11.2 Lifting Lug Cal Rev 1

Table of Contents
Center of Gravity Calculation:.............................................................................................................................. 313

Lifting Lug Calcs: Left End .................................................................................................................................. 315
Lifting Lug Calcs: Right End ................................................................................................................................ 322
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PV Elite 25 SP1 Licensee: FABTECH INTERNATIONAL LTD
FileName : LIFTING LUG REV 1---------------------------------
Center of Gravity Calculation: Step: 13 2:40pm Sep 13,2023
Shop/Field Installation Options :
Insulation is installed in the Shop.
Note : The CG is computed from the first Element From Node
Center of Gravity of the Saddles 4227.041 mm

Center of Gravity of the Liquid 4441.635 mm
Center of Gravity of the Insulation 4180.373 mm
Center of Gravity of the Nozzles 4235.173 mm
Center of Gravity of the Added Weights (Empty) 4153.728 mm
Center of Gravity of Bare Shell New and Cold 4253.369 mm

Center of Gravity of Bare Shell Corroded 4253.369 mm
Vessel CG in the Operating Condition 4374.377 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 4201.698 mm
Vessel CG in the Test Condition 4168.568 mm
Rigging Analysis Results:
Lifting Weight based the calculated Empty Weight.
Total Effective Length of Vessel for this analysis 8300.00 mm

Total vessel weight (No Liquid) Twt 409581.22 N
Impact weight multiplication factor Imp 2.00
Design lifting weight, DWT = Imp * Twt 819162.44 N
Distance to the Lug on the Left End 900.00 mm
Distance to the Lug on the Right End 7400.00 mm
Design Reaction force at the Left End Lug 403065.97 N
Design Reaction force at the Right End Lug 416096.47 N
CG Distance from the Left End Lug/Trunnion 3301.70 mm

CG Distance from the Nearer Lifting Lug/Trunnion 3198.30 mm
Compressive Allowable Increase Factor 1.00
Critical Values: (MPa, mm)
| Max Stress| Elevation | Allowables |

-----------------------------------------------------------------
Bending | 0.90 | 1690.00 | 94.96 (UG-23) |
Shear | 2.32 | 10.00 | 96.60 (0.7*S) |
The compressive bending allowable stress is the minimum of the tensile allowable and
the compressive allowable times the specified compressive allowable increase factor.
Forces and Moments at selected elevations (not all analysis points shown):
Distance Bending Moment Bending Stress Shear Force Shear Stress

mm N-mm MPa N MPa
-------------------------------------------------------------------------------
0.00 0.0 0.0 294898.6 2.2
1690.00 129998080.0 0.9 104978.7 0.6
4970.00 106953920.0 0.7 91620.2 0.5
8250.00 42182668.0 0.3 16383.2 0.1
Unity Check (Actual Stress / Allowable Stress):
Maximum Unity Check is 0.0095 at elevation 1690 mm - Must be <=1

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Center of Gravity Calculation: Step: 13 2:40pm Sep 13,2023
Note: The rigging analysis is performed using a uniformly distributed load.
--- Plot data successfully generated ...----
PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

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Lifting Lug Calcs: Left End Step: 14 2:40pm Sep 13,2023
Lifting Lug Calculations: Lug(s) on Left End of Vessel
Input Values:
Lifting Lug Material SA-516 70

Lifting Lug Yield Stress Yield 262.00 MPa
Total Height of Lifting Lug w 370.0000 mm

Thickness of Lifting Lug t 50.0000 mm
Diameter of Hole in Lifting Lug dh 50.0000 mm
Radius of Semi-Circular Arc of Lifting Lug r 83.0000 mm
Height of Lug from bottom to Center of Hole h 185.0000 mm
Offset from Vessel OD to Center of Hole off 292.0000 mm
Lug Fillet Weld Size tw 16.0000 mm
Length of weld along side of Lifting Lug wl 370.0000 mm
Length of Weld along Bottom of Lifting Lug wb 50.0000 mm
Thickness of Collar (if any) tc 0.0000 mm
Diameter of Collar (if any) dc 0.0000 mm
Impact Factor Impfac 2.00
Sling Angle from Horizontal 60.0 deg
Number of Lugs in Group 2
Reinforcing Pad Circumferential Width wpb 350.0 mm

