HC-ST

Q3622011-02-220-PE-SPC-00001_B 4
3.0 SERVICE INDEX

PRIMARY SECONDARY CLASS

SERVICE SERVICE DESCRIPTION
CLASS (*)
BB1 / BD2 / BG1 / CD1/
AG Ammonia Gas ≥ -29ºC CB1
CG1
AI Instrument Air BD2 BD2U
AL Ammonia Liquid ≥ -29ºC CB1 BB1 / BG1 / CG1
AM Defoamer BB3 BD2
APS Ammonium Phosphate Slurry BG1 / CG1
AS Plant Air BB1 BD2 / BB1U
Phosphoric Acid Reactor
B BG1 /BG2
Slurry
BL Bleach BD2
C5 Condensate, 5 Barg BB3
CO Coating Oil BB3
FO Fuel Oil BB3 / CB3
LL Scrubber Liquor Slurry BD2 / BG1
NA Caustic BB3 / BD2
PA Strong Phosphoric Acid BD2 / BK1 BG2
PB Weak Phosphoric Acid BD2 / BK1 BG1
S12 Steam, 12 Barg CB3
S5 Steam, 5 Barg BB3
S10 Steam, 10 Barg BB3 BD2 / BG1 / CG1
S60 Steam, 60 Barg FJ1
SA Sulfuric Acid, 97-99% BD2/BQ1 BG1
SW Seal Water BB1 BD2
PTS Triple Super-Phosphate BG1/CG1
WD Potable Water BA1 BH2
WDS Demineralized Water BD2
WW Raw Water BB1 / BK1 BD2 / BB1U
WE Waste Water BK1
WF Fire Water BA2 / BH2
MN Micronutrient Solution BL5
GO Gas Oil ( Diesel ) BB3
WCS Cooling Water Supply BD2
WP Acidic Process Water BD2 / BK1 / BL5
CP Process Condensate BK1
VA Vapor BK1 / BL5
WCR Cooling Water Return BK1
SA5 Sulfuric Acid, 5% BK1
FSA Hydrofluosilicic Acid BK1 / BL5

Q3622011-02-220-PE-SPC-00001_B 5
4.0 PIPING CLASS CODE NUMBERING SYSTEM

Code for specification classes consist of three letters. The first letter represents the flange
rating, the second letter represents the pipe material, the third letter distinguishes between
similar specifications.

First Flange Second Pipe Third Digit Fourth Special

Digit Rating Digit Material Digit Requirement
A CL 125 A Carbon Steel (Galv.) Distinguishing U Underground
Numeral service
B CL 150 B Carbon Steel
C CL 300 C 304L SS
D CL 400 D 316L SS
E CL 600 E 317L SS
F CL 900 F Alloy 20
G CL 1500 G 904L/Jessop 700
H CL 2500 H HDPE
J Alloy Steel
K Special K FRP
L CS/RL
M Ductile Iron
N CS/Teflon
P CS/Jacketed
Q 310L SS
R CPVC

Q3622011-02-220-PE-SPC-00001_B 6
5.0 NON-DESTRUCTIVE EXAMINATION OF PIPING
NDE
PIPE
SIZE SCHEDULE END CONN.
CLASS LIQUID
RADIOGRAPHY VISUAL
PENETRATION
100 mm - 200 mm Std. Wt. Grooved - - ALL
BA1 15 mm - 50 mm 80 Threaded, NPT - - ALL
80 mm Std. Wt. Threaded, NPT - - ALL
50 mm - 600 mm Std. Wt. Grooved - - ALL
BA2
15 mm - 50 mm 80 Threaded, NPT - - ALL
15 mm - 50 mm XS Threaded, NPT - - ALL
BB1 750 mm - 1500 mm Std. Wt. BE 5% / 100%* - ALL
80 mm - 600 mm Std. Wt. BE 5% / 100%* - ALL
BB1U 15 mm - 50 mm XS PE - - ALL
15 mm - 50 mm XS PE - 5%/ 100%* ALL
BB3 80 mm - 600 mm Std. Wt. BE 5% - ALL
750mm -1050mm Std. Wt. BE 5%%/ 100%* - ALL
15 mm - 50 mm 80S PE - 10%/ 100%* ALL
BD2
80 mm - 450 mm 10S BE 10%/ 100%* - ALL
BD2U 15 mm - 50 mm 80S PE - 10% ALL
10% (100% for
15 mm - 50 mm 80S BE 100% ALL
Ammonia)
BG1
10% (100% for
80 mm - 450 mm 40S BE - ALL
Ammonia)
10% (100% for
80 mm - 150 mm 80S BE 100% ALL
BG2 Ammonia )
200 mm - 350 mm 80S BE 10% - ALL
Suitable for 150
15 mm – 40 mm Butt Wrap Joint ALL
PSIG CONTRACTOR
BK1 CONTRACTOR
Suitable for 150 SCOPE
50 mm - 2000 mm Butt Wrap Joint SCOPE ALL
PSIG
15 mm – 20 mm 40S PE - 100% ALL
25 mm - 200 mm 0.118” (3 mm) BE 100% - ALL
BQ1
250 mm –300 mm 0.188” (4.76 mm) BE 100% - ALL
350 mm –750 mm 0.236” (6 mm) BE 100% - ALL
15 mm - 50 mm 80 PE - 10% / 100%* ALL
CB1
80 mm - 300mm Std. Wt. BE 10% / 100%* - ALL
15 mm - 50 mm XS PE - 10% ALL
250 mm - 250 mm XS BE 10% - ALL
CB3
300 mm – 550 mm XS BE 10% - ALL
600 mm S40 BE 10% - ALL
80 mm - 250 mm Std BE 10% - ALL
15 mm - 50 mm 40S BE 10% / 100%* - ALL
CD1
80 mm - 250 mm 40S BE 10% / 100%* - ALL
10% (100% for
25 mm - 50 mm 80S BE 100% ALL
Ammonia)
CG1
10% (100% for
80 mm - 300 mm 40S BE - ALL
Ammonia)
15 mm - 50 mm S160 PE - 100% ALL
FJ1 80 mm - 150 mm XS BE 100% - ALL
200 mm - 300 mm S100 BE 100% - ALL

Q3622011-02-220-PE-SPC-00001_B 7
* = 100 % Liquid Penetration test & Radiography test shall be performed for Ammonia lines (AG) & (AL).

Notes:
1. All visual & supplementary methods of weld examination shall be in accordance with ASME B31.3.
2. PMS can be finalized only after formal Issuance of Fluid List and Line list by Process.

Q3622011-02-220-PE-SPC-00001_B 8
6.0 CLASS CODE INDEX

Flange
Class Class Limits Pipe Material
Rating
BA1 2 150# CS Galv.
16.8 Kg/cm g @ 93°C (239 psig @ 200°F)
BA2
18.0 Kg/cm2g @ 93°C (270 psig @ 200°F) 150# CS Galv.
(Note-1)

11 Kg/cm2g @ 90°C (156.5 psig @ 194°F)

BB1 150# CS
6.6 Kg/cm2g @ 82°C (94 psig @ 180°F)
BB1U
13.3 Kg/cm2g @ 50°C (190 psig @ 122°F), 9.7 Kg/cm2g @ 90°C (138 psig @ 194°F) 150# CS + PE Coating
(Note-1)

