Package

Sep. 30.2023
RTCC-1580-QM-ME-PRO-00093
 DOCUMENT REVIEW COVER SHEET

COMPANY: SAUDI ARABIAN OIL COMPANY

CONTRACTOR: AL-RASHID TRADING & CONTRACTING CO.

Project Title: SOUTH BERRI WELL SITES FACILITIES

Purchase Order 50301/5

No.:
Equipment CHEMICAL INJECTION PACKAGES

Supplier: PETRONASH ARABIA COMPANY LIMITED

Supplier’s ID: 10060643

Supplier Order No. CD.19.022

Supplier’s CD.19.022.J14.001 Rev C01

Document Number: C
Document
DSITE ACCEPTANCE TEST PROCEDURE
Description:
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NMR Code: 1 602
9
. This document consists of total 12 pages
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2 SAUDI ARAMCO APPROVAL STATUS
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REVISON HISTORY

REV DATE REASON FOR ISSUE PREP’D CHK’D APP’D

C01 23-AUG-2023 ISSUED FOR APPROVAL JNI NBA AUK

 TABLE OF CONTENTS

SR. DESCRIPTION PAGES

1. COVER SHEET 1-2

2. SAT PROCEDURE 3-8

3. SAT RECORD SHEET- APPENDIX-A 9-12

Document Number:
DOCUMENT TITLE
CD.19.022.J14.001

PAGE: 2 OF 12
SITE ACCEPTANCE TEST PROCEDURE
REV: C01
 ABBREVIATIONS

SA : SAUDI ARABIAN OIL COMPANY

TPI : Third Party Inspection Agency
FAT : Factory Acceptance Test
SAT : Site Acceptance Test
P&ID : Piping and Instrumentation Diagram
GAD : General Arrangement Drawing
LG : Level Gauge
PSV : Pressure Safety Valve
PI : Pressure Indicator
PDI : Pressure Differential Indicator
LIT : Level Transmitter
PIT : Pressure Transmitter
FIT : Flow Transmitter
LCS : Local Control Station
JB : Junction Box
PJB : Power Junction Box
HART : Highway Addressable Remote Transducer Protocol
RTU : Remote Termination unit
LAH : Level Alarm High
LAL : Level Alarm Low
LALL : Level Alarm LowLow
PAH : Pressure Alarm High
FAL : Flow Alarm Low
LPH : Liter per Hour
mA : Milli Ampere
GPD : Gallons Per Day
MM : Milimeters
PSI : Pound per Square Inch

Document Number:
DOCUMENT TITLE
CD.19.022.J14.001

PAGE: 3 OF 12
SITE ACCEPTANCE TEST PROCEDURE
REV: C01
1.0 Purpose

To describe the Site Testing of the Chemical Injection Package.

2.0 Scope
Complete Unit test of Package using all job auxiliaries will be done as per the following:
a. Site acceptance Test of Chemical Injection Pumps
b. Site acceptance Test of Level Gauge (LG)
c. Site acceptance Test of Level Transmitter GWR type (LIT)
d. Site acceptance Test for Level Indicator (LI)
e. Site acceptance Test of Auto Stroke Controller
f. Site acceptance Test of Differential Pressure Gauge (PDI) Across Strainer
g. Site acceptance Test of Pressure Indicator (PI) for discharge
h. Site acceptance Test of Pressure transmitter (PIT) for diaphragm rupture detection
i. Site acceptance Test of Flow Transmitter (FIT) for discharge
j. Site acceptance Test for Local control station (LCS)
k. Site acceptance Test for Junction Box (JB)
l. Site acceptance Test for Power Junction Box (PJB)
m. Site acceptance Test for Lighting Control Panel

3.0 Reference Specification

Sr. No. Skid Tag. No. Petronash P&ID Ref. No. Petronash GA Ref. No.