Reinforcing Pad Longitudinal Length wpl 500.0 mm
Reinforcing Pad Thickness thkp 20.0 mm
Reinforcing Pad Fillet Weld Size tfp 18.0 mm
Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift
PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.
Computed Results:
Total vessel weight (No Liquid) 409581.22 N

Design Reaction force at the Left end lug 403065.97 N
Design Reaction force at the Right end lug 416096.47 N
Force Along Vessel Axis Fax 116355.12 N

Force Normal to Vessel Fn 201532.98 N
Force Tangential to Vessel Ft 0.00 N
Converting the weld leg dimension (tw) to the weld throat dimension.
Weld Group Inertia Calculations:
Weld Group Inertia about the Circumferential Axis Ilc 0.137E+09 mm4
Weld Group Centroid distance in the Long. Direction Yll 196.312 mm
Dist. of Weld Group Centroid from Lug bottom Yll_b 185.000 mm
Weld Group Inertia about the Longitudinal Axis Ill 8191794.500 mm4
Weld Group Centroid Distance in the Circ. Direction Ylc 36.312 mm
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Note: The Impact Factor is applied to the Forces acting on the Lug.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax2 + Ft2 + Fn2 /(( 2 * (wl + wb
) * tw )
= sqrt(1163552+02+2015332)/((2*(370+50))*11.3)
= 24.49 MPa
Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn(h-Yll_b))Yll/Ilc + (Fax * off * Yll/Ilc) + (Ft * off * Ylc/Ill)
= (201533 (185 -185 ))196/136628544 +
(116355 * 292 * 196/136628544 ) +
(0 * 292 * 36.3/8191794 )
= 48.82 MPa
Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 24.5 + 48.8
= 73.31 MPa
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 262 * 1
= 104.80 MPa
Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl2 + Fax2 ) / Sha
= sqrt( 2015332 + 1163552 )/5800
= 40.13 MPa
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 262 * 1
= 104.80 MPa
Pin Hole Bearing Width [Pbw]:

= Lug Thickness + 2 * Collar Thickness
= 50 + 2 * 0
= 50.000 mm
Pin Hole Bearing Stress [Pbs]:

= sqrt( Pl2 + Faxial2 ) / ( Pbw * dh )
= sqrt( 2015332 + 1163552 )/( 50 * 50 )
= 93.09 MPa
Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 262 * 1, 236 )
= 196.50 MPa
Bending Stress at the Base of the Lug [Fbs]:

= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)
= 0 * 292/(370 * 502/6) +
116355 * 292/(3702 * 50/6)
= 29.78 MPa
Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w * t)
= 201533/(370 * 50 )
= 10.89 MPa
Total Combined Stress at the Base of the Lug:

= Fbs + Fa
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= 29.8 + 10.9
= 40.68 MPa
Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75 * Yield )
= min( 0.66 * 262 * 1, 196 )
= 172.92 MPa
Required Shackle Pin Diameter [Spd]:

= sqrt((2(Fn2 + Fax2)0.5/( pi * Sta)))
= sqrt(2(2015332 + 1163552)0.5/( pi * 105 ))
= 37.6002 mm
WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).
The ratio Beta1/Beta2 for rectangular attachments was outside the range of values in tables 7 & 8
and was set to be an acceptable (maximum or minimum) value. This generally results in one
dimension being altered so that the aspect ratio does not exceed 4 to 1.
Attachment dimensions (C11P, C22P etc.) may be modified accounting for attachment
welds where applicable.
Input Echo, WRC107/537 Item 1, Description: Lift Lug
Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 3180.000 mm
Vessel Thickness Tv 18.000 mm
Note: Lifting lug calculations are performed at ambient temperature conditions.
Attachment Type Type Rectangular

Parameter C11 C11 50.00 mm
Thickness of Reinforcing Pad Tpad 20.000 mm

Pad Parameter C11P C11p 386.000 mm
Design Internal Pressure Dp 0.000 MPa

Include Pressure Thrust No
External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -201533.0 N
Longitudinal Shear (SUS) Vl -116355.1 N
Circumferential Shear (SUS) Vc 0.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml -33989472.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm
Use Interactive Control No

WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
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in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
WRC 107 Stress Calculation for SUStained loads:

Radial Load P -201533.0 N
Circumferential Shear VC 0.0 N
Longitudinal Shear VL -116355.1 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML -33989472.0 N-mm
Torsional Moment MT 0.0 N-mm
Dimensionless Parameters used : Gamma = 42.34
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.046 4C 8.005 (A,B)
N(PHI) / ( P/Rm ) 0.046 3C 7.942 (C,D)
M(PHI) / ( P ) 0.027 2C1 0.196 (A,B)
M(PHI) / ( P ) 0.027 1C 0.244 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.025 3A 0.222 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.031 1A 0.104 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.039 3B 1.731 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.034 1B 0.062 (A,B,C,D)
N(x) / ( P/Rm ) 0.037 3C 8.158 (A,B)

N(x) / ( P/Rm ) 0.037 4C 8.089 (C,D)
M(x) / ( P ) 0.039 1C1 0.217 (A,B)
M(x) / ( P ) 0.039 2C 0.168 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.025 4A 0.262 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.041 2A 0.062 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.039 4B 0.434 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.047 2B 0.097 (A,B,C,D)
Stress Concentration Factors: Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction (MPa)
| Stress Intensity Values at |

Type of | |
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Stress Load | Au Al Bu Bl Cu Cl Du Dl|

------------------------------------------------------------------------------------------------
Circ. Memb. P | 26.4| 26.4| 26.4| 26.4| 26.2| 26.2| 26.2| 26.2|
Circ. Bend. P | 164.4| -164.4| 164.4| -164.4| 204.3| -204.3| 204.3| -204.3|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 9.5| 9.5| -9.5| -9.5| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 161.2| -161.2| -161.2| 161.2| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 361.6| -289.7| 20.1| 13.6| 230.4| -178.1| 230.4| -178.1|
------------------------------------------------------------------------------------------------
Long. Memb. P | 26.9| 26.9| 26.9| 26.9| 26.7| 26.7| 26.7| 26.7|
Long. Bend. P | 181.6| -181.6| 181.6| -181.6| 140.5| -140.5| 140.5| -140.5|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 4.4| 4.4| -4.4| -4.4| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 181.9| -181.9| -181.9| 181.9| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 394.7| -332.2| 22.2| 22.8| 167.2| -113.9| 167.2| -113.9|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| 7.7| 7.7| -7.7| -7.7|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 7.7| 7.7| -7.7| -7.7|
------------------------------------------------------------------------------------------------
Str. Int. | 394.7| 332.2| 22.2| 22.8| 231.4| 179.0| 231.4| 179.0|
Dimensionless Loads for Cylindrical Shells at Pad Edge:

-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.163 4C 11.413 (A,B)
N(PHI) / ( P/Rm ) 0.163 3C 6.562 (C,D)
M(PHI) / ( P ) 0.134 2C1 0.038 (A,B)
M(PHI) / ( P ) 0.134 1C ! 0.071 (C,D)
N(x) / ( P/Rm ) 0.149 3C 7.294 (A,B)

N(x) / ( P/Rm ) 0.149 4C 11.947 (C,D)
M(x) / ( P ) 0.152 1C1 0.063 (A,B)
M(x) / ( P ) 0.152 2C ! 0.036 (C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