10.5 Kg/cm2g @ 225°C (150 psig @ 437°F)

BB3 13.73 Kg/cm2g @210°C (195 psig @ 410°F) 150# CS
12.7 Kg/cm2g @ 204°C (181 psig @ 399°F)
11.36 Kg/cm2g @ 204°C (as per 316L), 13.83 Kg/cm2g @ 204°C (as per 316), (180 psig @ 400°F)
11.13 Kg/cm2g @ 220°C (as per 316L), 13.06 Kg/cm2g @ 220°C (as per 316), (170 psig @ 428°F)
BD2 150# 316L
10.5 Kg/cm2g @ 225°C (150 psig @ 437°F)
See Spec. Notes
BD2U SS316/316L +
13.3 Kg/cm2g @ 50°C (190 psig @ 122°F) 150#
(Note-1) PE Coating
11.5 Kg/cm2g @ 50°C (164 psig @ 122°F)
10.5 Kg/cm2g & Full Vacuum @ 204°C (150 psig @ 400°F)
BG1 9.0 Kg/cm2g @ 207°C (128 psig @ 405°F) 150# 904L
10.5 Kg/cm2g @ 225°C (150 psig @ 437°F)
See Spec. Notes
10.5 Kg/cm2g & Full Vacuum @ 204°C (150 psig @ 400°F)
BG2
11.34 Kg/cm2g @ 79°C (161 psig @ 175°F) 150# 904L
(Note-1)
See Spec. Notes
BH2 16.3155 Kg/cm2g @ 30°C
PN16 HDPE
(Note-1) 10 barg @ 60°C (145 psig @ 140°F)
Size 15mm – 40mm 10.5 Kg/cm2g @ 104°C (150 psig @ 220°F) & Full Vacuum
Size 50mm – 600mm 10.5 Kg/cm2g @ 104°C (150 psig @ 220°F) & Full Vacuum
BK1 Size 750mm – 900mm 7.0 Kg/cm2g @ 93°C (100 psig @ 200°F) & Full Vacuum 150# FRP
Size 1000mm – 1500mm 10.0 Kg/cm2g @ 50°C (150 psig @ 122°F) & Full Vacuum
Size 2000mm – 2000mm 2.04 Kg/cm2g @ 90°C (150 psig @ 194°F) & Full Vacuum
7.7 kg/cm2 g and Full Vacuum @ 88°C (110 psig @ 190°F) – RLCS PTFE Lined CS /
BL5 150#
7.7 kg/cm2 g and Full Vacuum @ 88°C (110 psig @ 190°F) – PTFE Lined Carbon Steel RLCS
BQ1 310S SS
8.8 Kg/cm²g @ 138°C (125 psig @ 280°F) 150#
(Note-1)

CB1
37.9 Kg /cm2g @ 343°C (539 psig @ 6490 F) 300# CS
(Note-1)

CB3
39.06 Kg/cm2g @ 316°C (563 psig @ 600°F) (See Note 4) 300# CS
(Note-1)

CD1
24.5 Kg/ cm2g @ 204°C (348 psig @ 400°F) 300# 316L
(Note-1)

CG1 24.5 Kg/ cm2g @ 204°C (348 psig @ 400°F)

300# 904L
(Note-1) 10.5 Kg/ cm2g @ 225°C (150 psig @ 437°F)
FJ1
68.5 Kg/cm2g @ 502°C (974.3 psig @ 935.6°F) 900# 1-1/4Cr-1/2Mo
(Note-1)

Notes:

1. Pipe Class added for review only will be deleted in next revision if not required by Process.

Q3622011-02-220-PE-SPC-00001_B 9
 CLASS CODE: BA1

SERVICE: Potable Water (WD)

BASIC MATERIAL: Carbon Steel Galvanized ASME RATING: Class 150
VALVE MATERIAL: Carbon Steel CORROSION ALLOW: 1.5 mm
CLASS LIMITS: 16.8 Kg/cm2g @ 93°C (240 psi @ 200°F)

VALVES
DN (MM) TYPE END CONN. JESA TAG NO. USE
15-50 Globe Threaded V-508 Throttling
15-50 Check Threaded V-616 Normal
80-200 Check 150 Lb. RF V-617 Normal
15-50 Ball Threaded V-703 Normal
80-200 Ball 150 Lb. RF V-702 Normal
80 Ball 150 Lb. RF V-702E (Note 7)
PIPE
DN (MM) SCHEDULE END CONN. DESCRIPTION
15-50 80 Threaded, NPT Seamless Carbon Steel, Hot Dipped Galvanized, ASTM
A106 Gr.B, B36.10
80 Std. Wt. Threaded, NPT ERW Carbon Steel, Hot Dipped Galvanized, ASTM A53
Gr.B, B36.10, (Ej = 0.85)
100-200 Std. Wt. Grooved ERW Carbon Steel, Hot Dipped Galvanized, ASTM A53
(Note 2 & 3) Gr.B, B36.10, (Ej = 0.85)
FITTINGS
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-80 300 Lb Threaded, NPT Galvanized Malleable Iron, 300 Lb., ASTM A197, per
ASME B16.3
100-200 Std. Wt. Grooved D.I., ASTM A536, Gr.65-45-12 or ASTM A53 Gr.B, Hot
(Note 2 & 3) Dipped Galvanized
UNIIONS
DN (MM) SCHEDULE END CONN. DESCRIPTION
15-80 300 Lb Threaded, NPT Malleable Iron, 300 Lb Ground Jt., Iron to Iron Seats,
ASTM A197 Galvanized, per ASME B16.39
SWAGES
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-80 Match pipe Threaded, NPT (F) Seamless Carbon Steel, Hot Dipped Galvanized, ASTM
A234 WPBS, MSS SP-95
15-80 Match pipe Threaded, NPT (M) Seamless Carbon Steel, Hot Dipped Galvanized, ASTM
A234 WPBS, MSS SP-95
NIPPLES
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 80 Threaded, NPT (M) Seamless Carbon Steel, Hot Dipped Galvanized, ASTM
A106, Gr.B, B36.10M
80 Std. Wt. Threaded, NPT (M) ERW Carbon Steel, Hot Dipped Galvanized, ASTM A53
Gr.B, B36.10M, (Ej = 0.85)

Q3622011-02-220-PE-SPC-00001_B 10
 CLASS CODE: BA1

PLUG
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 3000 Lb Threaded, NPT (M) Carbon Steel, A105, Round Head, Hot Dipped Galvanized,
ASME B16.11
MECHANICAL COUPLINGS
DN (MM) SCHEDULE END CONN. DESCRIPTION

100-200 - (Note 2 & 3) Rigid or Flexible D.I., ASTM A536, Gr. 65-45-12, Hot
Dipped Galvanized

80-200 - - Victaulic style 920N Mechanical Tee female threaded

outlet, Hot Dipped Galvanized
FLANGES
DN (MM) RATING/FACE END CONN. DESCRIPTION USE

15-80 150 Lb FF Threaded, NPT Carbon Steel, ASTM A105 Galvanized, per ASME B16.5 Flg'd. Eqpt.&
Valves
15-80 150 Lb RF Threaded, NPT Carbon Steel, ASTM A105 Galvanized, per ASME B16.5 Flg'd. Eqpt.&
Valves
15-200 150 Lb FF Blind Carbon Steel, ASTM A105. per ASME B16.5, Galvanized Normal

100-200 150 Lb FF Flange Adapter D.I, ASTM A536, Gr. 65-45-12 or ASTM A105, Gr. B, Normal
ASME B16.5, Std. Wt., Hot Dipped Galvanized
(Note 2 & 3)
15–200 150 Lb RF Fig.8, 150# ASTM A515 Gr. 70, Hot Dipped Galvanized, Normal
As per ASME B16.48
250–350 150 Lb RF Spacer & Blind, 150# ASTM A515 Gr. 70, Hot Dipped Normal
Galvanized, As per ASME B16.48
80-600 150 Lb RF Slip-on Carbon Steel, ASTM A105, per ASME B16.5, Galvanized Normal

GASKETS
DN (MM) TYPE THICKNESS/ MANUFACTURER & MODEL NO. OR APPROVED
EQUAL
MATERIAL
100-200 Coupling EPDM Manufactures Standard for Grooved Coupling.

