SYC Parts

VOLTAS
SYC-8
Material Handling Business Division
TABLE OF CONTENT
SECTION-1 -----BOOM INSTALLATION ................................................................1–1
SECTION-2 -----BASIC UPPER ..................................................................................2–1
SECTION-3 -----BASIC LOWER ................................................................................3–1
SECTION-4 -----POWER PLANT INSTALLATION................................................4–1
1–0
VOLTAS
SYC-8
SECTION-1 -----BOOM INSTALLATION
1–1
VOLTAS
SYC-8
SECTION-1 -----BOOM INSTALLATION ................................................................1–1
BOOM INSTALLATION ............................................................................................................................. 1–3
BOOM ASSEMBLY ..................................................................................................................................... 1–9
SHEAVE ASSEMBLY ............................................................................................................................... 1–15
IDLER SHEAVE ASSEMBLY................................................................................................................... 1–17
BOOM EXTENSION CYLINDER ............................................................................................................. 1–19
1–2
VOLTAS
SYC-8
BOOM INSTALLATION
NO. 80100J5F4
1–3
VOLTAS
SYC-8
BOOM INSTALLATION
NO. 80100J5F4
ITEM. NO. PART NO. OBJECT DESCRIPTION QUANTITY
1 80100J4F4 BOOM ASSY 1
2 80938U19 BOOM HOIST CYLINDER 1
3 8019P12 PIN BOOM HOIST (ROD END) 1
4 8019P14D2 PIN BM-HST-HD END 1
5 992275416 HX HD SCREW M12 X 25 2
6 8019P14D1 PIN BOOM PIVOT 1
7 8018T35 PLATE 1
8 992791545 SPRING WASHER M12 4
9 992275419 HX SCR M12X35 2
10 993791108 GREASE NIPPLE M8X1 2
11 8020P1 U BOLT 2
12 8016P8 BKT ANT 2-BLK 1
13 992761115 HEX NUT M12 8
14 808R1D1 HOOK BLOCK ASSEMBLY 1
15 8030Z1D2 WIRE ROPE (13MM DIA 40M LONG) 1
FOR SIMPLICITY ITEM NO 14 AND 15 ARE NOT SHOWN.
1–4
VOLTAS
SYC-8
1–5
VOLTAS
SYC-8
BOOM INSTALLATION
NO. 80100J5F4
5 992275416 HX HD SCREW M12 X 25 2
7 8018T35 PLATE 1
9 992275419 HX SCR M12X35 2
11 8020P1 U BOLT 2
13 992761115 HEX NUT M12 8
1–6
VOLTAS
SYC-8
BOOM HOIST CYLINDER

NO.80938U19
SEAL KIT NO. 801100P22
1–7
VOLTAS
SYC-8
BOOM INSTALLATION
NO. 80100J5F4
5 992275416 HX HD SCREW M12 X 25 2
7 8018T35 PLATE 1
9 992275419 HX SCR M12X35 2
11 8020P1 U BOLT 2
13 992761115 HEX NUT M12 8
1–8
VOLTAS
SYC-8
BOOM ASSEMBLY
NO.80100J4F4
25
D
D
B
B
E
E
30
1
21
22
23
C
24
31
2
A
A
1–9
VOLTAS
SYC-8
BOOM ASSEMBLY
NO.80100J4F4
1 8011J6D1 BASE SECTION (BOOM) 1
2 8011J7D1 SLIDING SECTION BOOM 1
3 80938U17 BOOM EXTENSION CYLINDER 1
4 80907N1F1 SHEAVE ASSEMBLY 3
5 8019P7D1 PIN SHEAVE (IDLER) 1
6 8019P7D2 PIN SHEAVE 1
7 8019P9 ROD 2
8 20Z939D5 COTTER PIN 4
10 720T1D69 ROD END 2
11 992275416 HX HD SCREW M12 X 25 2
12 8016T1 SLIDER PAD TOP 2
13 8020Z68D1 SCREW M10X20 14
14 8016T6 SLIDER PAD ASSEMBLY 2
15 992275415 HX SCR M12X20 6
16 992785644 GALVANISED WASHER 6
17 8016T7 SLIDER PAD SIDE 4
18 8019P10 PIN (BOOM EXT. ROD END) 1
19 992835587 CIRCLIP 4
20 8019P11 PIN (BOOM EXT. HEAD END) 1
21 8013T1D2 WHEEL 2
22 992275497 HEX SCREW M16X30 2
23 18Z2070D7 HARDENED WASHER 2
24 80908P2 ROPE SOCKET ASSEMBLY 1
26 2145V002 HEX NUT 1
27 20T9327 ROD END 1
28 8032U1 DECAL 1
29 80907P1F1 IDLER SHEAVE ASSEMBLY 1
1–10
VOLTAS
SYC-8
1–11
VOLTAS
SYC-8
BOOM ASSEMBLY
NO.80100J4F4
7 8019P9 ROD 2
10 720T1D69 ROD END 2
11 992275416 HX HD SCREW M12 X 25 2
13 8020Z68D1 SCREW M10X20 14
15 992275415 HX SCR M12X20 6
19 992835587 CIRCLIP 4
21 8013T1D2 WHEEL 2
22 992275497 HEX SCREW M16X30 2
26 2145V002 HEX NUT 1
27 20T9327 ROD END 1
28 8032U1 DECAL 1
1–12
VOLTAS
SYC-8
BOOM ASSEMBLY
NO.80100J4F4
1–13
VOLTAS
SYC-8
BOOM ASSEMBLY
NO.80100J4F4
7 8019P9 ROD 2
10 720T1D69 ROD END 2
11 992275416 HX HD SCREW M12 X 25 2
13 8020Z68D1 SCREW M10X20 14
15 992275415 HX SCR M12X20 6
19 992835587 CIRCLIP 4
21 8013T1D2 WHEEL 2
22 992275497 HEX SCREW M16X30 2
26 2145V002 HEX NUT 1
27 20T9327 ROD END 1
28 8032U1 DECAL 1
1–14
VOLTAS
SYC-8
SHEAVE ASSEMBLY
NO.80907N1F1
1–15
VOLTAS
SYC-8
SHEAVE ASSEMBLY
NO.80907N1F1
1 807N1 SHEAVE 1
2 993791208 GREASE NIPPLE 1
3 805P1 BUSH 1
1–16
VOLTAS
SYC-8
IDLER SHEAVE ASSEMBLY

NO.80907P1F1
1–17
VOLTAS
SYC-8
IDLER SHEAVE ASSY.

80907P1F1
1 MH807N2 SHEAVE 1
2 MH805P1 BUSH 1
3 MH8018T217 FLANGE 1
4 MH8018T218 FLANGE 1
5 MH992571133 SOC HD SCR. M4X50 3
6 MH993791108 GREASE NIPPLE M8X1 1
1–18
VOLTAS
SYC-8
BOOM EXTENSION CYLINDER

NO.80938U17
SEAL KIT NO: 801100P23
1–19
VOLTAS
SYC-8
1–20
VOLTAS
SYC-8
SECTION-2 -----BASIC UPPER
2–1
VOLTAS
SYC-8
SECTION-2 -----BASIC UPPER ..................................................................................2–1
SLEWING RING INSTALLATION............................................................................................................. 2–3
SWING REDUCER INSTALLATION......................................................................................................... 2–5
WINCH INSTALLATION.......................................................................................................................... 2–11
SWIVEL INSTALLATION & PLUMBING UPPER ................................................................................. 2–19
COUNTER WEIGHT INSTALLATION .................................................................................................... 2–23
SHEET METAL INS. UPPER .................................................................................................................... 2–25
2–2
VOLTAS
SYC-8
SLEWING RING INSTALLATION

80901J2F1
2 REF.
3
A
SECTION VIEW
A-A
2
4
3
5
1
2–3
VOLTAS
SYC-8
SLEWING RING INSTALLATION

80901J2F1
ITEM.
NO. PART NO. OBJECT DESCRIPTION QUANTITY
1 801U2 SLEWING RING. 1
2 992176613 HEX BOLT M20 X 100 36
3 5418Z22D8 HARDEN WASHER 36
4 8019T6D2 HOUSE LOCK PIN 1
5 8022J4D2 UPPER FRAME WELDMENT 1
2–4
VOLTAS
SYC-8
SWING REDUCER INSTALLATION

80953J2F1
1
2
3
8
2–5
VOLTAS
SYC-8
SWING REDUCER INSTALLATION

80953J2F1
ITEM.
1 992276417 HX SCR M12X30 2

3 992176423 HX BOLT M12X50 8
4 8053Q1 SWING REDUCER 1
5 8041U2 SWG MOTOR 1
6 44Z421D6 ELBOW 2
7 44Z591D3 ELBOW 1
8 5418Z22D6 HDN WASHER 2
2–6
VOLTAS
SYC-8
SWING REDUCER ASSEMBLY

8053Q1
2–7
VOLTAS
SYC-8
2–8
VOLTAS
SYC-8
SWG MOTOR
8041U2
SEAL KIT NO.801100P25
2–9
VOLTAS
SYC-8
SWG MOTOR
8041U2
ITEM. NO. PART NO. Object description Quantity

