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118-4417760-D10 Installation Guide 990
118-4417760-D10 Installation Guide 990
Honeywell Enraf
Delftechpark 39, 2628 XJ Delft
PO Box 812, 2600 AV Delft
The Netherlands
E-mail: HFS-TAC-Support@Honeywell.com
Website: www.honeywellprocess.com
3 Product Description . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . 15
3.1 System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.2 9 9 0 SmartRadar FlexLine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.2 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.3 HART SmartView . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4 SmartConn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1.2 Hazardous Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.2 Receipt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.3.1 Storage of Uninstalled Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
4.3.2 Storage of Installed Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
4.4 Before Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.5 Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.6 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.6.1 Connect 990 SmartRadar FlexLine to Tank Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.6.2 Mount Communication Antenna (OneWireless option only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.7 Preparations for Installation with SmartConn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.7.1 Open Cover of SmartConn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.8 Preparations for Installation without SmartConn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.8.1 Remove Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.8.2 Open the Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.9 Installing the Cable Glands and Stopping Plugs with SmartConn . . . . . . . . . . . . . . . . . . . . . . . . . .26
4.9.1 Cable Glands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.9.2 Unused Cable Inlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.10 Installing the Compound Glands, Conduits, and Stopping Plugs without SmartConn . . . . . . . . 27
4.10.1 Compound Glands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.10.2 Conduits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.10.3 Unused Cable Inlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
4.11 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8
4.11.1 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.11.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.11.2.1 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.11.2.2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.11.2.3 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.11.2.4 General Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.11.3 Non-intrinsically Safe Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.11.3.1 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.11.3.2 Enraf Fieldbus (BiPhase Mark) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.11.3.2.1 Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.11.3.3 Emerson TRL/2 Field Bus (CAN-TRL2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.11.3.4 Host Communication EIA 485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.11.3.4.1 Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.11.3.5 Host Communication EIA 232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.11.3.5.1 Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.11.3.6 Hardware Relay Outputs (FII-DO or FII-ALM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
5 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.1 Weight and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Data from Radar and connected sensors can be communicated to host computer systems
via a variety of industry standard protocols.
990 SmartRadar FlexLine Safety instructions for installation, commissioning, operation, and
maintenance; shipped with the device
Installation Guide 990 SmartRadar FlexLine Antennas
990 CE Declaration of Conformity
EC-Type Examination Certificate
IEC-Ex Certificate of Conformity
FCC Authorization
Control drawings for FM and CSA
1.3 Trademarks
1.4 Contact
2.1 General
The 990 SmartRadar FlexLine is a radar-based level gauge to be used in inventory
measurement systems. It can also be used to interface with other systems and sensors such
as temperature gauges.
For the correct and safe installing of this product, it is essential that all personnel follow
generally accepted safety procedures in addition to the safety precautions specified in this
document.
2.2.1 Warnings
Following warning mark is used within this document to urge attention in order to prevent
personal injuries or dangerous situations, further described within this document.
2.2.2 Cautions
Following caution mark is used within this document to urge attention in order to prevent
damages to the equipment further described within this document.
NOTE:
See EN IEC 60079-14 or NEC (NFPA70).
Observe the environmental conditions for the temperature and the pressure. See Chapter 5 -
Technical Data.
2.4 Liability
The information in this installation guide is the copyright property of Honeywell Enraf, The
Netherlands.
Honeywell Enraf disclaims any responsibility for personal injury or damage to equipment
caused by:
Deviation from any of the prescribed procedures.
Execution of activities that are not prescribed.
Neglect of the safety regulations for handling tools and use of electricity.
The contents, descriptions and specifications in this Installation Guide are subject to change
without notice. Honeywell Enraf accepts no responsibility for any errors that may appear in
this Installation Guide.
WARNING!
Only certified technicians are authorized to make changes on the 990 SmartRadar FlexLine
configuration. All modifications must be in accordance to the guidelines as set forth by Honeywell
Enraf. Modifications not authorized by Honeywell Enraf will invalidate the approval certificates.
WARNING!
In hazardous areas it is compulsory to use personal protection and safety gear. This can be:
• safety helmet
• fire-resistive overall
• safety shoes
• safety glasses
• working gloves
• LEL-meter
Pay attention to the kind of product in the tank. If there is any danger for your health, wear a gas mask
and take all necessary precautions.
WARNING!
Take appropriate precautions when chemical or toxic product vapors are present (compressed air,
chemical protection suit, detection equipment).