Type of | |
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------------------------------------------------------------------------------------------------
Circ. Memb. P | 79.9| 79.9| 79.9| 79.9| 45.9| 45.9| 45.9| 45.9|
Circ. Bend. P | 142.4| -142.4| 142.4| -142.4| 263.4| -263.4| 263.4| -263.4|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 38.6| 38.6| -38.6| -38.6| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 63.9| -63.9| -63.9| 63.9| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 324.8| -87.7| 119.7| -37.2| 309.4| -217.5| 309.4| -217.5|
------------------------------------------------------------------------------------------------
Long. Memb. P | 51.1| 51.1| 51.1| 51.1| 83.7| 83.7| 83.7| 83.7|
Long. Bend. P | 234.3| -234.3| 234.3| -234.3| 134.5| -134.5| 134.5| -134.5|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 16.9| 16.9| -16.9| -16.9| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 67.0| -67.0| -67.0| 67.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 369.2| -233.3| 201.5| -133.1| 218.2| -50.8| 218.2| -50.8|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| 6.2| 6.2| -6.2| -6.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 6.2| 6.2| -6.2| -6.2|
------------------------------------------------------------------------------------------------
Str. Int. | 369.2| 233.3| 201.5| 133.1| 309.8| 217.7| 309.8| 217.7|
------------------------------------------------------------------------------------------------
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction (MPa)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 35.9| 35.9| 16.8| 16.8| 26.2| 26.2| 26.2| 26.2|
Circ. Q (SUS) | 325.6| -325.6| 3.2| -3.2| 204.3| -204.3| 204.3| -204.3|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 31.3| 31.3| 22.5| 22.5| 26.7| 26.7| 26.7| 26.7|
Long. Q (SUS) | 363.4| -363.4| -0.3| 0.3| 140.5| -140.5| 140.5| -140.5|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 7.7| 7.7| -7.7| -7.7|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 35.9| 35.9| 22.5| 22.5| 34.1| 34.1| 34.1| 34.1|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 394.7| 332.2| 22.2| 22.8| 231.4| 179.0| 231.4| 179.0|
Vessel Stress Summation Comparison (MPa):
Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 138.00 | Passed |
Pm+Pl (SUS) | 35.94 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 394.72 414.00 | Passed |
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Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge (MPa)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 118.6| 118.6| 41.3| 41.3| 45.9| 45.9| 45.9| 45.9|
Circ. Q (SUS) | 206.3| -206.3| 78.4| -78.4| 263.4| -263.4| 263.4| -263.4|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 68.0| 68.0| 34.2| 34.2| 83.7| 83.7| 83.7| 83.7|
Long. Q (SUS) | 301.3| -301.3| 167.3| -167.3| 134.5| -134.5| 134.5| -134.5|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 6.2| 6.2| -6.2| -6.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 118.6| 118.6| 41.3| 41.3| 84.7| 84.7| 84.7| 84.7|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 369.2| 233.3| 201.5| 133.1| 309.8| 217.7| 309.8| 217.7|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 138.00 | Passed |
Pm+Pl (SUS) | 118.56 207.00 | Passed |

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Lifting Lug Calcs: Right End Step: 15 2:40pm Sep 13,2023
Lifting Lug Calculations: Lug(s) on Right End of Vessel
Input Values:
Lifting Lug Material SA-516 70

Lifting Lug Yield Stress Yield 262.00 MPa
Total Height of Lifting Lug w 370.0000 mm

Thickness of Lifting Lug t 50.0000 mm
Diameter of Hole in Lifting Lug dh 50.0000 mm
Radius of Semi-Circular Arc of Lifting Lug r 83.0000 mm
Height of Lug from bottom to Center of Hole h 185.0000 mm
Offset from Vessel OD to Center of Hole off 292.0000 mm
Lug Fillet Weld Size tw 16.0000 mm
Length of weld along side of Lifting Lug wl 370.0000 mm
Length of Weld along Bottom of Lifting Lug wb 50.0000 mm
Thickness of Collar (if any) tc 0.0000 mm
Diameter of Collar (if any) dc 0.0000 mm
Impact Factor Impfac 2.00
Number of Lugs in Group 2
Reinforcing Pad Circumferential Width wpb 350.0 mm

Reinforcing Pad Longitudinal Length wpl 500.0 mm
Reinforcing Pad Thickness thkp 20.0 mm
Reinforcing Pad Fillet Weld Size tfp 18.0 mm
Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift
PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.
Computed Results:
Total vessel weight (No Liquid) 409581.22 N

Design Reaction force at the Left end lug 403065.97 N
Design Reaction force at the Right end lug 416096.47 N
Force Along Vessel Axis Fax 116355.13 N