39 TORQLINK SUB- ASSEMBLY 1
40 G179885 BOLT 1/2-13 (UNC-2A) 4
41 405167 CLUTCH HOUSING 1
42 490102 SPLINED GEAR DRIVE 1
44 400142 THRUST WASHER 2
45 073005 THRUST BEARING 1
46 028511 DISC SPRING 5
47 478030 SEAL-DIRT AND WATER 1
48 401622 SNAP RING 1
49 093043 DRIVE SHAFT 14 TOOTH SPLINE 1
49 093044 STRIGHT KEY SHAFT 1 1/4" 1
50 400141 THRUST WASHER 1
51 067033 BEARING AND CONE ASSEMBLY 2
52 400140 BEARING CAP 2
53 401623 RETAINING RING 1
55 G444571 PLUG 1
56 ME012013A1 HOUSING 1
2–10
VOLTAS
SYC-8
WINCH INSTALLATION
80923J2F1
8
9
6 4
5
7
10
1
2
3
2–11
VOLTAS
SYC-8
WINCH INSTALLATION
80923J2F1
ITEM.
1 992175423 HEX BOLT M12X50 4
3 992761215 NUT M12X1.75 4
4 8023U2 Winch Assembly Model EI-8T 1
5 993764089 ELBOW 1
6 5444Q197D4 90 DEG. FITTING BSPT TO UNF 1
7 993750217 ST. FITTING 1
8 5444Z135D6 straight Connector 1/4'' BSPT-7/16 UNF 2
9 44Q627D14 HOSE ASSY 1
10 44Z473D8 ELBOW 1
NOTE: ITEM NO. 9 IS HOSE CONNECTING PORT C TO PORT D.
2–12
VOLTAS
SYC-8
WINCH ASSEMBLY
8023U2
2–13
VOLTAS
SYC-8
2–14
VOLTAS
SYC-8
8023U2
WINCH ASSEMBLY
2–15
VOLTAS
SYC-8
2–16
VOLTAS
SYC-8
8023U2
WINCH ASSEMBLY
2–17
VOLTAS
SYC-8
2–18
VOLTAS
SYC-8
SWIVEL INSTALLATION & PLUMBING UPPER

80944J24F1
23
12
11
24
17
10
8
9
7
22
4
5
TYP.
13
19
28
18
2
3
1
20
21
25
26
27
14
15
2–19
VOLTAS
SYC-8
SWIVEL INSTALLATION & PLUMBING UPPER

80944J24F1
ITEM.
1 992175506 HX BOLT M16X65 3
2 992785664 F WASHER M16 3
3 992761117 HX NUT M16 3
4 992275497 HEX SCREW M16X30 4
6 20Z711D107 HHCS 5/8''-120 LONG 1
7 3612V008 F WASHER 5/8"X1.750" 1
8 3615V013 SPRING WASHER 5/8 1
9 20Z1087D7 HX NUT 5/8'' 1
10 8016P15 RET BKT SWIVEL 1
11 8036U9 SINGLE OVER CNTER VALVE 2
12 992571389 HX SCR M10 X80 8
13 45Z479D46 O RING 0.984 ID 12
14 5416Z2D5 CUSHION 1"ID 6
15 5416Z3D5 CLAMP ASSY 6
16 5432Q1D9 200MM LG WIRE TIE 6
22 44P150D3 HOSE ASSY 1
23 44Q645D9 HOSE 2
25 8044Z137 SWIVEL JOINT 2
26 5444Z135D4 ST. FITTING 3
27 44Z473D6 .0 DEG. ELBOW 5T 5
28 8044R3 SWIVEL 1
2–20
VOLTAS
SYC-8
SWIVEL
8044R3
2–21
VOLTAS
SYC-8
2–22
VOLTAS
SYC-8
COUNTER WEIGHT INSTALLATION

80922N3F1
2
3
3
4
5
6
1. USE SHIMS IF THERE IS GAP.

2. TIGHTEN ALL BOLTS TO 425-460 ft-lbs.
2–23
VOLTAS
SYC-8
COUNTER WEIGHT INSTALLATION

80922N3F1
1 8022R2 COUNTER WEIGHT 1
2 992175707 HEX BOLT 4
3 20T9593 SHIM 15
4 992761221 HX NUT M24 3

5 5420Z102D4 F WASHER 10
6 992175711 HEX BOLT M24 X 90 LG. 3
2–24
VOLTAS
SYC-8
SHEET METAL INS. UPPER

80927P7F1
2
3
2–25
VOLTAS
SYC-8
SHEET METAL INS. UPPER

80927P7F1
1 8027P12 COVER (SWING REDUCER) 1
2 992271214 HEX SCREW M6 X 16 LG. GR.4.6 4
3 992781604 M6 WASHER 4
2–26
VOLTAS
SYC-8
SECTION-3 -----BASIC LOWER
3–1
VOLTAS
SYC-8
SECTION-3 -----BASIC LOWER ................................................................................3–1
LOWER SHEET METAL INSTALLATION ............................................................................................... 3–3
CAB BASE INSTALLATION ...................................................................................................................... 3–9
CAB BASE ASSEMBLY............................................................................................................................ 3–11
FLICK VALVE ASSEMBLY ..................................................................................................................... 3–23
SINGLE TRADLE VALVE ASSEMBLY.................................................................................................. 3–25
SWING BRAKE VALVE ASSEMBLY ..................................................................................................... 3–27
HYDRAULIC SWING CONTROL ............................................................................................................ 3–29
HYDL'SWINCH/BOOM/TELE/WINCH CONTROL................................................................................ 3–31
FRONT AXLE INSTALLATION............................................................................................................... 3–33
REAR STR. AXEL INSTALLATION........................................................................................................ 3–39
TYRE & RIM ASSY ................................................................................................................................... 3–47
PROPELLER SHAFT INSTALLATION ................................................................................................... 3–49
FUEL SYSTEM INSTALLATION............................................................................................................. 3–51
HYD.RES. INSTALLATION ..................................................................................................................... 3–53
OUTRIGGER INSTALLATION ................................................................................................................ 3–55
OUTRIGGER BEAM ASSEMBLY............................................................................................................ 3–59
OUTRIGGER HYDRAULIC CONTROL .................................................................................................. 3–63
PLUMBING RETURN................................................................................................................................ 3–65
AIR SYSTEM INSTALLATION................................................................................................................ 3–67
DOUBLE CHECK VALVE ASSEMBLY .................................................................................................. 3–69
COMPRESSOR ASSEMBLY..................................................................................................................... 3–71
SPRING BRAKE CHAMBER ASSEMBLY LH........................................................................................ 3–73
SPRING BRAKE CHAMBER ASSEMBLY RH ....................................................................................... 3–75
UNLOADER VALVE ASSEMBLY........................................................................................................... 3–77
AIR RESERVOIR ASSEMBLY ................................................................................................................. 3–79
MAIN HYDRAULIC’S............................................................................................................................... 3–81
ELECTRICAL COMPLITION ................................................................................................................... 3–93
3–2
VOLTAS
SYC-8
LOWER SHEET METAL INSTALLATION

NO.80927J4F1
2
4
LOWER SHEET METAL INSTALL.

15
NO. 80927J4F1
13
14
3
3–3
VOLTAS
SYC-8

NO.80927J4F1
1 8027P11 FENDER REAR LEFT 1
2 8027P10 FENDER FRONT LEFT 1
3 8027P9 FENDER REAR RIGHT 1
4 8027P8 FENDER FRONT RIGHT 1
5 8027J7 ENGINE HOOD 1
6 8027J6D1 CANOPY 1
9 992761115 HEX NUT M12 12
10 992275426 HX SCR M12X65 4
11 8016P24 BUMPER PLATE WELDT 2
12 992275421 HX HD SCREW M12X40 8
13 3632V004 F WASHER 3/8X1" 16
14 9005832 SCREW 3/8"X1LG 4
15 8022J5D2 LOWER FRAME WELDMENT 1
3–4
7
SYC-8
8
VOLTAS
9
10 6
5
7
8
9
10
3–5
NO. 80927J4F1
VOLTAS
SYC-8

NO.80927J4F1
6 8027J6D1 CANOPY 1
9 992761115 HEX NUT M12 12
10 992275426 HX SCR M12X65 4
12 992275421 HX HD SCREW M12X40 8
13 3632V004 F WASHER 3/8X1" 16
14 9005832 SCREW 3/8"X1LG 4
3–6
VOLTAS
SYC-8
10
11
12
8
9

NO. 80927J4F1
3–7
VOLTAS
SYC-8

NO.80927J4F1
6 8027J6D1 CANOPY 1
9 992761115 HEX NUT M12 12
10 992275426 HX SCR M12X65 4
12 992275421 HX HD SCREW M12X40 8
13 3632V004 F WASHER 3/8X1" 16
14 9005832 SCREW 3/8"X1LG 4
3–8
VOLTAS
SYC-8
CAB BASE INSTALLATION