NOTE:
The emitted microwave energy is far below the accepted limits for exposure to the human body. The
antenna generates a maximum radiation of 0.1 mW/cm2.
2.7.1 General
WARNING!
Make sure all power to the device is switched OFF before you open the covers of the device.
Failure to do so may cause danger to persons or damage the equipment. All covers of the device
must be closed before switching the power on again.
2.7.2 Tools
WARNING!
Treat the flange surface of the cover and the housing with care. Keep the flange surface free of dirt.
The O-ring must be present and undamaged.
WARNING!
Use non-sparking tools and explosion-proof testers. Use suitable explosion-proof tools (e.g. testing
devices)!
WARNING!
When it is required to clean the Hart SmartView front panel or the external identification labels
please us a damp cloth with water or a mild detergent only.
WARNING!
POTENTIAL ELECTROSTATIC CHARGING HAZARD
If electrostatically charged, discharge of the antenna surface to a person or a tool could ignite a
surrounding hazardous atmosphere.
WARNING!
Make sure that no explosive gas mixtures build up in the working area.
WARNING!
The technician must have technical skills to be able to safely install the equipment. The technician
also must be trained to work in accordance with the national requirements for electrical equipment in
hazardous areas.
2.8 Electrical
WARNING!
All secondary I/O shall be reinforced or double isolated from mains.
The entire installation procedure must be carried out in accordance with national, local,
and company regulations. The entire electrical installation shall be carried out in
accordance with the national requirements for electrical equipment to be installed in
hazardous areas.
All wiring entries must be closed such that the approvals are not invalidated. See
paragraph 4.9 and 4.10 to make sure that the correct thread type is selected.
For installations using cable glands, use Ex d compound barrier glands (in case of use
with the SmartConn integrated junction box, see below instead).
Use increased safety (Ex e) cable glands in case a SmartConn box is used.
For installations using conduits, each conduit must be sealed within 18 inches of the
enclosure.
Improper installation of cable glands, conduits or stopping plugs invalidates the Ex
approval of this device.
Make sure that the housing of the device is properly bonded to the Protective Earth (PE).
2.8.2 Grounding
WARNING!
When measuring the ground resistance, use a suitable instrument that is approved for use in
hazardous areas.
WARNING!
Safety depends on proper grounding. Check the resistance of the ground connection directly after
installation. The measured ground resistance must be below the maximum prescribed by local and/or
national grounding requirements.
IECEx
• 990 SmartRadar FlexLine with Integrated (HART)
SmartView
Ex d [ia Ga] IIB T4 Ga/Gb according to IECEx KEM 07.0003X including Integrated
SmartView according to IECEx KEM 07.0004 or HART SmartView according to IECEx
DEK 16.0063
• 990 SmartRadar FlexLine without Integrated (HART)
SmartView
Ex d IIB T6 Ga/Gb or Ex d [ia Ga] IIB T6 Ga/Gb according to IECEx KEM 07.0003X
• SmartConn
Ex e [ia Ga] IIB T6 Gb according to IECEx KEM 07.0031
CSA
• 990 SmartRadar FlexLine with Integrated SmartView
Class I, Division 1, Groups C and D, T4, Enclosure 4X, Dual Seal Ex d [ia Ga] IIB T4
IP66 / IP67 Ga/Gb, Dual Seal according to 1921040 including optional Integrated
SmartView according to 1921040
• 990 SmartRadar FlexLine without Integrated SmartView
Class I, Division 1, Groups C and D, T6, Enclosure 4X, Dual Seal Ex d [ia Ga] IIB T6
IP66 / IP67 Ga/Gb, according to 1921040
INMETRO
• 990 SmartRadar FlexLine without SmartConn and with Integrated SmartView
Ex d [ia Ga] IIB T4 Ga/Gb According to TÜV 13.0977 X including optional Integrated
SmartView according to TÜV 13.0977 X
• 990 SmartRadar FlexLine without SmartConn and without Integrated SmartView
Ex d [ia Ga] IIB T6 Ga/Gb According to TÜV 13.0977 X
• 990 SmartRadar FlexLine with SmartConn and with Integrated SmartView
Ex d e [ia Ga] IIB T4 Ga/Gb According to TÜV 13.0977 X including optional Integrated
SmartView according to TÜV 13.0977 X
• 990 SmartRadar FlexLine with SmartConn and without Integrated SmartView
Ex d e [ia Ga] IIB T6 Ga/Gb According to TÜV 13.0977 X
WARNING!
Changes or modifications made to this equipment not approved by Honeywell Enraf invalidate the
R&TTE/ FCC/IC authorization to operate this equipment.
