Installation and commissioning guide

Fanbeam® 5 upgrade from Fanbeam®

For end users, installers,

integrators and engineers
Safety
Fanbeam 5 is a laser position reference system
that enables offshore vessels to perform
dynamic positioning (DP) operations quickly
and safely. It is essential that the unit and all
accessories are operated in accordance with
the instructions in this user manual and it is the
responsibility of the user to ensure that, in the
event of a failure on any part of the system, the
motion system remains safe.
In the case of motion systems with powers or
speeds capable of causing injury, it is essential
that appropriate safety protection measures
are included in the machine usage. Further
guidance can be found in the European
Standard EN 292 Safety of machinery – General
principles of design – Risk assessment and risk
reduction.
Laser safety
DO NOT STARE DIRECTLY
INTO THE BEAM
In accordance with BS EN 60825-1: 2007 and
US standards 21CFR 1040.10 and 1040.11
except for deviations pursuant to Laser Notice
no. 50, dated 24 June 2007, Fanbeam 5 laser
position reference systems are Class 1 invisible
laser products where safety eye wear is not
required. Do not stare into the beam or shine
it into the eyes of others. It is safe to view a
diffuse-reflected beam. Do not dismantle the unit
in any way; doing so may expose laser radiation
in excess of Class 1 combined limits. CAUTION
– LASER LIGHT IS BRIGHT AND BLINDING –
DO NOT SHINE AT AIRCRAFT OR VEHICLES
AT ANY DISTANCE.
Safety information
The following symbol is used in this manual
wherever important safety information is
present.
Before proceeding with any
electrical connection or
operation of the laser system,
refer to the general safety
information throughout this
manual.
FCC (USA only)

Information to the user (47CFR section

15.19)

This device complies with Part 15 of the FCC

Rules. Operation is subject to the following two
conditions:

1. This device may not cause harmful

interference, and

2. This device must accept any interference

received, including interference that may
cause undesired operation.

Information to user (47CFR section 15.21)

The user is cautioned that any changes or

modifications not expressly approved by the
party responsible for compliance could void the
user’s authority or operate the equipment.

Information to the user (47CFR section

15.105)

This equipment has been tested and found

to comply with the limits of a Class A digital
device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable
protection against harmful interference when
the equipment is operated in a commercial
environment. The equipment generates, uses
and can radiate radio frequency energy and, if
not installed and used in accordance with this
manual, may cause harmful interference to radio
communications. Operation of this equipment
in a residential area is likely to cause harmful
interference in which case the user will be
required to correct the interference at their own
expense.
WEEE directive

The use of this symbol on products and/or

accompanying documentation indicates that
the product should not be mixed with general
household waste upon disposal. It is the
responsibility of the end user to dispose of
this product at a designated collection point
for waste electrical and electronic equipment
(WEEE) to enable reuse or recycling. Correct
disposal of this product will help to save valuable
resources and prevent potential negative effects
on the environment. For more information,
please contact your local waste disposal service
or distributor.
Contents
1 General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Contents
1.1 Operation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

i
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 Installation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1.1 Sensor location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1.2 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.2 System schematic – functional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.3 System schematic – pictorial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.3.1 Pre-mobilisation considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

3 Decommissioning legacy Fanbeam components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 Switching off the Fanbeam system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 Legacy Fanbeam sensor decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.3 Universal Control Unit decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

4 Installation of Fanbeam 5 upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Mounting the sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1.1 Mounting plate drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.1.2 Sensor mounting arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

 Fanbeam 5 upgrade – installation and commissioning guide

4.2 Accessory installation guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

4.2.1 Control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Contents

4.2.1.1 Embedded PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

4.2.1.2 Data output cable (DP feed) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

ii
4.2.1.3 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

4.2.1.4 Current loop converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

4.2.2 Display messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

5 Data output messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

6 Commissioning checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

1 General safety

General safety
CAUTION: Before unpacking and installing the Fanbeam® 5 system, read the safety instructions
below carefully and ensure that they are followed at all times by all operators. Failure to do so could
adversely affect the performance of the Fanbeam system and/or lead to personal injury. Operators
must be trained in the use and application of the Fanbeam 5 and accompanying products in the
context of the vessel it is fitted to before being allowed to operate the system. 1-1

1.1 Operation and maintenance

Following the simple maintenance procedures below will prolong the operational life and continued
high performance of the system. The user should determine the frequency of inspection and
maintenance actions according to the conditions of use.

