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4400A Brake Servo
4400A Brake Servo
EDITION ANGLAISE
FEBRUARY 2004
77 11 324 882 4400AService 00429
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Countries with PGCS
Network with ICM: Refer to the list of OTS operations to be carried out in ICM.
Network without ICM: If square B5 on the blue label is not marked with a cross, contact your primary
network who will check in the ICM.
If square A2 on the blue label is marked with a cross, the vehicle is affected and
the operation has already been carried out through OTS 0AAG (NT 4327C).
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Countries without PGCS
All networks: If square B5 on the blue label is not marked with a cross, the vehicle is affected.
If square A2 on the blue label is marked with a cross, the vehicle is affected and
the operation has already been carried out through OTS 0AAG (NT 4327C).
FRANCE
Members of the RENAULT Network who are qualified to apply this OTS:
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All of the network except RENAULT Relais agents
RENAULT Relais agent: should a customer come to your dealership, we would ask you to send them to a trained
member of the RENAULT Network.
"The repair methods given by the manufacturer in this document are based on the All copyrights reserved by RENAULT.
technical specifications current when it was prepared.
Copying or translating, in part or in full, of this document or use of the service part
The methods may be modified as a result of changes introduced by the manufacturer reference numbering system is forbidden without the prior written authority of
in the production of the various component units and accessories from which his RENAULT.
vehicles are constructed".
© RENAULT 2004
137A CONTROLS
MECHANICAL COMPONENT
Brake servo 37A
LIST OF VEHICLES CONCERNED
37A-2
MECHANICAL COMPONENT CONTROLS
Brake servo 37A
TECHNICAL INFORMATION Special notes on F9Q and K9K engines
– Remove:
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Preventive operation The turbocharging regulation solenoid valve
– Replace the brake servo. (F9Q engine only).
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The EGR valve using tool
Description of the operation Part No. 77 11 381 729
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If square A2 on the blue label is marked with a cross, Both gearbox control ball joints.
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the operation has already been carried out through The gearbox control cable sleeve stop support.
OTS 0AAG (NT 4327C). – Disconnect the brake fluid warning light connector.
– Do not replace the brake servo but issue a request – Remove the brake servo vacuum valve.
for reimbursement under warranty or an individual – Partially remove the soundproofing material from the
claim, depending on the country. bulkhead.
– Disconnect the clutch master cylinder pipe.
– Remove the gearbox upper control ball joint (except
WARNING
F9Q and K9K engines).
The following procedure avoids the need to remove
– From inside the passenger compartment, remove the
the master cylinder and bleed the brake circuit.
brake pedal yoke pin from the brake servo pushrod.
It is ESSENTIAL to follow it scrupulously.
REMOVAL
– Remove the covers.
WARNING
Switch off the engine.
Switch off all the electrical consumers.
Allow 1 minute for the electronic systems to switch
off.
Wait for the engine cooling fan to shut off completely.
37A-3
MECHANICAL COMPONENT CONTROLS
Brake servo 37A
– Remove both nuts securing the master cylinder to
the brake servo.
– Tilt the master cylinder forwards to disconnect it from
the brake servo, taking care not to pinch the brake
hoses.
– Remove both mounting bolts from the brake
servo (B).
C – Retaining clip
D – Separator clip
REFITTING WARNING
– Refit the new brake servo but do not fit the pushrod Make sure that the brake pedal clevis pin locks on to
to it. the pushrod.
– Tighten both brake servo mounting bolts to a torque
of 2.1 daNm.
– Refit the master cylinder to the brake servo.
– Tighten both master cylinder nuts to a torque of
5 daNm.
– Check the position and tightness of retaining clip (C)
on the bulkhead, and the brake hoses in the clip.
– Check that separator clip (D) is present.
37A-4
MECHANICAL COMPONENT CONTROLS
Brake servo 37A
Preparing brake pedal position switch (E) before – Reconnect the battery, starting with the positive
refitting. terminal.
Note: the brake pedal position switch has automatic – Check the operation of the brake pedal position
adjustment which is adapted to the brake pedal switch.
position.
– It is ESSENTIAL to be careful when pulling the end
WARNING
of piston (F) on brake pedal position switch (E) to
Carry out the necessary programming according to
obtain measurement (X) of between 17 mm
the Battery: advice section in Technical Note
minimum and 18 mm maximum.
3682A or 6002A.
37A-5
MECHANICAL COMPONENT CONTROLS
Brake servo 37A
CLAIM COMPLETION AND CODING Destination of removed parts
– Other countries: return to manufacturer.
When to take action
– The first time the vehicle is brought into the Accounts procedure
workshop. – Request for reimbursement or individual claim,
depending on the country.
Tooling required – Nature of expense: OTS
– Conventional. – Expense code: 91
– 1 EGR valve removal tool Part no. 77 11 381 729 – Parts at cost price.
– Labour at contractual warranty rate.
– Closure date: 31/12/2006
Parts required
OTS code: 0AAF
Left-hand drive (0 = Figure zero)
Quantity and description of parts Part No.
1 Brake servo kit 77 01 208 000
Right-hand drive
Quantity and description of parts Part No.
1 Brake servo kit 77 01 208 001
Time required
If the brake servo has been replaced through
OTS 0AAG
Code Description Time
0095 Vehicle checked 0.1
TOTAL 0.1
K4J engine
Code Description Time
0096 Application of OTS 0.2
3240 Replacing the brake servo 0.8
0129 Basic road test 0.5
TOTAL 1.5
37A-6