Pocketbook On Safety Precautions While Working On TSS-SSP

CAMTECH/E/11-12/Pre.-TSS/SP/SSP/1.
0
1
Hkkjr ljdkj GOVERNMENT OF INDIA

jsy ea=ky; MINISTRY OF RAILWAYS
Vh,l
Vh,l,l
,l,l@
,l@,lih@,l
,lih@,l,l
ih@,l,lih
,lih esa dk;Z
dk;Z
djrs le; dh lqj{kk lko/kkfu;k¡
SAFETY PRECAUTIONS WHILE
WORKING ON TSS/ SP/SSP
y{; lewg% ih,lvkbZ vuqj{k.k deZpkjh
TARGET GROUP : PSI Staff
dSeVsd@bZ@11&12@çh&Vh,l,l&,l,lih@1-
11&12@çh&Vh,l,l&,l,lih@1-0
CAMTECH/ E/11-12/Pre.-TSS-SSP/1.0
tuojh] 2012
January, 2012
egkjktiqj, Xokfy;j & 474 005

Maharajpur, GWALIOR - 474 005
Pocketbook on Safety Precautions While Working on TSS/SP/SSP January, 2012
2 CAMTECH/E/11-12/Pre.-TSS/SP/SSP/1.0
Vh ,l ,l@,l ih@,l ,l ih esa dk;Z

djrs le; dh lqj{kk lko/kkfu;k¡
SAFETY PRECAUTIONS
PRECAUTIONS WHILE
WORKING ON TSS/SP/
TSS/SP/SSP
QUALITY POLICY
“To develop safe, modern and cost

effective Railway Technology complying
with Statutory and Regulatory
requirements, through excellence in
Research, Designs and Standards and
Continual improvements in Quality
Management System to cater to
growing demand of passenger and
freight traffic on the railways”.
January, 2012 Pocketbook on Safety Precautions While Working on TSS/SP/ SSP

CAMTECH/E/11-12/Pre.-TSS/SP/SSP/1.0
3
ELECTRICAL
SAFETY
DON’T WORK
WORK LIVE.
DON’T WORK
WITHOUT PERMIT
TO WORK .

PREFACE
While carrying out maintenance of TSS/SP/SSP,

precautions are to be taken to ensure safety of the working
personnel. This pocketbook comprises precautions while
working /caring out maintenance of TSS/SP/ SSP.
It is clarified that this pocketbook does not supersede
any existing provisions laid down by Railway Board,
RDSO or AC Traction Manual (ACTM). It is for guidance
only and not a statutory document.
I am sincerely thankful to TI Directorate RDSO
Lucknow and also all field personnel who helped us in
preparing this pocketbook.
Technological up-gradation & learning is a
continuous process. Please feel free to write for any
addition/ modification in this pocketbook. Contribution in
this direction shall be highly appreciated.
CAMTECH, Gwalior Peeyoosh Gupta

Date: 30.01.2012 Jt.Director Electrical

5
fo"k; lwph CONTENTS
v- lkekU; lqj{kk lko/kkfu;k¡ 01

A. GENERAL SAFETY
PRECAUTION
c- dk;Z ds nkSjku yh tkus

okyh lqj{kk lko/kkfu;k¡ 11
B. SAFETY PRECAUTIONS
WHILE WORKING

ENSURE
ISOLATION HAS
BEEN DONE

7
v- lkekU; lqj{kk
lko/kkfu;k¡
A. GENERAL SAFETY
PRECAUTION


1
v- lkekU; lqj{kk lko/kkfu;k¡

A. GENERAL SAFETY PRECAUTION
fLofpax ;kMZ esa vuko’;d lkeku ugha iM++k gksuk

pkfg,A
Do not leave unwanted material in
switching yard.
fLofpax ;kMZ esa ?kkl vkfn ugha gksuk pkfg,A

Ensure no vegetation in switching yard.
fLofpax ;kMZ esa dHkh Hkh uaxs iSj

dk;Z ugha djuk pkfg,A
Do not work without proper
shoes in switching yard.
Qk;j cdsV esa ckyw ;k jsrk Hkjh gksuh pkfg,A

Ensure fire buckets are filled with sand.
fo|qr Qk;j ,DLVhaXoh’kj

,Dlik;j MsV ds ugha gksus
pkfg,A
Fire extinguishers should
not be of expiry date.