1 605-007-U-0012 CD.19.022.D01.001 CD.19.022.C01.001

2 605-010-U-0001 CD.19.022.D01.002 CD.19.022.C01.002
3 605-018-U-0017 CD.19.022.D01.003 CD.19.022.C01.003
4 605-012-U-0003 CD.19.022.D01.004 CD.19.022.C01.004
5 605-013-U-0006 CD.19.022.D01.005 CD.19.022.C01.005
6 605-015-U-0014 CD.19.022.D01.006 CD.19.022.C01.006
7 605-012-U-0004 CD.19.022.D01.007 CD.19.022.C01.007
8 605-013-U-0007 CD.19.022.D01.008 CD.19.022.C01.008
9 605-015-U-0015 CD.19.022.D01.009 CD.19.022.C01.009
10 605-012-U-0005 CD.19.022.D01.010 CD.19.022.C01.010
11 605-013-U-0008 CD.19.022.D01.011 CD.19.022.C01.011
12 605-015-U-0016 CD.19.022.D01.012 CD.19.022.C01.012
13 606-LFA-U-0002 CD.19.022.D01.013 CD.19.022.C01.013
14 606-LFB-U-0006 CD.19.022.D01.014 CD.19.022.C01.014
15 605-014-U-0009 CD.19.022.D01.015 CD.19.022.C01.015
16 605-014-U-0010 CD.19.022.D01.016 CD.19.022.C01.016
17 605-014-U-0011 CD.19.022.D01.017 CD.19.022.C01.017

Document Number:
DOCUMENT TITLE
CD.19.022.J14.001

PAGE: 4 OF 12
SITE ACCEPTANCE TEST PROCEDURE
REV: C01
4.0 Exceptions
• Not applicable

5.0 Pre – Requisite prior to conduct the Site acceptance testing

• Mechanical completion check
• Final inspection to drawing

6.0 Procedure
• Tank Drain, Tank Filling Line, Tank Outlet, Level gauge, Level transmitter Isolation Valves are kept Closed before
filling the tank.
• The tank is filled with the necessary Chemical as applicable for each packages.

6.1 Site acceptance Test of Chemical Injection Pumps

The chemical injection pumps are tested according to 31-SAMSS-009 and API 675 by pump manufacturer and test
reports shall be available during SAT of the system.
The tests described in this procedure are mainly to verify the function and system capacity.
Individual pumps shall be verified for flow rate through the calibration gauge installed in the suction pump line. Flow
to be verified by conducting one minute test, considering pump suction from the calibration gauge.

• Open the tank outlet isolation valve.

• Open the inlet isolation valve of calibration pot to fill it to its maximum capacity.
• After filling the calibration pot to its maximum capacity, close the inlet isolation valve of calibration pot.
• Close the tank outlet isolation valve.
• After closing the tank outlet isolation valve, open the calibration pot inlet isolation valve.
• Set the pump at its full stroke length.
• Open the pump suction isolation valve on the downstream of calibration pot for the pump which has to be tested.
• Start the pump.
• Verify the back pressure created by using pump discharge line install pressure gauge.
• Verify the required flow rate by taking one minute reading from the calibration pot.
• The same procedure has to be applied for testing the standby pump.

Notes:
a. All the certificates for pump and motor will be produced during the SAT.
b. Pumps shall be tested with actual flow requirement and stroke length, and this flow rate shall be noted in
SAT record.
c. Calibration certificates of all instruments shall be presented during the SAT.

6.2 Site acceptance Test of Level Gauge (LG) in Tank :

The Tank shall be filled with Chemical. The Level gauge should indicate 100% when tank is full & 0% level when
tank is empty. Ensure the tank is filled till the overflow nozzle.

a) 0% level check
• Open the vent isolation valve of the LG
• Drain off the fluid completely in LG by opening the drain isolation valve of the LG.
• Close the vent and drain Isolation Valve of the LG.
• Verify the scale reading on the magnetic indication rail of the LG.
• The LG scale reading shall be recorded in the below table

Document Number:
DOCUMENT TITLE
CD.19.022.J14.001

PAGE: 5 OF 12
SITE ACCEPTANCE TEST PROCEDURE
REV: C01
 b) 100% level check
• Open the vent Isolation Valve and Close the drain Isolation valve of the LG
• Open the LG isolation valves.
• Fill the tank up to 100% of the tank volume.
• Verify the scale reading on the magnetic indication rail of the LG.
• The LG scale reading shall be recorded in the below table

6.3 Site acceptance Test of Level Transmitter (LIT GWR Type)

• Connect the mA generator to the Level Transmitter terminals on the skid edge Analog signal Junction box.
• Verify the LIT display & mA output reading @ tank 0% level
• Verify the LIT display & mA output reading @ tank 100% level

The calibration certificate of the Level Transmitter shall be available for review during SAT

Note:
1) Accuracy of LIT is as per respective datasheet
2) Test shall be carried out along with LG testing

6.4 Site acceptance Test of Level Indicator (LI)

• Connect the Level Indicator terminals on the skid edge Analog signal Junction box.
• Verify the LI display along with LIT reading @ tank 0% level
• Verify the LI display along with LIT reading @ tank 100% level
Note:
1) Test shall be carried out along with LG & LIT testing

6.5 Site acceptance Test of Auto Stroke Controller

• Connect the Auto Stroke Controller terminals on the skid mounted Power Junction Box.
• Connect the Hart communicator to the pump auto stroke controller through the Power Junction Box terminals.
• Set the pump at its full stroke length by setting the 20mA at Hart Communicator.
• Verify the required flow rate from the calibration pot or the FIT display.
• Repeat the same procedure for 12mA & verify the appropriate flow rate of the pump.
Note:
1) For manual stroke, please follow clause 6.1 and appendix A (SAT test on chemical injection)
2) Verify the pump performance curve for the stroke % and respective flow rate.

