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1047 Service Manual - S
1047 Service Manual - S
Service Handbook
Refractive Index
Detector (RID)
I I I I I
TEMPERAURE(QC) RANGE (x1V"'RIU/F,S)
o POWER
o TEMPERATURE
g ~~TEG.POLARITY
HP 1047A
O 0 °0 o
o
LIMIT
LIGHT THROUGHPUT ERROR
rli~ HEWLETT
~~ PACKARD
Edition 1
Notice This document contains proprietary information which is
protected by copyright. All rights are reserved. No part
of this document may be photocopied, reproduced or
translated to another language without the prior written
consent of Hewlett- Packard.
Waldbronn Analytical Division,
Hewlett-Packard GmbH,
Hewlett- Packard-Str,
D- 7517 Waldbronn 2,
Federal Republic of Germany.
iii
Contents
1. General Information
Safety Summary . . . . . . . 1-1
General . . . . . . . . . . . . 1-1
Operation - before applying power 1-1
Safety Symbols . . . . . 1-3
HP 1047A related warnings 1-4
About this Manual 1-5
Repair Policy 1-5
VVarranty 1-6
Specifications 1-6
Pressure contribution of detector 1-8
2. Hardware
Detection principle, optical system and
detector flow path 2-1
Signal Path Overview 2-1
Power Distribution . 2-12
AC Power . . . . 2-12
DC Power Distribution 2-14
Power Supply Area VViring Diagram 2-16
Motherboard. . . . . . . . . 2-18
AB Motor Control . . . . . . 2-20
Temperature Control Electronics 2-23
Flush Valve Control Electronics 2-26
Remote Control Function Electronics 2-28
The Outputs . . . . . . . . . . 2-28
Light Intensity Error and Balance Not
Ready 2-28
The Inputs 2-30
Balance . 2-30
3. Procedures
General Information - Read this first! 3-1
Board and Front Panel Controls
Replacement 3-3
Temperature and Motor Control Board 3-3
Power Supply Board 3-3
Optical Auto Balance Board 3-4
Auto Balance Board 3-4
Control Board 3-4
Amplifier Board 3-4
Preamplifier Board 3-5
Output Board 3-7
Motherboard. 3-8
All boards and controls located in the
front panel 3-9
Flush Valve Replacement 3-12
AB Motor Assembly Replacement and
Adjustment 3-14
Replacement 3-14
Adjustment 3-16
Power Supply Component Replacement 3-19
Optical Unit Replacement 3-20
Inside the Optical Unit 3-23
4. Performance Verification
HP 1047A Specifications Verification 4-2
For the integrator output . . . . 4-2
Calculating allowable integrator
deflection . . . . . . . . . 4-2
Verifying the noise specification 4-4
Verifying the drift specification . 4-5
Verifying the wander specification. 4-6
For the recorder outputs . . . . . . 4-6
The range dial and recorder outputs 4-6
The recorder full scale deflection
setting . . . . . . . . . 4-7
Calculating recorder deflection . 4-8
5. Troubleshooting
Hardware Troubleshooting 5-2
Detector turn on problems 5-2
Light intensity problems . 5-3
Lamp turn on problems 5-5
Limit alarm, AB motor drive and
balance problems 5-6
Flush valve problems 5-9
Temperature control problems 5-12
Flow Cell Problems 5-15
Loss of sensitivity. 5-16
Chromatographic Troubleshooting Guide 5-17
General characteristics of RI detector 5-17
Troubleshooting the chromatogram 5-18
Troubleshooting an instable baseline 5-18
6. Parts Identification
Major Components 6-2
Major Assemblies . 6-4
Front Panel Assembly Parts Breakdown 6-7
Rear Panel Assembly Parts Breakdown 6-10
Optical Unit 6-12
Cables 6-14
General 6-14
Signal Cables for Hewlett Packard Data
Handling Devices 6-14
Unique HP 1047A Cables 6-14
Inlet/Outlet Tubes 6-16
~
Indicates dangerous voltages .
--
..J... Indicates a protected earth terminal.
Warning Always take care that the LC system does not have
excessive restriction downstream of the HP 1047A.