NO.80916J5F5
3–9
VOLTAS
SYC-8
CAB BASE INSTALLATION

NO.80916J5F5
1 992275416 HX HD SCREW M12 X 25 8
3 16Q74 MOUNT 4
4 992767115 NYLOCK NUT M12 4
5 5418Z22D6 HDN WASHER 4
6 992275426 HX SCR M12X65 2
7 992275295 BOLT M8X16 L 8
8 992791525 SPRING WASHER M8 X 2 8
9 8016P39 BEAM WELDT. 2
10 18T9901D4 RETAINER 4
11 80916J6F4 CAB BASE ASSLY 1
3–10
VOLTAS
SYC-8
CAB BASE ASSEMBLY

NO.80916J6F4
3–11
VOLTAS
SYC-8
CAB BASE ASSEMBLY

NO.80916J6F4
1 80906N1F2 ACC PEDAL ASSY 1
2 992273296 HEX SCREW M8X25 10
3 992761113 HEX NUT M8 13
5 5416P4 CHANNEL 2
6 992275215 HEX HD SCREW M6-20 LG 22
7 992571214 SOC HD SCR M6X16 2
9 992275379 HEX SCREW M10 2
10 992273297 HX SCR M8X30 3
11 992275216 HEX HD SCR M6X25 2
12 992761011 HEX NUT 11

13 992785604 WASHER M6,OD12.5,ID 6.6,THK1.6 11
14 992826072 SPLIT PIN 1.6" X 12 8

15 992785624 WASHER ODU7XID9 3
17 80906N2F6 O/R CONTROL LEVER ASSY. 1
18 80906N2F5 TEL/SWING CONTROL LEVER ASSLY. 1
19 80906N2F4 B.H./WINCH CONTROL LEVER ASSY. 1
20 992273214 HHCS M6X16 9

21 80979N7F1 INSTRUMENT PANEL ASSEMBLY. 1
22 8018N11D2 COVER PLATE 1

23 8016J12D2 CAB BASE WELDT 1
24 796412689 SEAT ASSLY (WIDE) 1
25 17439 STEERING WHEEL (DIA. 13") DVX (30,506) 1
26 8036U14 STEERING UNIT +PRIORITY VALVE 1
27 8010Q9 STEERING COLUMN 1
28 80944Q9F1 FLICK VALVE ASSY 1
29 80944Q10F1 BRAKE VALVE ASSY 1
3–12
VOLTAS
SYC-8
3–13
VOLTAS
SYC-8
CAB BASE ASSEMBLY

NO.80916J6F4
2 992273296 HEX SCREW M8X25 10
3 992761113 HEX NUT M8 13
5 5416P4 CHANNEL 2
6 992275215 HEX HD SCREW M6-20 LG 22
7 992571214 SOC HD SCR M6X16 2
9 992275379 HEX SCREW M10 2
10 992273297 HX SCR M8X30 3
11 992275216 HEX HD SCR M6X25 2
12 992761011 HEX NUT 11
13 992785604 WASHER M6,OD12.5,ID 6.6,THK1.6 11
14 992826072 SPLIT PIN 1.6" X 12 8
20 992273214 HHCS M6X16 9
3–14
VOLTAS
SYC-8
3–15
VOLTAS
SYC-8
CAB BASE ASSEMBLY

NO.80916J6F4
2 992273296 HEX SCREW M8X25 10
3 992761113 HEX NUT M8 13
5 5416P4 CHANNEL 2
6 992275215 HEX HD SCREW M6-20 LG 22
7 992571214 SOC HD SCR M6X16 2
9 992275379 HEX SCREW M10 2
10 992273297 HX SCR M8X30 3
11 992275216 HEX HD SCR M6X25 2
12 992761011 HEX NUT 11

13 992785604 WASHER M6,OD12.5,ID 6.6,THK1.6 11
14 992826072 SPLIT PIN 1.6" X 12 8

20 992273214 HHCS M6X16 9


3–16
SYC-8
30
39
VOLTAS
36 36
37 40
37
38 34 38 31
32
36
37
38
35
CAB BASE ASSEMBLY

NO. 80916J6F4
3–17
VOLTAS
SYC-8
CAB BASE ASSEMBLY

NO.80916J6F4
30 806N2F1 GEAR SHIFTER INSTALL. 1
31 8016P51 BATTERY COVER 1
32 * STOP CABLE 1
33 806T10 STOP CABLE CONNECTOR 1
34 8036Q3F1 SWING BRAKE VALVE ASSEM 1
35 8016P53 BATT SUPP WELDT 1
36 992275295 BOLT M8X16 L 4
37 992761113 HEX NUT M8 4
39 992285294 HEX SCREW M8X16L 2
40 992771213 HEX NUT M8X1 2
3–18
VOLTAS
SYC-8
STEERING UNIT
8036U14
3–19
VOLTAS
SYC-8
STEERING UNIT – PRIORITY VALVE

8036U14
3–20
VOLTAS
SYC-8

8036U14
3–21
VOLTAS
SYC-8

8036U14
1 152B0353 LS PLUG 1
2 663X1088 SPRING 1
3 633L3061 SEAL RING 2
4 152B0385 LS ORIFICE SCREW 1
5 - HOUSING 1
6 - SPOOL 1
7 152B0380 RP ORIFICE SCREW 1
8 152-0413 PP PLUG 1
9 152A0000 MANE PLATE 1
10 681Z1011 DRIVE SCREW 2
11 150-0442 CARDEN SHAFT 1
12 152B000 SET OF SEAL 1
3–22
VOLTAS
SYC-8
FLICK VALVE ASSEMBLY

NO.80944Q9F1
1
2
3
4
5
6
3
2
4
3–23
VOLTAS
SYC-8
FLICK VALVE ASSEMBLY

NO.80944Q9F1
ITEM.
1 8036U1 FLIK VALVE 1
2 5418Z34D3 CU WASHER M22 2
3 5444T12D16 BUSHING 2
4 44Z1587D12 ELBOW 1/2"T - 1/2 NPT 2
5 8044Z130D3 M12 PLUG 1
3–24
VOLTAS
SYC-8
SINGLE TRADLE VALVE ASSEMBLY

NO.80944Q10F1
5
2
3
7
6
3–25
VOLTAS
SYC-8
SINGLE TRADLE VALVE ASSEMBLY

NO.80944Q10F1
1 8036U4 SINGLE TREADLE VALVE 1
3 5444T12D13 BUSHING M16X1.5 TO 1/4"NPTF 2
4 44Z1587D12 ELBOW 1/2"T - 1/2 NPT 1
5 44Z1586D10 CONNECTOR 1
6 795105014 STOP LIGHT SWITCH 1
8 797405089 TEE 1
3–26
VOLTAS
SYC-8
SWING BRAKE VALVE ASSEMBLY

NO. 8036Q3F1
3–27
VOLTAS
SYC-8
SWING BRAKE VALVE ASSEMBLY

NO. 8036Q3F1
ITEM.
1 8036U13 SWING BRAKE VALVE HAND OPERATED 1
2 8018Z83 SUB PLATE 1
3 8018P55 BENT PLATE (SWING BRAKE) 1
4 992571193 SOC. HEAD CAP SCREW M5X50 4
5 992571221 SOC. HEAD CAP SCREW M6X40 4
3–28
VOLTAS
SYC-8
HYDRAULIC SWING CONTROL

NO.80944J21F1
6
6 7
7 21
8 19
15
13
SWING
MOTOR
SWING
5 20 BRAKE
14
11
16
17
18
13
11
20
2 PORT NO 9
PORT NO 10
PORT NO 8 PORT NO 9
P
A B
REAR HOR. O/R
A B PORT NO 10
REAR VER. O/R
3
PORT NO 8
FRONT HOR. O/R
A B
4 13
FRONT VER. O/R A B
SWING REDUCER A B
20 1
T
11
SWIVEL
SWING BRAKE
CONTROL VALVE
A B
P T
9 12
10
3–29
VOLTAS
SYC-8
HYDRAULIC SWING CONTROL

NO.80944J21F1
ITEM.
1 5444Q197D5 ELBOW 1
2 44Q514D21 HOSE 2
3 44Z421D3 ELBOW 2
4 45Z474D5 "O"RING 2
5 44Q514D6 HOSE 2
6 44Z612D6 TEE 2
7 44Z1417D1 REDUCER 3/4''-9/16'' 2
8 44Z1417D13 REDUCER 3/4''-7/16'' 1
9 44Z421D4 ELBOW 1
10 45Z439D79 O RING 0.924 ID 1
11 5444Z135D5 STRAIGHT CONNECTOR 3/8'' BSPT-7/16'' UNF 3
14 8036Z11 SHUTTLE VALVE 1
15 8036Z9 CHECK VALVE SWING CIRCUIT 1
16 8044Z54 ORIFICE 1
17 44Z612D3 TEE WITH SWIVEL NUT 1
18 5444Z135D6 STRAIGHT CONNECTOR 1/4'' BSPT-7/16 UNF 1
19 8044Z136D1 ADAPTOR 3/8'' BSPT-1/4'' BSPT 1
21 44Z1402D2 COUPLER 1
3–30
VOLTAS
SYC-8
HYDL'SWINCH/BOOM/TELE/WINCH CONTROL
80944J14F2
3–31
VOLTAS
SYC-8
HYDL'SWINCH/BOOM/TELE/WINCH CONTROL
80944J14F2
ITEM.
1 MH5444Q197D3 90 DEG. FITTING BSPT TO UNF 4
2 MH44Z485D10 O RING CONNECTOR SAE 6
3 MH44Q645D3 HOSE 4
5 MH45Z479D6 O RING 6
6 MH44Q504D29 HOSE ASSEM. 2
3–32
VOLTAS
SYC-8
FRONT AXLE INSTALLATION