• The product is only to be used with the appropriate controller.

• Installation of the Fanbeam 5 system must only be performed by trained personnel.

• DO NOT edit any of the system files directly – the appropriate commissioning software package
should only be used by trained personnel.

• We recommend that power is disconnected before performing any maintenance operations.

• Maintenance is restricted to procedures described in the maintenance section.

1.2 Warnings
• Beware of unexpected movement. The user should remain outside the full working envelope of
the Fanbeam 5 laser positional reference sensor. The machine supplier should ensure the user
is aware of the full working envelope of the system.

• Always wear the appropriate personal protective equipment (PPE) when working in areas of
potential hazard. If working at height, always use a safety harness.

• It is the machine supplier’s responsibility to ensure that the user is made aware of any hazards
involved in operation, including those mentioned in the product documentation.

• Refer to the system manufacturers’ operating instructions.

• The cables must meet the manufacturer’s specifications. Incorrect cabling could cause damage
to the equipment.

• The Fanbeam 5 laser positional reference sensor must be transported in the packaging
supplied.

• This equipment is not suitable for use in a potentially explosive atmosphere.

 Fanbeam 5 upgrade – installation and commissioning guide
General safety

1-2

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2 Installation
This manual covers the installation of a Fanbeam 5 laser DP position reference system when

Installation
upgrading from an earlier Fanbeam 3, 4, 4.1 or 4.2 model. If using a Fanbeam Advance system
when upgrading to Fanbeam 5 from a Cyscan Mk.3, please refer to the Fanbeam Advance Upgrade
from existing CyScan Mk.3 installation and commissioning guide.

2-1
2.1 Installation overview
The Fanbeam 5 system is simple to install. However, there are some very important points in the
following guide that should be observed.

Where this symbol is displayed on the equipment, the user must first refer to this manual
for information and safety advice.

2.1.1 Sensor location

The location and mounting of the Fanbeam 5 sensor on the vessel is an important consideration in
any installation. Before any work is carried out, due attention should be paid to the following issues:

• The Fanbeam 5 is an optical device and relies upon a clear line of sight to the target(s). The
recommended Fanbeam installation location is often on the centre line, directly above the
bridge. Avoid locations where other equipment could potentially obstruct the laser beam and
hinder performance.

• The location should be reasonably easy to access so that routine maintenance can be carried
out regularly and without risk. A mast installation may offer the best line of sight, but presents
problems when the Fanbeam 5 has to be removed for servicing.

• The mounting location should avoid areas of vibration or dirt, such as engine room exhaust
emissions that may affect the lenses.

• The Fanbeam mounting location must allow space for 360° rotation of the head. A heavy
obstacle could block the movement and cause damage to the mechanical assembly.

• Most Fanbeam-to-Fanbeam upgrades will use existing mounting arrangements. However, the
above should still be considered when reusing existing arrangements.
 Fanbeam 5 upgrade – installation and commissioning guide

2.1.2 Electrical installation

WARNING: The warning symbol signifies that the Fanbeam PSU supply is greater
Installation

than 75 Vdc and as such is classified as lethal voltage. The Fanbeam PSU has
no user-serviceable parts. In the event of a problem, please contact your local
supplier for assistance. Once installed, do not attempt to open the item unless you
2-2 are a qualified electrician. Always isolate the PSU supply voltage before the unit is
removed (uninstalled) and/or replaced (installed). Appropriate visual inspection and
electrical safety testing is to be performed after unit installation or unit replacement.

The Fanbeam system employs a simple cable structure (see sections 2.2, “System schematic –
functional”, and 2.3, “System schematic – pictorial” ). As with any marine cable run, however, good
practice is needed to ensure a successful installation.

• All cables must be installed with regard to bend radius and entry angle.

• All cable runs should be protected as much as possible. The cables should be adequately
secured and supported using REM clamps, plastic tie-wraps or steel cable bands. This is to
ensure there is no free movement or damage to the cables.

• All cable runs should be separated from high-voltage ac cables or unscreened data cables.

• Where there is enough cable, service loops should be left at both ends of each cable to allow
for future work and/or relocation.

• The installation should not require any cables to be terminated.

