VIETNAM NATIONAL UNIVERSITY HO CHI MINH CITY

HO CHI MINH CITY UNIVERSITY OF TECHNOLOGY

REPORT OF
TOLERANCE AND MEASUREMENT (LAB)
Lecturer: Hồ Minh Tuấn

CLASS: CC03

GROUP: 1

No. Name Student’s ID

1 Trần Nguyễn Vĩnh Khang 2052523

2 Vũ Chí Tường 2053572

3 Lê Hoàng Thiên Phúc

4 Dương Hữu Phương 2152892

5 JANNIS
 EXERCISE 1
CHECK FOR FORMULATION FORM USED FOR TERMINAL REMOVAL
IN HORIZONTAL CUTTING MATERIALS AND DOCUMENTAL CUTTING
MATERIALS
I. EXPERIMENT PURPOSE
- Knowledge of using micrometers and harmonic meters
- Know how to check for errors profile of part cylinder

II. EXPERIMENT TOOLS

- Map board
- Micrometer
- V block
- Harmonic meters

III. MEASUREMENT TOOLS INTRODUCTION

a. Micrometer characteristic
Micrometer is a type of appliance that is widely used in industrial factories lonely.
The results of this application are based on the principles of bar rotation conversion.
Move the thread around a screw thread.
The result consists of two essential parts:

1. Permanent part ( Measure the nominal dimension )

2. Transition part ( Measure the accuracy dimension )

Figure 1.1 Micrometer overview

 Permanent part (1) has a mechanical ruler. There are two layers in the ruler, the
upper layer is divided into 1mm per line for standard, the lower layer also has a
dividing cavity similar to the upper layer, but the middle layer of the upper layer is
interposed between the two dividing edges of the upper layer, the two layers are
become one usually with a value of 0.5mm per step of the thread.
The transition part (2) contains rotate ruler with 50 compartments. When the ruler
is rotated one revolution, the component is also moved one space by the size of a
screwdriver (0.5mm). Thus, after one revolution, the measuring head has a length of
0.5mm, which is equal to one division on the length:
0.5
i= =0.01(mm)
50
IV. STEP BY STEP
1- Measuring the geometry error in vertical cross section
Check the taper, tangency and curvature

Figure 1.2 Diagram of geometry error in vertical cross section

- Analyze the sections need to check: I-I, II-II, III-III, two sections I-I and II-II
10mm apart.
- Put the part on the map board and let the needle of the harmonic meters touch
at cross section I-I in point A. Let the needle move to the cross section II-II and
read the value. Continuously, move to the cross section II-II, read the value and
rewrite in the table below.
- Then, do as the as the others by rotating the part an angle of 45 ° and 90 ° .
 Section I-I Section II-II Section III-III
No.
AA’ BB’ CC’ AA’ BB’ CC’ AA’ BB’ CC’
Curvature line 1
Curvature line 2
Curvature line 3

2- Measuring the geometry error in horizontal cross section

a. Measuring the oval degree
- Check the “0” point of micrometer.
- Use micrometer to measure the diameter off AA’, BB’, CC’, DD’ section.
AA’⊥ BB’, CC’⊥ DD’.

Figure 1.3 Diagram of geometry error in horizontal cross section

( In each horizontal cross section, there is only one pair of perpendicular diameter )
No. AA’ BB’ CC’ DD’
Section I-I
Section II-II
Section III-III

∆ oval =d max −d min (at each section)

b. Measuring the multi edges
- Put the part on the V block and put both of them on the Map board
- Let the needle of harmonic meters touch the part at point A1 and then, rotate
the part an angle of 180 ° to point A2, read the value at point A1 and A2, the minus of
two values is the ∆ h. In addition to depend on the number of edges in one part but also
depending on 2 φ of V block.
If 2 φ=60 ° so the multi edges will be:
∆h
∆ c=
3
If 2 φ=90 ° so the multi edges will be:
∆h
∆ c=
2
- Measurement at 3 section (I-I, II-II, III-III) and each section measure at points
A – A’, B – B’, C – C’ ( figure 1.4)

Figure 1.4 Diagram of edges degree

No. Measurement value at ∆ h

Section I-I II - II III - III
A – A’
B – B’
C – C’

V. COMMENT AND EXPLAIN RESULT VALUES

 EXERCISE 2
MEASURE THE DEGREE RADIAL INVERSION AND CYCLINDER FACE

I. EXPERIMENT PURPOSE
- Knowledge of using micrometers and JIG.
- Knowledge of analyzing position error of cylinder part.

