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s10661 023 11952 W
s10661 023 11952 W
https://doi.org/10.1007/s10661-023-11952-w
RESEARCH
Received: 12 June 2023 / Accepted: 5 October 2023 / Published online: 23 October 2023
© The Author(s) 2023
Abstract Extensive water and chemicals are used in laboratory for parameters including, dissolved oxy-
the textile industry processes. Therefore, treatment of gen, pH, temperature, total Kjeldhal nitrogen (TKN),
textile wastewater is vital to protect the environment, chemical oxygen demand (COD), biochemical oxy-
maintain the public health, and recover resources. gen demand (BOD5), total suspended solids (TSS),
However, due to poor operation and plant perfor- total nitrogen (TN), total phosphorous (TP), nitrite,
mance the partially treated textile wastewater was nitrate, and metallic compounds. The TSS, BOD5,
directly discharged to a nearby river. Thus, the aim COD, TP, nitrite, ammonia, and total chromium result
of this study was to characterize the wastewater phys- were above the discharge limit with 73.2 mg/L, 48.45
icochemical properties and evaluate the performance mg/L, 144.08 mg/L, 7.9 mg/L, 1.36 mg/L, 1.96 mg/L,
of the textile factory-activated sludge process waste- and 0.16 mg/L, respectively. Multiple regression
water treatment plant (WWTP) in Bahir Dar, Ethio- models were developed for each overall, net mov-
pia. In inlet and outlet of the WWTP, samples were ing average, and instantaneous effluent quality index
collected for 6 months and analyzed on-site and in a (EQI). The predictor parameters B OD5, TN, COD,
2
TSS, and TP (R = 0.995 to 1.000) estimated the net
T. T. Wondim · R. B. Dzwairo · D. Aklog · E. Janka · pollution loads of all predictors as 492.55 kg/day
G. Samarakoon · M. M. Dereseh and 655.44 kg/day. Except TN, TKN, and N O3, the
Department of Water Supply and Sanitary Engineering, remaining six performance parameters were violating
Bahir Dar Institute of Technology, Bahir Dar University,
the permissible limit daily. Furthermore, the overall
26 Bahir Dar, Ethiopia
plant efficiency was predicted as 38 % and 42 % for
T. T. Wondim · R. B. Dzwairo · D. Aklog · E. Janka · the moving average and instantaneous EQI, respec-
G. Samarakoon · M. M. Dereseh tively. Our study concluded that the integrated regres-
Department of Civil Engineering, Durban University
sion models and EQI can easily estimate the plant
of Technology, Midlands, PO Box 101112, 3209, Imbali,
Durban, South Africa efficiency and daily possible pollution load.
T. T. Wondim (*) · R. B. Dzwairo · D. Aklog · E. Janka · Keywords Activated sludge process · Effluent
G. Samarakoon · M. M. Dereseh
quality index · Multiple regression · Plant
Department of Process, Energy and Environmental
Technology, University of South-Eastern Norway, performance · Physicochemical parameters · Textile
3918 Porsgrunn, Norway wastewater treatment
e-mail: tenatilik@gmail.com
M. M. Dereseh
Excellence Enterprize, Bahir Dar, Ethiopia
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nations in general, using the state-of-the-art technol- of trends with time and generating a simplified model
ogy, recording of data, and adopting effective util- in which wastewater effluent parameters were used to
ity management system is hardly found (Sharma & predict the overall plant performance using regression
Malaviya, 2022; Siddique et al., 2017). (Jeppsson & Pons, 2004; Lotfi et al., 2019). Hence,
In this study, for the enhanced real-time predic- in this study, one of the prominent textile factories
tion of the effluent quality and tracking, the cumula- located in Bahir Dar city, Ethiopia, was purposefully
tive time of violation of the permissible limit of the selected to examine the wastewater effluent quality
respective wastewater quality parameters was deter- and evaluate the performance of the wastewater treat-
mined using a time-based effluent quality index and ment plant under existing conditions.
multiple regression model. Effluent quality index
(EQI) is a measure of the quality of the effluent that
is being discharged from a wastewater treatment plant Materials and methods
at different times and simplifies detailed and complex
information collected from a water body. This value Study area
is understandable and helps decision-makers and
planners ensure the safe discharge of waste. Moreo- Bahir Dar textile factory is in the north-western
ver, the study could bridge the gap by analyzing a region of Ethiopia and on the southern coast of Lake
matrix of laboratory measured data through creation Tana, adjacent to the Blue Nile River (Fig. 1). The
Fig. 1 The location map of Bahir Dar textile factory wastewater treatment plant, Ethiopia
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factory’s wastewater treatment plant is found in the Alum and Poly aluminum chloride (PAC) coagulant
industry compound at a geographical position of was added into the primary clarifier to form the set-
UTM E: 37.407° and N: 11.596°. The conventional tleable flocs that could be removed easily. The con-
activated sludge process (ASP) is used for treating the figuration of the treatment units is shown in Fig. 2.