2.2 System schematic – functional

Installation
Vessel power Fanbeam 5 system – Fanbeam 5 system –
bridge components external components
2-3
Fanbeam
Circuit Fanbeam 5
PSU
breaker sensor
(existing)
Display
(existing) Current loop
converter

Dynamic positioning
Embedded PC system
Vessel UPS
User Control
interface software DP interface

Connection type Example P/N

Power (mains & DC) 1011
VGA N/A
Vessel power Embedded Control RS232/422/Ethernet 1018
system PC PSU panel Current loop 1010
PS/2 A-6008-0315
Dashed lines indicate
existing Fanbeam cables
 Fanbeam 5 upgrade – installation and commissioning guide

2.3
2.3 System
Systemschematic
schematic––pictorial
pictorial
Power cable AC main from UPS
Installation

Installation
Deck cable VGA cable

Data cable (RS232/RS422) Control panel cable

2-4
2-3

DP feed
Gyro input

Existing
components
2.3.1 Pre-mobilisation considerations

Typical Fanbeam 5 mobilisation is achieved in one working day by a two-man team of on‑board

Installation
service engineers. To limit the potential for delay due to unforeseen challenges discovered during
mobilisation, good sharing of information with the vessel crew prior to attendance is essential.

Suggested fact-finding prior to a mobilisation attendance should cover:

2-5
• mounting plate and location

• existing cables – location and condition

• DP feed cable run

• 2 × UPS mains feed run to bridge for control system and display

• ensuring that the mains feed run to PSU is from UPS

• confirmation of Fanbeam interface on DP and examples of data output to on-board DP system

• any unusual settings, such as sensor offsets.

 Fanbeam 5 upgrade – installation and commissioning guide
Installation

2-6

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3 Decommissioning legacy Fanbeam components

Decommissioning
legacy Fanbeams
Upgrading from a legacy Fanbeam system to Fanbeam 5 involves removal of the following
components:

• legacy Fanbeam sensor

• Universal Control Unit (UCU).

3-1

3.1 Switching off the Fanbeam system

Prior to powering off the old system, certain key settings should be noted from the old equipment:

Data output message used in software for DP feed.

Any corrections or offsets in the software.

 Fanbeam 5 upgrade – installation and commissioning guide
Decommissioning
legacy Fanbeams

3-2

Vessel outline parameters in the software.

Park the old Fanbeam sensor (if this is practicable) as this makes it possible to fit the sensor in the
transit case for shipment.

Power down the system by pressing and holding the OFF button on the UCU. The PC should shut
down Windows, and the display should go blank. Locate and isolate the UPS circuit breaker for the
Fanbeam system. Confirm that the correct breaker is isolated by trying to power up the Fanbeam
system again – it should not re‑start.
3.2 Legacy Fanbeam sensor decommissioning

Decommissioning
legacy Fanbeams
The Fanbeam 5 sensor uses the same mounting arrangement as previous Fanbeam models
(3, 4/4.1 and 4.2). Therefore, care should be taken not to damage the mounting arrangement or
cables when de-mobilising the old sensor.

Follow these steps to demobilise the old Fanbeam sensor:

3-3

Step 1 Step 2

1. Cut any electrical and self-amalgamating tape from the connectors on the sensor cables. Be
careful not to cut too deep and damage the heat shrink.

2. Peel off the external tape to reveal the connectors.

Step 3 Step 4

3. Remove each connector and check for corrosion or damage to the connector and conductor
pins.

4. Use a bag to protect the exposed connectors from the weather while mobilisation takes place.
 Fanbeam 5 upgrade – installation and commissioning guide
Decommissioning
legacy Fanbeams

3-4

Step 5 Step 6
5. Using two M8 ratchet sockets, loosen the four mounting bolts that hold the sensor onto the
mounting plate. If these are excessively corroded, they may need to be cut using a hacksaw.
These mounting bolts can be disposed of, as new ones are supplied in the upgrade package.

6. Two people should position themselves next to the sensor so that person 1 can safely remove
the mounting bolts, lift the sensor, and pass it to person 2 safely located behind handrails on
the wheelhouse deck.

Step 7 Step 8

7. Remove and dispose of plastic isolation feet from the sensor/mounting plate.

8. Note the serial number of the old Fanbeam sensor from its label or engraving on mounting
feet.

Step 9
9. Place Fanbeam into transit case for return.
3.3 Universal Control Unit decommissioning

Decommissioning
legacy Fanbeams
The Fanbeam UCU can be mounted on a U-bracket or panel mounted into the DP console.