Downstream restriction of greater than 2 bar (29 psi) will
damage the HP 1047A.
Repair Policy All printed circuit boards are replaced on the board
level. Certain other electronic components may be
replaced on the component level.
The Optical Unit may be replaced as an assembly or
repaired on the component level, depending on the
failure mode.
Certain replacements require subsequent mechanical
and electrical adjustements. These adjustments are
documented in this handbook.
The components and assemblies available for
replacement parts are described in Section 6: Parts
Identification of this handbook.
The following parts are available as EXCHANGE items:
HP 1090 Tube
5ml/min HP 1047A
IPA
6Px
6P; >1
Switch
c
0 Display
U Boord
I -
MB Con 111
+
I I
1\ 1\
.~
r-r-r-
n LED Boord -
0
m #2
c
0
U
0 ht I
1MB Con 109 I '---- Error
Preompll ler
~/
Boord ------1 MB Can 104 r- ------1 MB Can 119
/1
r-
S
TP1
-=u 0
Intensity
Error
U nol Path
I
AB
LO Se 10 'lJ
Level Storts here
c and
TP2 0 Control
R Uf----
-
<,
AB ~/
Diff Decision c----
AB Motor
Level
Control
Control Boord
Optical
Autobolonce
Boord
...... .....
.... ....
~
I'-
... v- 10mV
~
:.
....
~
~
1mV
Gi,;,V- c
u
0
u
c
0
G~I,t~,
rn rn
::2 ::2 ~
~
witch
- l-
,,,r
+
10mV
\1\ t r-
~
" Can
------1
•
MB Con 103
,j Con 703 704
Electrical + .4 ~ LeV
AB Circuit Time
,..
Response
~10mV
Elee.
Electrical
AB Control
Controller
r. ....
Int
Offset
-
-INT
outp ut
Autobolonee Boord Boord
MB Can 116
,r \1/ 1mV
rl MB Con 105 r-
~~
I Con 1001 I
....... Integrator}-J
Range Switch Circuits
Boord 1mV
St,
I Con 1002 I
........ Recorder I
10mV
Circuits
(~~:,)
Ampll ler Boord /1\
I
Recorder Controls
\0 Electrical \0 Op\ical
AB Board AB Baard
~ TP2
~
Buffer -----1 t-
§-AVG
Leve TP4
Preamplifier ~
Boord VR502
TP1 -
TP1
~
S
0en
~
c
TP2 a De\ec\or Signal
R u Pa\h begins here
-
VR501
A
/
VR503 ~ TP3
V
Buffer
from Control
Boord, AB
Decision Level to Electrical
Output AB Boord
;j\
Can
t
119 f-
Ultimate ly
AB Mot or
to the
Assembly
J 1
Optical AB
t Motor Drive
E-
Sensing
Pulse Circuit and Control
Circuit
) Can 103
VR401 TP401
lIT
tt
OFF
SW401 Electrical
AB CIrcu it
TP402
Electrical AB
'------~ Controller
TP403
Con 105
Fine
Zero
InL
Ma rker
Range
Offset
Control
Circuit
VR612
Control Boord
Range
Front Panel
Select (Also controllable
from Rear Panel)
Can 105
Am Board
1mV 10mV
1mV
Rec.
Polo FS Output
Control Select 10m
Control
to
from Elec.
Autobalance
Board
to Am from Am from Am
Board, Board, Board, Recorder
First Stage Integrator Circuits Circuits
MB Con 114
Output Row
INT 1mV 10mV
--U
Con 703
• • •
I:lC
I-
U
GND
Resp. Response In l.
Time Time Offset
Sw. c
o Controler
u
I
Hot
I
I 115[
VAC
18VAC
7
~
~
l
Voltage
18VAC
brown
9
Selector
(shown set)
for 115VAC
100
VAC
gray I
gray
I
-
to CON 202
white
I Temp, Control Boord Port of
I
>- Temperature
-+=::= orange to CON 113 Control Circuitry
oro nge
Mother Boord
Rear Panel Temp
ON/OFF Switch
+12 VDC
TP 306 to ORN (com) almost zero, GND
TP 306 to YEL (in) 19 VDC
TP 306 to BRN (out) +12 VDC
='
0
f-
0 z
a 0 - +12VDC
0 0 r.