textile industry wastewater. The treatment plant oper-
ation period is highly depends on the material input Wastewater sampling, measurement, and analysis
supply to the production process. techniques
Wastewater treatment plant description The wastewater sampling locations were selected
based on the treatment arrangement and the cur-
The plant was built in 2013/14, the conventional acti- rent plant operation strategy. The sample size was
vated sludge process with its full-scale sludge treat- designed scientifically to characterize the phys-
ment configurations to treat an average of 600 m 3/ icochemical wastewater quality parameters and to
3
day and peak flow of 1200 m /day. The wastewater is evaluate the performance of the wastewater treat-
collected from all the factory process units and trans- ment plant. To identify and understand the removal
ported in one collection line to the treatment plant. efficiency, six sampling locations in the wastewater
Namely, intake-grit chamber, equalization tank, elec- treatment plant were selected (Fig. 2). A total of
trolysis system, pumping stations, primary clarifier 792 samples were collected every week from raw
(with coagulation and flocculation unit), activated wastewater inlet (1), equalization tank outlet (2),
sludge process, secondary clarifier, multigrade filter, electrolytic system outlet (3), activated sludge pro-
and guard pond before disposing into the Blue Nile cess tank outlet (4), primary clarifier outlet (5), and
River. In line with this the factory has sludge treat- secondary clarifier outlet (6) in the period of Febru-
ment units including sludge thickener, dewatering fil- ary 2021 to July 2021. All twenty-two parameters
ter press and sludge drying bed. The primary and sec- shown in Table 1, were analyzed at the influent and
ondary wasted sludge has been collected and pumped effluent locations of the plant.
to the thickener after the Alum has been dosed in it. The sample collection equipment was organized
Moreover, there is addition of 98% sulfuric acid at the and before grabbing the sample the treatment site
equalization tank to balance the pH in the incoming condition was recorded thoroughly. The sampling
flow commonly alkaline composition. Conversely, container was pre-treated, labeled, and marked the
Bypass
Grit chamber Equalization Electrolysis Aeration tank Primary Secondary
Inlet Tank clarifier clarifier
Pond
Sludge supernatant
Sand
RAS filter
Effluent
WAS
Backwash out
Sludge
Dewatering thickener
Drying bed
Sludge storage
Fig. 2 Existing textile wastewater treatment plant layout and corresponding sampling locations
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Table 1 The wastewater quality parameters analyzed, measurement technique, and standard methods
Parameters Units Methodology Standard methods (EPA, 2023) Parameter Units Methodology Standard
methods (EPA,
2023)
identification to minimize and quantify the impacts discrete decision-making processes, EQI-based
on samples due to collection. Furthermore, duplicate multiple regression models were, thus, developed
sampling was used. Conversely, the analysis was con- to aggregate multiparameter in a simple output.
ducted in the field using Mobil test kits (temperature, After smooth out the data the effluent pollution load
electrical conductivity, dissolved oxygen, total dis- were calculated using Eqs. 1 and 2 because it could
solved solids, and pH) and laboratory. To increase potentially estimate the overall instantaneous and
the quality of analysis the equipment was calibrated, moving average pollution load due to the concentra-
duplicate samples were analyzed with appropri- tion of each effluent wastewater quality parameters
ate sample preservation and storage technique using (Xie et al., 2022). For the strategic plant manage-
the quality control and assurance protocols specified ment and to achieve the compliance limit, the net
in EPA (2023) as well as the standard methods pre- EQI was computed using Eq. 3 and Eq. 4 for both
sented in Table 1. moving average and instantaneous data. In the net
Furthermore, the multigrade media filter and the EQI model, the weighted pollution load over and
guard pond were not functional and not considered above the violation concentration, was calculated to
for this study. The wastewater generated during the measure the treatment efficiency (Amerlinck et al.,
sampling period represented the whole process in the 2001; Jeppsson & Pons, 2004).
factory and a maximum loading in the treatment plant The Clean Water Act directive of EPA (2023) on
in which the factory operated with full production effluent quality compliance limits were considered for
capacity and considered for different seasons. violation concentration of compounds in EQI. The
overall and net instantaneous and moving average
Time based effluent quality performance assessment effluent quality indices were estimated to evaluate the
plant-wide treatment plant performance of the textile
In this study, EQI and time-based effluent pollu- factory.
tion load assessments were conducted to forecast ∑n
the dynamics of the receiving water ecosystem and EQI (overall instantaneous) = Q(t) w ∗ Si(t) (1)
i=1 i
to evaluate the plant pollutant removal efficiency
using the method applied by Jeppsson and Pons t+T
T ∗ 1000 ∫
1 ∑n
(2004). To mitigate against time-series data avail- EQI (overall T days moving average) =
t
Q(t)
i=1
wi ∗ S(t) dt
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n
∑ [ ( )] The IBM SPSS Statistics version 21 software and MS
EQI (net instantaneous) = Q(t) wi ∗ max 0, Si (t) − Si,limit
Excel 2016 were used for multiple regression model
(3)
i=1
where EQI = Effluent quality index [kg pollution/ mathematical calculations and figure productions,
day]; T = Time horizon (7 days moving average) respectively. Lotfi et al. (2019) and Mihály et al.
[days]; Q(t) = Effluent flow rate [m3/day]; Si(t) = The (2022) also concluded that the multiple linear regres-
effluent concentration of the parameters at the meas- sion stepwise method was a highly successful sample
ured time [mg/L]; S i, limit = the permissible discharge analysis technique for predicting wastewater effluent
limit of parameters [mg/L] quality index more precisely and reliably than models
Weighing factor for each pollutant, wi, which is created using other techniques
assigned according to how much of an influence it
has on the environment using a minimum of one-year
recorded data (Jeppsson & Pons, 2004; Liu et al.,
2020). However, in this study, a new approach was Results and discussion
developed to bridge the gap of time series data scar-
city and the lack of preference on the ranking of the Outliner management and normality test
impact on effluent parameters. In the model, to calcu-
late the indexes a normalized equal weight was allo- As presented in Table 2, the descriptive statistics
cated for the nine effluent quality parameters, TSS, results showed that the distribution of the output for
COD, BOD5, NH3, TKN, TN, NO2, NO3, and TP. the influent quality pertaining TSS, VSS, and EC
were identified as significantly different from the
test data. However, the normality distribution except
Data analysis
BOD5, COD, N H3, and N
O3, were symmetrically
spread over the range. Regarding the effluent quality
A Pearson correlation test was conducted to under-
parameters shown in Table 3, TSS, VSS, B OD5, NO3,
stand the relationships of the dependent EQI and
TKN, and total chromium identified a minor and
independent wastewater quality parameters. Along
major outlier and this could significantly affect the
with the Pearson correlation test, the detected outli-
test data (Al Bazedi & Abdel-Fatah, 2020).