CAUTION!
This equipment has been tested. It complies with a Field disturbance sensor device, pursuant to Part
15 of the FCC Rules and FCC-Gen for IC. Operation is subject to the following two conditions: (1) this
device may not cause interference, and (2) this device must accept any interference, including
interference that may cause undesired operation of the device. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This device generates,
uses and radiates radio frequency energy. If this device is not installed and used in accordance with
the instructions, it can cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation.
NOTE:
The radiated output power of the device is far below the exposure limits. Nevertheless, use the
device in such a manner that the potential for human contact during normal operation is minimal.
B
C
Description
A 990 SmartRadar FlexLine with separator coupling to radar antenna
B HART SmartView (optional)
C SmartConn (optional)
D Antenna connection (see antenna installation guide)
3.2.1 Function
The 990 SmartRadar FlexLine is the core component. It provides the level measurement,
integrates optional sensor data and communicates via the fieldbus to the host computer
system.
3.2.2 Components
FIG. 3-2 General view and components of the FlexConn box (FCB)
3.3.1 Function
The HART SmartView display can be part of the device. You can order a stand alone HART
SmartView. In this case it is placed in a larger housing. Refer to the display installation guide.
3.4 SmartConn
3.4.1 Function
SmartConn is an optional Ex-e junction box and is only certified for ATEX and IECEx. It
simplifies the external connection of the device and provides additional cable entries.
3.4.2 Components
E
D
Description
A Enclosure
B Cover
C Cable entry M20 (4x)(optional = 6x)
D Connection to FlexConn box
E Terminals for intrinsic safe and non-intrinsic safe connections
4.1 Safety
4.1.1 General
WARNING!
Make sure all power to the device is switched OFF before you open the covers of the device.
Failure to do so may cause danger to persons or damage the equipment. All covers of the device
must be closed before switching the power on again.
CAUTION!
Do not make any additional holes in the housing. Do not incorporate rotating machines or other
devices, which create turbulence inside the FlexConn box.
WARNING!
Always clean the FlexConn box flange, when you open or before you close the housing.
WARNING!
Make sure that no explosive gas mixtures build up in the working area.
WARNING!
POTENTIAL ELECTROSTATIC CHARGING HAZARD
If electrostatically charged, discharge of the antenna surface to a person or a tool could ignite a
surrounding hazardous atmosphere.
4.2 Receipt
Open the box
Make sure the following items are in the box:
• The device
• The communication antenna (OneWireless option only)
• Safety instruction
• Declaration of conformity
• Installation guide
• Relevant certificates
• Safety manual when ordered with SIL option
• Control drawing booklet (FM, CSA)
• Check list assembled device
Inspect the package upon arrival. Make sure the items are not damaged. Contact your
local representative or Honeywell Enraf in the event of damage.
4.3 Storage
In case a 990 SmartRadar FlexLine device is ordered with the lightning arrester, first
install the Lightning arrester on top of the antenna feedthrough, and then mount the
communication antenna by screwing it clockwise upon the lightning arrester (see picture
below).
communication antenna
lightning arrester 1
NOTE:
The lightning arrester protects the inside electronics from lightning damage. Although it will protect
against multiple discharges, it can be replaced as a preventive maintenance action. Preventive
maintenance interval depends on location, position of the equipment, grounding, and other protection
measures installed. Lightening arresters are recommended only for regions which are lightening
prone.
Communication Antenna 2
OR
Loosen the 4 bolts (A) of the cover. Use an Allen key (4 mm)
Remove cover
CAUTION!
Make sure the 4 bolts (A) at the side of the hinge are entirely screwed into the cover and do not
protrude beyond the flange of the cover. Otherwise the flange of the housing can be damaged when
closing the cover, and this will invalidate the Ex certificate!
Open cover
4.9 Installing the Cable Glands and Stopping Plugs with SmartConn
CAUTION!
Only use Ex-e or flameproof certified materials of an IP 66/67 value.
CAUTION!
Improper installation of cable glands or stopping plugs will invalidate the Ex approval of the 990
SmartRadar FlexLine.
NOTE:
Install the cable glands according to the instructions provided by the manufacturer.
4.10 Installing the Compound Glands, Conduits, and Stopping Plugs without SmartConn
Depending on local regulations, this device can be cabled by using compound glands, direct entry, or
conduits.
CAUTION!
Only use Ex-d certified materials of an IP 66/67 value.
CAUTION!