3
lqfuf’pr djsa fd vkijsVj vkSj

vuqj{k.k LVkQ dks vfXu’kked
dks pykus dh tkudkjh gksuh
pkfg,A
Ensure operator and
maintenance personnel must
know the operation of fire
extinguishers.
midj.k] iksy vkfn fLofpax ;kMZ esa lgh voLFkk esa

LVSd ,oa <d dj j[ksaA
Ensure equipment and poles etc. are kept in
proper stacking and covered.
fLop ;kMZ esa dk;Z djrs le;

vkWijsVj jcj ds nLrkus igusaA
Operator should use rubber
hand gloves while working
in switch yard, if mended.

dk;Z ds nkSjku ges’kk

vkS|ksfxd gsYesV iguuk
pkfg,A
Always use industrial
helmet while working.
fLofpax ;kMZ esa ySnj lksy ds
twrs ugha iguus pkfg,A twrs
dk lksy jcj dk vkSj mlesa
dhysa ugha yxh gksuh pkfg,A
Do not use shoes with leather sole in switching
yard. The sole must be of rubber and should not
be fixed with nails.
deZpkfj;ksa dks Lo;a dks Hkwyo’k uhps fxjus ls jksdus ds
fy, lqj{kk csYV vkSj gsYesV
iguuk pkfg, rkfd mUgsa jksi
fLyax dk lgkjk fey ldsA
Staff should protect
themselves against an
inadvertent fall by wearing
a safety belt and helmet for
supporting themselves by a
rope sling.

5
dk;Z ds nkSjku <+hys diM+s tSls

dqrkZ] ik;tkek] ywaxh] lkQh]
pIiy vkfn ugha iguuh pkfg,A
Do not wear loose cloths
such as kurta pazama,
Lungi, safi, chappal etc.
fLofpax ;kMZ esa xhys diM+s igudj ugha tkuk pkfg,

vkSj lqfuf’pr djsa fd iSUV@Vªkmt+j dk uhps dk
fgLlk xhyk rks ugha gSA
Do not go in switching yard wearing wet cloth
and also ensure that lower part of the pants/
trousers is not wet.
Vh ,l ,l@,l ih@ ,l
,l ih esa ih oh lh Qkbcj
Xykl ekiu Qhrk dk mi;ksx
djuk pkfg,A
In TSS/SP/SSP, PVC
fiber glass measuring
tape shall be used.

Vh ,l ,l@ ,l ,l ih vkSj ,l ih esa vukf/kd`r

O;fDr vkSj tkuoj dk ços’k fu"ks/k gSA
Do not allow un-authorized person and animals
in TSS/SSP and SP.
fLop ;kMZ esa lw[kh ?kkl
vkfn u tyk,saA
Do not fire in dry
vegetation in switch
yard.
lqfuf'pr djsa fd Vh ,l
,l@ ,l ,l ih vkSj ,l
ih esa QSaflax ds uhps vkSj
tehu ds chp tkuojksa ds
?kqlus dh txg ugha gksuh
pkfg,A
Ensure that no gap between bottom side of
fencing and ground for entry of animals in
TSS/SSP and SP
7
Vh ,l ,l@ ,l ,l ih vkSj
,l ih esa Qynkj o`{k ugha
yxkus pkfg,A
Do not grow fruit tree in
the premise in TSS/SSP
and SP otherwise stone pelting might be
observed.
lqfuf’pr djsa fd Vh,l,l esa QhYM VsyhQksu] Vhihlh]

ih ,aM Vh vkSj jsYos Qksu pkyw gkyr esa gksus pkfg,A
Ensure field telephone, TPC, P&T and Railway
phone of TSS shall be in working condition.
lqfuf'pr djsa fd VªSD’ku
lc&LVs’ku vkSj fLofpax LVs’ku
ij yxHkx 100 feeh- eksVkbZ dh
pwjk iRFkjksa dh ,d rg dh
O;oLFkk gksuh pkfg,A
Ensure a surface layer of
crushed rock is provided to a thickness of about
100 mm at traction sub station and switching
station.
lqfuf’pr djsa fd çkFkfed