~ W :r:
m~/s O~§~c~
j/ /~ PN YEL Mother
Board
Lamp
Valve
Terminal
Lamp
I
•• Can 107 I
IN~
~ ORN ~
(
;::-
BRN
~ Distributed to 0ral electronics L 6-
a BRN I
III ,----- -
Mother --1 Can 102 ~ ~ ~
Board Flush
Valve
* II
bJ
r-r-: I
from 0
- LJ
I
TP301 +SVDC Lamp
Main P I
XFMR ~ c
-
R301
second a r.es a0 r-
T TP302 +SVDC Lamp GND ----1 Con lOS
~
10m; p-p
Power Supply
- TP309 -lSVDC
Board
* AC Voltages may be measured here. Lamp Voltage measured at the Terminal:
2.S to 3.0 VDC
Term Description
1 To TEMP AND MOTOR CONTROL board
CON202.
2 To MOTHERBOARD CON113.
3 To MOTHEBOARD CON110.
4 Orange; to top/botton right posts of TEMP
switch.
5 Gray; to transformer.
6 White; to top left post of TEMP switch.
7 Gray; to bottom left post of TEMP switch.
8 Orange; from top post of voltage selector to
transformer.
9 Black; from middle post of voltage selector to
bottom right post of LINE switch.
10 Blue; from bottom post of voltage selector to
transformer.
11 White; from top left post of LINE switch to line
fuse.
12 White; from line fuse to left post of line filter.
13 Brown; from bottom left post of LINE switch to
transformer.
14 Black; from top right post of LINE switch to line
fuse.
15 Black; from line fuse to right post of line filter.
16 Grn/Yelllow; to ground.
17 Red wire and Yellow wire; un-used.
~
o
CON
ex"
107 A1 81 A1 81 A1 81 A1 81 A1 81 A1
H' ~
w~
0
0
00 C'"
0
CON
CON
7 o
CON
112
10
G H J K L ~ ~
110
o 1 CON
115
D:E
o 4
CON
109
CON
106 117
CON ~
N ~1S
9
:F 3 6
m
o
0 CON
o 5
113
A A A
Figure 2-12. Motherbard Layout
(f)
1-----1 L
0 I C Q)
0
beam Q) u L
balance 5
L
E
motor
1-_1
1_- 0
"-
sleeve
coupling
.....
-
® Control Board
..... co ~
Motor
~
• TP205
~
Motor Drive
Mtr. Pas. Sensor c Circuit
0
u • TP204
rIb
- I-- f---
-
I
Con
~ l
101
GD
VDC
©
0 I
I
109 I
/1 1 .1/
• TP1102
lpi AB Boord
I I
I Can 115 I Can 114
I I
I Can 601 I
Can 703
r..
I
ORN
WHT
I
Temp.
Fuse
Heater
I
I Temp.
Sensor
from
76° C
Transformer
100VAC GRAY PINK (2x
secondary BRN BRN
CON 113 I
,----
OJ
0
~
CON 202 I I CON 201 I
1
Front Panel -
~
0
Temp LED z ~
0
u z
~ Temperature 0
Regulator u
2AMP
,----
CD
0 ·TP201
t
Front Panel ~
• TP203
Temp. Select Reg Driver ,----
z Temp. n
Switch 0
Control 0
u N
~ 1\
Z
0
U f---
Mother Temperature and Motor Control Board
Board
1
Input Row ----7 • ;-----1 Can 602 f--
-
Key
Switch Flush I
I
Boord
Can 703 I
t
~ Can 601 f--
I t
Can 114 I Mother Boord I Can 115 I
I
Regulator Set
+ 12VDCI +5VDC
L,
Can 107 1
1 I
Control Boord
\1\
Can 112 1
I
I
Lamp Valve
Terminal
I
~I',:::)
Valve
The Outputs
Light Intensity Error and Balance Not Ready
Output Boord
\'---~
Output Row~drB
Light Intensity
Error
I CON 703
Front Panel
Lig ht Intensity
Error LED
'1\
Control Boord
Light
Intensity
Circuit
Relay Driver ~ ~- -~
Output Boord
Balance
CON 703
I J
Output Boord
Polarity
Input Row ~ .