Improper installation of cable glands, conduits, or stopping plugs will invalidate the Ex approval of the
990 SmartRadar FlexLine.
NOTE:
Only for use in ATEX and IEC Ex approved installations.
NOTE:
Install the compound glands according to the instructions provided by the manufacturer.
4.10.2 Conduits
Use explosion proof (Ex-d) conduits with an IP 66/67 value. See the type plate on the
device.
WARNING!
If the 990 SmartRadar FlexLine is installed in a hazardous area:
• Metal conduits must be used, size 3/4”.
• Stopper boxes must be installed within 45 cm (18”) of the device to seal the cabling in the conduit.
WARNING!
Any externally connected devices connected to mains power shall have reinforced or double
isolation.
CAUTION!
Cables must always comply with the defined cable specifications.
CAUTION!
• Minimum incoming wire cross section should be at least 0.2 mm2 and may consist of a single-,
fine- or multi- wire. With the use of wire with a cross section between ≥0.2 mm2 and <0.5 mm2,
the maximum current I [A] should be reduced to a maximum of I = 0.55 A.
• With a minimum wire cross section of ≥0.5 mm2 the maximum current I should not be higher
than 3 A and may consist of a single-, fine- or multi-wire.
NOTE:
The field cabling entering the SmartConn box must be as short as possible.
4.11.1 Grounding
The 990 SmartRadar FlexLine housing must be properly grounded to the ground reference
(generally the tank), according to local regulations. This is a safety grounding requirement.
WARNING!
When measuring the ground resistance, use a suitable instrument that is approved for use in
hazardous areas.
WARNING!
Safety depends on proper grounding. Check the resistance of the ground connection directly after
installation. The measured ground resistance must be below the maximum prescribed by local and/or
national grounding requirements.
4.11.2 Introduction
WARNING!
The intrinsically safe options have been certified for use in hazardous areas. Make sure that the
certificate of approval is available on site and act in accordance with the instructions as given in the
certificate.
NOTE:
Connect the armouring of the cable externally in the cable gland at both ends of the cable.
4.11.2.1 Location
The terminal compartment is located at the rear, inside of the device (see FIG. 4-7). If
there is a SmartConn present, you use the terminals of the SmartConn (see FIG. 4-6).
These terminals are numbered identical to the terminal compartment in the device.
4.11.2.2 Connections
The intrinsically safe cabling must enter at the gland (C) only. This entry is marked "Ex-i".
See FIG. 4-6. Blue marked cables are recommended for the intrinsically safe options.
Description
A Blue terminals, for intrinsically safe connections
B Grey terminals, for non-intrinsically safe connections
C Glands for intrinsically safe cabling only
NOTE:
The SmartConn box is also available with 6 cable entries.
The indices of the terminals are variable. For each option there are indices on the
terminal row. They are specified in a label attached in front of the terminal row, as is
schematically indicated in figure 4.8.
The terminals for the power supply are standard.
NOTE:
The DC polarity is not critical.
NOTE:
Install an explosion proof mains switch or circuit breaker in the mains cable to the 990 SmartRadar
FlexLine preferably nearby the device.
Label Parameters
00. Vin-a/L 24-65 Vdc -15/+10%
01. Vin-b/N 65-240 Vac -15/+10%
50/60 Hz ± 10%
Automatic selection
Cable specifications
Type Twisted pair; Rmax = 200 Ohm /line, Cmax = 1 μF
Maximum length 10 km
Label Parameters
06. or 54 TL1 1200/2400/4800 bps
07. or 55 TL2 Selection by software
4.11.3.2.1 Topology
A maximum of 10 devices can be connected to the Enraf field bus line.
Cable specifications
Type 18 AWG (minimum) with shielded twisted pair, with max 8 multi Gauge
connections
Maximum length 4 km
Label Parameters
06. or 54. TL1 4800 bps
07. or 55. TL2
Cable specifications
Type Twisted pair, shielded
Maximum length 1200 meter
NOTE:
If necessary the ‘common’ of the EIA 485 may be connected to the ground GND_ISO.
Label Parameters
11. or 89. 485A 1k2/2k4/4k8/9k6/19k2/38k4 bps
12. or 90. 485B Selection by software
13. or 91. GND_ISO
4.11.3.4.1 Topology
Up to 31 gauges can be connected to one EIA 485 Host communication. The gauges are
connected in parallel, as described in figure 4.9.
