Engineering Diagrams and Drawings

Training Services
Engineering Diagrams
and Drawings
2003 ENGINEERING DESIGN SEMINAR – LIMITED DISTRIBUTION: This material is UOP LLC technical information of a confidential
nature for use only by personnel within your organization requiring the information. The material shall not be reproduced in any manner or EDS 2003/ED-1
distributed for any purpose whatsoever except by written permission of UOP LLC and except as authorized under agreements with UOP LLC.
Types of Diagrams and Drawings
n Block Flow Diagrams

n Process Flow Diagrams
n Material Selection Diagrams
n Piping and Instrument Diagrams
n Plot Plans
n Special Equipment Drawings
n Vendor Drawings
n Standard Drawings
n Mechanical Flow Diagrams
Block Flow Diagrams
n Overview of Processing Scheme

n Simple Format
– No instrumentation
– Selective equipment shown
– No process information
n Shows Process Unit Inter-Relationships
n Used for Presentations
Process Unit Block Flow
Fuel Gas
LPG
Amine
Gasoline Treating
Kerosene Gas Conc

Crude
Unit Unit
Gas Oil
FCC Unit Merox
Reduced Gasoline
Crude LCO
MC Bottoms
Process Unit Flow Scheme
Isomar Flow Scheme
Product Condenser Net Gas
Light Ends
Reactor
Charge Heater
Separator
Deheptanizer
CFE
Net Liquid
Recycle Clay Treater

Compressor
Makeup Gas
Feed from
Parex Unit
To Xylene
Fractionation
Process Flow Diagram
n Normal Process Flow Configuration

– Reasonable size
– Minimum details
– Heat and weight balance corresponds to
process flow
n Control Instrumentation
– Required for normal operation
– Non-essential instrumentation not shown
– No startup or shutdown instrumentation
Process Flow Diagram
(continued)
n Major Equipment
– Shows all vessels, exchangers, and pumps
– Number of reactor catalyst beds
– Reboiler and condenser type
– Number of column trays and feed location
n Flagging
– Overall mole balance of terminal streams
– Internal temperature, pressure, enthalpy, and
flow rates
Uses of PFD’s
n Development of New Process Technology
n Development of Client Specific Units
n Process Revamps
New Process Technology
n Define Product(s) and Feed(s)

n Determine Unit Operations Required
n Generate Preliminary Heat and Mass Balances
n Perform a Heat Transfer Analysis
n Finalize Heat and Mass Balances
n Add Control Instrumentation
Client Specific Units
n Feed Quality (Feed Preparation)

n Operating Flexibility
n Process Improvements
n Energy Utilization
n Utility Availability and Cost
n Ambient Conditions
n Product Requirements (Post Treatment)
n Battery Limit Conditions
Revamp Considerations
n Revamp Objectives
– Higher capacity
– Different feedstock
– More efficient process
– Updating technology
– Minimum change/cost
– Determine suitability of existing equipment
– Rate equipment performance @ new cond.
– Consider changes in codes and practices
Revamp PFD with Legend
Material Selection Diagrams
n Uses the same graphic as PFD

n Assigns metallurgy for vessels, exchangers,
and piping
n Shows equipment design conditions
n Considers operating conditions including
contaminants such as H2S, H2, and sulfur
n Develops information for equipment design
n Provides Customer with overview of
equipment requirements
Piping and Instrument Diagrams
n Expand Equipment Arrangement

n Notes and Details
– Information not in project specifications
– Piping details
– Design features for hazardous materials
– Identifies startup, shutdown, and special use
piping
– Identify winterizing needs
n Monitoring, alarm, and special instruments
n Customer special requirements
(continued)
n Other Uses
– Input by equipment and instrumentation
specialists
– Add contractor requirements
– Pre-startup checkout
– Operator training
(continued)
n UOP’s CADD standard for all drawings is

Microstation
n Upon customer request, UOP can provide a
translated copy of the drawings in an
alternate form, e.g., Auto CADD
n The Microstation format is considered the
official release for drawings
n Method of transmission to customer:
– SPOTS server
– CD ROM
Plot Plans
n Generic
n Customized
Special Equipment Drawings
n Reactor Drawings
n Sorbex Chamber Grids
n Critical Piping for Sorbex
Vendor Drawings
n UOP to review the proposed design to meet

UOP design criteria for process requirements
but not reviewed for mechanical design
n Marked up but not required for return
n Marked up and return for follow-up review
by UOP requested
Mechanical Flow Diagrams
n Contractor Drawings
– Specific format and symbology for customer
n More detail than UOP P&ID
n As-Built MFD’s
MFD Drawn Out E-Assembly

Engineering Diagrams and Drawings

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Engineering Diagrams and Drawings

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Training Services

n Block Flow Diagrams

n Overview of Processing Scheme

Kerosene Gas Conc

Recycle Clay Treater

n Normal Process Flow Configuration

n Development of New Process Technology

n Development of Client Specific Units

n Define Product(s) and Feed(s)

n Feed Quality (Feed Preparation)

n Uses the same graphic as PFD

n Expand Equipment Arrangement

n UOP’s CADD standard for all drawings is

n Sorbex Chamber Grids

n Critical Piping for Sorbex

n UOP to review the proposed design to meet

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