6.6 Site acceptance test of Pressure Differential Indicator (PDI) Across Strainer
• When pump is running and fully open the isolation valve on the HP or LP side and verify the PDI dial reading for
normal operation.
• When pump is running and partially close the isolation valve on the HP or LP side and verify the PDI reading for
clogging condition.
6.7 Site acceptance Test of Pressure transmitter (PIT) for diaphragm rupture detection
• Diaphragm rupture pressure transmitter will be tested by external simulation with a dead weight tester at
calibration room.
• Connect the transmitter to the dead weight tester.
• Apply required pressure to the transmitter with dead weight tester. Check the appropriate reading in the
transmitters display.
Note:
The calibration certificate of the Pressure Transmitter shall be available for review during SAT.

Document Number:
DOCUMENT TITLE
CD.19.022.J14.001

PAGE: 6 OF 12
SITE ACCEPTANCE TEST PROCEDURE
REV: C01
6.8 Site acceptance Test for Pressure Indicator (PI) for discharge piping
• Start the chemical dosing pump.
• Close the isolation valve on the discharge side.
• Build the pump discharge pressure up to 10% of Operating Pressure with respect to P&ID and verify the Pressure
indicator dial reading.
• Repeat the above and take reading for 100% of Operating pressure with respect to P&ID respectively and verify
pressure indicator dial reading.

6.9 Site acceptance Test of Flow Transmitter (FIT) for discharge piping
• Connect the mA generator to the Flow Coriolis Transmitter terminals on the skid edge Analog Signal Junction box.
• Verify the FIT display & mA output reading.
• Flow transmitter shall be checked along with the Pump functional test.
Note:
The calibration certificate of the Flow Transmitter shall be available for review during SAT.

NOTE: -
1) Site acceptance test of all the Chemical Injection Packages will be done with chemical.
2) Calibration Certificates for all instruments shall be provided during SAT.
3) Refer to Site Acceptance Test (FAT) Record Sheet Format below. For each of the Chemical Injection
Package a separate Site acceptance Test (SAT) Record Sheet will be prepared & submitted duly signed
& stamped by RTCC & CLIENT after satisfactory completion of SAT.
4) Site acceptance test of Pressure transmitter (HART) at the pump diaphragm rupture will be randomly
tested at PN lab facility if required because pressure will not be occurred during normal operation.

6.10 Site acceptance Test of Local Control Station

• Visual inspection shall be carried out as per approved documents. Visual inspection shall cover
➢ Dimension Check
➢ Accessibility Check
➢ Nameplate Check
➢ Clearance & Creep distance check
➢ All the spare entries are plugged.
• Verify all the cable terminations & wirings.
• Tag numbers & labels shall be checked.

6.11 Site acceptance Test for Junction Box

• Visual inspection shall be carried out as per approved documents. Visual inspection shall cover
➢ Dimension Check
➢ Accessibility Check
➢ Nameplate Check
➢ Clearance & Creep distance check
➢ All the spare entries are plugged.
• Verify all the cable terminations & wirings.
• Tag numbers & labels shall be checked.

6.12 Site acceptance Test for Power Junction Box

• Visual inspection shall be carried out as per approved documents. Visual inspection shall cover
➢ Dimension Check
➢ Accessibility Check
➢ Nameplate Check
➢ Clearance & Creep distance check
➢ All the spare entries are plugged.
• Verify all the cable terminations & wirings.
• Tag numbers & labels shall be checked.

Document Number:
DOCUMENT TITLE
CD.19.022.J14.001

PAGE: 7 OF 12
SITE ACCEPTANCE TEST PROCEDURE
REV: C01
6.13 Site acceptance Test for Lighting Control Panel

• Visual inspection shall be carried out as per approved documents. Visual inspection shall cover
➢ Dimension Check
➢ Accessibility Check
➢ Nameplate Check
➢ Clearance & Creep distance check
➢ All the spare entries are plugged.
• Verify all the cable terminations & wirings.
• Tag numbers & labels shall be checked.