3-5

U-bracket Panel

Care should be taken when removing this not to damage the three cable connections as these will
all be re-used by the Fanbeam 5 control system.

Step 1 Step 2

1. Locate the UCU and disconnect the three cables (deck cable, VGA and DP feed) from the
rear. These may need to be slightly repositioned for connection into the Fanbeam 5 control
system.

2. Dismount the UCU from its U-bracket and remove the U-bracket from the console.

Often the Fanbeam 5 control panel will be located where the UCU was on the bridge console.
However, the other new control system items will need to be located in the vicinity of the existing
cables for connection to the Fanbeam sensor, VGA display and DP system.
 Fanbeam 5 upgrade – installation and commissioning guide
Decommissioning
legacy Fanbeams

3-6

Step 3
3. Record the UCU serial number and place in the Fanbeam transit case for return.
4 Installation of Fanbeam 5 upgrade

Installation of
4.1 Mounting the sensor

FB5 upgrade
The sensor should be mounted on a heavy-duty steel plate, as
shown in the diagrams that follow in this section. The mounting
plate should be welded to a stable structure ensuring that it is
4-1
level in both planes. The holes for mounting Fanbeam 5 should be
aligned carefully along the fore and aft axis of the vessel. Check
the plate for mechanical arching and fit shims as required. The
Fanbeam base can be damaged if forced onto a distorted plinth.

IMPORTANT: The sensor should be mounted with the two external cannon connectors facing the
front of the vessel. This aligns the 0° axis of the Fanbeam 5 with that of the vessel.

Always fit the supplied feet isolators and plastic washers to provide galvanic isolation. Torque
up the four M8 bolts to 12 Nm (106 lb/in). The bulkhead connectors should be lightly greased
using the supplied silicone grease before fitting the cables. Take care not to grease the pins. Use
self‑amalgamating tape to wrap both connectors and protect from moisture ingress. Always leave
service loops of cable for both power and data at the Fanbeam 5. This allows for spare cable in the
event of re-termination and helps to prevent moisture runs.

Once mounted, check that there are no obstructions which will limit movement of the system’s head
through 360°.

WARNINGS:

• Always wear the appropriate personal protective equipment (PPE) when working in areas of
potential hazard. If working at height, always use a safety harness.

• Do not remove the Fanbeam 5 base when installing the system. Use the drawing template in
section 4.1.1, “Mounting plate drawing”.

• Never rotate the Fanbeam 5 head by hand. The system can only be rotated by commands from
the control system once power is connected.

• Protect the Fanbeam 5 from all forms of mechanical damage and shock.

• Never directly connect the Fanbeam 5 to mains or ac voltages.

 Installation and commissioning guide

Three warning labels are affixed to the Fanbeam 5 sensor device, namely:
Installation of
FB5 upgrade

A single large (51 mm × 51 mm) warning label is located upon the main housing
cover, adjacent to the shaft seal clamp, below the nominal location of the scanning
head. This label signifies caution in terms of the risk of potential trapping,
entanglement or physical impact due to the rotational movement of the scanning
4-2
head, and crush potential due to the physical movement of the autotilt mechanism
whose motor is not clutch-protected, during normal operating conditions.

Two small (21 mm × 21 mm) warning labels are located upon the laser tilt yoke,
either side of the laser module, to signify caution in terms of the potential risk of
trapping, entanglement or physical impact.
 4.1.1
450

4x 10 to suit base feet

Mounting holes for laser base
70 180
Mounting plate drawing

280 235 SHIPS HEAD

All Dimensions are in mm.

SCALE: NTS

Title: Mounting Hole Positions

Date 11/03/2015
Date 11/03/2015
Sheet 1 of 1

Installation of
4-3

FB5 upgrade
 Installation of

4-4
FB5 upgrade

ITEM QTY PART NUMBER

4.1.2
1 4 M8x40 Screw
2 8 M8 Washer Form A
3 4 Isolating Tophat Washer
4 2 Isolation Strip
5 4 M8 Nylon Insert Nut DIN 985 S/S
ASSEMBLY INFORMATION:
1

(60) 180
2

3
Sensor mounting arrangement

4
Installation and commissioning guide

234.6

(17.3)

All Dimensions are in mm.