mipkj ckWDl esa vko’;d
nokbZ;k¡ gksuh pkfg,A
Ensure fist aid box is
equipped with necessary
medicines.
lqfuf’pr djsa fd Vªsap doj lgh
çdkj ls Vªsap ds Åij yxs gksus
pkfg,A
Ensure that trench covers are
properly seated on trenches.
isM+ksa dh 'kk[kk,sa QhMj ok;j ds utnhd ugha gksuh

pkfg,A
Tree branches shall not come in the vicinity of
feeder wire.
*****
9
c- dk;Z ds nkSjku yh tkus

okyh lqj{kk lko/kkfu;k¡
B. SAFETY PRECAUTION
WHILE WORKING

SAFETY PRINCIPLES
Plan Every Job.

Use the Right Tools for the
Job
Isolate the Equipment
Minimize the Hazard
Protect the Personnel
Assess abilities of the
personnel

11
c- dk;Z ds nkSjku yh tkus okyh lqj{kk lko/kkfu;k¡

B. SAFETY PRECAUTION WHILE WORKING
fcuk *ijfeV Vw odZ* ds ykbo rkj ls nks ehVj ;k

mlls de nwjh ij jgdj dksbZ dk;Z u djsaA
No work shall be done above or within a
distance of 2 metres from the live wire without
a "Permit to Work".
,l bZ@ ts bZ }kjk ekg esa
,d ckj fMLpktZ@ vFkZ
iksy vlsEcyh dh tk¡p
djuh pkfg,A
Discharge/ earthing pole
assembly shall be
inspected by SE/JE once
a month.
VkWi DySEi vkSj vFkZ DySEi
ds chp dscy tksM+ dh
fujUrjrk dh tk¡p iUnzg
fnu esa ,d ckj djuh
pkfg,A
The continuity of the
cable connection between the top clamp and the
earthing clamp should be checked once a
fortnight.
;fn 20% ls T;knk dh dscy

dh yM+sa VwVh gks rks] vFkZ jkWM dh
dscy dks cny nsuk pkfg,A
The cable of earth pole
should be renewed if more
than 20% strands are broken.
vFkZ jkWM dh dscy ypdnkj

vkSj mldk Økl-lSD’ku 40
feeh2 gksuk pkfg,A
The cable of earth pole
shall be flexible and
should have adequate
cross-section 40 mm2 so as
to withstand short circuit
currents.
dk;Z 'kq# djus ls igys

lqijokbZt+j }kjk LVkQ dks
dk;Z ds ckjs esa tkudkjh
nsuh pkfg,A
Before commencing the
work staff should be
conversant about the work to be done.

13
Vhihlh ls ijfeV Vw odZ

ysus ds ckn lwfuf’pr
djsa fd lEcfU/kr
midj.kksa@ ifjiFkksa dh
ikoj lIykbZ fLop vkWQ
,oa vFkZ dj nh xbZ gSA
After obtaining Permit to Work (PTW) from
TPC, ensure that power supply of concerned
equipment/ circuit is switched off and earthed.
midj.k dk dUVªksy iSuy@
ek’kZfyax ckDl esa yksdy eksM esa
gksuk pkfg,A
Equipment should be on
local mode at control
panel/mechanism box.
ftl midj.k ij dk;Z
djuk gks mlls lEcfU/kr
dUVªksy iSuy ij yksdy@
fjeksV fLop ij psrkouh VSx
yxkuk pkfg,A
Caution tag shall be
provided on local/
remote switch at control panel of concerned
equipment on which work to be carried out.
midj.kksa ij pkyw voLFkk esa

dk;Z u djsaA
Do not work on
equipment during
Live/ON condition.
lqfuf’pr djsa fd dk;Z

djus ls igys *vkWQ*
fLFkfr esa gksaA
Ensure that equipment
is in ‘OFF’ condition
before commencing the
work.
lqfuf’pr djsa fd dk;Z djus
ls igys Mh-lh- ,oa ,-lh-
lIykbZ dks can djsaA
Ensure that switches of

DC and AC supply are
‘OFF’ before
commencing the work.