80910N4F1
A
6
1
3
2
3–33
VOLTAS
SYC-8

80910N4F1
ITEM.
1 992761217 HEX NUT M16 EN8 8
2 8020Z60 SPHERICAL WASHER 8
3 992798616 TAPER WASHER 8
4 992763217 M16 NUT 8
5 8010R4 DRIVE AXLE ASSY 1
6 992176513 DECKING BOLT 8
3–34
VOLTAS
SYC-8
FRONT AXLE
8010R4
3–35
VOLTAS
SYC-8

80910N4F1
1 2661 3500 01 35 ASSY. REAR AXLE COMPLETE WITH BRAKE 31/8 CWP 1
ASSY. REAR AXLE HOUSING WITH SUPPORTING
4 2661 3510 01 20 TUBES 1
ASSY. REAR AXLE HOUSING WITH SUPPORTING
4 2661 3510 01 29 TUBES 1
-- 2661 3510 82 02 OIL SLINGER 2
18 2612 3560 86 01 SPACER 2
19 2612 3560 65 01 LOCKING RING 4
20 2612 3560 82 02 LOCKING PLATE 2
21 2505 2615 99 03 ASSY. BREATHER 1
21 2574 3315 01 02 ASSY. BREATHER 1
22 2641 4010 67 03 HUB PIN REAR 12
22 2821 4010 67 01 HUB PIN REAR 12
23 2661 3560 88 02 STUD 16
23 2665 3560 88 01 STUD M16 16
25 1230 2696029 HEX NUT M12 X 1.5 12
28 2612 3560 82 01 OIL CATCHER 2
29 2661 3510 86 02 PRESSURE RING 2
-- 000 997 67 47 OIL, SEAL HUB OUTER (SINGLE LIP) 2
30 2661 3560 77 01 OIL, SEAL HUB INNER (DOUBLE LIP) 2
-- 1458 06 11002 INTERNAL CIRCLIP 110 X 4 2
31 2661 3560 86 01 SPACER 2
33 2575 3560 31 10 TAPER ROLLER BEARING INNER 2
36 2612 3560 31 02 TAPER ROLLER BEARING OUTER 2
37 2641 4230 86 01 SPACER TUBE 2
37 2661 3560 86 02 SPACER TUBE 2
34 2641 4210 83 01 SHIMS AR
34 2641 4210 83 02 SHIMS AR
34 2641 4210 83 03 SHIMS AR
34 2661 3560 83 01 SHIMS-0.05 THK. AR
38 2661 3560 01 40 ASSY. REAR HUB 2
38 2661 3560 01 40 ASSY. REAR HUB 2
39 2641 4210 37 01 BRAKE DRUM 2
39 2641 4210 37 07 BRAKE DRUM 2
40 2661 3570 79 02 REAR AXLE SHAFT 2
40 2661 3570 79 03 REAR AXLE SHAFT 2
41 2661 3560 53 02 GASKET (FOR BRAKE DRUM WITH HUB) 2
42 2506 2610 72 03 MAGNETIC DRAIN PLUG 1
43 000 997 00 06 J SCREW PLUG, OIL FILLING 1
-- 2612 3530 82 01 LOCKING PLATE 2
47 2661 3530 65 01 THREADED RING (DIFFERENTIAL) 2
48 312 994 1201 LOCKING PLATE 2
49 2612 3560 82 02 LOCKING PLATE 2
50 1132 3996191 HEX SCREW M8 X 12 2
52 2612 3530 01 03 ADJUSTIG PIN 1
53 1208 0901800 HEX. THIN NUT M18 X 1.5 1
58 2661 3510 53 01 GASKET (BETWEEN R.A. HOUSING & REAR COVER) 1
3–36
VOLTAS
SYC-8
FRONT AXLE
8010R4
3–37
VOLTAS
SYC-8
59 2661 3510 01 05 ASSY. COVER REAR AXLE HOUSING 1

60 1252 0698050 SPRING WASHER B 10 12
61 1132 3998185 HEX. SCREW M10 X 18 12
71 2661 3530 01 01 DIFFERENTIAL HOUSING ASSY. 1
-- 2661 3530 61 01 LOCKING PLATE (DIFFERENTIAL CASE) 8
-- 2612 3530 80 03 HEX. SCREW 16
76 2661 3530 51 03 DIFFERENTIAL SPIDER 1
78 2661 3530 54 03 DIFFERENTIAL BEVEL PINION 4
79 2661 3530 92 10 SPHERICAL WASHER (STEEL) 4
81 2661 3530 54 04 REAR AXLE SHAFT GEAR 2
82 2661 3530 92 02 THRUST WASHER, SHAFT GEAR 1.95 mm 2
85 2612 3530 31 01 TAPER ROLLER BEARING (55 X 100 X 26.75) 2
87 2661 3530 01 15 SET CROWN WHEEL & PINION (31/8 RATIO) 1
92 2661 3530 31 16 CYLINDRICAL ROLLER BRG. (PINION NOSE) 1
99 2661 3530 31 05 TAPER ROLLER BEARING (TAIL PINION) 2
104 2661 3530 86 32 SPACER (BETWEEN TAIL PINION BRGS.) 1
105 2661 3530 01 11 ASSY. THREADED RING 1
105 2661 3530 65 01 THREADED RING 1
106 2661 3530 86 33 SPACER (BETWEEN BRGS. & FLANGE) 1
106 2661 3530 86 68 SPACER (BETWEEN BRGS. & FLANGE) 1
111 2661 3530 77 02 OIL SEAL TAIL PINION 1
112 2661 3530 83 03 SHIM 0.15 THICK. AR
115 2661 3530 86 37 SPACER RING, TAIL PINION 7.64 THICK. 1
118 2661 3530 50 01 COUPLING FLANGE 1
119 2661 3530 82 03 DUST COVER 1
-- 2661 3530 78 01 DUST SEAL 1
120 2661 3530 65 04 HEX. NUT (TAIL PINION COUPLING FLANGE) 1
-- 2641 4230 01 92 ASSY. BRAKE CHAMBER MOUNTING BRACKET RH. 1
-- 2821 4230 01 07 ASSY. BRAKE CHAMBER MOUNTING BRACKET RH. 1
-- 2641 4230 01 93 ASSY. BRAKE CHAMBER MOUNTING BRACKET LH. 1
-- 2821 4230 01 08 ASSY. BRAKE CHAMBER MOUNTING BRACKET LH. 1
-- 2641 4230 80 02 HEX. SCREW 12
-- 2641 4230 80 01 HEX. SCREW 12
2661 3530 01 25 DIFFERENTIAL GEAR & SPIDER KIT CONSISTS OF: 1
81 GEAR R.A. SHAFT 2
78 BEVEL GEAR 4
76 DIFFERENTIAL SPIDER 1
3–38
VOLTAS
SYC-8
REAR STR. AXEL INSTALLATION

80910J4F1
13
14
15
16 10 6
11
5 1
2 7
12 8
3–39
VOLTAS
SYC-8
REAR STR. AXEL INSTALLATION

80910J4F1
1 8016J14D1 CRADLE WELDMENT 1
2 8010R5 STEER AXLE ASSY 1
3 80938U18 STEERING CYLINDER VL-8 1
4 8019T10 PIN (CRADLE MTG) 2
5 8018T51 LOCKING PLATE 2
6 805P3 BUSH 2
8 992175297 HEX SCR M8X30 4
10 18H3892D376 WASHER 6
11 8019T8D3 PIN STRG CYL MTG 1
12 992826320 SPLIT PIN 5X400 1
13 992176511 HEX BOLT M16 8
14 5418Z22D7 NDN WASHER M16 16
15 99276217 NUT M16 8
16 8010Z28 BALL SOCKET JT 1
3–40
VOLTAS
SYC-8
SEAL KIT NO.801100P24

STEERING CYLINDER
NO.80938U18
3–41
VOLTAS
SYC-8
3–42
VOLTAS
SYC-8
REAR AXLE
8010R5
3–43
VOLTAS
SYC-8
REAR AXLE INSTALLATION