15-80 Flat Ring 150# 1.5 mm Neoprene Self-Centring Ring per ASME B16.21
FF
100-200 Full Face 150# 3 mm Neoprene ASME B16.21
FF
BOLTING
DN (MM) TYPE DESCRIPTION

15-200 Stud Bolts Alloy Steel, Threaded Full Length, ASTM A193 Gr. B7
With Two Heavy Hex Nuts each ASTM A194 Gr. 2H,
Galvanized
100-200 Track Head Track Head Bolts, PLT, ASTM A183 Gr. 2 with Nuts, PLT,
ASTM A563, Galvanized
Bolts, (Note 3)
BRANCH FITTINGS
HEADER BRANCH TYPE FITTING DESCRIPTION NOTES
DN (MM) DN (MM)
- - - - Refer branch
Table In this
class code

Q3622011-02-220-PE-SPC-00001_B 11
 CLASS CODE: BA1

INST. CONN. TYPE SIZE/TYPE CONN.

All Pressure Instrument W/O 15 mm NPTF

Diaphragm seal
All Pressure Instrument with 50 mm, Flanged
Diaphragm seal
All Temperature 40 mm, Flanged
All Orifice Tap 15 mm NPTF

GENERAL NOTES
1. "Approved Equal" substitutions will only be permitted upon written acceptance by Buyer.
2. Grooved = Roll Grooved ends.
3. All roll grooving dimensions and procedures shall be in accordance with manufacturer’s recommendations and with ANSI/AWWA
C606. Roll grooving tool shall be provided by the same manufacturer as the couplings. Parts or components from different
manufacturers shall not be interchanged.
4. Use Equal Tee and concentric reducer or Reducing Tee.
5. Use Bolt-on branch outlet. (Mechanical Tee Bolted Branch Outlet. Victaulic style 920 / 920N or equal.)
6. All components shall be Hot Dipped Galvanized as per ASTM A153
7. Ball Valve with Extended Stem V-702E, L=1500mm use limited for size 80mm only.
8. All Threaded (Piping) joints to be seal welded.

Q3622011-02-220-PE-SPC-00001_B 12
Q3622011-02-220-PE-SPC-00001_B 13
 CLASS CODE: BB1

SERVICE: Plant Air (AS); Seal Water (SW); Raw Water (WW); Fire Water (WF); Ammonia Gas ≥ -29ºC (AG); Ammonia
Liquid ≥ -29ºC (AL)
BASIC MATERIAL: Carbon Steel ASME RATING: Class 150
VALVE MATERIAL: Carbon Steel/ Ductile iron; Stainless CORROSION ALLOW: 1.5 mm
Steel / 13% Cr. Trim.
CLASS LIMITS: 11 Kg/cm2g @ 90°C (156.5 psig @ 194°F);
For Fire Water - General system: 10.55 Kg/cm2 g @ 650C (150 psi @ 1490F)
RADIOGRAPHY: 5% of all butt welds (Note 2)

VALVES
DN TYPE END CONN. JESA TAG NO. USE
(MM)
80-150 Butterfly 150 Lb Lug V-301 Normal (Note
4)
200-300 Butterfly 150 Lb Lug V-302 Normal (Note
4)
350-600 Butterfly 150 Lb Lug V-303 Normal (Note
4)
350 Butterfly 150 Lb Lug V-303E (Note 7)
80-150 Gate 150 Lb RF V-401 Normal
200-300 Gate 150 Lb RF V-402 Normal
15-50 Globe Threaded V-508 Throttling
80-350 Globe 150 Lb RF V-502 Normal
15-50 Ball Check Threaded V-616 Horiz/Vert Up
80-600 Wafer Wafer V-617 Horiz/Vert Up
Check
15-50 Ball Threaded V-703 Normal
80-200 Ball 150 Lb. RF V-702 Normal
10-50 Needle Threaded V-801 Fire Water
PIPE
DN SCHEDULE END CONN. DESCRIPTION
(MM)
15-50 XS Threaded, NPT & Seamless Carbon Steel, ASTM A106 Gr. B, Ej=1.00, B36.10
Coupled
80-600 Std. Wt. Bevelled ERW Carbon Steel, ASTM A53 Gr. B, Ej=0.85, B36.10

FITTINGS
DN SCHEDULE END CONN. DESCRIPTION
(MM)
15-50 300 Lb Threaded, NPT Malleable Iron, 300 Lb., ASTM A197, per ASME B16.3

80-350 Std. Wt. Butt Weld Carbon Steel, ASTM A234 Gr. WPBS, per ASME B16.9

400-600 Std. Wt. Butt Weld Carbon Steel, ASTM A234 Gr. WPBW, per ASME B16.9

Q3622011-02-220-PE-SPC-00001_B 17
 CLASS CODE: BB1

THREDOLETS
DN SCHEDULE END CONN. DESCRIPTION
(MM)
(Note 3) 300 Lb Threaded, NPT Malleable Iron, 300 Lb., ASTM A197, per ASME B16.3
15-50
WELDOLETS
DN SCHEDULE END CONN. DESCRIPTION
(MM)
80-300 Std. Wt. Butt Weld Carbon Steel, ASTM A105, MSS SP-97

PLUG
DN SCHEDULE END CONN. DESCRIPTION
(MM)
15-50 3000 Lb Threaded, NPT Carbon Steel, ASTM A105, Round Head, ASME B16.11

SWAGES
DN SCHEDULE END CONN. DESCRIPTION
(MM)
15-50 XS PE / TE (F) CS, ASTM A234-WPBS, MSS SP-95

15-50 XS PE / TE (M) CS, ASTM A234-WPBS, MSS SP-95

50-100 Match BE X TE CS, ASTM A234-WPBS, MSS SP-95

pipe
UNIONS
DN SCHEDULE END CONN. DESCRIPTION
(MM)
15-50 300 Lb Threaded, NPT Malleable Iron, 300 Lb Ground Jt., Iron to Iron Seats, ASTM
A197
FLANGES
DN (MM) RATING/ END CONN. DESCRIPTION USE
FACE
15-50 150 Lb RF Threaded, NPT Carbon Steel, ASTM A105, per ASME B16.5 (Note-6) Flg'd Eqpt.

80-600 150 Lb RF Slip-on Carbon Steel, ASTM A105, per ASME B16.5 Normal

80-600 150 Lb RF Weld Neck Carbon Steel, ASTM A105, Std. Wt. Bore, per ASME B16.5 Agst. Fitg.

15-50 300 Lb RF Weld Neck Carbon Steel, ASTM A105 Sch. XS Bore, per ASME B16.36 Orifice

80-600 300 Lb RF Weld Neck Carbon Steel, ASTM A105 Std. Wt. Bore, per ASME B16.36 Orifice

15-600 150 Lb RF Blind Carbon Steel, ASTM A105, per ASME B16.5 Blind

15-50 300 Lb RF Threaded, NPT(F) Carbon Steel, ASTM A105, per ASME B16.5 (Note-6) Instrument.

100-200 300 Lb RF Slip-on Carbon Steel, ASTM A105, per ASME B16.5 Instrument

15-200 150 Lb RF Fig.8, 150#, ASTM A515 Gr. 70, As per ASME B16.48 Normal

250-600 150 Lb RF Spacer & Blind, 150#, ASTM A515 Gr. 70, As per ASME Normal
B16.48

Q3622011-02-220-PE-SPC-00001_B 18
 CLASS CODE: BB1

NIPPLES
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 XS (Note 4) PE / Thrd CS, SMLS, ASTM A106-B (Ej=1.00)

15-50 XS NPT(M) Nipple, CS, ASTM A106 Gr. B, Smls B36.10 4 inch Long

15-50 XS NPT(M) Nipple, CS, ASTM A106 Gr. B, Smls B36.10 6 inch Long

GASKETS
DN (MM) TYPE THICKNESS/ MANUFACTURER & MODEL NO. OR APPROVED EQUAL
MATERIAL
All Flat Ring 2 mm Synthetic Garlock Bluegaurd #3700 Non-asbestos, per ASME B16.5
Class 150 or 300.
(Per 16.21) Fibre with EPDM
Binder
BOLTING
DN (MM) TYPE DESCRIPTION

All Stud Bolts Alloy Steel, Threaded Full Length, ASTM A193 Gr. B7 With
Two Heavy Hex Nuts each ASTM A194 Gr. 2H
BRANCH FITTINGS
HEADER BRANCH TYPE FITTING DESCRIPTION NOTES
DN (MM) DN (MM)
- - - - Refer branch
Table In this
class code

Q3622011-02-220-PE-SPC-00001_B 19
 CLASS CODE: BB1

INST. CONN. TYPE SIZE/TYPE CONN.