ers and irregular data sets were scientifically managed
using data transformation to improve quality of the
data analysis. Multicollinearity and autocorrelation
The profiles of operational control wastewater quality
diagnostics were conducted to optimize uncertainties
parameters
due to the variability of wastewater characteristics,
and model parameters by identifying the interrela-
In wastewater treatment, there is a defined process
tionship among the independent parameters. Upper
control strategy for selecting key monitoring units
and lower limit regression tests were performed
and process control parameters (Asses & Ayed,
to check response of the data distribution pattern.
2021). Among the wastewater qualities, pH, DO, TA,
Additionally, the stepwise method of multiple lin-
and temperature are the main process control param-
ear regression was used to find the most important
eters monitored periodically in the complete mix bio-
independent variables contributing to the dependent
logical treatment units (Andreides et al., 2022). In
parameters’ variance and to eliminate parameters that
this study, the mean temperature for influent wastewa-
were not significant and could lead to overfitting of
ter was varied from 25.7 to 27.6 °C and for the efflu-
the model. The cut point to identify the most impor-
ent from 23.8 to 27 °C for all treatment unit opera-
tant independent wastewater quality parameters was
tions (Fig. 3). EPA (2023) directive stated that the
the R2 and the coefficient P value of pairwise matrix.
maximum acceptable limit of the temperature for the
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Table 2 Descriptive statistics for the measured influent wastewater
Parameters TSS mg/L VSS mg/L BOD5 mg/L COD mg/L NH3 mg/L NO2 mg/L NO3 mg/L TKN mg/L TN mg/L TP mg/L TA mg/L
Min 223.54 144.49 140.20 456.30 10.00 1.35 2.50 26.76 33.44 12.36 89.65
Environ Monit Assess (2023) 195:1360
1st quartile 230.12 154.59 141.70 463.85 11.68 1.72 3.54 27.62 33.89 12.44 92.30
Median 294.35 190.11 149.30 479.08 12.25 1.99 3.69 27.82 35.07 12.84 95.32
3rd quartile 352.35 237.01 157.58 497.86 12.68 2.40 3.74 28.30 35.41 13.31 100.59
Mean 293.00 194.76 150.25 483.27 12.00 2.10 3.55 27.98 35.12 13.05 97.71
Max 365.34 248.43 163.20 522.24 13.20 3.10 4.20 29.50 38.10 14.50 112.34
Min.Out 46.78 30.98 117.89 412.84 10.18 0.70 3.25 26.61 31.61 11.14 79.87
Majo.Out 535.69 360.62 181.39 548.88 14.18 3.42 4.03 29.31 37.69 14.62 113.03
Std. dev. 68.72 48.21 9.92 25.56 1.14 0.63 0.57 0.92 1.70 0.83 8.40
Parameters pH DO mg/L TDS mg/L EC μS/cm K mg/L Ca mg/L Mg mg/L Fe mg/L Zn mg/L Cr mg/L To oC
Min 7.80 1.45 400.00 622.00 3.08 25.66 11.00 0.12 0.12 0.09 25.65
1st quartile 7.92 1.51 401.00 676.33 3.23 36.25 13.98 0.15 0.18 0.27 25.99
Median 8.00 1.57 409.50 690.15 3.33 40.83 16.17 0.17 0.27 0.29 26.50
3rd quartile 8.15 1.68 421.00 709.00 3.47 47.67 18.03 0.19 0.42 0.31 26.73
Mean 8.02 1.60 412.33 685.13 3.41 47.83 16.71 0.20 0.32 0.26 26.48
Max 8.20 1.80 432.00 721.50 4.00 95.00 25.00 0.39 0.66 0.33 27.60
Min.Out 7.58 1.26 371.00 627.31 2.86 19.13 7.89 0.09 −0.17 0.22 24.89
Majo.Out 8.49 1.92 451.00 758.01 3.83 64.79 24.12 0.24 0.77 0.35 27.84
Std. dev. 0.16 0.13 13.28 35.71 0.32 24.43 4.84 0.10 0.20 0.09 0.70
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Parameters TSS mg/L VSS mg/L BOD5 mg/L COD mg/L NH3 mg/L NO2 mg/L NO3 mg/L TKN mg/L TN mg/L TP mg/L TA mg/L
Min 50.08 39.98 35.80 132.05 0.48 0.43 0.59 7.08 13.15 5.89 57.67
1st quartile 59.66 47.61 38.70 132.77 1.33 0.62 1.62 7.38 13.27 6.89 59.88
Median 74.48 59.16 44.56 139.52 1.62 1.34 4.52 7.72 13.50 8.45 66.17
3rd quartile 85.99 75.89 58.49 150.13 2.05 1.73 4.71 12.04 13.62 8.68 68.33
Mean 73.20 59.28 48.45 144.08 1.96 1.36 3.40 8.73 13.49 7.90 66.22
Max 92.54 76.62 65.16 165.10 4.62 2.80 10.00 25.00 13.93 8.96 70.33
Min.Out 20.15 5.20 9.02 106.72 0.24 −1.04 −3.03 0.40 12.73 4.21 47.19
Majo.Out 125.50 118.30 88.16 176.18 3.14 3.39 9.36 19.03 14.15 11.37 81.02
Std. dev. 17.73 15.35 12.86 13.95 1.42 0.90 2.16 2.21 0.29 1.38 7.87
Permissible limit (EPA, 2023) 35 NA 40 120 1 1 10 25 <40 2 NA
Parameters pH DO mg/L TDS mg/L EC μS/cm K mg/L Ca mg/L Mg mg/L Fe mg/L Zn mg/L Cr mg/L To oC
Min 8.14 5.25 378.00 640.19 1.91 40.96 13.97 0.21 0.15 0.11 23.80
1st quartile 8.24 5.34 393.20 648.23 2.07 41.23 14.68 0.22 0.19 0.12 25.44
Median 8.33 5.54 404.48 662.06 2.30 42.85 15.93 0.26 0.26 0.15 25.46
3rd quartile 8.36 7.74 416.82 668.81 2.90 48.38 16.84 0.41 0.39 0.21 26.27
Mean 8.29 6.22 403.70 661.69 2.38 44.56 15.82 0.29 0.27 0.16 25.37
Max 8.39 7.92 426.10 683.57 12.00 51.27 17.95 2.00 2.00 0.24 40.00
Min.Out 8.06 1.74 357.77 617.34 0.81 30.51 11.44 −0.07 −0.10 −0.02 24.19