Force Normal to Vessel Fn 208048.23 N
Force Tangential to Vessel Ft 0.00 N
Sling Angle from Horizontal 60.8 deg
Converting the weld leg dimension (tw) to the weld throat dimension.
Weld Group Inertia Calculations:
Weld Group Inertia about the Circumferential Axis Ilc 0.137E+09 mm4
Weld Group Centroid distance in the Long. Direction Yll 196.312 mm
Dist. of Weld Group Centroid from Lug bottom Yll_b 185.000 mm
Weld Group Inertia about the Longitudinal Axis Ill 8191794.500 mm4
ECR-E-4565 323
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Weld Group Centroid Distance in the Circ. Direction Ylc 36.312 mm
Note: The Impact Factor is applied to the Forces acting on the Lug.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax2 + Ft2 + Fn2 /(( 2 * (wl + wb
) * tw )
= sqrt(1163552+02+2080482)/((2*(370+50))*11.3)
= 25.09 MPa
Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn(h-Yll_b))Yll/Ilc + (Fax * off * Yll/Ilc) + (Ft * off * Ylc/Ill)
= (208048 (185 -185 ))196/136628544 +
(116355 * 292 * 196/136628544 ) +
(0 * 292 * 36.3/8191794 )
= 48.82 MPa
Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 25.1 + 48.8
= 73.91 MPa
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 262 * 1
= 104.80 MPa
Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl2 + Fax2 ) / Sha
= sqrt( 2080482 + 1163552 )/5800
= 41.10 MPa
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 262 * 1
= 104.80 MPa
Pin Hole Bearing Width [Pbw]:

= Lug Thickness + 2 * Collar Thickness
= 50 + 2 * 0
= 50.000 mm
Pin Hole Bearing Stress [Pbs]:

= sqrt( Pl2 + Faxial2 ) / ( Pbw * dh )
= sqrt( 2080482 + 1163552 )/( 50 * 50 )
= 95.36 MPa
Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 262 * 1, 236 )
= 196.50 MPa
Bending Stress at the Base of the Lug [Fbs]:

= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)
= 0 * 292/(370 * 502/6) +
116355 * 292/(3702 * 50/6)
= 29.78 MPa
Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w * t)
= 208048/(370 * 50 )
= 11.25 MPa
Total Combined Stress at the Base of the Lug:

ECR-E-4565 324
CORE IN DRUM
= Fbs + Fa
= 29.8 + 11.2
= 41.03 MPa
Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75 * Yield )
= min( 0.66 * 262 * 1, 196 )
= 172.92 MPa
Required Shackle Pin Diameter [Spd]:

= sqrt((2(Fn2 + Fax2)0.5/( pi * Sta)))
= sqrt(2(2080482 + 1163552)0.5/( pi * 105 ))
= 38.0550 mm
WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).
The ratio Beta1/Beta2 for rectangular attachments was outside the range of values in tables 7 & 8
and was set to be an acceptable (maximum or minimum) value. This generally results in one
dimension being altered so that the aspect ratio does not exceed 4 to 1.
Attachment dimensions (C11P, C22P etc.) may be modified accounting for attachment
welds where applicable.
Input Echo, WRC107/537 Item 1, Description: Lift Lug
Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 3180.000 mm
Vessel Thickness Tv 18.000 mm
Note: Lifting lug calculations are performed at ambient temperature conditions.
Attachment Type Type Rectangular

Thickness of Reinforcing Pad Tpad 20.000 mm

Design Internal Pressure Dp 0.000 MPa

Include Pressure Thrust No
External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -208048.2 N
Longitudinal Shear (SUS) Vl -116355.1 N
Circumferential Shear (SUS) Vc 0.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml -33989476.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm
Use Interactive Control No

WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No
ECR-E-4565 325
CORE IN DRUM
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
WRC 107 Stress Calculation for SUStained loads:

Radial Load P -208048.2 N
Circumferential Shear VC 0.0 N
Longitudinal Shear VL -116355.1 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML -33989476.0 N-mm
Torsional Moment MT 0.0 N-mm
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.046 4C 8.005 (A,B)
N(PHI) / ( P/Rm ) 0.046 3C 7.942 (C,D)
M(PHI) / ( P ) 0.027 2C1 0.196 (A,B)
M(PHI) / ( P ) 0.027 1C 0.244 (C,D)
N(x) / ( P/Rm ) 0.037 3C 8.158 (A,B)

N(x) / ( P/Rm ) 0.037 4C 8.089 (C,D)
M(x) / ( P ) 0.039 1C1 0.217 (A,B)
M(x) / ( P ) 0.039 2C 0.168 (C,D)
Stresses in the Vessel at the Attachment Junction (MPa)