All Pressure Instrument 15 mm NPTF

W/O Diaphragm seal
All Temperature 40 mm, Flanged
All Orifice Tap 15 mm NPTF
All Pressure Instrument
With Diaphragm Seal 50 mm, Flanged

GENERAL NOTE:
1. "Approved Equal" substitutions will only be permitted upon written acceptance by Buyer.
2. Radiography test shall be 5% of all butt welds, For Ammonia lines (AG & AL), Liquid Penetration test &
Radiography test shall be 100%
3. Includes Elbolets and Laterolets (threaded).
4. Valve use limited to Seal Water (SW) and Raw Water (WW)
5. Use Flat face connection when matching to Flat Face Cast Iron, FRP or Plastic flange.
6. Threaded hydro test connections shall be seal welded after testing.
7. Butterfly Valve with Extended Stem V-303E, L=1700mm use limited to service Raw Water (WW) for size 350mm only.

Q3622011-02-220-PE-SPC-00001_B 20
Q3622011-02-220-PE-SPC-00001_B 21
 CLASS CODE: BB3

SERVICE: Condensate 5 barg (C5), Steam 5 barg (S5), Steam 10 barg (S10), Coating Oil (CO), Fuel Oil (FO), Caustic
(NA), Defoamer (AM), Gas Oil ( Diesel ) ( GO )
BASIC MATERIAL: Carbon Steel ASME RATING: Class 150

VALVE MATERIAL: Carbon Steel, 13% Chrome Trim / CORROSION ALLOW: 1.5 mm
Stainless steel Trim
CLASS LIMITS: 13.73 Kg/cm2g @210°C (200 psig @ 400°F)
RADIOGRAPHY: 5% of all butt welds (Note 2)

VALVES
DN (MM) TYPE END CONN. JESA TAG NO. USE
15-50 Gate Socketweld V-405 Normal
1-50 Gate SW x SCR'D V-406 V, DR, Instr
Conns
50-150 Gate 150 Lb RF V-401 Normal (Note6)
150 Gate 150 Lb RF V-401E (Note 11)
200-600 Gate 150 Lb RF V-402 Normal
700-800 Gate 150 Lb RF V-403 Normal
15-50 Globe Socketweld V-501 Normal
80-350 Globe 150 Lb RF V-502 Normal
25-25 Y-Globe Socketweld V-518 Process
(Note8)
15-50 Ball Check Socketweld V-601 Horiz/Vert Up
80-400 Swing 150 Lb RF V-603 Horiz/Vert Up
Check
450-600 Wafer 150 Lb Wafer V-637 Horiz/Vert Up
Check
15-50 Ball Socketweld V-701 Normal
PIPE
DN (MM) SCHEDULE END CONN. DESCRIPTION
15-50 XS Plain Seamless Carbon Steel, ASTM A106 Gr. B, (Ej=1.00), B36.10

80-600 Std. Wt. Bevelled ERW Carbon Steel, ASTM A53 Gr. B (Ej=0.85) B36.10

700-750 Std. Wt. Bevelled EFSW, Carbon Steel, DSAW, API 5L-B, PSL2, Single Straight
Seam, (Ej=0.95), B36.10

Q3622011-02-220-PE-SPC-00001_B 23
 CLASS CODE: BB3

FITTINGS
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 3000 Lb Socketweld Forged Carbon Steel, ASTM A105, per ASME B16.11

80-350 Std. Wt. Butt Weld Carbon Steel, ASTM A234 Gr. WPBS, per ASME B16.9

400-750 Std. Wt. Butt Weld Carbon Steel, ASTM A234 Gr. WPBW, per ASME B16.9

15-50 3000 Lb Threaded (NPTF) Forged Carbon Steel, ASTM A105, per ASME B16.11 (Note
4)
OLETS (Note 3)
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 3000 Lb SW / Thrd CS, ASTM A105, MSS SP-97

20-20 3000 Lb SW (Note 10) CS, ASTM A105, MSS SP-97

WELDOLET
DN (MM) SCHEDULE END CONN. DESCRIPTION

80-300 Std. Wt. Butt Weld CS, ASTM A105, MSS SP-97

PLUG
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 3000 Lb Threaded (NPT M) CS, ASTM A105, Round Head, ASME B16.11

COUPLING FULL
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 3000 Lb. Threaded (NPT F) CS, ASTM A105, ASME B16.11

15-50 3000 Lb. Socketweld CS, ASTM A105, ASME B16.11

SWAGES
DN (MM) SCHEDULE END CONN. DESCRIPTION

15–50 XS PE CS, ASTM A234-WPBS, MSS SP-95

50–100 Match BE X PE CS, ASTM A234-WPBS, MSS SP-95

pipe
REDUCING INSERT
DN (MM) SCHEDULE END CONN. DESCRIPTION

15–50 3000 Lb. PEXSocketweld CS, ASTM A105, MSS SP-79 Type-1

15–50 3000 Lb. PEXSocketweld CS, ASTM A105, MSS SP-79 Type-2

NIPPLES
DN (MM) SCHEDULE END CONN. DESCRIPTION

15–50 XS PE / Thrd CS, SMLS, ASTM A106-B (Ej=1.00)

(Note 4)
15-50 XS PE Nipple, Carbon Steel, ASTM A106 Gr. B, (Ej=1.00), Smls
B36.10

CLASS CODE: BB3

Q3622011-02-220-PE-SPC-00001_B 24
 FLANGES
DN (MM) RATING/ END CONN. DESCRIPTION USE
FACE
15-50 150 Lb. RF Socketweld Carbon Steel, ASTM A105, per ASME B16.5 Normal

80-600 150 Lb. RF Slip-on Carbon Steel, ASTM A105, per ASME B16.5 Normal

750-750 150 Lb. RF Weld Neck Carbon Steel, ASTM A105, per ASME B16.47 Series B Normal

80-600 150 Lb. RF Weld Neck Carbon Steel, ASTM A105, per ASME B16.5 Agst. Fttgs.

40-50 300 Lb. RF Weld Neck Carbon Steel, ASTM A105, per ASME B16.36 Orifice

80-300 300 Lb. RF Weld Neck Carbon Steel, ASTM A105, per ASME B16.36 Orifice

15-600 150 Lb. RF Blind Carbon Steel, ASTM A105, per ASME B16.5 Blind

15-50 300 Lb. RF Socketweld Carbon Steel, ASTM A105, per ASME B16.5 Normal

150-200 300 Lb. RF Weld Neck Carbon Steel, ASTM A105, per ASME B16.5 Normal

15-200 150 Lb RF Fig.8, 150#, ASTM A515 Gr. 70, As per ASME B16.48 Normal

250-350 150 Lb RF Spacer & Blind, 150#, ASTM A515 Gr. 70, As per ASME Normal
B16.48
15-50 150 Lb. FF Socketweld Carbon Steel, ASTM A105, per ASME B16.5

80-600 150 Lb. FF Slip-on Carbon Steel, ASTM A105, per ASME B16.5

GASKETS
DN (MM) TYPE THICKNESS/ MANUFACTURER & MODEL NO. OR APPROVED EQUAL
MATERIAL
All Spiral 4.5 mm, 304/ Flexitallic Style CGI Spiral Wound for ASME B16.5 flanges /
ASME B16.47 Series B, Class 150 or 300, Per ASME
Wound Flexicarb
B16.20, 304SS winding with Flexible graphite filler, Stainless
Steel Inner ring, Carbon Steel Outer Ring.
All Flat Ring 2 mm Synthetic Garlock Bluegard #3700 Non-asbestos, per ASME B16.5
Class 150#. (Per B16.21)
Fibre with EPDM
Binder
BOLTING
DN (MM) TYPE DESCRIPTION

