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Production Process - Cigarate Manufacturing
Production Process - Cigarate Manufacturing
First, raw materials including a variety of tobacco leaves and stems are mechanically shredded
to become tobacco cuts and then stored within a regulated period.
In the next step, tobacco cuts are rolled into cigarettes paper and cut to desired length.
The final step is packaging, completed cigarettes are packed into packages and sealed.
Finished products are stored in warehouses before being distributed to customers.
PRIMARY PROCESS
Tobacco lamina are passed through a series of treatment, including: slicing, casing and
conditioning, blending, cutting and drying.
At the same time, tobacco stems are processed in parallel with the tobacco leaves processing
line. The process consists of following main steps: moisturizing, conditioning, cutting,
expanding and drying.
After being processed, tobacco lamina and stems are then blended together for flavoring and
packing.
PROCESS OF MAKING, WRAPPING AND PACKAGING
Tobacco cuts are fed into maker and then proceeded to filters process (for filter cigarettes
only). These cigarettes are continued being pass through to packer, stamper, wrapper, boxer
and over-wrapper. Finally, finished cigarette packs are sealed in carton boxes and stored in
warehouse before distributing to customers.
Packaging Variants
King Size - 84 MM 20'S - SQUARE BOX, ROUND CORNER, SOFT PACK, NON FILTER, BEVELED
PACKS 100 MM 20'S SOFT PACK, SQUARE BOX, BEVEL EDGE NANO - 84 MM Configurations
include Slim and Super Slim
Plantation