ECR-E-4565 326
CORE IN DRUM
Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | 27.2| 27.2| 27.2| 27.2| 27.0| 27.0| 27.0| 27.0|
Circ. Bend. P | 169.7| -169.7| 169.7| -169.7| 210.9| -210.9| 210.9| -210.9|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 9.5| 9.5| -9.5| -9.5| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 161.2| -161.2| -161.2| 161.2| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 367.7| -294.1| 26.2| 9.2| 237.9| -183.8| 237.9| -183.8|
------------------------------------------------------------------------------------------------
Long. Memb. P | 27.8| 27.8| 27.8| 27.8| 27.5| 27.5| 27.5| 27.5|
Long. Bend. P | 187.5| -187.5| 187.5| -187.5| 145.1| -145.1| 145.1| -145.1|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 4.4| 4.4| -4.4| -4.4| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 181.9| -181.9| -181.9| 181.9| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 401.5| -337.2| 29.0| 17.8| 172.6| -117.5| 172.6| -117.5|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| 7.7| 7.7| -7.7| -7.7|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 7.7| 7.7| -7.7| -7.7|
------------------------------------------------------------------------------------------------
Str. Int. | 401.5| 337.2| 29.0| 17.8| 238.8| 184.7| 238.8| 184.7|
Dimensionless Loads for Cylindrical Shells at Pad Edge:

-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.163 4C 11.413 (A,B)
N(PHI) / ( P/Rm ) 0.163 3C 6.562 (C,D)
M(PHI) / ( P ) 0.134 2C1 0.038 (A,B)
M(PHI) / ( P ) 0.134 1C ! 0.071 (C,D)
N(x) / ( P/Rm ) 0.149 3C 7.294 (A,B)

N(x) / ( P/Rm ) 0.149 4C 11.947 (C,D)
M(x) / ( P ) 0.152 1C1 0.063 (A,B)
M(x) / ( P ) 0.152 2C ! 0.036 (C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

Type of | |
ECR-E-4565 327
CORE IN DRUM

------------------------------------------------------------------------------------------------
Circ. Memb. P | 82.5| 82.5| 82.5| 82.5| 47.4| 47.4| 47.4| 47.4|
Circ. Bend. P | 147.0| -147.0| 147.0| -147.0| 271.9| -271.9| 271.9| -271.9|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 38.6| 38.6| -38.6| -38.6| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 63.9| -63.9| -63.9| 63.9| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 332.0| -89.7| 126.9| -39.2| 319.4| -224.5| 319.4| -224.5|
------------------------------------------------------------------------------------------------
Long. Memb. P | 52.7| 52.7| 52.7| 52.7| 86.4| 86.4| 86.4| 86.4|
Long. Bend. P | 241.8| -241.8| 241.8| -241.8| 138.9| -138.9| 138.9| -138.9|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 16.9| 16.9| -16.9| -16.9| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 67.0| -67.0| -67.0| 67.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 378.5| -239.2| 210.7| -139.0| 225.2| -52.5| 225.2| -52.5|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| 6.2| 6.2| -6.2| -6.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 6.2| 6.2| -6.2| -6.2|
------------------------------------------------------------------------------------------------
Str. Int. | 378.5| 239.2| 210.7| 139.0| 319.8| 224.7| 319.8| 224.7|
------------------------------------------------------------------------------------------------
Vessel Stress Summation at Attachment Junction (MPa)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 36.8| 36.8| 17.7| 17.7| 27.0| 27.0| 27.0| 27.0|
Circ. Q (SUS) | 330.9| -330.9| 8.5| -8.5| 210.9| -210.9| 210.9| -210.9|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 32.2| 32.2| 23.4| 23.4| 27.5| 27.5| 27.5| 27.5|
Long. Q (SUS) | 369.3| -369.3| 5.6| -5.6| 145.1| -145.1| 145.1| -145.1|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 7.7| 7.7| -7.7| -7.7|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 36.8| 36.8| 23.4| 23.4| 34.9| 34.9| 34.9| 34.9|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 401.5| 337.2| 29.0| 17.8| 238.8| 184.7| 238.8| 184.7|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 138.00 | Passed |
Pm+Pl (SUS) | 36.79 207.00 | Passed |
ECR-E-4565 328
CORE IN DRUM
------------------------------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge (MPa)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 121.1| 121.1| 43.9| 43.9| 47.4| 47.4| 47.4| 47.4|
Circ. Q (SUS) | 210.9| -210.9| 83.0| -83.0| 271.9| -271.9| 271.9| -271.9|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 69.6| 69.6| 35.8| 35.8| 86.4| 86.4| 86.4| 86.4|
Long. Q (SUS) | 308.8| -308.8| 174.8| -174.8| 138.9| -138.9| 138.9| -138.9|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 6.2| 6.2| -6.2| -6.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 121.1| 121.1| 43.9| 43.9| 87.3| 87.3| 87.3| 87.3|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 378.5| 239.2| 210.7| 139.0| 319.8| 224.7| 319.8| 224.7|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 138.00 | Passed |
Pm+Pl (SUS) | 121.14 207.00 | Passed |