All Stud Bolts Alloy Steel, Threaded Full Length, ASTM A193 Gr. B7 With
Two Heavy Hex Nuts each ASTM A194 Gr. 2H
BRANCH FITTINGS
HEADER BRANCH TYPE FITTING DESCRIPTION NOTES
DN (MM) DN (MM)
- - - - Refer branch
Table In this
class code

CLASS CODE: BB3

Q3622011-02-220-PE-SPC-00001_B 25
 INST. CONN. TYPE SIZE/TYPE CONN. NOTES

All Pressure Instrument 15 mm NPTF

W/O Diaphragm seal

All Pressure Instrument 50 mm, Flanged

With Diaphragm Seal
All Temperature 40 mm Flanged
All Orifice Tap 15 mm NPTF

GENERAL NOTE:
1. "Approved Equal" substitutions will only be permitted upon written acceptance by Buyer.
2. Radiography test shall be 5% of all butt welds.
3. Olets include Threadolet, Sockolet, Laterolet and Elbolet.
4. Threaded joints are permitted only at outlets of vents and drains, hydrostatic testing connections, outlet of instrumentation isolation
valves and to match threaded valves, specialties and equipment. Threaded hydro test connections shall be seal welded after
testing.
5. For 50 mm x 15 mm branch reduction use equal tee with 50 mm x 15 mm SW reducing insert.
6. V-401 in 50 mm size shall be used against equipment nozzles only.
7. Use Flat face connection when matching to Flat Face Cast Iron, FRP or Plastic flange.
8. For non-corrosive services, swages (PE X TE) may be used only for instrument connections.
9. Use as indicated in P&ID.
10. Use Sockolet 50mmX20mm only in Drip leg assembly.
11. Gate Valve with Extended Stem V-401E, L=1700mm use limited to service Condensate 5 barg (C5) for size 150mm only.

Q3622011-02-220-PE-SPC-00001_B 26
Q3622011-02-220-PE-SPC-00001_B 27
 CLASS CODE: BD2

SERVICE: Instrument Air (AI), Sulfuric Acid 97-99% (SA), Scrubber Liquor Slurry (LL),Bleach (BL), Strong Phosphoric
Acid (PA), Weak Phosphoric Acid (PB), Plant Air (AS) Note 6, Condensate 5 barg (C5) Note 6, Steam 5barg
(S5) Note 6, Steam 10 barg (S10) Note 6, Seal Water (SW) Note 6, Raw water (WW) Note 6, Ammonia Gas
≥ -29ºC (AG) Note 6, Defoamer (AM) Note 6 , DM Water ( WDS ), Caustic (NA), Cooling Water Supply
(WCS), Acidic Process Water (WP)
BASIC MATERIAL: 316/316L Stainless Steel (Dual ASME RATING: Class 150
Certified)
VALVE MATERIAL: 316 Stainless Steel/UB6PM (Plug CORROSION ALLOW: 0.0 mm
Valves)
CLASS LIMITS: 11.36 Kg/cm2g @ 204°C (SS316L) & 13.83 Kg/cm2g @ 204°C (SS316) (180 psig @ 400°F) (See Note 2 & 5)
11.13 Kg/cm2g @ 220°C (SS316L) & 13.06 Kg/cm2g @ 220°C (SS316) (170 psig @ 428°F) (See Note 2 & 5)
RADIOGRAPHY: 10% of all butt welds

VALVES
DN (MM) TYPE END CONN. JESA TAG NO. USE
15 - 50 Plug Socketweld V-102 Normal
15 - 80 Plug 150 Lb RF V-103 Normal (Note 9)
100 - 400 Plug 150 Lb RF V-104 Normal (Note 9)
150 Plug 150 Lb RF V-104E Normal (Note
20)
80 - 100 Butterfly 150 Lb Lug Type V-306 Normal (Note 2)
150 - 500 Butterfly 150 Lb Lug Type V-307 Normal (Note 2)
50 – 150 Butterfly 150 Lb Lug Type V-308 (Note 10)
200 – 450 Butterfly 150 Lb Lug Type V-309 (Note 10)
15 - 50 Swing Socketweld V-608 Horiz/Vert Up
Check (Note 9)
80 - 650 Wafer Wafer V-614 Horiz/Vert Up
Check (Note 9)
15 - 50 Ball Socketweld V-718 Normal
50 Ball Socketweld V-718E (Note 19)
15 - 50 Ball SW x SCR'D V-719 V, DR, Instr
Conns
80 - 100 Ball 150 Lb RF V-720 Normal
15 - 50 Globe Socketweld V-528 Normal
150 - 250 Globe 150 Lb RF V-531 Normal
50 Gate 150 Lb RF V-454 (Note14)
25 Gate 800 Lb SCRF V-456 (Note14)
PIPE
DN (MM) SCHEDULE END CONN. DESCRIPTION
15 - 50 80S Plain Seamless ASTM A312 Gr TP316/316L (Dual Certified),B36.19
(Ej = 1.00)
80 - 450 10S Bevelled (Note 7) EFSW ASTM A312 Gr TP316/316L, DSAW (Dual Certified),
B36.19, (Ej = 1.00)
FITTINGS
DN (MM) SCHEDULE END CONN. DESCRIPTION
15 - 50 3000 Lb Socketweld ASTM A182, Gr. F316/316L (Dual Certified), per ASME B16.11

Q3622011-02-220-PE-SPC-00001_B 28
 CLASS CODE: BD2

80 - 200 10S Butt Weld (Note 7) ASTM A403 Gr. WP316/ 316L-S (Dual Certified), per ASME
B16.9
250 -450 10S Butt Weld (Note 7) ASTM A403 Gr. WP316/ 316L-WX (Dual Certified), per ASME
B16.9
15 - 50 3000 Lb Threaded NPT(F) ASTM A182, Gr. F316/316L (Dual Certified), per ASME B16.11
(Note-15)
STUB-ENDS
DN (MM) SCHEDULE END CONN. DESCRIPTION
80 - 200 10S Butt Weld (Note 7) MSS SP43 Type “A” short, ASTM A403 Gr. WP316/316L-S
(Dual Certified)
250 -450 10S Butt Weld (Note 7) MSS SP43 Type “A” short, ASTM A403 Gr. WP316/316L-WX
(Dual Certified)
OLETS
DN (MM) SCHEDULE END CONN. DESCRIPTION
SS, ASTM A182, Gr. F316/316L (Dual Certified), per MSS SP-
15 - 50 3000Lb SW / Thrd.
97
WELDOLETS
DN (MM) SCHEDULE END CONN. DESCRIPTION
SS, ASTM A182, Gr. F316/316L (Dual Certified), per MSS SP-
80 - 300 10S Butt Weld (Note 7)
97
PLUG
DN (MM) SCHEDULE END CONN. DESCRIPTION

15 – 50 3000 Lb Threaded NPT(M) ASTM A182, Gr. F316/316L (Dual Certified), per ASME
B16.11(Note 15)
UNION
DN (MM) SCHEDULE END CONN. DESCRIPTION
SS, ASTM A182, Gr. F316/316L (Dual Certified), per MSS SP-
15 – 50 3000Lb SW
83
SWAGES
DN (MM) SCHEDULE END CONN. DESCRIPTION

SS, ASTM A403 Gr. WP316/ 316L-S (Dual Certified), MSS SP-
15 – 50 80S PBE
95
SS, ASTM A403 Gr. WP316/ 316L-S (Dual Certified), MSS SP-
80 – 100 10S BE X PE
95
NIPPLES
DN (MM) SCHEDULE END CONN. DESCRIPTION
Seamless ASTM A312 Gr TP316/316L (Dual Certified), ASME
15 – 50 80S PE X THRD (M)
B36.19M (Ej = 1.00) 6 inch Long
FLANGES
DN (MM) RATING/ END CONN. DESCRIPTION USE
FACE
15 - 50 150 Lb RF Socketweld ASTM A182 Gr. F316/316L (Dual Certified), Sch. 80S Bore, Normal
per ASME B16.5
15 - 50 300 Lb RF Socketweld ASTM A182 Gr. F316/316L (Dual Certified), Sch. 80S Bore, Normal
per ASME B16.5 300Lb.
15 - 150 150 Lb RF Blind ASTM A182 Gr. F316/316L (Dual Certified), per ASME B16.5 Normal