Majo.Out 8.55 11.34 452.25 699.70 4.16 59.10 20.08 0.69 0.68 0.34 27.52
Std. dev. 0.10 1.26 17.96 17.31 0.43 4.32 1.51 0.09 0.10 0.06 0.87
Permissible limit (EPA, 2023) 5–9 5 9.5 <1500 <4000 12 <60 <60 2 2 0.05 <40
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Fig. 3 Operational control Eff-Feb Eff-Mar Eff-Apr Eff-May Eff-June Eff-July Permissible limits
influent and effluent textile
wastewater parameters 100 70
treated effluent is < 40 °C. The average temperature 2010). pH could be cross communicated with tem-
of the effluent wastewater in the treatment plant was perature and controlled simultaneously (Nawaz &
found to be within the standard. Ahsan, 2014; Tony, 2019). For most of the organic
Even though the maximum temperature was pollutants to be removed in the aeration tank, the
detected to be in the permissible range, there was well-being of activated sludge microorganisms
fluctuation within the treatment units. The acti- is vital (Bhatia et al., 2018; Wondim & Dzwairo,
vated sludge process temperature was 26.12 °C and 2018). Based on a study by Dutta and Bhattacharjee
it declines when the wastewater flows down to the (2022), the optimum pH level for bacterial growth
primary and secondary clarifier 26 °C and 25.37 °C, ranges from 6.5 to 7.5. It was indicated that the acti-
respectively. Studies have shown that temperature vated sludge process may suffer with the lack of het-
increases microbial activity and chemical reaction erotrophic bacteria and, at a pH of 7.8 to 8.2, has
in the treatment plant (Altaher & Alghamdi, 2011; developed a nitrification process (Imtiazuddin et al.,
Mhlanga & Brouckaert, 2013; Tony, 2019). Moreo- 2012). Although the pH of the treated effluent was
ver, the decomposition and removal efficiency of within the standard, the result showed a maximum
biodegradable organic pollutants and compounds, pH of 8.39 for all measured values. This change
are highly dependent on temperature in the treat- was due to the metals in the wastewater, which were
ment plant (Sen et al., 2019; Uddin, 2021). Con- transported to the effluent Islam et al., 2023.
versely, the increase of temperature beyond the lim- Figure 3 shows that the measured average value
its could deplete the dissolved oxygen and increase of untreated and treated wastewater DO level was
the operational cost of the treatment plant (Bhave 1.6 mg/L and 5.25 mg/L, respectively. Hence, the
et al., 2020; Nawaz & Ahsan, 2014). On the other DO concentration in the effluent of treated textile
hand, the reduction of temperature from the aeration wastewater discharged to the nearby river was nearly
to the clarifier showed that the active biomass in the within the minimum permissible limit range of 5 to
form of mixed liquid suspended solid got removed 9 mg/L. The decline in dissolved oxygen concentra-
(Panhwar et al., 2022). tion in the treatment plant indicated inefficiencies
As shown in Fig. 3, the result stated that the pH of for the aeration system to oxidize the organic pollut-
influent and effluent fluctuated from 7.8 to 8.14 and ants biologically (Nawaz & Ahsan, 2014). Based on
8.2 to 8.39, respectively. In wastewater treatment, Mhlanga and Brouckaert (2013) study, the levels of
almost all unit operations and processes are hypo- DO vary with wastewater temperature, characteris-
statically dependent on pH (Dutta & Bhattacharjee, tics of wastewater and mixing system, season, time
2022). The pH was adjusted in the equalization tank of day, and rate of flow. Furthermore, releasing a
to efficiently operate the subsequent treatment units low level of DO into the surface water highly affects
and it was regulated at each process. Measuring pH the aquatic animals and forms intermediate pollut-
is very crucial to determining the solubility and ants due to the presence of organics in the wastewa-
availability of nutrients in wastewater (Roy et al., ter (Asses & Ayed, 2021; Sen et al., 2019).
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Similarly, like DO and pH, total alkalinity and waters (Bashaye, 2015; Durotoye et al., 2018). More-
other metallic compounds play an important role for a over, the textile wastewater consisted of various high
healthy microorganism ecosystem, which assists with molecule compounds with minimal levels of degra-
pollutant removal in the treatment plant (Chan et al., dation, which made it difficult to attain the discharge
2021). As shown in Fig. 3, the average concentra- limit (EPA, 2023).
tions of total alkalinity, potassium, calcium, and mag-
nesium in the effluent were recorded as 66.22 mg/L, Primary physico‑chemical wastewater quality
2.38 mg/L, 44.56 mg/L, and 15.82 mg/L, respectively, parameters
which were within the effluent limit (EPA, 2023).