11.2 Lifting Lug Cal Rev 1

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Table of Contents

Center of Gravity Calculation:.............................................................................................................................. 313

Shop/Field Installation Options :

Insulation is installed in the Shop.

Note : The CG is computed from the first Element From Node

Center of Gravity of the Saddles 4227.041 mm

Center of Gravity of Bare Shell New and Cold 4253.369 mm

Vessel CG in the Operating Condition 4374.377 mm

Rigging Analysis Results:

Lifting Weight based the calculated Empty Weight.

Total Effective Length of Vessel for this analysis 8300.00 mm

CG Distance from the Left End Lug/Trunnion 3301.70 mm

Compressive Allowable Increase Factor 1.00

Critical Values: (MPa, mm)

| Max Stress| Elevation | Allowables |

Distance Bending Moment Bending Stress Shear Force Shear Stress

Unity Check (Actual Stress / Allowable Stress):

Maximum Unity Check is 0.0095 at elevation 1690 mm - Must be <=1

Note: The rigging analysis is performed using a uniformly distributed load.

--- Plot data successfully generated ...----

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Lifting Lug Calculations: Lug(s) on Left End of Vessel

Lifting Lug Material SA-516 70

Total Height of Lifting Lug w 370.0000 mm

Reinforcing Pad Circumferential Width wpb 350.0 mm

Lifting Lug Orientation to Vessel: Perpendicular

Total vessel weight (No Liquid) 409581.22 N

Force Along Vessel Axis Fax 116355.12 N

Weld Group Inertia Calculations:

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

Shear Stress in the Welds due to Bending Loads [Sblf]:

Total Shear Stress for Combined Loads [St]:

Allowable Shear Stress for Combined Loads [Sta]:

Shear Stress in Lug above Hole [Shs]:

Allowable Shear Stress in Lug above Hole [Sas]:

Pin Hole Bearing Width [Pbw]:

Pin Hole Bearing Stress [Pbs]:

Allowable Bearing Stress [Pba]:

Bending Stress at the Base of the Lug [Fbs]:

Tensile Stress at the Base of the Lug [Fa]:

Total Combined Stress at the Base of the Lug:

Lug Allowable Stress for Bending and Tension:

Required Shackle Pin Diameter [Spd]:

Input Echo, WRC107/537 Item 1, Description: Lift Lug

Diameter Basis for Vessel Vbasis ID

Note: Lifting lug calculations are performed at ambient temperature conditions.

Attachment Type Type Rectangular

Thickness of Reinforcing Pad Tpad 20.000 mm

Design Internal Pressure Dp 0.000 MPa

External Forces and Moments in WRC 107/537 Convention:

Use Interactive Control No

Include Pressure Stress Indices per Div. 2 No

WRC 107 Stress Calculation for SUStained loads:

Dimensionless Parameters used : Gamma = 42.34

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

N(x) / ( P/Rm ) 0.037 3C 8.158 (A,B)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |

Stress Load | Au Al Bu Bl Cu Cl Du Dl|

Dimensionless Parameters used : Gamma = 88.83

Dimensionless Loads for Cylindrical Shells at Pad Edge:

N(x) / ( P/Rm ) 0.149 3C 7.294 (A,B)