15
dk;Z 'kq# djus ls igys midj.k dks vFkZ djuk

pkfg,A
Equipment must be earthed before commencing
the work.
midj.kksa dk vuqj{k.k djrs le; mlds vkl ikl ds

pkyw ¼ykbo½ midj.kksa@[kacksa ij yky cSuj@ [krjk
ladsrd cksMZ yxk;saA
Red banner flag/Danger board shall be provided
on other live equipment or mast in the vicinity
of the equipment to be maintained.
dk;Z djrs le;@ ikoj

CykWd ds le; Qkyrw
ckr&phr u djsaA
Do not gossip at the
time of work/ power
block.
dk;Z ds le; lko/kku jgsaA

Be vigilant while working.
fLofpax ;kMZ esa lh<+h/yEch oLrq dks ges’kk uhps djds ys

tkuk pkfg,A
Always carry the ladder/lengthy object in down
position in switching yard.
17
midj.kksa ij dk;Z lekIr djus

ds ckn muds njokts vkfn [kqyh
voLFkk esa u NksMsaA
Do not leave equipment
covers in open condition
after completion of work.
dk;Z lekIr djus ds ckn

midj.kksa ij ;k muds
vUnj vkStkj@ lkeku u
NksM+saA
Do not leave any tool/
material on/in the
equipment after
completion of work.
midj.kksa ij dk;Z djus ds fy,

lh<+h@LVwy dk mi;ksx djsaA
Use correct size ladder/
stool while working on
equipment.

dk;Z djrs le; lh<+h dk balqysVj/

midj.k dk lgkjk u ysa
Do not support the ladder
on insulator/ equipment
while working.
lh<+h dks fQlyus ls jksdus ds

fy;s ,d O;fDr }kjk tehu ij
lh<+h dks vPNh rjg idM+s jguk
pkfg;sA
A ladder should be held
by one person on the
ground to prevent
slipping of ladder.
iqjkuh lh<+h ftldh rkdr de gks

mlds mi;ksx ls cpuk pkfg,A
Use of old extension ladder

having less strength should
be avoided.

19
tgkWa rd laHko gks]

lkekU;r% ,d ls T;knk
O;fDRk lh<+h ij u p<+sA
More than one person
shall not normally be
allowed on a ladder as
far as possible.
xhys ;k fpdus twrksa dks

igudj lh<+h ij u p<+saA
Climbing on a ladder
with wet or slippery
foot wear is forbidden.

ENSURE YOU
ARE TOTALLY
TRAINED
AS REQUIRED
DON’T UNDERTAKE
TASKS YOU ARE NOT
COMPETENT TO
UNDERTAKE

21
NOTE 

lanHkZ REFERENCE
1. Manual of AC Traction
Maintenance and operation Vol. II
(Part I) 1994.
2. Field study maintenance practices

in various TRD depots.
3. Suggestion received during

seminar held on 08th July 2011.

23
OUR OBJECTIVE
To upgrade maintenance technologies
and methodologies and achieve
improvement in productivity,
performance of all Railway assets and
manpower which inter-alia would
cover reliability, availability,
utilisation and efficiency.
If you have any suggestions and any specific

Comments please write to us.
Contact person: Director (Elect.)
Postal Address : Indian railways

Centre for Advanced
Maintenance technology,
Maharajpur, Gwalior.
Pin code – 474 005
Phone : 0751 – 2470740
0751 – 2470803
Fax : 0751 – 2470841
E-mail : delcamtech@rdso.railnet.gov.in
REMEMBER
WE MUST BELIEVE
THAT LIFE IS
VALUABLE
THE SAFE WAY IS THE BEST WAY
INDIAN RAILWAYS
Centre for advanced Maintenance TECHnology
January, 2012
Maharajpur, Gwalior, M.P. 474 005
Pocketbook on Safety Precautions While Working on TSS/SP/ SSP

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CAMTECH/E/11-12/Pre.-TSS/SP/SSP/1.