-
CON 703 I
Front Panel
Integrator
LED
0-
/1/
Optical Auto
Integrator
~ Balance
Polarity
Board
Control Circuits
Amplifier Board
Auto
~ Ba 10 nee -
Boord
Output Boord
Marker
CON 703
I
Relay and Recorder
Output
Driver Circuits
11
Marker Offset
Voltage
Recorder Recorder
Control Output
c
Circuits o Circuits
u
Switch
Range Boord
Select
Switch
000
Polarity Recorder Marker
LED LED LED
LED Boord #1
Power Supply Board All testpoints are clearly labeled across the top of the
board. See POWER DISTRIBUTION for details.
Control Board Test points extend out to the rear for convenience.
• VR501, TP1/4 - See SIGNAL PATH OVERVIEW for
details.
• VR502/503, TP2/3 - See SIGNAL PATH OVERVIEW
and SECTION 3: ELECTRICAL CALIBRATIONS
for details.
VR613 TP605
Span Polarity to
Stag Control Output
Fine
Zero
Integrator
TP604
Path
Main
Input
Stag
Recorder
Pos. TP607
Path
Polarity
VR612 AmQ
TP608
Digital Display Board On this board, the display span is calibrated. Procede as
follows:
1. Set the front panel FINE ZERO dial to it's mid
position 5 turns. Set the front panel INTEGRATOR
dial fully clockwise. Both INTEGRATOR and
RECORDER polarity should be set to positive.
2. At the front panel, select the INT display and
BALANCE.
3. Observe the DISPLAY SWITCH BOARD. The
circuit side of the switch board is viewed from the
top. There is only one test pin on the switch board,
labeled TPI (the label may not be present on very old
detectors). TPI is used for the DIGITAL DISPLAY
BOARD span calibration.
4. Measure TPI (with respect to chassis GND). At the
front panel, use the +COURSE ZERO button to
make TPI read -180 mY.
5. VR1201 is the only potentiometer on the DIGITAL
DISPLAY BOARD. By adjusting VR1201, make the
INT display read + 1800 mV. In other words, the INT
display should read 10 times the value of TPl, with
the opposite polarity.
Top Top
Screw Screw
l l
Top _ _Top
Screw Screw
Front
Power Supply Board Remove the defective board and insert the replacement
board. No electrical calibrations are needed.
Control Board
Amplifier Board
§l 0 SAMP.
f-
WHT
CLEAR BLK ~
N BRN N
0
z RED n
C)
ORN '"
YEL en
0
z
C)
0
GREEN
0 §l 0
f-
REF.
U- \
r. ~ ~
1'8'
l~
@ @ @
~
~
! ! !
~
~~~~~~~
18 20 18 4 19 2 3 5 19 4 21 6
\
22
1-- -
c ,
,
I
,
,
1 _
D
/~-----e, I 3-Way
Fitting
Term Description
See the HP 1047 A Operator's Handbook for details of Flow System Operation.
Read these notes first..
B The inlet capillary tube MUST be plumbed as shown. Failure to do so will rupture
the flow cell. The inlet capillary has an ID of 0.25 mm. All other tubes have an ID
of 0.8 mm. The inlet capillary is usually on the bottom, as shown - but always
check the ID of the tube to be certain. The flow cell has a backpressure rating of
only 7 bar.
C Both the Fush Valve and the 3-Way Fitting can accept SWAGELOK nuts and
ferrules. Swage depth is 3.5 mm.
D Internally, the 3-Way Fitting is a "T". Internal diameters are large to minimize
restriction. DO NOT substitute a zero dead volume "T" for the 3-Way Fitting.
E This is a WIDE ID 1/16 inch union. DO NOT substitute a standard zero dead
volume union for this part; excessive restriction might rupture the Flush Valve or
the Flow Cell.