80910J4F1
1 2641 3300 0111 ASSY.FRONT AXLE WITH BREAKS (NON ASB.) 1
3 2641 3310 5107 FRONT AXLE BEAM (STD) 1
5 2640 3320 6711 COTTER PIN 2
7 1205 1596011 HEX NUT M12 2
10 2641 3320 0102 ASSY.STUB AXLE WITH BUSH STD 2
- 2640 3340 8601 SEAL RACE (STUB AXLE) 2
13 2640 3320 3402 STEERING BUSH 4
15 26513340 9204 THRUST WASHER 2
16 2651 3320 5117 SPLIT NUT 2
17 1141 1410252 CAP SCREW M10 X 25 2
18 2641 3340 9202 WASHER 2
- 2575 3320 6301 DUST CAP STUB AXLE 2
19 1717 0600801 GREASE NIPPLE AM 8X 1 2
20 2640 3340 82 01 DUST COVER 8
21 2520 0115 7701 SEALING RING 4
22 1458 0603808 INTERNAL CIRCLIP B 38 X 1.5 N 4
28 2640 3320 67 07 KING PIN (STD) 2
30 2640 3340 3108 THRUST BEARING (STD)RH SIDE 1
30 2641 3320 8601 THRUST PAD UPPER (STD) LH SIDE 1
32 2640 3320 8302 SHIM 0.8MM THICK AR
42 2651 3340 7804 OIL SEAL 2
46 2641 3320 9901 SPACER (BETWEEN BEARING) 2
47 2651 3560 3101 TAPER ROLLER BEARING 2
48 2651 3320 8630 SHIM AR
49 2641 4210 3701 BRAKE DRUM 2
50 2641 3340 0104 ASSY. HUB COMPLETE 2
51 2641 4010 6704 HUB PIN (FRONT) 12
62 2641 3340 3704 HUB COVER FRONT 2
68 2641 3380 5109 TIE ROD ARM LH (FOR SMALL TURING RADIUS) 1
68 2641 3380 5107 TIE ROD ARM LH 1
72 2641 3380 5107 STEERING ARM RH 1
STEERING ARM RH (FOR SMALL TURING
72 2641 3380 5110 RADIUS) 1
85 2641 3320 0108 ASSY. TIE ROD 1
85 2641 3320 0121 ASSY. TIE ROD (FOR SMALL TURING RADIUS) 1
86 2641 3320 0112 ASSY. BALL JOINT LH 1
86 2641 3320 0113 ASSY. BALL JOINT RH 1
8854 3319 0709 KING PIN KIT STD COMPRISES OF: 1
KING PIN (30.00) 2
3–44
VOLTAS
SYC-8
REAR AXLE
8010R5
3–45
VOLTAS
SYC-8
BUSH 4
SEALING CAP 4
O' RING 2
COTTER PIN 2
CIRCLIP 4
HEX. NUT 2
SPRING WASHER 2
GREASE NIPPLE 4
8854 3301 0709 KING PIN M KIT RS I STD COMPRISES OF: 1
KING PIN (30.10) 2
BUSH 4
SEALING CAP 4
O' RING 2
COTTER PIN 2
CIRCLIP 4
HEX. NUT 2
SPRING WASHER 2
GREASE NIPPLE 4
8854 3302 0709 KING PIN M KIT RS II STD COMPRISES OF: 1
KING PIN (30.10) 2
BUSH 4
SEALING CAP 4
O' RING 2
COTTER PIN 2
CIRCLIP 4
HEX. NUT 2
SPRING WASHER 2
GREASE NIPPLE 4
8854 3303 07 09 KING PIN M KIT RS III STD COMPRISES OF: 1
KING PIN (30.10) 2
BUSH 4
SEALING CAP 4
O' RING 2
COTTER PIN 2
CIRCLIP 4
HEX. NUT 2
SPRING WASHER 2
GREASE NIPPLE 4
3–46
VOLTAS
SYC-8
TYRE & RIM ASSY

No. 80913P2F1
4
5
1
SECTION A-A
3–47
VOLTAS
SYC-8
TYRE & RIM ASSY

80913P2F1
1 MH8054Z8 TYRE 9.00X20 4
2 MH8054Z9 TUBE FOR 9.00X20 TYRE 4
3 MH8054Z10 FLAP FOR 9.00X20 TYRES 4
4 MH8013N1 RIM WELD T 4
3–48
VOLTAS
SYC-8
PROPELLER SHAFT INSTALLATION

NO. 80910N3F1
2
3
FLANGE OF AXLE
FLANGE OF TRANSMISSION
4
5
6
3–49
VOLTAS
SYC-8
PROPELLER SHAFT INSTALLATION

NO. 80910N3F1
1 8010Q8 PROPELLER SHAFT 1

2 992176379 HEX BOLT M10 X 35 6
3 992767114 NYL NUT M10 6
4 20Z894D49 3/8"UNFX1.5"LG HX HD 8
5 9007184 NUT 8
6 3619V010 LOCK WASHER 3/8" 8
3–50
VOLTAS
SYC-8
FUEL SYSTEM INSTALLATION

80937N3F1
19
16
9
18
22
15
13
11 7
4 20 21
2 3
10
12
14
6
5
1
17
3–51
VOLTAS
SYC-8
FUEL SYSTEM INSTALLATION

80937N3F1
ITEM.
1 8027U4 FUEL TANK 1
2 8027Q2D2 SUCTION LINE FITTING 1

3 8089U1 SENDING UNIT 1
4 8020Z73 BANJO BOLT 1
5 5446Q1 FILTER ELEMENT 1
6 5420Z10 GASKET 1
7 5414Z2 CAP ASSY 1
8 8044Z114 ADAPTOR 1
9 8020Z74 CAP NUT 1
10 992781574 WASHER M4 OD 9,ID 4.5,THK.0.8 6

12 992785634 WASHER M10,OD 21,ID 11,THK 2 5

14 992273375 HX SCR M10X20 5
15 992273294 GALV SCREW M8X16 4

16 992371122 PAN HD SCR M4X12 LG. 6
17 993715146 PLUG 1/2 BSPT 1

18 990711139 3/8" PVC TUBE (2.5 M) 1
20 8044Q62D3 Benjo Hose 1
21 5418Z34D5 CU WASHER M10 4
22 797921044 BENJO CONNECTOR 1
3–52
VOLTAS
SYC-8
HYD.RES. INSTALLATION
80944P1F1
2
3 6
5
1 4
3–53
VOLTAS
SYC-8
HYD.RES. INSTALLATION
80944P1F1
1 8027J3 HYD RESERVOIR 1
3 992273375 HX SCR M10X20 6
4 992785634 WASHER M10,OD 21,ID 11,THK 2 6
5 785382800 BREATHER ASSLY(COMMON) 1
6 870000533 OIL GAUGE ASSLY 1
3–54
VOLTAS
SYC-8
OUTRIGGER INSTALLATION
80929J4F3
10
9
8
1
4
5
B
3
B
SECTION B-B
22
A
6
A
SECTION A-A
7
10
8
9
1
3–55
VOLTAS
SYC-8
OUTRIGGER INSTALLATION
80929J4F3
ITEM.
1 80929J3F3 O/R BEAM ASSEMBLY 2
2 80938U15 HORIZONTAL OUTRIGGER CYLINDER 2
3 8019T13 PIN ROD END H.O/R 2
4 992785684 PLAIN WASHER M20 4
5 992826422 SPLIT PIN 6.3DX50 4
6 8019T7 PIN HEAD END H.O/R 2
7 992826426 SPLIT PIN 2
8 8029P1D2 O/R FLOAT WELDT 2
9 19F49D15 PIN 2
10 20Z939D3 HAIR PIN 4
3–56
VOLTAS
SYC-8
HORIZONTAL O/R CYLINDER

80938U15
SEAL KIT NO 801100P20
3–57
VOLTAS
SYC-8
3–58
VOLTAS
SYC-8
OUTRIGGER BEAM ASSEMBLY
80929J3F3
7
3
8 3
5
6 9
1
2
TORQUE BOLTS TO7.5 M-KG
3–59
VOLTAS
SYC-8
OUTRIGGER BEAM ASSEMBLY

80929J3F3
1 8036U8 VERTICAL O/R LOCK VALVE 1
2 992275417 H HEAD SCR M12X30 6
3 8044P58D1 BENT PIPE 2
4 80938U14 VERTICAL OUTRIGGER CYLINDER 1
5 992175387 HX HD SCREW 4
9 8029J6D2 O/R BEAM WELDT. 1
3–60
VOLTAS
SYC-8
VERTICAL O/R CYLINDER

80938U14
SEAL KIT NO 801100P21
3–61
VOLTAS
SYC-8
3–62
VOLTAS
SYC-8
NOTE : TAKE THIS TWIN HOSE FROM L.H. SIDE OF LOWER FRAME
OUTRIGGER HYDRAULIC CONTROL

1 (TYP)
2 6
NOTE : TAKE THIS TWIN HOSE FROM L.H. SIDE OF LOWER FRAME
7
P
L.H.
REAR
HOR. O/R A B
REAR
6
NO. 80944J19F1
VER. O/R A B 11 REAR HOR.
7 O/R CYL.
FRONT 8
HOR. O/R A B
L.H. 9 R.H.
FRONT
VER. O/R A B
9
SWING
A B
10 4
REDUCER
FRONT HOR.
O/R CYL.
10 6
T
11 8
R.H.
9
9 4
6
10
10 REAR VER.