ASSEMBLY NOTES:
SCALE: NTS

1. Allow 320mm for the height of the Sensor.

2. Allow 200mm cable entry space around the connectors. Title: Fanbeam Overview
3. The mounting location must be level. Date 22/08/2012
Date 29/01/2015
Sheet 2 of 2
 4.2

4.2.1

4.2.1.1
1 2 3 4 5 6
116.2

inside consoles.

36.1
during bad weather.
A A

Embedded PC
6.5 249
Control system

19.7
0
9.75
18.5 10 x 4.5
24.75
31
B 39.75 B

74.75

149.5
4 x 10

8 x 4.5
109.75
118.5
124.75
131
139.75
Accessory installation guides

163.1

63.6
C C

3.6

1.8
262

INSTALLATION DETAILS
3rd ANGLE PROJECTION TITLE DRAWN DATE SHEET

29/07/2016 1 OF 1
UNLESS OTHERWISE STATED: ALL DIMENSIONS IN mm & APPLY
D BEFORE FINISHING TOL ± 0.5 ANGLES ± 1° HOLE CENTRES ± 0.5
EMBEDDED PC D
REMOVE SHARP CORNERS - CHAMFER OR R0 MAX.
INTERNAL RADII 0 MAX. SURFACE TEXTURE - Ra 0
THREADS TO BS 3643 6g/6H. DRAWING PRACTICE TO BS 8888 DO NOT SCALE
SCALE
U.O.S.
1:2

1 2 3 4 5 6
The Fanbeam 5 control system and monitor should be installed in, or near, the bridge console. It
should be either built into the console or secured to ensure that there is no possibility of movement

The embedded PC can be mounted in a number of different ways including desktop, wall mount, or

Installation of
4-5

FB5 upgrade
 Installation and commissioning guide

Always leave enough clearance for connectors to fit into the various
interfaces on both the front and rear of the unit. The power switch should
Installation of

also be accessible for operators, so that the unit can be power cycled.
FB5 upgrade

The embedded PC has an external PSU which should be mains fed by a

UPS via an adequately rated circuit breaker. We advise against the use of
inadequately rated mains cables with the PSU.
4-6
The embedded PC that forms the core of the control system has a range of
interfacing options. The default interface configuration is as follows:

Interface Protocol Default function

COM1 RS232 Fanbeam communications via current loop converter
COM3 RS232 Optional gyro interface
COM4 RS232 Available
COM5 Optically isolated RS422 DP feed
COM6 Optically isolated RS422 Available

Connector pin-outs – RS232 Pin number Function

COM1, COM3 and COM4 2 Receive data
3 Transmit data
5 Ground
 Connector pin-outs – RS422 Pin number Function
COM5 and COM6 1 Transmit data –

Installation of
FB5 upgrade
2 Transmit data +
5 Ground
6 Receive data –
7 Receive data + 4-7

Details of output messages for DP interfacing can be found in the Fanbeam 5 installation and
commissioning guide.

4.2.1.2 Data output cable (DP feed)

Most Fanbeam-to-Fanbeam 5 upgrades will make use of an existing DP feed cable. As the legacy
control unit only offered RS232 data output, the Fanbeam 5 software will need to be configured
to use COM4 on the embedded PC for data output. The existing DP feed cable should then be
connected directly into COM4 on the embedded PC. The supplied data cable is an 8-core screened
cable terminated with a 9-way, D-type female connector on each end. Cable length is 3 m.

Connections for RS232 data transmissions are as follows:

Control system 9-way, D-type Control system function RS232 DP 9-way, D-type 2
1 and 6 DSR/DCD 4
2 RxD 3
3 TxD 2
4 DTR 1 and 6
5 GND 5
7 RTS 8
8 CTS 7
9 Not connected 9

This cable is used for connection of the Fanbeam system to the user’s equipment.

Where an RS422 output is needed, a different cable may be required. Please see RS422 pin‑outs
in the embedded PC section. Typically only TxD and GND will be used for an RS232 DP feed.

4.2.1.3 Control panel

The control panel is supplied with a U-shaped bracket, which allows the unit to pivot. The bracket
may be secured to the desired mounting position and the angle of the keypad adjusted to suit.
Alternatively, the bracket may be removed and the control panel can be panel mounted. We
recommend that the unit be installed at a normal working height to facilitate ease of use of the
keypad and glide pad.
 Installation of

4-8
FB5 upgrade

242
184

100.25

151.05

68.5
Installation and commissioning guide

32
7.05 194
5 10.3

9
27 70

140

All Dimensions are in mm.