It indicated that calcium and magnesium metals are In textile wastewater treatment, biological and chemi-
considered as inert material and contribute for the cal processes are the primary unit of operations, to
fraction of the inorganic suspended solids, and which quantify the deterministic primary pollutants (Sid-
can be monitored in the treatment process (Amanuel, dique et al., 2017; Wang, Yu, et al., 2022). The waste-
2019 ; Furusho, 2015). water parameters BOD5, COD, TSS, TDS, VSS,
TKN, NH3, NO2, NO3, and TP are the primary pollut-
ants to model and optimize the treatment plant (Patel
Heavy metals & Vashi, 2015; Sharma & Malaviya, 2022).
The measured average value of BOD5 and COD at
The measured parameters value for treated efflu- the effluent were 48.45 mg/L (± 12.86) and 148 mg/L
ent concentrations of Fe, Zn, and total Cr, were (± 13.95), respectively (Fig. 5b). However, both
0.29 mg/L, 0.27 mg/L, and 0.16 mg/L, respectively measured BOD5 and COD values at different periods
(Fig. 4). Even though Fe and Zn were within the did not comply with the standard permissible dis-
standard values, there was a slight increment in the charge limits of 40 mg/L and 120 mg/L, respectively.
effluent for Fe concentration most probably due to The increase in COD concentration indicated the
poor performance of the electrolytic process and presence of toxic compounds which affect the biolog-
micro-electrolytic Fe flocs short circuited in the plant ical process in the treatment plant (Abu Bakar et al.,
(Nawaz & Ahsan, 2014; Uddin, 2021). On the other 2020). This toxicity could be attributed to untreated
hand, there was a reduction of Cr from 0.26 to 0.16 heavy metals and organic compounds generated from
mg/L. This implies the electrolytic unit removes textile wastewater (Imtiazuddin et al., 2012; Pan-
38.5% of the influent Cr. However, the effluent con- hwar et al., 2022). The B OD5 was also 17.4 % above
centration of chromium was well over the 0.05 mg/L the standard limit, which implied the depletion of
limit for surface water discharge (EPA, 2003). High DO due to the concentration of suspended solids in
levels of Cr lead to ecotoxicology of aquatic life and an aeration tank, during activated sludge process
carcinogenic effects for humans through the receiving expressed as mixed liquor suspended solid (MLSS)
Fig. 4 Measured heavy Eff-Feb Eff-Mar Eff-Apr Eff-May Eff-June Eff-July Permissible limits
metal in wastewater
0.45 2.5
0.40
Effluent concentrations (mg/L)
2
Permissible limits (mg/L)
0.35
0.30
1.5
0.25
0.20
1
0.15
0.10 0.5
0.05
0.00 0
Fe Zn Cr
Wastewater quality parameters
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Effluent concentrations
8 10
8
150
100
(mg/L)
(mg/L)
6
6 100
4
4 50
2 50
2
0 0 0 0
TP NH3 NO2 NO3 TSS BOD5 COD TKN TN VSS
a) Wastewater quality parameters b) Wastewater quality parameters
high concentration of organic matter, which could probably emanated from the coloring material used
not be effectively degraded biologically. Moreover, in the textile process. An increase in suspended
COD and BOD5 are interrelated parameters and are particles could also be the result of a shock load
preferably degraded as organic matter in biological of influent solids that are mostly inorganic chemi-
and chemical oxidation, respectively, in a treatment cals not prone to degradation, which in turn could
process (Mhlanga & Brouckaert, 2013; Wang, Jiang, decrease the microorganism suspended solid ratio
& Gao, 2022). Evidently, the significant increase in in the aeration process (Sen et al., 2019). Moreover,
COD shown in Fig. 5b demonstrated the probable this increment could also be due to poorly operated
presence of toxicants, heavy metals, and persistent and unmanaged primary and secondary clarifiers of
organic matter in the wastewater (De Ketele et al., the textile treatment units (Tabassum et al., 2016).
2018; Guerrero et al., 2012). The average effluent TDS and EC values of
For the effective removal of organic pollutants, i.e., 403.70 mg/L (± 17.96) and 661.69 μscm−1 (±
BOD5 and COD, the oxygen uptake rate in the aera- 17.31) were within the standard permissible dis-
tion system is vital. In addition to the carbon sources, charge limit of <1500 mg/L and < 4000 μscm−1,
the heterotrophic bacteria in the activated sludge respectively. However, in some occasions a weekly
requires sufficient and optimum amount of nutrients, data shows high fluctuations of effluent TDS com-
such as nitrogen and phosphorous (Borzooei et al., pared to the influent, which probably indicate that
2020). The average effluent concentration of NO2 and inorganic and organic compounds which were not
TP were recorded 1.36 mg/L (± 0.9) and 7.9 mg/L (± efficiently degraded and removed in each treatment
1.38), which were higher than the permissible limits unit operations and processes (Panhwar et al., 2022;
of 1 mg/L and 2 mg/L, respectively shown in Fig. 5a. Siddique et al., 2017).