O/R CYL.
L.H. R.H.
FRONT VER.
O/R CYL.
3–63
VOLTAS
SYC-8
OUTRIGGER HYDRAULIC CONTROL

NO. 80944J19F1
2 45Z479D5 O RING 0.468 IDX.78 8
4 44Z473D6 .0 DEG. ELBOW 5T 4
5 44Q625D1 TWIN HOSE ASSY (3/4'' BOTH END'S) 2
7 44Z612D6 TEE 4
10 44Q511D37 HOSE ASSY (1/2''-1/2'') BOTH END'S 8
11 44Z491D6 TEE 4
3–64
VOLTAS
SYC-8
PLUMBING RETURN
NO.80944J20F1
19
31
11
13
18 CHECK
VALVE
16
29
10 25
M30 TAPER MALE TO 1-1/16" UNF MALE
ELBOW
12
13 20 P
T
14 REAR HOR. O/R A B
FILTER
A B B/TEL.
26 FLANGE FITTING 1" SAE O'RING TO M30
TAPER MALE
A B
REAR VER. O/R
21
A B WINCH 22 B
23 FRONT HOR. O/R
A
A B B/H HY. TANK 24

A B
FRONT VER. O/R
P
A B
SWING REDUCER
SWIVEL PORT 1
1 9 T
3
T 4
STEERING
VALVE
15
2 17
8
6
7
2 7
28
A B
SWING BRAKE
CONTROL VALVE
T
P
30
4
6
7
3–65
VOLTAS
SYC-8
PLUMBING RETURN
NO.80944J20F1
4 44Z487D3 TEE 2
5 44Q627D13 HOSE ASSEMBLY -
7 45Z479D39 O RING 3
8 993764082 90 DEG. ELBOW 1
9 44Q751D25 HOSE 1
11 44Q611D4 HOSE ASSY 1-1/16 BOTH ENDS 1
12 45Z479D7 O RING 0.924 ID 1
13 44Z487D8 TEE WITH SWIVEL NUT 2
14 44Z1417D14 REDUCER 1
15 44Z421D20 ELBOW 1
16 45Z479D8 O RING 0.644 ID 1
17 993750217 ST. FITTING 1
18 44Q660D9 HOSE ASSY 7/8'' BOTH END'S 1
19 8036Z10 INLINE CHECK VALVE (RETURN LINE) 1
20 785374400 ** MICRONIC FILTER 1
21 44Q26D3 FLANGE HALF 1" 2
22 3643V011 SPRING WASHER 3/8 4
23 20Z711D42 CAPSCREW 3/8 X1-1/4 4
24 45Z479D21 O RING 1.296 ID 1
25 8044Z140 90 DEG. ELBOW 1
26 8044Z139 FLANGE FITTING 1
28 44Z536D3 PLUG 1
29 44Z1402D4 COUPLER 1-1/16 BOTH END'S 1
30 44Q627D15 HOSE ASSY (7/16-7/16) 1
31 5444Z135D3 ST. FITTING BSPT TO UNF 1
3–66
VOLTAS
SYC-8
AIR SYSTEM INSTALLATION

NO.80944N1F1
AIR PRESSURE
GAUGE
2 13
17 4
1 14
3
AIR INTAKE
7
19
10
11
9
12 8
DRIVE AXLE
(FRONT AXLE)
18
DE CLUTCH CYLINDER
(FOR REF. SEE TRANSMISSION G.A.)
3–67
VOLTAS
SYC-8
AIR SYSTEM INSTALLATION

NO.80944N1F1
ITEM.
1 80944Q5F1 AIR RESERVOIR ASSLY 1
2 5444Q33D40 BRAIDED HOSE 1
3 7503337 SHEET RUBBER 1
4 80944Q6F1 UNLOADER VALVE ASSY 1
7 80944Q1F1 DOUBLE CHECK VALVE ASSY 1
8 80944Q3F1 SPRING BR CHEMBER ASSY LH 1
9 992271374 HX SCREW M10 X 16 2
11 992781634 WASHER M10 2
12 992761014 HX NUT M10 2
13 3644V039 F WASHER 3/8"X1.25 4
14 5416Z1D5 MOUNTING PAD 2
15 4451500450 TUBING 0.25" X 0.040 WA (10 Meters) 1
16 4451501140 TUBING 0.5" X 0.062 WA 1
17 80944Q2F1 COMPRESSOR ASSEM. 1
18 80944Q4F1 SPRING BR CHEMBER ASSY RH 1
19 32Z423D4 CLAMP 2
3–68
VOLTAS
SYC-8
DOUBLE CHECK VALVE ASSEMBLY

NO.80944Q1F1
2
1 2
3
3
5
4
2
3
3–69
VOLTAS
SYC-8
DOUBLE CHECK VALVE ASSEMBLY

NO.80944Q1F1
ITEM.
1 795105173 DOUBLE CHECK VALVE 1
5 44Z1587D12 ELBOW 1/2"T - 1/2 NPT 2
3–70
VOLTAS
SYC-8
COMPRESSOR ASSEMBLY
NO.80944Q2F1
1 1
2 2
3
3
3–71
VOLTAS
SYC-8
COMPRESSOR ASSEMBLY
NO.80944Q2F1
1 5418Z34D14 CU WASHER M20 2
3 44Z1586D14 FITTING 2
3–72
VOLTAS
SYC-8
SPRING BRAKE CHAMBER ASSEMBLY LH

NO.80944Q3F1
4
3
6
5
PARKING SERVICE
2 2
3–73
VOLTAS
SYC-8
SPRING BRAKE CHAMBER ASSEMBLY LH

NO.80944Q3F1
1 44Z686D2 TEE 3
3–74
VOLTAS
SYC-8
SPRING BRAKE CHAMBER ASSEMBLY RH

NO.80944Q4F1
3
7
5
3–75
VOLTAS
SYC-8
SPRING BRAKE CHAMBER ASSEMBLY RH

NO.80944Q4F1
2 44Z686D2 TEE 1
3–76
VOLTAS
SYC-8
UNLOADER VALVE ASSEMBLY

NO.80944Q6F1
3 3 5
4
2 2
3–77
VOLTAS
SYC-8
UNLOADER VALVE ASSEMBLY

NO.80944Q6F1
1 8036U5 UNLOADER VALVE 1
3 5444T12D3 BUSHING 3/8-18 X M22 X1.5 2
4 44Z1587D16 90 DEG ELBOW 1
3–78
VOLTAS
SYC-8
AIR RESERVOIR ASSEMBLY

NO.80944Q5F1
11
10
3
4
6
2
8
1
4
5
3–79
VOLTAS
SYC-8
AIR RESERVOIR ASSEMBLY

NO.80944Q5F1
ITEM.
1 8027Q1 RESERVOIR 1
5 5444T12D3 BUSHING 3/8-18 X M22 X1.5 1
6 44Z1587D16 90 DEG ELBOW 1
8 797405073 TEE 1
9 44Z1587D2 90 DEG ELBOW 1
11 795105024 LOW PR. INDICATORS 1
3–80
28
29
VOLTAS
SYC-8
HY.
TANK
9
30
31
8
2
15 SWING REDUCER A B
MAIN HYDRAULIC’S
16 16
17 17
NO. 80944J22F1
20 1
18 REAR HOR. O/R B
A
19
T 3 21
REAR VER. O/R A B

12
A B B/TEL. 14
22
FRONT HOR. O/R 23
A B
24
13 25
14 A B B/H
26
22 FRONT VER. O/R
23 A B
24 4
25 A B WINCH

27 P
P
10
P
6
T STEERING EF
7 VALVE
L R
3–81
11 5
VOLTAS
SYC-8
MAIN HYDRAULIC’S
NO.80944J22F1
1 8044Q60 2'' FLANGE FITTING 1
2 8044Q61 SUCTION FITTING PUMP 1
6 44Z421D6 ELBOW 1
7 44Z421D8 ELBOW 1
9 993764805 ¾ BSP FITTING 1
12 8036U12 SWING / O/R CONTROL VALVE. VL-8 1
13 8036U11 B.H./TEL/WINCH 1
14 8018Q18 PLATE 4
15 44Q26D2 FLANGE HALF 3/4" 2
16 20Z711D41 CAPSCREW 8
17 3619V010 LOCK WASHER 3/8" 8
18 992276422 HEX BOLT M12X45 4
19 992791545 SPRING WASHER 4
22 992275293 SCREW M8X14 12
23 992781624 WASHER M8 X1.6 12
24 992275374 HEX BOLT M10X1.5X16 8
25 992781634 WASHER M10 8
26 8016T287 BKT SPOOL CABLE 1
27 8016T288 BKT SPOOL CABLE 1
28 44Z12D8 HOSE CLAMP 2
29 797006189 HOSE SUCTION 1
31 785756609 HOSE SUCTION 1
3–82
VOLTAS
SYC-8
B.H / TEL / WINCH CONTROL VALVE