SCALE: NTS

Date 18/11/2009
Date 29/01/2015
Sheet 1 of 1
The control panel interfaces with the embedded PC by means of a dual PS/2 interface. A custom
cable is supplied for this purpose in a standard length of 5 m (10 m and 20 m cables are also

Installation of
available). The cable connects to the multi-function port connector on the embedded PC. A

FB5 upgrade
single‑threaded, multi-way connector attaches to the rear of the control panel.

A panel mount variant of the control panel is available but must be specified at time of ordering.
Details are available on request.
4-9

4.2.1.4 Current loop converter

The current loop converter should be securely mounted adjacent to the embedded PC.
Consideration should be made for the large deck cable connector prior to mounting the unit.
 Installation of

4-10
FB5 upgrade

ASSEMBLY AND MOUNTING PLATE INFORMATION:

2x M4 CL Box mounting screws (not supplied)

(125)

113

(80) 52
Installation and commissioning guide

(14)

(6)

ASSEMBLY NOTES:
IMPORTANT:
1. The installer must remove the lid to access the CL Box location holes.
CL Box must be mounted with the cable glands along its longest
2. Our recommendation is to us a M4x16* mounting screws (not supplied). All Dimensions are in mm.
edge facing downwards to maximise water resistance.
3. Installer must take care not to trap internal cables (not illustrated) when refitting the lid.
3. The CL Box must be located within 0.5m of the Embedded PC. SCALE: NTS
4. Allow 60mm for depth of CL Box housing.
5. Allow minimum of 300mm cable clearance for the cable exits.
Title: Current Loop Box
* 16 Screw length assumes a 3mm mounting plate thickness

Sheet 2 of 2
4.2.2 Display messages

The Fanbeam 5 control system will support many VGA displays, so long as they are capable of the

Installation of
FB5 upgrade
following outputs as a minimum. A 16:9 screen aspect ratio and resolution of 1366 × 768 (WXGA)
is recommended for the latest software.

Interface 15 pin VGA

4-11
Resolution 1024 × 768 (XGA)
Colour depth 32 bit
Refresh rate 60 Hz
 Installation and commissioning guide
Installation of
FB5 upgrade

4-12

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5 Data output messages
Please refer to the Fanbeam 5 installation and commissioning guide for more information.

Data output
formats
5-1
 Fanbeam 5 upgrade – installation and commissioning guide
Data output
formats

5-2

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6 Commissioning checklist

Commissioning
CUSTOMER

checklist
SENSOR SERIAL NUMBER

VESSEL NAME / IMO #

6-1
FANBEAM QC INSPECTION (PRINT NAME)

FUNCTION TEST SECTION QC

1 Fanbeam head spins through 360° on power up.

2 Test clockwise rotation (angles should increase).

3 Test counter-clockwise rotation (angles should decrease).

4 Check gearbox operation (no abnormal noise when running)

Run clockwise at scan speeds: 10°/s 30°/s 50°/s

Run counter-clockwise at scan speeds: 10°/s 30°/s 50°/s

5 Check auto-tilt function operates smoothly in the following orders:

−15° −10° −5° 0° +5° +10° +15°

6 Check software PARK at 180.00° RESULT:

7 Check head aligned with base. Rear of laser above I/O connectors.

8 Select tract and tilt to 0° during acquisition sweep.

9 Select a target to track, expect 2–5 readings per second.

QC COMPLETION AND SEALING SECTION QC

10 Check for defects in exterior finish.

11 Check for electrical safety.

12 Check integrity seals and laser warning labels.

13 A copy of the calibration certificate is with the Fanbeam.

14 A copy of the technical bulletin is present.

 Fanbeam 5 upgrade – installation and commissioning guide

CONTROL SYSTEM SECTION

Commissioning

CUSTOMER
checklist

EMBEDDED PC SERIAL NUMBER

VESSEL NAME / IMO #

6-2
QC

1 Ensure the serial label is intact.

2 Record the software version. v

3 Ensure the control panel illuminates on power-up.

4 Ensure the laser head rotates through 360° on power-up.

5 Check all keypad functions on the control panel.

6 Check the functions of the mouse pad pointer and buttons on the control panel.

7 Check communication with DP on the desired data message.

8 Note DP feed message.

9 Reacquire, tilt the Fanbeam and track a target again.

Commissioning Engineer

Name

Signature

Date