Hkkjr ljdkj GOVERNMENT OF INDIA

egkjktiqj, Xokfy;j & 474 005

Vh ,l ,l@,l ih@,l ,l ih esa dk;Z

“To develop safe, modern and cost

January, 2012 Pocketbook on Safety Precautions While Working on TSS/SP/ SSP

Pocketbook on Safety Precautions While Working on TSS/SP/SSP January, 2012

While carrying out maintenance of TSS/SP/SSP,

CAMTECH, Gwalior Peeyoosh Gupta

January, 2012 Pocketbook on Safety Precautions While Working on TSS/SP/ SSP

fo"k; lwph CONTENTS

v- lkekU; lqj{kk lko/kkfu;k¡ 01

c- dk;Z ds nkSjku yh tkus

Pocketbook on Safety Precautions While Working on TSS/SP/SSP January, 2012

January, 2012 Pocketbook on Safety Precautions While Working on TSS/SP/ SSP

Pocketbook on Safety Precautions While Working on TSS/SP/SSP January, 2012

January, 2012 Pocketbook on Safety Precautions While Working on TSS/SP/ SSP

v- lkekU; lqj{kk lko/kkfu;k¡

fLofpax ;kMZ esa vuko’;d lkeku ugha iM++k gksuk

fLofpax ;kMZ esa ?kkl vkfn ugha gksuk pkfg,A

fLofpax ;kMZ esa dHkh Hkh uaxs iSj

Qk;j cdsV esa ckyw ;k jsrk Hkjh gksuh pkfg,A

fo|qr Qk;j ,DLVhaXoh’kj

January, 2012 Pocketbook on Safety Precautions While Working on TSS/SP/ SSP

lqfuf’pr djsa fd vkijsVj vkSj

midj.k] iksy vkfn fLofpax ;kMZ esa lgh voLFkk esa

fLop ;kMZ esa dk;Z djrs le;

Pocketbook on Safety Precautions While Working on TSS/SP/SSP January, 2012

dk;Z ds nkSjku ges’kk

January, 2012 Pocketbook on Safety Precautions While Working on TSS/SP/ SSP

dk;Z ds nkSjku <+hys diM+s tSls

fLofpax ;kMZ esa xhys diM+s igudj ugha tkuk pkfg,

Pocketbook on Safety Precautions While Working on TSS/SP/SSP January, 2012

Vh ,l ,l@ ,l ,l ih vkSj ,l ih esa vukf/kd`r

lqfuf’pr djsa fd Vh,l,l esa QhYM VsyhQksu] Vhihlh]

lqfuf’pr djsa fd çkFkfed

isM+ksa dh 'kk[kk,sa QhMj ok;j ds utnhd ugha gksuh

c- dk;Z ds nkSjku yh tkus

Pocketbook on Safety Precautions While Working on TSS/SP/SSP January, 2012

Plan Every Job.

January, 2012 Pocketbook on Safety Precautions While Working on TSS/SP/ SSP

c- dk;Z ds nkSjku yh tkus okyh lqj{kk lko/kkfu;k¡

fcuk *ijfeV Vw odZ* ds ykbo rkj ls nks ehVj ;k

;fn 20% ls T;knk dh dscy

vFkZ jkWM dh dscy ypdnkj

dk;Z 'kq# djus ls igys

January, 2012 Pocketbook on Safety Precautions While Working on TSS/SP/ SSP

Vhihlh ls ijfeV Vw odZ

midj.kksa ij pkyw voLFkk esa

lqfuf’pr djsa fd dk;Z

Ensure that switches of

January, 2012 Pocketbook on Safety Precautions While Working on TSS/SP/ SSP

dk;Z 'kq# djus ls igys midj.k dks vFkZ djuk

midj.kksa dk vuqj{k.k djrs le; mlds vkl ikl ds

dk;Z djrs le;@ ikoj

dk;Z ds le; lko/kku jgsaA

fLofpax ;kMZ esa lh<+h/yEch oLrq dks ges’kk uhps djds ys

midj.kksa ij dk;Z lekIr djus

dk;Z lekIr djus ds ckn

midj.kksa ij dk;Z djus ds fy,

Pocketbook on Safety Precautions While Working on TSS/SP/SSP January, 2012

dk;Z djrs le; lh<+h dk balqysVj/

fcuk ijfeV Vw odZ ds ykbo rkj ls nks ehVj ;k