8036U11
3–83
VOLTAS
SYC-8
3–84
VOLTAS
SYC-8

8036U11
3–85
VOLTAS
SYC-8

8036U11
Part code. Qty/
Description
Unit
3ANE134041-H +ANELLO 18X34X4 6
3BOC129180-H BOCCALA - METAL CAP 6
3CAP380500-H CAP capellato S8(Zama) 3
3CU2310100 @+CURSORE 1/SD8 2
3CU2325100 @+CURSORE 2/SD8 1
3EL1088010-H @ELEMENTO SD8/Q-SAE 3
3FIA108802-H FIANCATA FE/SD8-SAE12 1
3FIA208800-H FIANCATA FS/SD8-SAE12 1
3FLA131068 SLP/SD8 FLANGE 3
3MOL430640-H Molla 3
3TAP832200-H +TAPPO TCEI SAE 12 2
3TIR108210-H @*TIRANTE SD8/3 CON DADO 4
3VIT116300-H VITE M8 SCREW 3
3XCAR110213 @+CARTUCCIA VMD10/1(YG3-175) 1
4ANE817912 PARBAK 17.91x1.35(8-017) 1
4DAD608125-H *DADO M8-DE008-Biovalizzato Fe/Zn8c2c * 8
4GUA117218 +OR 17.17X1.78 NBR 70 SH 1

4GUA118818 +OR 18.77X1.78 NBR 70 SH 3
4GUA118818 +OR 18.77X1.78 NBR 70 SH 3
4GUA120418 >OR 20.35X1.78 NBR 70 SH 1

4GUA125118 +OR 25.12X1.78 NBR 70 SH 1
4GUA125118 +OR 25.12X1.78 NBR 70 SH 1
4GUA314018 @OR 14.00X1.78 NBR 90 SH 3
4GUA323530 OR 23.47X2.95 NBR 90 SH 2
4GUA418025 +OR 17,93x2,46 Parker 3-909 N674-70 6
4PAR218035 18x5(HL 1828) DUST COVER 3
4ROS308420-H M 8 SPRING WASHER 8
4VIT605012 UNI-5931/M5x12-8.8 SCREW 6
4VIT605014-H M5 X 14 8.8 SCREW END CAP SIDE 12
5COP108000 SLP/SD8-SDM140 FLANGE KIT 3
XKIT010200 +KIT VR10-90SH (zinc. gialla) 3
XTAP526340-H @+TAPPO SV/VMP10-VMP150 1
3–86
VOLTAS
SYC-8
SWING / O.R CONTROL VALVE

8036U12
3–87
VOLTAS
SYC-8
3–88
*
*
SYC-8
VOLTAS
0
27
*
l
oi
SE *
EA
GR
8036U12
*
*
*
NOTE:
3–89
1.UNLESS SPECIFIED USE ONLY ONE DROP OF LOCTITE

2.USE CASTROL SCG-2 GRADE GREASE ONLY
VOLTAS
SYC-8

8036U12
3–90
VOLTAS
SYC-8
STERRING HYDRAULICS
NO. 80944J23F1
2
CONNECTION DETAIL OF CYLINDER.
2
3
3
STEERING
UNIT
1
1
FOR CONNECTION SEE DETAIL
3–91
VOLTAS
SYC-8
STEERING HYDRAULICS
80944J23F1
ITEM.
1 MH5444Z135D7 straight fitting 2
3 MH44Q511D39 HOSE 2
3–92
VOLTAS
SYC-8
ELECTRICAL COMPLETION
NO.80979J2F1
4
2
4
5
5
2
11
12
13
14
6
BATTERY BOX
STARTER
10
1
9
8
ALTERNATOR
4
3
6
6
4
3
3–93
VOLTAS
SYC-8
ELECTRICAL COMPLETION
NO.80979J2F1
1 17425 BATTERY 12V 1
2 56Z372 HEAD LIGHT 2
3 7833 RED LIGHT 2
4 796418053 INDICATOR LIGHT 4
5 56Z200D2 REFLECTOR RED 2
6 56Z200D1 REFLECTOR AMBER 2
7 512476400 HORN ASSEMBLY 1
8 5479Q1D11 BATTERY CABLE (+VE) 1
9 5479Q1D12 BATTREY CABLE (-VE) 1
10 5479Q2D3 CABLE GROUND 1
11 8079U4 WIRE HARNESS 1
12 8079R2 WIRE HARNESS 1
13 797918073 COMBINATION SWITCH 1
14 8079Z12 FUSE WITH HOLDER 2
3–94
VOLTAS
SYC-8
SECTION-4 -----POWER PLANT INSTALLATION
4–1
VOLTAS
SYC-8
SECTION-4 -----POWER PLANT INSTALLATION................................................4–1
POWER PLANT INSTALLATION.............................................................................................................. 4–2
ENGINE AND TRANSMISSION ASSY ..................................................................................................... 4–4
TRANSMISSION GA ................................................................................................................................... 4–8
EXHAUST INSTALLATION..................................................................................................................... 4–10
AIR CLEANER INSTALLATION ............................................................................................................. 4–12
LUBRICATION OIL FILTER INSTALLATION ...................................................................................... 4–14
TRANSMISSION FILTER ASSY. ............................................................................................................. 4–16
RADIATOR AND OIL COOLER INSTALLATION................................................................................. 4–18
4–1
VOLTAS
SYC-8
POWER PLANT INSTALLATION

80951J4F1
3
11
4
5
6
1
12
13
14
7
2
10
8
9
4–2
VOLTAS
SYC-8
POWER PLANT INSTALLATION

80951J4F1
ITEM.NO. PART NO. OBJECT DESCRIPTION QUANTITY

1 80951N2F1 ENGINE AND TRANSMISSION ASSEMBLY 1
2 80927P6F1 RADIATOR & OIL COOLER INSTALL. 1
3 5416Z9D33 RUBBER MOUNT 2
4 992176426 HEX BOLT 2
5 992767115 NYLOCK NUT M12 2
7 7280900 WASHER OVER LOAD 2
8 16Q49D46 RADIATOR MOUNT 4
9 20Q1D38 SHLD BOLT 4
10 18H3892D436 WASHER 8
11 5420Z42D3 F WASHER 2
12 992176511 HEX BOLT M16 2
13 992767117 M16 NYLOCK NUT 2
14 992781664 WASHER BLACK M16 2
15 80927P2F1 EXHAUST INSTALLATION 1
16 80927P3F1 AIR CLEANER INSTALLATION 1
17 80927P4F1 LUBE OIL FILTER INSTALLATION 1
18 80927P5F1 TRANS.FILTER INSTALLATION 1
NOTE: FOR SIMPLICITY ITEM NO: 15, 16, 17 & 18 ARE NOT SHOWN IN DRAWING
4–3
VOLTAS
SYC-8
ENGINE AND TRANSMISSION ASSY

80951N2F1
1
6
8
9
10
11
12
13
14 (REF)
4–4
VOLTAS
SYC-8
ENGINE AND TRANSMISSION ASSY.

80951N2F1
ITEM.
1 80951N3F1 Transmission GA 1
2 8051R1 ENGINE TATA 497 1
3 8016P45 ENG. MTG. BKT. LH 1
4 8016P44 ENG.MTG. BKT. RH 1
5 7280898 FLEXIBEL MOUNTING 2
6 18117 HEX SCREW M12*1.5 P*70 L 4
7 797107339 HEX SCREW M12*1.5 P*45 L(8.8Grd) 4
9 992781644 WASHER M12 X 2.5 8
10 9005859 3/8UNFX1.5"LG BOLT 4
11 9004450 NUT 4
12 9006325 WASHER 3/8 10T 4
13 9006560 WASHER 4
14 8018Q17 ADAPTOR PLATE 1
15 805Z14 FLYWHEEL BUSH 1
16 992276296 HX HD SCREW 6
18 992791535 SPRING WASHER M10 12
19 992176379 HEX BOLT M10 X 35 12
20 18118 PRESSURE SENDING LINE 3.5 M L 1
21 797807223 Press. Sending Line Adaptor 1
22 11408 PRESS SWITCH-HOBBS PT NO 11408 1
NOTE: FOR SIMPLICITY ITEM NO. 3,7,20, 21, 22 ARE NOT SHOWN IN DWG.
4–5
VOLTAS
SYC-8
ENGINE AND TRANSMISSION ASSY

80951N2F1
ENGINE HOUSING 14
FLEXI PLATE
18
19
FLY WHEEL
16
17
TORQUE CONVERTER
15
(ENGINE SIDE) (TRANSMISSION SIDE)
4–6
VOLTAS
SYC-8
ENGINE AND TRANSMISSION ASSY.