~~)
I
~ ~~
=
*" -----:
*~
1§l /i@ @' (§)
{
j§J
0
e
8 e @
-
~
* *
F * Remove these screws only,I
Legenda:
A. Optical Balance Glass Control Shaft
B. Sleeve Coupling
C. Manual Shaft Turning Knob
Term Description
1 Mirror Assembly
2 Mirror Pitch Screw (2 mm HEX)
3 Mirror Holding Screws
4 Cell Assembly
5 Slit/Lens Assembly
6 Slit/Lens Assembly Screws
7 Mirror Adjust Glass Access Hole
8 Mirror Adjust Glass
9 Optical Balance Glass
10 Lamp Holding Collar Set Screw (1.5 mm HEX)
11 Lamp Assembly
12 Lamp Holding Collar
\ \ /
I~J
I 4
1i:="=3==r-+++ S
- - f- +- 7
i\- - f-
a
~ 9
v:::
I==ic== 1==0==
"-- ~ '-- ~
r r
12 ---11111 ~ 10
11~
Figure 3-8. Inside the Optical Unit
r
Correct
,' ,,
:, ~Light
,
, ,
: : Slit
1- I
Incorrect
Eye
Glasses Mirror
Seten
Pitch ~- j
HO.lding•.•.••••
Screws
Holding
Screw ~
Lig ht
beam
Photodiodes
Figure 3-12. Lightbeam on Photodiodes
Legenda:
1. Mirror Holding Screws
2. Mirror Pitch Screws (2 mm HEX)
Replacement
1. Refer to SECTION 6: Parts Identification.
2. Remove the detector top cover. Refer to Figure 6-5.
Remove the optical unit top cover (item 13), the
insulation (item 9) and the optics cover (item 12).
3. Locate the Preamplifier board. Refer to Figure 6-1 if
needed.
4. Carefully un-solder from the Preamplifier board the
three wires (white, green, clear) from the photodiode
assembly cable. This cable can be seen coming from
the optical unit, directly under the lamp. Before
un-soldering, note the position of the three wires.
5. Refer to All Boards and Control located . . . ,
Figure 3-3. This figure shows the holding screws
for the detector front panel assembly. Remove
these screws, then carefully allow the front panel
assembly to fall away - it is not necessary to remove
any cables or tubes, but make sure that nothing is
damaged!
6. Figure Figure 3-14 shows a side view of the optical
unit as viewed from the front of the detector. The
Figure also shows how the photodiode assembly will
be removed from the optical unit.
Term Description
1 Photo diode Assembly Setscrew Access Holes
(1.5 mm HEX)
2 Mirror Adjust Glass Access Hole
3 Optical Unit Outer Case
4 Optics Block
5 Foam Insulation
6 Photo diode Assembly
en
A
1= i I ~
u
1 I:lC
w
1= ~
Fronl Rear
I I
Mirror
I I
~
spec
deflection in mm = /
RIU mm
where:
spec specification of detector
deflection allowable deflection in mm
RIU/mm scaling factor at a specific attenuation
where:
signal signal for 1 mm deflection
signal FS signal for full scale deflection
INT FS integrator full scale deflection in mm
. 1 X10- 5 RIU
signal = = 6.6 X 10- 8 RIU
150mm
Table 4-1.
RIU Scaling Factors for HP Integrators
Attn 339XA RIU /FS 3390/2/3 RIU /rrnn 3394/6 RIU /rrnn
20 X 10- 9 RIU
wan d er = - - - - - - - -
2.1 X 10- 9 RIU /mm
where:
rec defl recorder deflection in mm
spec specification
range range setting
rec FS recorder full scale in mm
5 X 10- 9 RIU
nOIse = - - - - - - - - X 250 mm = 8 mm
156.25 X 10- 9 RIU
2 X 10- 8 RID
wander = X 250 mm = 32 mm
15.625 X 10- 8 RID
Problem Check
Rear line switch turned on; no response or • Is the line switch functional?
incorrect detector turn on
• Is the line power setting correct?
• Are all cables in place and tight?
• Measure test points on POWER
SUPPLY board for correct output.
If test point measurements are NOT
correct:
a. Replace POWER SUPPLY board.
b. Replace POWER REGULATOR set.