80 - 450 150 Lb RF Slip-on ASTM A182 Gr. F316/316L (Dual Certified), per ASME B16.5 Reducing

Q3622011-02-220-PE-SPC-00001_B 29
 CLASS CODE: BD2

80 - 450 150 Lb RF Lap Joint Carbon Steel, ASTM A105 (use with Type “A” Stub-Ends), per Normal
ASME B16.5, Hot Dipped Galvanized
(Note -17)
40 - 450 300 Lb RF Weld Neck ASTM A182 Gr. F316/316L (Dual Certified), Sch. Bore to Orifice
match pipe, per ASME B16.36
(Note 7)
80 - 450 300 Lb RF Lap Joint Carbon Steel, ASTM A105 (use with Type “A” Stub-Ends), per Normal
ASME B16.5, Hot Dipped Galvanized

15 – 200 150 Lb RF Fig.8, 150# ASTM A240 TP 316/316L (Dual Certified) As per Normal
ASME B16.48
250 –350 150 Lb RF Spacer & Blind, 150# ASTM A240 TP 316/316L (Dual Normal
Certified) As per ASME B16.48
GASKETS
DN (MM) TYPE THICKNESS/ MANUFACTURER & MODEL NO. OR APPROVED EQUAL
MATERIAL
All Spiral 4.5 mm, Flexitallic Style CGI Spiral Wound for ASME B16.5 flanges,
316L inner and outer rings, 316L windings with PTFE filler.
Wound (Per 316L/PTFE
B16.20)
150/300 Lb
(NOTE Flat Ring 3.0 mm Garlok Gylon Style 3500
13) 150Lb/300Lb

BOLTING
DN (MM) TYPE DESCRIPTION

All Stud Bolts Stainless Steel, Threaded Full Length, ASTM A193 Gr.B8M
CL2
With Two Heavy Hex Nuts each ASTM A194 Gr.8M.
BRANCH FITTINGS
HEADER BRANCH TYPE FITTING DESCRIPTION NOTES
DN (MM) DN (MM)
- - - - Refer branch
Table In this
class code

Q3622011-02-220-PE-SPC-00001_B 30
 CLASS CODE: BD2

INST. CONN. SIZE/TYPE CONN. NOTES

All Pressure Instrument 15mm, NPTF

W/O Diaphragm seal

All Temperature 40 mm, Flanged

All Pressure Instrument 50mm, Flanged

With Diaphragm seal

All Orifice Tap 15 mm NPTF

GENERAL NOTE:
1. "Approved Equal" substitutions will only be permitted upon written acceptance by Buyer.
2. Butterfly valves not to be used in hot service over 120 0C and not for use in Strong Phosphoric Acid (PA) or Weak
Phosphoric Acid (PB) services (Note 11)
3. External pickling shall be carried out for all weld joints.
4. All the lines are to be passivated.
5. De-rate pipelines with Expansion Joints per Pressure / Temperature limits of components.
6. For the following services, the use of this class is limited to process connections subject to abn ormal corrosive
conditions: Plant Air (AS), Ammonia Gas ≥ -29ºC (AG), Defoamer (AM), Condensate, 5 Barg (C5), Steam, 5 Barg
(S5), Steam, 10 Barg (S10), Seal Water (SW) and Raw Water (WW).
7. All butt-welds shall have a root pass made with the Gas Tungsten Arc (GTAW) welding process with the back side
purged and without the use of inserts.
8. For 50 mm x 15 mm branch reduction use equal tee with 50 mm x 15 mm SW reducing insert.
9. Use only noted valves with Sulfuric Acid 97-99% <45°C (SA) service. These valves may be used for other services
within this class.
10. For use in Strong Phosphoric Acid (PA) or Weak Phosphoric Acid (PB) services only.
11. Strong Phosphoric Acid (PA) or Weak Phosphoric Acid (PB) services covered within this piping class is for Weak and
Strong Phosphoric within DAP plant only.
12. Radiography test shall be 10% of butt welds.
13. Use Flat face connection when matching to Flat Face Cast Iron, FRP or Plastic flange.
14. Use Flat face connection when matching to Flat Face Cast Iron, FRP or Plastic flange.
15. For non-corrosive services, Full couplings (FTE) may be used only for instrument connections.
16. Threaded joints are permitted only at outlets of vents and drains, hydrostatic testing connections, outlet of
instrumentation isolation valves and to match threaded valves, specialties and equipment. Threaded hydro test
connections shall be seal welded after testing.
17. Olets include Threadolet, Sockolet, Laterolet and Elbolet.
18. Lap joint flange itself is flat face flange but with Stub-end becomes RF. To match facing with PDS/ SP3D database
‘RF’ is mentioned here. In PDS data base Stub-end will be implied item.
19. Ball Valve with Extended Stem V-718E, L=1300mm use limited to service DM Water (WDS) for size 50mm only.
20. Plug Valve with Extended Stem V-104E, L=1700mm use limited to service Sulfuric Acid 97-99% (SA) for size 150mm
only.

Q3622011-02-220-PE-SPC-00001_B 31
Q3622011-02-220-PE-SPC-00001_B 32
 CLASS CODE: BG1

SERVICE: Ammonium Phosphate Slurry (APS); Phosphoric Acid Reactor Slurry (B); Scrubber Liquor Slurry (LL); Triple
Super-Phosphate (TSP); Ammonia Gas ≥ -29ºC Note 8 (AG); Ammonia Liquid ≥ -29ºC Note 8 (AL); Steam,
10 Barg Note 8 (S10); Sulfuric Acid, 97-99% Note 8 (SA);
BASIC MATERIAL: 904L Stainless Steel ASME RATING: Class 150
VALVE MATERIAL: PTFE Lined Cast or Ductile Iron / CORROSION ALLOW: 0.000 mm / 3 mm (Erosion)
Jessop 700 / UB6PM / 904L
CLASS LIMITS: 10.5 Kg/cm2g @ 204°C (150 Psig @ 400°F) Also Full Vacuum @ 127°C (Note 6, 11, 12, 13 & 14)
VALVES

DN (MM) TYPE END CONN. JESA TAG NO. USE

100 - 450 Plug 150 Lb FF V-107 Normal

15 - 80 Plug 150 Lb. Flg,RF V-108 Normal

100 – 300 Plug 150 Lb. Flg RF V-109 Normal

50 – 150 Butterfly 150 Lb. Lug V-308 Normal

200 – 600 Butterfly 150 Lb. Lug V-309 Normal

100 – 300 Knife Gate 150 Lb. Flg. FF V-441 Normal (Note 11)

15 – 150 Piston Check 150 Lb. Flg V-628 Normal (Note 13)

200 – 600 Wafer Check 150 Lb. Wafer V-630 Normal

25 – 150 Ball 150 Lb. Flg V-713 (Notes 5 & 12)

PIPE

DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 80S Bevelled (Note 9) Seamless ASTM A312, 904L UNS N08904, B36.19

80-150 40S Bevelled (Note 9) Seamless ASTM A312, 904L UNS N08904, B36.19

200-600 40S Bevelled (Note 9) Welded ASTM A312, 904L UNS N08904, B36.19

40-50 80S Bevelled X MNPT Nipple; A312, 904L UNS N08904; 4 inch long, SMLS,
B36.19M

FITTINGS

DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 80S Butt Weld (Note 9) 904L, ASTM B366 Seamless, Gr. WP904L, Class S per
ASME B16.9

80-150 40S Butt Weld (Note 9) 904L, ASTM B366 Seamless, Gr. WP904L, Class S per
ASME B16.9

200-600 40S Butt Weld (Note 9) 904L, ASTM B366 welded Gr. WP904L, Class WX, per
ASME 16.9