Hence, the increased concentration of total phospho- The effluent volatile suspended solids meas-
rous in the effluent was probably due to the presence ured was 59.28 mg/L (± 15.35). VSS is a rough
of soluble inert material it remains undegradable measure of solid concentration in a sample of acti-
(Bhatia et al., 2018). vated sludge process and is a good indicator bacte-
The experimental analysis showed that TSS con- rial biomass in a sample (Mhlanga & Brouckaert,
centration in the samples was higher than the allow- 2013). Figure 5b shows that the level of VSS was
able effluent standard of 35 mg/L (Fig. 5b). The high in the influent and effluent samples of 194.76
increase in the level of total suspended solids in the to 59.28 mg/L, respectively. High level of VSS
effluent would affect the quality of receiving water depicted that the bacterial biomass in the treat-
and further deplete the dissolved oxygen (Nawaz & ment was high (Altaher & Alghamdi, 2011). On the
Ahsan, 2014). In Pavithra and Jaikumar (2019), the other hand, a high level of VSS in the effluent indi-
study elicited that high concentrations of TSS most cates that potential amounts of organic solids and/
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or biological floc were disposed of along with the sampling period even though the treatment plant
effluent (Nawaz & Ahsan, 2014; Uddin, 2021). design was for 1200 m3/day. The overall instanta-
neous and 7-day moving average EQI for a flow of
Wastewater treatment performance assessment using 600 m3/day varied from 216.72 to 149.94 kg/day
effluent water quality index and 201.35 to 159.69 kg/day, respectively (Fig. 6a).
Meanwhile for the influent flow of 1200 m3/day,
The results for Bahir Dar textile wastewater treat- the overall instantaneous and 7-day moving average
ment plant, which were measured for 6 months weekly EQI varied from 433.44 to 299.88 kg/day and
consisting of a complex matrix of physicochemical 402.70 to 299.88 kg/day (Fig. 6b). Irrespective of the
parameters individually, did not give a reliable and variation in the concentrations of the effluent waste-
timely evaluation of the effluent wastewater qual- water quality parameters, the overall pollution load
ity. The characterization of the wastewater quality on the receiving river increased by a factor of two
is essential to devise a strategy for identifying the for influent wastewater flow of 1200 m3/day. Hence,
inefficiencies within a plant, technology selection, in this study, the analysis considered a 600 m3/day
upgrading the system, and to enhance the opera- wastewater flow and whichever value was calculated
tional performance of the plant (Abu Bakar et al., would be multiplied by a factor of two for influ-
2020; Agarwal & Singh, 2022). ent wastewater flow 1200 m 3/day. As discussed by
In this study, due to lack of a weighted priority Jeppsson and Pons (2004) and Bessedik et al. (2021),
to the pollutants discharged into the water body, an bench-marking the degree of pollution of receiving
equal weight (wi) of 1 were assigned to the nine efflu- fresh water due to effluent from wastewater treatment
ent wastewater quality parameters. In the assessment plants was quantified by aggregating the weekly over-
of plant performance, a weight elicitation is essen- all EQI. The overall aggregated instantaneous and
tial to identify the most sensitive effluent wastewa- 7-day moving average EQI for a flow of 600 m 3/day,
ter quality parameters (Bhave et al., 2020; Guerrero was calculated as 2102.49 kg/day and 2257.79 kg/
et al., 2012).. Since, it was an equal weighted sce- day, respectively (Fig. 7).
nario, no preference for any parameters over the oth- The net instantaneous and 7-day moving average
ers was given in which all are contributed equally to of EQI was calculated to bridge the gap with the ana-
the model optimization (Wondim & Dzwairo, 2018). lytical measurement results (Zhang et al., 2021; Zhou
In this study, the textile treatment plant had et al., 2022). The result shown in Fig. 6 a, the net
received an average flow of 600 m 3/day during the 7-day moving average and instantaneous weekly EQI
Overall EQI m-avg. - 600 m3/d Overall EQI ins - 600 m3/d Overall EQI m-avg. - 1200 m3/d Net EQI m-avg. - 1200 m3/d
Net EQI m-avg. - 600 m3/d Net EQI ins - 600 m3/d Overall EQI ins - 1200 m3/d Net EQI ins - 1200 m3/d
250 450
400
Net and overall EQI(kg/d)
200 350
Net and overall EQI (kg /d)
300
150
250
200
100
150
50 100
50
0 0
0 5 10 15 0 5 10 15
a) Sampling time (wk)
b) Sampling time (wk)
Fig. 6 Weekly effluent quality index for two treatment inflow: a 600 m3/day, b 1200 m3/day flow
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Net EQI m-avg. Net EQI ins. Percentage of time violation Cumulative time violation
Overall EQI m-avg. Overall EQI Ins.
5000 120
100
4000 100
80
80
(%)
3000 60
60
2000 40
40
1000 20 20
0 0 0
600 1200
Effluent flow rate (m3/d)
Effluent wastewater quality parameters
at the flow of 600 m 3/day fluctuated from 67.88 to parameter from a list of time series data and multiple
28.44 kg/day and 81.7 to 18.54 kg/day, respectively. samples (De Ketele et al., 2018; Jafar et al., 2022).