Cable specifications
Type Shielded
Maximum length 15 meter
Label Parameters
08. or 86. 232RX 38k4/19k2/9k6/4k8/2k4/1k2 bps
09. or 87. 232TX Selection by software
10. or 88. GND_ISO
4.11.3.5.1 Topology
EIA 232 Host communication is for point-to-point communication. One gauge can be
connected per host.
10. GND_ISO
08. 232RX
09. 232TX
Cable specifications
Type Approved for use in hazardous areas and suitable for the specified power
rating.
Label Parameters
14. or 78. Ry1_a Vmax = 125 Vac, Imax = 0.5 A via double isolated transformer
15. or 79. Ry1_b Vmax = 110 Vdc, Imax = 0.3 A
Pmax = 30 W
NO/NC by factory jumper (default =NO)
16. or 80. Ry2_a Vmax = 125 Vac, Imax = 0.5 A, via double isolated transformer
17. or 81. Ry2_b Vmax = 110 Vdc, Imax = 0.3 A
Pmax = 30 W
NO/NC by factory jumper (default = NO)
4.11.3.6.2 FII-ALM
Label Parameters
18. or 82. Ry3_a Vmax = 250 Vac, Imax = 2 A
19. or 83. Ry3_b Vmax = 40 Vdc, Imax = 2 A
Pmax = 500 W
NO (normally open)
20. or 84. Ry4_a Vmax = 250 Vac, Imax = 2 A
21. or 85. Ry4_b Vmax = 40 Vdc, Imax = 2 A
Pmax = 500 W
NO (normally open)
4.11.3.7 HCI-HAO
Cable specifications
Type Shielded twisted pair
Maximum length 1200 meter
Label Parameters
46. or 58. 4-20 mA +
47. or 59. 4-20 mA -
Label Parameters
60. AO-PAS + Iin / Iout = 1 ….24 mA
61. AO-COM Vin / Vout = 10…24.5 V
62. AO-ACT -
If the sensor powers the loop connect sensor between terminals 60 AO-Pas + and 61 AO-ACT –
If the 990 SmartRadar FlexLine powers the loop connect sensor between terminals 61 AO-COM
+ and 62 AO-ACT –
Label Parameters
64. DO1_a Vmax = 250 Vac, Imax = 2 A
65. DO1_b Vmax = 40 Vdc, Imax = 2 A
Pmax = 500 W
66. DO2_a Vmax = 250 Vac, Imax = 2 A
Vmax = 40 Vdc, Imax = 2 A
67. DO2_b
Pmax = 500 W
4.11.4.1 VITO
For temperature and water bottom measurement.
Cable specifications
Type Twisted pair, shielded. Rmax = 25 Ω / line
Maximum length 1000 meter
Label Parameters
24. or 22. or 56. V_Loop [Ex ia] IIB
25. or 23. or 57. GND_Loop Uo = 23.1 V
Io = 124 mA
Po = 0.6 W
Co = 1.0 μF
Lo = 9 mH
4.11.4.1.1 Topology
Terminals for HART and VITO are combined. You can connect a maximum of 5 HART devices
or a combination of 1 VITO sensor and 3 HART devices.
NOTE:
Each set of HART terminals, 22-23, 24-25 or 56-57 is connected to 1 internal HART board.
Each Hart board can supply its connected HART loop with a current of maximum 24 mA
Additionally, all boards have the same set of Ex-i parameters.
4.11.4.2 HART
Cable specifications
Type Twisted pair, shielded. R max = 25 Ω / line
Maximum length 1000 meter
Label Parameters
24. or 22. or 56. V_Loop [Ex ia] IIB
25. or 23. or 57. GND_Loop Uo = 23.1 V
Io = 124 mA
Po = 0.6 W
Co = 1.0 μF
Lo = 9 mH
4.11.4.2.1 Topology
CAUTION!
When an integrated HART SmartView is installed or the connector is present for portable HART
SmartView Connectivity this counts as 1 HART device on terminals 24 and 25.
CAUTION!
Before connecting the HART devices:
Make sure the sum of the start-up currents not to exceed the parameters.
4.11.4.3 FII-RTD
Cable specifications
Type Shielded. Rmax = 100 Ω / line
Maximum length 150 meter
Cable specifications
Type 4-wire, shielded
Maximum length 50 meter
Cable specifications
Type 2-wire, shielded
Maximum length 1000 meter
Refer to HART Communication Foundation document number HCF_SPEC-
54 (FSK Physical Layer Specification) for detailed length calculations.
Connection table
4.11.4.5.1 Topology
CAUTION!