Note:
1) Connect the skid mounted light fixture terminals to the lighting control panel.
2) Connect the skid mounted photocell terminals to the lighting control panel.
3) Connect or arrange the 230V AC, 50/60 Hz, 1Ph power source.

6.14 Insulation Resistance Test of Cables

Cable insulation, wire continuity & earth continuity check reports shall be submitted during SAT.

7.0 SAT Record Sheet – Refer Appendix-A (Typical for All Skid Tag Numbers as per mentioned in Clause
3.0 of this document)

Document Number:
DOCUMENT TITLE
CD.19.022.J14.001

PAGE: 8 OF 12
SITE ACCEPTANCE TEST PROCEDURE
REV: C01
 APPENDIX – A

SITE ACCEPTANCE TEST RECORD SHEET

Record No.: --

Site Acceptance Procedure Doc. No.: CD.19.022.J14.001

Skid Tag No.: TYPICAL FOR SKID TAG NOS. MENTIONED IN CLAUSE 3.0

Client P&ID No.: --

Petronash Ref.: CD.19.022

Site acceptance Test on Chemical Injection Pumps, Pressure gauge & Flow transmitter :-

Flow rate
Stroke
Actual Actual from Flow rate Pump
Pump Discharge Length Required
Stroke Flow Pump (FIT Discharge
Tag Pressure (4-20 Flow rate
length Rate Performance reading) PI reading
No. (Psig) ma), at (USGPD)
(mm) (USGPD) Curve USGPD (Psig)
duty
(USGPD)
Point

AC operated Pump motor unit:

AC - Pump Motor unit Power Consumption

Actual Actual Power Observed Power as per
% of pump stroke Current
Motor Tag No. Voltage P= Sqrt (3)*V*I* Cos vendor Record
length Consumption (A)
(V) Φ(watts) (Watts)
50%
100%
50%
100%

Note :
1. Voltage/Frequency/Current shall be measured during SAT for Normal flow-rate stroke length and 100%
stroke length readings.
2. Required pump flow rate will be verified during SAT, accordingly the pump stroke length shall be adjusted & updated in the
SAT record sheet.
 APPENDIX – A

SITE ACCEPTANCE TEST RECORD SHEET

Mechanical Check Remarks :-

P&ID Check Remarks :-

 APPENDIX – A

SITE ACCEPTANCE TEST RECORD SHEET

Site acceptance Test record for Level Gauge(LG) :

LG Scale
Tank working LG SCALE
Skid Tag No. LG Tag No. Tank Level Reading
volume (USG) RANGE (mm)
(mm)
0%
100%

Site acceptance test record for Level Transmitter (LIT GWR Type)

Level
Tank GWR
LG SCALE LG Scale Current GWR (LIT) Indicator
Skid Tag working Tank (LIT)
RANGE Reading Ranges, Actual Current (LI)
No. volume Level Reading,
(mm) (mm) mA Reading, mA Reading,
(USG) mm
(0-100%)
0% 4

25% 8

50% 12

75% 16

100% 20

Note: Site acceptance Test for LIT GWR shall be carried out along with LG testing

Site acceptance Test Record of Pressure Differential Indicator (PDI) across strainer:

PDI Normal operation PDI reading Cloging condition PDI reading

Remarks
Tag No. (Psi) (Psi)

Site acceptance Test Record of Pressure Transmitter (PIT) at Diaphragm Rupture Detection:

Pressure Transmitter Pump Operating Pressure

PIT Reading (Psig) Signal Output (mA)
Tag No. (Psig)
 APPENDIX – A

SITE ACCEPTANCE TEST RECORD SHEET

Site acceptance Test Record of Pressure Indicator (PI) at Discharge :

Pressure Indicator Applied Pressure

PI reading (Psig)
Tag No. (Psig)

Site acceptance Test Record of Flow Transmitter (FIT) at Discharge:

Flow Transmitter Pump Stroke Pump Dischare flow

FIT Reading (GPD) Signal Output (mA)
Tag No. Percentage (GPD)

Site acceptance Test Record of Light Fixture:

Light Fixture Tag No. ON OFF

Test Date Carried out by Witnessed by Reviewed by Reviewed / Witnessed Approved by

Production team QA/QC Engineer: Project engineer, by Company
E&I Engineer TPI/Client

Name : Name : Name : Name : Name :

Date : Date : Date : Date : Date :