The weighted pollution load over and above the viola-
tion of the permissible limit for net instantaneous and Modelling EQI
7-day moving average EQI was calculated as 492.55
kg/day and 655.48 kg/day, respectively as shown in The performance of the predictors used in the model
Fig. 7. structuring was determined by the net and over-
As shown in Fig. 7, the 7-day overall moving aver- all moving average EQI calculations. As shown in
age EQI calculated as 2257.79 kg/day was the total Table 4, five models were developed to predict the
pollution load, of which the net EQI 655.48 kg/ most appropriate EQI. In model five, the wastewater
day was the net pollution due to the violation of the quality parameters TP, TN, COD, N O2, and N H3 were
permissible concentration. Net EQI pollution load well predicted net (R2 = 0.995) and overall moving
described that the amount of pollutant that remains average (R2 = 0.996) EQI (Tables 5 and 8). In addi-
untreated above the violation effluent concentration tion, the adjusted R2 had the value of 0.991 and 0.992
(Hussain et al., 2023; Kroll et al., 2015). The study by with the standard error of 1.675 and 1.631 for net and
Borzooei et al. (2019) depicted that in net and overall, overall moving average, respectively. This has shown
7-day moving average EQI defines the performance that the parameters used in the model were potentially
of the treatment plant performance for pollutant explained by both the net and overall EQI and the
removal and guides the operators to select on which proximity of the observed values was not far from the
parameters need special attention. Conversely, from regression line (Lee et al., 2014; Liu et al., 2020). The
the total instantaneous EQI result of 2102.49 kg/day, autocorrelation (Durbin-Watson) diagnostics result
pollution load 492.55 kg/day was the net instantane- for the selected model was 1.728 and 1.865, which is
ous EQI above the compliance concentration. The close to 2, and it indicates that the predictor param-
percentage and cumulative time violation results were eters did not have similarity over each other. Further-
126 days (100%) for TSS, BOD5, COD, and TP; 91 more, the five-parameter regression model 99.5% and
days (72.22%) for NH3, and 77 days (61.11%) for NO2 99.2% of the net and overall moving average EQI was
(Fig. 8). However, TKN, TN, and NO3 results showed explained by the selected wastewater quality param-
that no violation (zero percent) and complied with eters and statistically significant (P < 0.05) with a
the violation concentration limit all time in the treat- value of 0.003 and 0.004, respectively. As shown in
ment process. Based on the analytical measurement Table 4, the effluent wastewater quality parameters
of the six parameters, the effluent quality was above TSS (0.997), B OD5 (0.987), COD (0.916), TKN
the effluent standard limit (Fig. 5). However, it was (0.920), TP (0.868), NH3 (0.667), and TN (0.645)
reported that it is complicated to identify the cumula- were strongly correlated with the EQI. This indicated
tive violation time and percentage contribution of the that the parameters are the capacity to predict the
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EQI and suitable for statistical analysis (Al Bazedi & The instantaneous performance of the treatment
Abdel-Fatah, 2020; Lee et al., 2014). The coefficients plant was determined using multiple regression anal-
of the models were further assessed to ascertain the ysis which generated three models (Table 6) and six
influences of each of the wastewater quality param- optimized models (Table 9) for net and overall instan-
eters on the net and overall moving average EQI taneous EQI, respectively. For the variable selection,
(Table 7 and Table 10). a stepwise regression model was performed and the
result with R2 of 1.000 demonstrated that 100% of
Table 4 A Pearson EQI TSS BOD5 COD NH3 NO2 NO3 TKN TN TP
correlation coefficients
of the wastewater quality EQI 1.000 .967 .987 .916 .667 −.830 −.852 .920 .645 .868
parameters
TSS .967 1.000 .952 .833 .529 −.910 −.727 .853 .679 .960
BOD5 .987 .952 1.000 .852 .746 −.829 −.900 .961 .692 .830
COD .916 .833 .852 1.000 .532 −.649 −.742 .764 .417 .742
NH3−N .667 .529 .746 .532 1.000 −.473 −.937 .894 .674 .286
NO2−N −.830 −.910 −.829 −.649 −.473 1.000 .573 −.768 −.712 −.911
NO3−N −.852 −.727 −.900 −.742 −.937 .573 1.000 −.960 −.633 −.508
TKN .920 .853 .961 .764 .894 −.768 −.960 1.000 .775 .682
TN .645 .679 .692 .417 .674 −.712 −.633 .775 1.000 .592
TP .868 .960 .830 .742 .286 −.911 −.508 .682 .592 1.000
Table 5 The model summary result estimates net moving average EQI
Model R R2 Adj. R2 Std. error Change statistics Durbin-Watson
R2 change F df1 df2 Sig. F
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Table 7 Model coefficient results for net moving average and instantaneous EQI
Net moving average EQI model parameters Net instantaneous EQI model param-
eters
Model parameters Constant TP TN COD NO2 NH3 Constant BOD5 COD TSS
Unstd. Coeff. B −219.176 23.341 13.794 −.869 21.164 3.581 −103.038 1.054 .521 .328
Std. Err. 44.860 1.526 3.119 .100 2.624 .744 1.580 .026 .015 .018
Std. Coeff. Beta 1.803 .251 −.573 .767 .308 .545 .256 .235
t −4.886 15.294 4.422 −8.658 8.064 4.814 −65.208 40.550 34.501 18.509
Sig. .003 .000 .004 .000 .000 .003 .000 .000 .000 .000
Table 8 Model summary result estimates the overall moving average EQI
Model R R2 Adj. R2 Std. error Change statistics Durbin-Watson
2
R change F df1 df2 Sig. F
Table 9 The model summary result estimates the overall instantaneous EQI
Model R R2 Adj. R2 Std. error Change statistics Durbin-Watson
2
R change F df1 df2 Sig. F
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the net and overall instantaneous EQI was explained average EQI was 2257.79 kg/day and 2257.85 kg/
by the predictors wastewater effluent quality param- day, respectively. In line with the net moving aver-
eters. Hence, BOD5, COD, and TSS were used in the age which was predicted as 653.44 kg/day when
model to predict the net and overall instantaneous compared to the calculated amount of 655.48 kg/
EQI (Table 7 and Table 11). Meanwhile, the overall day. Therefore, the model has high performance
instantaneous EQI was modeled using B OD5, COD, and was very well prediction capacity. The param-
TSS, TKN, TN, and TP (Table 9). The model predic- eter selection model in the regression used for the
tor parameters were statistically significant (0.000) net and overall instantaneous EQI pretty in pre-
and had a positive relationship to explain the pre- dicting as perfectly aligned as calculated EQI. The
dicted instantaneous EQI. Moreover, the Durbin-Wat- predicted net and overall instantaneous EQI were
son coefficient with 1.995 and 2.075 shows there was estimated as 492.99 kg/day and 2102.53 kg/day of
no autocorrelation among the predictor parameters pollution load, respectively (Fig. 7 and Fig. 9b).