15-50 3000 Lb Threaded (NPTF) 904L, ASTM A182 Gr. F904L per ASME B16.11 (Note 15)

FITTINGS

Q3622011-02-220-PE-SPC-00001_B 34
 DN (MM) SCHEDULE END CONN. DESCRIPTION

200 –600 40S Butt Weld (Note 9) Short pattern 904L type “A”, ASTM B366 welded Gr.
WP904L, Class WX

WELDOLETS

DN (MM) SCHEDULE END CONN. DESCRIPTION

15-150 match to Butt Weld (Note 9) SS,904L, ASTM A182 Gr. F904L, class as per MSS SP-
pipe 97
thickness

THREADOLETS

DN (MM) SCHEDULE END CONN. DESCRIPTION

20-50 3000 Lb Threaded (Note 7) SS 904L, ASTM A182 Gr. F904L, per MSS-SP-97

THREADOLETS

DN (MM) RATING END CONN. DESCRIPTION USE

15-150 150 Lb RF Slip-on 150# Stainless Steel ASTM A182 Gr. F904L, per ASME Normal
B16.5

200-600 150 Lb Lap Joint 150# forged carbon steel, Hot Dipped Galvanized, lap Normal
joint ASTM A-105 per ASME B16.5

15-600 150 Lb RF 150# Stainless Steel ASTM A182 Gr. F904L, per ASME
B16.5

15-600 150 Lb FF Slip-on 150# Stainless Steel ASTM A182 Gr. F904L, per ASME Normal
B16.5 (Note 15)

50-100 300 Lb RF Slip-on 300# Stainless Steel ASTM A182 Gr. F904L, per ASME Instrument
B16.5

50-150 300 Lb RF Slip-on 300# Stainless Steel ASTM A182 Gr. F904L, per ASME Normal
B16.5

200-600 300 Lb Lap Joint 300# forged carbon steel, Hot Dipped Galvanized, lap Normal
joint, ASTM A-105 per ASME B16.5

15-200 150 Lb RF Fig.8, 150# ASTM A240 TP 904L As per ASME B16.48 Normal

250-600 150 Lb RF Spacer & Blind, 150# ASTM A240 TP 904L As per ASME Normal
B16.48

15-600 150 Lb FF 150# Stainless Steel ASTM A182 Gr. F904L, per ASME Blind
B16.5

GASKETS

DN (MM) TYPE THICKNESS/ MANUFACTURER & MODEL NO. OR APPROVED

MATERIAL EQUAL

All Flat Ring Per 3mm Gylon Garlok Gylon Style 3500
B16.21 150# LB

15 - 600 Full Face 150# FF 3 Neoprene ASME B16.21

Q3622011-02-220-PE-SPC-00001_B 35
 All Flat Ring Per 3mm Gylon Garlok Gylon Style 3500
B16.21 300# LB

200 –600 Full Face 300# FF 3 mm ASME B16.21

Neoprene

BOLTING

DN (MM) TYPE DESCRIPTION

All Stud Bolts Stainless Steel, Threaded Full Length, ASTM A193
Gr.B8M CL2 With Two Heavy Hex Nuts each ASTM A194
Gr.8M.

All Stud Bolts Stainless Steel, Threaded Full Length, ASTM A193
300# Lb Gr.B8M CL2

With Two Heavy Hex Nuts each ASTM A194 Gr.8M

BRANCH FITTINGS

DN (MM) RATING END CONN. DESCRIPTION

- - - - Refer branch
table within this
class code

Q3622011-02-220-PE-SPC-00001_B 36
 CLASS CODE: BG1

INST. CONN. TYPE SIZE/TYPE CONN. NOTES

All Pressure

W/O Diaphragm seal 15 mm, NPTF

All Temperature 40 mm Flanged

All Orifice Tap 15 mm NPTF Non-Slurry Services only

All Pressure

With Diaphragm seal 50 mm, Flanged

GENERAL NOTE:

1. For Ammonia lines (AG & AL), Liquid Penetration test & Radiography test shall be 100% and for other services
Radiography test shall be 10%.
2. All Ammonia lines (AG & AL) shall be purged with Nitrogen.
3. External pickling shall be carried out for all weld joints.
4. All the lines are to be passivated.
5. Valve may be used at tank nozzles, clean-outs, rod-outs and drains.
6. De-rate pipelines with Expansion Joints per Pressure/Temperature limit of components.
7. “Approved equal” substitutions will only be permitted upon written acceptance by Buyer.
8. For the following services, the use of this class is limited to process connections subject to abnormal corrosive
conditions: Ammonia Gas ≥ -29ºC (AG); Ammonia Liquid ≥ -29ºC (AL); Defoamer (AM); Steam, 10 Barg (S10);
Sulfuric Acid, 93-98% (SA).
9. All buttwelds shall have a root pass made with the Gas Tungsten Arc (GTAW) welding process with the back side
purged and without the use of inserts.
10. Except as required for those systems noted in piping class BG2
11. Knife Gate valve V-441 Pressure/Temperature limited to 7 Kg/cm2g @ 204°C (100 Psig @ 400°F). And shall be used
only for Phosphoric Acid Rector Slurry (B) service only.
12. Ball Valve V-713 Pressure/Temperature limited to 10.5 Kg/cm2g @ 204°C (150 Psig @ 300°F).
13. Check Valve V-628 Pressure/Temperature limited to 10.5 Kg/cm2g @ 177°C (150 Psig @ 350°F)
14. Use Flat face connection when matching to Flat face Cast Iron, FRP or Plastic flange.
15. For non-corrosive services, Nipple (MTE), Full couplings (FTE) may be used only for instrument connections.

Q3622011-02-220-PE-SPC-00001_B 37
Q3622011-02-220-PE-SPC-00001_B 38
 CLASS CODE: BL5

SERVICE: Micronutrient Solution (PA) ; Vapor (VA); Acidic Process Water (WP); Hydrofluosilicic Acid (FSA)
BASIC MATERIAL: PTFE lined Carbon Steel / Rubber- ASME RATING: Class 150
lined Carbon Steel, ASTM F1545;
VALVE MATERIAL: PFA Lined CORROSION ALLOW: 0.000 mm
CLASS LIMITS: 7.7 kg/cm2 g and Full Vacuum @ 88°C (110 Psig and Full Vacuum @ 190°F)

VALVES
DN (MM) TYPE END CONN. JESA TAG NO. USE
15-80 Plug Normal 150 Lb RF V-108
100-300 Plug Normal 150 Lb RF V-109
80-400 Butterfly Normal 150 Lb Lug V-310
15-150 Piston Normal 150 Lb RF V-628
Check
25-200 Ball Check Normal (Horiz) 150 Lb RF V-645
200-600 Wafer Normal 150 Lb. Wafer V-630
Check
PIPE
DN (MM) SCHEDULE END CONN. DESCRIPTION
25 – 150 40 Lap Joint x Seamless Carbon steel, ASTM A106 Gr.B (PTFE Lined), Max
Screwed Spool Length 6m
200 - 400 Std. Wt. Flanged (FF) ERW Carbon Steel, Rubber-Lined (Note 1) ASTM A106 Gr. B
(Note 6) (Ej = 0.85)
450 - 600 Std. Wt. Flanged (FF) ERW Carbon Steel, Rubber-Lined (Note 1) API 5L Gr. B & ASTM
A105 (Note 6) (Ej = 0.85)
650 –750 Std. Wt. Flanged (FF) ERW Carbon Steel, Rubber-Lined (Note 1) API 5L Gr. B & ASTM
A105 (Note 6) (Ej = 0.85)
800 –1600 9.53 mm Flanged (FF) ERW Carbon Steel, Rubber-Lined (Note 1) API 5L Gr. B & ASTM
A105 (Note 6) (Ej = 0.85)
1700-1700 11.91 mm Flanged (FF) ERW Carbon Steel, Rubber-Lined (Note 1) API 5L Gr. B & ASTM
A105 (Note 6 & 16) (Ej=0.85)
1800-1800 12.7 mm Flanged (FF) ERW Carbon Steel, Rubber-Lined (Note 1) API 5L Gr. B & ASTM
A105 (Note 6 & 16) (Ej=0.85)
2000-2000 14.27 mm Flanged (FF) ERW Carbon Steel, Rubber-Lined (Note 1) API 5L Gr. B & ASTM
A105 (Note 6 & 16) (Ej=0.85)
FITTINGS
DN (MM) SCHEDULE END CONN. DESCRIPTION
25 – 150 150 lb Flanged (FF) PTFE Lined D.I. / Cast Steel / Fabricated Steel 150 lb Flanged,
B16.5
200-750 Std. Wt. Flanged (FF) Fabricate as indicated on Table 1 this specification and (Notes 1 &
2) Housing ASTMA 234 & Flg. A105, ANSI/AWWA C110/A21.10;
CL D
800-1200 9.53 mm Flanged (FF) Fabricate as indicated on Table 1 this specification and (Notes 1 &
2) Housing ASTMA 234 & Flg. A105, ANSI/AWWA C110/A21.10;
CL D
1300-1600 9.53 mm Flanged (FF) Fabricate as indicated on Table 1 this specification and (Notes 1 &
2) Housing ASTMA 234 & Flg. A105
1700-1700 11.91 mm Flanged (FF) Fabricate as indicated on Table 1 this specification and (Notes 1 &
2) Housing ASTMA 234 & Flg. A105,
1800-1800 12.70 Flanged (FF) Fabricate as indicated on Table 1 this specification and (Notes 1 &
2) Housing ASTMA 234 & Flg. A105,
2000-2000 14.27 Flanged (FF) Fabricate as indicated on Table 1 this specification and (Notes 1 &
2) Housing ASTMA 234 & Flg. A105,