When an integrated HART SmartView is installed or the connector is present for portable HART
SmartView Connectivity this counts as 1 HART device on terminals 24 and 25.
Cable specifications
Type 2-wire, shielded
Maximum length 1000 meter
Refer to HART Communication Foundation document number HCF_SPEC-
54 (FSK Physical Layer Specification) for detailed length calculations.
Connection table
4.11.4.6.1 Topology
CAUTION!
When an integrated HART SmartView is installed or the connector is present for portable HART
SmartView Connectivity this counts as 1 HART device on terminals 24 and 25.
CAUTION!
Make sure the separation between intrinsic and non intrinsic cabling is sufficient and complies with
any local and/or national regulations.
WARNING!
Tighten all bolts with a torque of 30 Nm (22 ft·lb) to prevent danger of explosion!
CAUTION!
Always clean the flange of the housing and the cover, before you close the cover.
WARNING!
Make sure the flange of the housing is clean and the O- ring is not damaged before closing the cover.
Close the cover. Make sure that the cover does not squeeze any cables inside the
housing.
Tighten the 16 bolts of the cover. Tighten the bolts crosswise. Use an Allen key (8mm).
4.14 TRL/2
The 990 SmartRadar FlexLine gauges act as Rex gauges with the help of CAN-TRL/2 card.
The CAN-TRL/2 communication card for 990 SmartRadar FlexLine gauge is added to
integrate to the Emerson system. The Rex Gauge and Tank master (Emerson tank software)
communicates over TRL/2 network and uses Modbus protocol. When Rex Gauge is
replaced in field with 990 SmartRadar FlexLine gauge, the tank master gets the data (for
example: product level, temperature) from 990 SmartRadar FlexLine gauge same as Rex
Gauge.
The 990 SmartRadar FlexLine gauge has the capability to connect directly to Emerson TRL/2
field bus. The Rex or TRL/2 RTG gauges can be replaced with 990 SmartRadar FlexLine
gauge with great ease, minimum modifications, and quick turnaround time. The 990
SmartRadar FlexLine gauge communicates with TRL/2 FSK protocol over Modbus RTU and
can interface with FCU 2160/65/75 or tank hub 2410 or FBM 2180.
The system integrates with TankMaster Win OPI and provides level, temperature, and other
inputs to the system. Replace the Rex gauge (with or without DAU) with 990 SmartRadar
FlexLine gauge and RDU with SmartView display.
FIG. 4-12 System Architecture - Rex Replaced with 990 SmartRadar FlexLine
Power rating:
At 12V Nominal current drawn by TRL/2 module alone is 40mA(+/- 10%), it means the power
consumption is 480mW(+/-10%).
The worst case current/power drawn with below mentioned conditions is
1. Scan the SmartLink and check for the gauge address mentioned in FCM-TRL/2 card.
2. If gauge address is not entered, enter the gauge address and
GPU address and read all the board parameters.
3. Reset FCM-TRL/2 card after reading all the parameters.
4. Make Commissioned option as “True” and press send.
5. Scan the gauge with proper FlexConn and GPU address provided in FCM-TRL/2 card
(Re-check gauge and GPU of gauge is same as entered in the FCM-TRL/2 card before
scanning the gauge).
1. Scan the SmartLink and provide respective gauge address to the cards before you scan the
cards.
2. Check if all cards are scanned which are present in the gauge.
3. If TII-XR card is not detecting, check all other FlexConn boards for which the level parameter
is linked are blinking with healthy (Blue LED light comes on for every 5 seconds) status
(Particularly HCI-HAO card).
4. If any of the FlexConn board for which level parameter is linked and is not healthy then switch
off the gauge and remove the unhealthy FlexConn board from the gauge.
5. Scan the gauge and observe TII-XR card is appeared in scanning.
Re-insert affected FlexConn board into gauge (Gauge should be switched off).
Restart gauge and scan all boards once again. If the TII-XR card is not appeared in
scanning:
Reset the gauge and repeat all the steps from step 1.
1. Reset HCI-TRL/2 card every time after firmware upgrade of TRL/2 card is performed.
2. If HCI-TRL/2 card appears more than one time when gauge scan is performed, reset NOVRAM
of HCI-TRL/2 gauge then provide all gauge addresses and rescan the gauge.
3. If gauge scan Time out error appears then restart SmartLink and try to scan again (check gauge
address mentioned in FCM-TRL/2).
mm inches
A 300 11.82
B 330 12.99
C 90 3.54
D 220 8.66
E 70 2.76
F 260 10.24