II. EXPERIMENT TOOLS

1- Harmonic meters characteristics
Harmonic meters are the mechanical measurement tool , use widely in production,
along it has some witness rather than the others kind of tool such as optics, electricity,
pneumatic. Because of using mechanical transmission parts so, the tool contains some
error and friction, the reliability is more and more decrease because of abrasion, error
at checking values.

Figure 2.1 Kinematic diagram of harmonic meters with the accuracy of 0.01mm
and the limit measure is 10mm
III. STEP BY STEP
The part needs to check in figure 2.2
- Part is jigged set in two centroid chucks.
- Put the harmonic meters jig on the map board.
- Let the needle of harmonic meters touch the surface of checking position
 - Rotate the part an angle of 360 °
- Read the max and min values

Figure 2.2 Diagram of radial deflection degree and face cylinder deflection
degree

Face cylinder deflection

Radial deflection degree
degree
No.
Cross section 1 Cross section 2 Cross section 3
Max Min

1
2
3

V. COMMENT AND EXPLAIN RESULT VALUES

 EXERCISE 3
MEASURE AND CHECK THE DEGREE OF STRAIGHTNESS, FLATNESS,
AND PERPENDICULAR
I. EXPERIMENT PURPOSE
- Knowledge of Measuring the machine elements and check the straightness and
flatness degree
- Determine the characteristic of straightness and flatness degree
- Know how to check the perpendicular degree
- Know how to use the harmonic meters

II. EXPERIMENT TOOLS

- Map board
- Straight ruler
- Feeler gauge
- Perpendicular set square ruler
- Harmonic meters jig

III. EXPERIMENT TOOLS

1- Harmonic meters (figure 2.1)
2- Harmonic meters jig (figure 3.1)

Figure 3.1
IV. STEP BY STEP
1- Check the straightness and flatness degree
The dimension of measurement part is (150 x 100 x 40)mm
Method 1: Use the straight ruler
- Put the ruler along the side, border of part (figure 3.2) and use the feeler gauge
to check the height of thickness between ruler and part surface.

Figure 3.2 Diagram of recording the straightness and flatness degree by using
feeler gauge
Method 2: Use the harmonic meters and map board
- Harmonic meters needle is followed the border to check the straightness degree
(figure 3.3)
- Each surface has to be check in 6 direction and each direction have to repeat 2
times
- Determine the flatness of surface: the flatness degree will be the largest
unflattens degree.

Figure 3.2 Diagram of recording the straightness and flatness degree by using
harmonic meters and map board
2- Check the perpendicular degree
- Part need to check the perpendicular each of each surface (figure 3.4)

Figure 3.4
- Measure the perpendicular degree by using square ruler and feeler gauge, use
feeler gauge to check the dimension of slit ∆ min ∧∆max ( Figure 3.5 ). Try to do it 3 times
with L sides as same as request ( 50mm ) in different position, note at table 1.

Figure 3.5 Check the perpendicular degree by using square ruler and feeler gauge
 Face number No. 1 2
Side 1 2 3 4 5 6 1 2 3 4 5 6
Ruler and
Straightness
feeler gauge
degree
Harmonic
meter
Ruler and
Flatness feeler gauge
degree Harmonic
meter

Feeler gauge
Perpendicular
and square
degree
meter

V. COMMENT
- Straightness degree
- Flatness degree
- Perpendicular degree
- Analyze the reliable of value

EXERCISE 4
MEASURE SOME PART DIMENSION
I. EXPERIMENT PURPOSE
- Knowledge of using harmonics meter
- Knowledge of using the measuring part
- Know how to choose part and preserve them

II. EXPERIMENT TOOLS

- Harmonic meters
- Harmonic meters jig with standard map board
II. TOOL CHARACTERISTIC
1- What is measuring part ?
Measuring part is the manufacturing part with the high accuracy following the
nominal dimension. Following the manufacturing accuracy which can divide into
accuracy fit level (0, 1, 2, 3,…). The fit