80951N2F1
ITEM.
1 80951N3F1 Transmission GA 1
2 8051R1 ENGINE TATA 497 1
3 8016P45 ENG. MTG. BKT. LH 1
4 8016P44 ENG.MTG. BKT. RH 1
5 7280898 FLEXIBEL MOUNTING 2
6 18117 HEX SCREW M12*1.5 P*70 L 4
7 797107339 HEX SCREW M12*1.5 P*45 L(8.8Grd) 4
9 992781644 WASHER M12 X 2.5 8
10 9005859 3/8UNFX1.5"LG BOLT 4
11 9004450 NUT 4
12 9006325 WASHER 3/8 10T 4
13 9006560 WASHER 4
14 8018Q17 ADAPTOR PLATE 1
15 805Z14 FLYWHEEL BUSH 1
16 992276296 HX HD SCREW 6
18 992791535 SPRING WASHER M10 12
19 992176379 HEX BOLT M10 X 35 12
20 18118 PRESSURE SENDING LINE 3.5 M L 1
21 797807223 Press. Sending Line Adaptor 1
22 11408 PRESS SWITCH-HOBBS PT NO 11408 1
NOTE: FOR SIMPLICITY ITEM NO. 3,7,20, 21, 22 ARE NOT SHOWN IN DWG.
4–7
VOLTAS
SYC-8
TRANSMISSION GA
80951N3F1
10
11
12
13
9
16
TO FILTER
18
1
16 FROM FILTER
17 8
TO COOLER 19
17
FROM COOLER
19
4 15
2 5
6
14
3
5
6
4–8
VOLTAS
SYC-8
TRANSMISSION GA
80951N3F1
1 797408012 TRANSMISSION HM-CT100 1
2 8016P46 TRANS MTG. BKT. RH 1
3 992275500 BOLT M16X38 2
4 992275499 BOLT M16X35 6
6 992781664 WASHER BLACK M16 8
7 8016P47 TRANS MTG. BKT. LH 1
8 797415033 BRKT.CONTROL LEVER 1
9 8037U4 HYD. PUMP DOWTY VL-8 1
10 797408124 GASKET 1
11 20Z711D76 CAPSCREW 1/2 X1-1/2 2
13 992781654 M14 WASHER 2
14 15486 PNEUMATIC CYLINDER 1
15 44Z1587D2 90 DEG ELBOW 1
18 44Z473D6 .0 DEG. ELBOW 5T 2
19 44Z473D8 ELBOW 1
4–9
VOLTAS
SYC-8
EXHAUST INSTALLATION
80927P2F1
8
7 2
6 5
4–10
VOLTAS
SYC-8
EXHAUST INSTALLATION
80927P2F1
1 8044P63 EXHAUST PIPE WELDMENT 1
2 8044P64 EXHAUST MUFFLER WELDMENT 1
3 8027P13 WIREMESH EXH.MUFF(TATA 497) 1
4 32Z171D6 CLAMP 1
5 992781634 WASHER M10 6
6 992175383 HX BOLT M10X50 3
7 992185379 HEX BOLT M10X35 1
8 992761114 HX.NUT M10X1.5X8 3
4–11
VOLTAS
SYC-8
AIR CLEANER INSTALLATION

80927P3F1
10
8
2
7
9
6
5
4
3
4–12
VOLTAS
SYC-8
AIR CLEANER INSTALLATION

80927P3F1
1 8044Z142 PIPE WELD'T 1
2 8044Z141 RUBBER HOSE 1
3 * AIR CLEANER 1
4 * STRAP 2
5 * BOLT 4
6 * WASHER 4
7 * INDICATOR 1
8 992781634 WASHER M10 2
10 992185379 HEX BOLT M10X35 2
NOTE: * PARTS OF TATA 497 ENGINE
4–13
VOLTAS
SYC-8
LUBRICATION OIL FILTER INSTALLATION

80927P4F1
12
13
10
8
4
9
5
2
11
11
7
6
3
4–14
VOLTAS
SYC-8
LUBERICATION OIL FILTER INSTALLATION

80927P4F1
1 8016P50 LUB OIL FILTER BKT. 1
2 * FILTER 1
3 8018T285 ADAPTOR PLATE 1
4 992781644 WASHER M12 X 2.5 2
5 992175419 SCREW M12X30 2
6 992781634 WASHER M10 6
7 992185379 HEX BOLT M10X35 2
8 20Z711D53 CAPSCREW 3/8"X4" 2
9 20Z1081D4 NUT 3/8 UNC 2
10 8020Z116 Benjo Bolt 6
13 5418Z34D5 CU WASHER M10 12
NOTE: * PARTS OF TATA 497 ENGINE
4–15
4
5
SYC-8
VOLTAS
H.M. TRANSMISSION FILTER

1 P. NO. 81010-21 1
2
3
TO FILTER
80927P5F1
FROM FILTER
PROPPLER
SHAFT SIDE ENGINE SIDE
3
TRANSMISSION FILTER ASSY.
H.M. TRANSMISSION
4–16
VOLTAS
SYC-8
TRANSMISSION FILTER ASSY.

80927P5F1
ITEM.
1 44Z473D8 ELBOW 1
2 44Z421D8 ELBOW 2
4 20Z711D42 CAPSCREW 3/8 X1-1/4 2
5 3619V010 LOCK WASHER 3/8" 2
4–17
VOLTAS
SYC-8
RADIATOR AND OIL COOLER INSTALLATION

80927P6F1
2
1
3 5
TO COOLER
FROM
COOLER
2
6
4
4–18
VOLTAS
SYC-8
RADIATOR AND OIL COOLER INSTALLATION

80927P6F1
ITEM.
1 8052U1 RADIATOR & OIL COOLER 1
4 08141 RAD HOSE LOWER 1
5 797409254 HOSE RADIATOR 1
6 44Z12D11 HOSE CLAMP SS (2"HOSE OD) 4
4–19

SYC Parts

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

SYC Parts

Uploaded by

Copyright:

Available Formats

VOLTAS

SECTION-1 -----BOOM INSTALLATION ................................................................1–1

SECTION-2 -----BASIC UPPER ..................................................................................2–1

SECTION-3 -----BASIC LOWER ................................................................................3–1

SECTION-4 -----POWER PLANT INSTALLATION................................................4–1

SECTION-1 -----BOOM INSTALLATION

SECTION-1 -----BOOM INSTALLATION ................................................................1–1

BOOM INSTALLATION ............................................................................................................................. 1–3

BOOM ASSEMBLY ..................................................................................................................................... 1–9

SHEAVE ASSEMBLY ............................................................................................................................... 1–15

IDLER SHEAVE ASSEMBLY................................................................................................................... 1–17

BOOM EXTENSION CYLINDER ............................................................................................................. 1–19

1 80100J4F4 BOOM ASSY 1

2 80938U19 BOOM HOIST CYLINDER 1

3 8019P12 PIN BOOM HOIST (ROD END) 1

4 8019P14D2 PIN BM-HST-HD END 1

5 992275416 HX HD SCREW M12 X 25 2

6 8019P14D1 PIN BOOM PIVOT 1

8 992791545 SPRING WASHER M12 4

9 992275419 HX SCR M12X35 2

10 993791108 GREASE NIPPLE M8X1 2

12 8016P8 BKT ANT 2-BLK 1

13 992761115 HEX NUT M12 8

14 808R1D1 HOOK BLOCK ASSEMBLY 1

15 8030Z1D2 WIRE ROPE (13MM DIA 40M LONG) 1

FOR SIMPLICITY ITEM NO 14 AND 15 ARE NOT SHOWN.

1 80100J4F4 BOOM ASSY 1

2 80938U19 BOOM HOIST CYLINDER 1

3 8019P12 PIN BOOM HOIST (ROD END) 1

4 8019P14D2 PIN BM-HST-HD END 1

5 992275416 HX HD SCREW M12 X 25 2

6 8019P14D1 PIN BOOM PIVOT 1

8 992791545 SPRING WASHER M12 4

9 992275419 HX SCR M12X35 2

10 993791108 GREASE NIPPLE M8X1 2

12 8016P8 BKT ANT 2-BLK 1

13 992761115 HEX NUT M12 8

14 808R1D1 HOOK BLOCK ASSEMBLY 1

15 8030Z1D2 WIRE ROPE (13MM DIA 40M LONG) 1

FOR SIMPLICITY ITEM NO 14 AND 15 ARE NOT SHOWN.

BOOM HOIST CYLINDER

1 80100J4F4 BOOM ASSY 1

2 80938U19 BOOM HOIST CYLINDER 1

3 8019P12 PIN BOOM HOIST (ROD END) 1

4 8019P14D2 PIN BM-HST-HD END 1

5 992275416 HX HD SCREW M12 X 25 2

6 8019P14D1 PIN BOOM PIVOT 1

8 992791545 SPRING WASHER M12 4

9 992275419 HX SCR M12X35 2

10 993791108 GREASE NIPPLE M8X1 2

12 8016P8 BKT ANT 2-BLK 1

13 992761115 HEX NUT M12 8

14 808R1D1 HOOK BLOCK ASSEMBLY 1

15 8030Z1D2 WIRE ROPE (13MM DIA 40M LONG) 1

FOR SIMPLICITY ITEM NO 14 AND 15 ARE NOT SHOWN.

2 993791208 GREASE NIPPLE 1

IDLER SHEAVE ASSEMBLY

IDLER SHEAVE ASSY.

5 MH992571133 SOC HD SCR. M4X50 3

6 MH993791108 GREASE NIPPLE M8X1 1

BOOM EXTENSION CYLINDER

SECTION-2 -----BASIC UPPER