Flow cell defective; leaking internally Replace the flow cell, and perform the
between compartments or leaking alignments and calibrations described in
externally. SECTION 3: Procedures.
Flush valve defective; the user has See Flush Valve Problems.
attempted to purge air bubbles, but half of
the cell retains air because the valve is
defective.
Lamp does not turn on when the line See Lamp Turn On Problems.
switch is turned on. In this case, TPl/2
intensities will be zero.
Lamp not correctly adjusted. In this case, Has the lamp just been replaced? If so,
TPl/2 intensities will be abnormally low, refer to the "Lamp intensity adjustemt"
or zero, depending on the degree of procedure.
misadjustment.
INTENSITY ERROR THRESHOLD Have any optical unit repairs just been
CALIBRATION incorrect. In this case, the made? Review the calibrations that may be
actual light intensity is sufficient, but the needed when repairs are made to the
intensity error circuit is incorrectly optical unit.
calibrated. The TPl/2 intensities seem
If calibrations seem correct, likely failures
correct, but the INTENSITY ERROR
are:
indicator is on.
1. CONTROL board.
2. DIGITAL DISPLAY board.
PREAMPLIFIER board ribbbon cable not Connect the ribbon cable securely.
securely connected to CONTROL board
CON501. In this case, TPl/2 readings will
be 0.00.
The AB motor can be correctly centered Make sure that the flow cell is free of air
from the LIMIT ALARM state, but the bubbles. Make sure that the INTENSITY
LIMIT ALARM error occurs after a ERROR is not present. Purge the cell of
BALANCE is done. bubbles if needed.
If the detector intensity is normal, replace
the AB board and OPTICAL AB board.
BALANCE command initiated from the Does the front panel BALANCE button
rear panel remote input does not work. work correctly?
If yes:
1. Make sure that the remote signal being
applied is a contact closure; nornally
open, closed for BALANCE.
2. Check the OUTPUT board ribbon cable
- in this case, other remote control
functions are likely to also be defective.
3. Replace the OUTPUT board.
If no:
Replace the AB board and the OPTICAL
AB board.
The AB motor reaches it's mechanical limit, 1. Replace the OPTICAL AB board.
but the LIMIT ALARM does not turn on.
2. Replace the AB MOTOR assembly.
The motor sits vibrating at it's mechanical
stop. NOTE: The vibrations may have disturbed
In all other ways, the AB motor and the AB MOTOR/OPTICAL BALANCE
BALANCE functions are normal. GLASS relationship. Verify this
relationship (page 3-16, step E).
Valve has an internal cross port leak. This Replace the valve.
symptom will most likely be noticed in the
form of a baseline drift while the valve is in
the normal position. The drift stops when
the valve is activated.
Valve cannot be activated from the rear Can the valve be activated and deactivated
panel remote input. normally from the front panel?
If yes:
1. The front panel FLUSH button must be
off to use the rear panel remote input.
2. Make sure that a contact closure is being
applied to the remote control input;
normally open, closed for
activate/ deactivate.
3. Check the OUTPUT board ribbon cable.
In this case, other remote control
functions will likely also be defective.
4. Replace the OUTPUT board.
If no:
Is the FLUSH command applying
+ 12 VDC as needed to the valve drive
wires?
Valve cannot be activated from the front Can the valve be activated and deactivated
panel FLUSH button. normally from the rear panel remote input?
If yes:
1. Deactivate the valve from the rear panel,
then check for correct front panel
operation.
2. Check the KEY SWITCH board ribbon
cable. In this case, other front panel
functions are likely to also be defective.
3. Replace the KEY SWITCH board.
If no:
Is the flush command applying + 12 VDC
as needed to the drive wires of the valve?
If yes, replace the valve.
If no:
1. Replace the CONTROL board.
2. Replace the POWER SUPPLY board.
Note:
The backpressure rating of the flow cell is
only 7 bar!
6~ ~ ~
~
7- 8- 9- 10- 11- -
~ I
~
~
5 II
<, I~
I~
- -
- "'
- -
c=J: 16
-
2 3
J
II 1 1
1
1
1
I
29
38
38 4
1
4
3
~32 4
20
16
2 20 3
BLK