(Lotfi et al., 2019). The multiple regression model and EQI model
The multiple regression model results revealed results jointly answered the challenge of truck-
that the predicted net and overall moving average ing of the most deterministic effluent wastewater
EQI expressed well by predicting effluent waste- quality parameters on the violation of permissible
water quality parameters (Fig. 9a). The calcu- limits, the duration of violation and the location of
lated and model predicted value of overall moving control in the plant (Mihály et al., 2022; Wang, Yu,
Calculated overall EQI m-avg. Calculated net EQI m-avg Calculated overall EQI inst. Calculated net EQI inst.
Predicted overall EQI m-avg Predicted net EQI m-avg Predicted overall EQI inst. Predicted net EQI inst.
240 250
240 250
210
Calculated m-avg. EQI (kg/d)
210 200
Predicted inst. EQI (kg/d)
Predicted m-avg. EQI (kg/d)
200 180
Calculated inst. EQI (kg/d)
180
150 150
150 150
120 120
100 90 100
90
60 60
50 50
30 30
0 0 0 0
0 5 10 15 0 5 10 15
a) Sampling period (wk) b)
Sampling period (wk)
Fig. 9 The calculated and predicted net and overall EQI: a moving average, b instantaneous
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Samarakoon were supervisors, data interpretation, revising Al Bazedi, G. A., & Abdel-Fatah, M. A. (2020). Correlation
critically, and editing the manuscript. Mekuria Mulusew Der- between operating parameters and removal efficiency for
eseh data collection, laboratory measurement and analysis, and chemically enhanced primary treatment system of waste-
recording of the results. water. Bulletin of the National Research Centre, 44(1).
https://doi.org/10.1186/s42269-020-00368-y
Funding Open access funding provided by University Of Altaher, H., & Alghamdi, A. (2011). Enhancement of quality
South-Eastern Norway Financial support to this study had been of secondary industrial wastewater effluent by coagulation
provided by Norwegian Directorate for Higher Education and process: A Case Study. Journal of Environmental Protec-
Skills University of South-Eastern Norway [Grant number tion, 02(09), 1250–1256. https://doi.org/10.4236/jep.2011.
NORPART-2021/10070]. 29144
Amanuel, L. (2019). Wastewater treatment plant and its design
for textile industry. Current Trends in Fashion Technol-
Data availability All the data generated during this study
ogy & Textile Engineering, 5(3). https://doi.org/10.19080/
are included in this article. But if any additional information is
ctftte.2019.05.555663
required will be shared in a reasonable request.
Amerlinck, Y., Gillot, S., & Vanrolleghem, P. A. (2001).
Benchmarking WWTP Control strategies with robustness
Declarations
and economic measures as performance criteria. Proceed-
ings of the Water Environment Federation, 2001(15),
Ethical approval All the authors have read, understand, and 269–276. https://doi.org/10.2175/193864701790902888
keep the ethical responsibility of authors’ guideline. Andreides, M., Dolejš, P., & Bartáček, J. (2022). The pre-
diction of WWTP influent characteristics: good prac-
tices and challenges. Journal of Water Process Engi-
Consent to participate and publish All authors declare to
neering, 49, 103009. https://doi.org/10.1016/j.jwpe.
participate and publish in the manuscript.
2022.103009
Asses, N., & Ayed, L. (2021). Physicochemical and biologi-
Competing interest The authors declare no competing inter- cal treatment of textile wastewater. The Future of Efflu-
ests. ent Treatment Plants, 307–334. https://doi.org/10.1016/
b978-0-12-822956-9.00018-0
Bashaye, T. (2015). The physico-chemical studies of waste-
Open Access This article is licensed under a Creative Com- water in Hawassa Textile Industry. Journal of Environ-
mons Attribution 4.0 International License, which permits mental. Analytical Chemistry, 02(04). https://doi.org/10.
use, sharing, adaptation, distribution and reproduction in any 4172/2380-2391.1000153
medium or format, as long as you give appropriate credit to the Bessedik, M., Abdelbaki, C., Badr, N., Tiar, S. M., & Meg-
original author(s) and the source, provide a link to the Crea- nounif, A. (2021). Application of water quality indices
tive Commons licence, and indicate if changes were made. The for assessment of influent and effluent wastewater from
images or other third party material in this article are included wastewater treatment plant of Oran City, Algeria. Desal-
in the article’s Creative Commons licence, unless indicated ination and Water Treatment, 236, 306–317. https://doi.
otherwise in a credit line to the material. If material is not org/10.5004/dwt.2021.27682
included in the article’s Creative Commons licence and your Bhatia, D., Sharma, N. R., Kanwar, R., & Singh, J. (2018).
intended use is not permitted by statutory regulation or exceeds Physicochemical assessment of industrial textile efflu-
the permitted use, you will need to obtain permission directly ents of Punjab (India). Applied Water Science, 8(3).
from the copyright holder. To view a copy of this licence, visit https://doi.org/10.1007/s13201-018-0728-4
http://creativecommons.org/licenses/by/4.0/. Bhave, P. P., Naik, S., & Salunkhe, S. D. (2020). Perfor-
mance evaluation of wastewater treatment plant. Water
Conservation Science and Engineering, 5(1–2), 23–29.
https://doi.org/10.1007/s41101-020-00081-x
Borzooei, S., Amerlinck, Y., Abolfathi, S., Panepinto, D.,
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