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FLANGES
DN (MM) RATING/ TYPE DESCRIPTION USE
FACE
25-150 150 Lb FF Lap Joint / Lap & Screwed PTFE Lined D.I. Flange (Pipe) and Fixed D.I./ Normal
Screwed / Fixed Cast Steel / Fabricated Steel, ASME B 16.5
200-2000 150 Lb FF Slip on Carbon Steel AWWA C207 CL D Table 2 Class D Rubber Normal
Covered (Note 1)
25-150 150 Lb FF Blind PTFE Lined D.I. , ASME B 16.5. Blind
200-2000 AWWA Blind C.S. AWWA C 207 Cl. D, Table 2, Rubber Covered Blind
GASKETS
DN (MM) TYPE THICKNESS/ DESCRIPTION
MATERIAL
200-2000 Flat Ring 3 mm Teflon Garlok, Gylon Style 3500
25-2000 Flat Ring 3 mm Neoprene Neoprene Style 65-75 Type A, AWWA C207 Cl. D, Table 2
BOLTING
DN (MM) TYPE DESCRIPTION
All Stud Bolts Alloy Steel, Threaded Full Length, ASTM A193 Gr. B7 with Two
Heavy Hex Nuts each ASTM A194 Gr. 2H Cadmium plated.
BRANCH FITTINGS
HEADER HEADER TYPE DESCRIPTION
DN (MM) DN (MM)
25-150 Full Size Tee PTFE lined D.I./Cast Steel / Fabricated Steel 150 lb Flanged
40-150 Reducing Reducing Tee PTFE lined D.I./Cast Steel / Fabricated Steel 150 lb Flanged
80-2000 15–1900 Tee/ Branch (See Diagram Below & Branch table)
Weld

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INST. CONN.____TYPE SIZE/TYPE CONN. NOTES

50 mm & Smaller Pressure 25 mm Flanged Full or Reducing Tees, Chemical seals will be used
50 mm & Smaller Temperature 40 mm Flanged Full or Reducing Tees
80 mm & Larger Pressure 80 mm Flanged Chemical seals will be used
80 mm & Larger Temperature 80 mm Flanged

Recommended bolt torque and tightening pattern indicated below:

SIZE TORQUE PATTERN

25 10 ft. lbs. 0-180-90-270
40 15 ft. lbs. 0-180-90-270
50 25 ft. lbs. 0-180-90-270
80 40 ft. lbs. 0-180-90-270
100 30 ft. lbs. 0-180-90-270-45-225-135-315
150 60 ft. lbs. 0-180-90-270-45-225-135-315

GENERAL NOTES:
1. Unless specifically specified otherwise, all rubber stock shall be nominal 6 mm three ply natural rubber equal to Polymeric Triflex
1000C, except the faces of flanges shall be lined with 6mm single ply rubber equal to Polymeric 1060C, with full flange faci ng
rubber cut from a single piece and rolled and lapped onto the rubber on the barrel of the pipe. Rubber from the barrel of pip e shall
not be rolled over to face flange surfaces.
2. Gaskets, where rubber-lining is mated to similar rubber lining, shall be full face of 3mm Teflon and where rubber lined flanges
mate to metal flanges, gaskets shall be 3mm neoprene.
3. Vent and drain only as shown on P&ID.
4. Maximum pipe spool length is 5000 mm for 200 mm & above sizes. For sizes upto 150 mm, maximum pipe spool leng th shall be
6000 mm.
5. Polypropylene spacers to be used on both sides of butterfly valves. Spacers to be 20 mm thick full face. Do not use any gaskets
between valve and spacer. Spacer to have I.D. of bare pipe.
6. Pipe, fittings, and flanges shall be free from oil, grease, or other viscous coating. Pipe shall be free from deep seams, ridges,
laminations, or other imperfections. Fittings and flanges shall be free from high or ragged projections, deep or irregular pits. Plain
end pipe shall have both inside and outside reamed and chamfered 45°, with no sharp edges.
7. Dimensions of spools and fabricated fittings shall be from face-to-face (for pipe) and center-to-face (for fittings) of lining, and each
dimension shall have a tolerance of +/- 3 mm. Flanges shall be located with the flange face projected 9 mm maximum over the
end of the pipe spools only, and the face weld shall be ground smooth. Alignment of flanges shall have a tolerance of +/- 2 mm.
8. Sandblasting of all surfaces to be covered with rubber, shall be carried out until a clear, bright metal surface, free from rust, scale,
weld splatter, or any other foreign matter is obtained. All sand or other materials used for blasting shall be free of exces sive
moisture.
9. Lining material shall be free from blisters, porosity, irregularities, pitting, tears and any other defects. Flanges shall h ave full face
coverage of rubber.
10. Workmanship shall be first class in all respects, complete and uniform adhesion shall be obtained between the lining and metal,
with no trapped air behind the lining.

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11. Lapping of lining for both the longitudinal lap inside the pipe and where the separate flange stock laps into the pipe, shall be 25
mm for all sizes up to and including 300 mm and 50 mm for all sizes over 300 mm. Rubber from the barrel of the pipe shall not
rolled over to face flange surfaces.
12. Curing of lining shall be in accordance with the manufacturer's recommendations for the rubber stocks to be used. Cured linings
shall attain hardness recommended by the manufacturer. Unless otherwise specified, when the size of the object permits, the
lining shall be autoclave cured, and materials compatible with the autoclave process shall be used. When lining is to be field
applied, atmospheric curing shall be used, unless otherwise specified. Steam shall be used as a curing media. Rubber stocks
shall be compatible to atmospheric curing.
13. Testing of all rubber-lined pipe shall be subject to Purchaser's inspection prior to shipment.

Standard electrostatic test shall consist of grounding the steel members and a searching electrode with a minimum potential of
15,000 volts shall be exposed to the entire surface. If any defects are detected, proper repairs are to be made prior to the
acceptance by the inspector.

14. No Polypropylene lining in BL5 piping class.

15. For Sulfuric Acid 97 – 99% (SA) and Boiler Feed Water Low (BFL) service this class code shall only be used up to 150 mm.
16. For Sizes 1700 mm & 2000 mm, D/T < 100, as per ASME B31.3 not meeting. (where D - Nominal Pipe Size & T - Nominal pipe
wall thickness) Hence, the supporting span & branching requirements shall be decided accordingly.

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