SR = Severity Rating High = PR = Probability Rating

OCCUPATIONAL HEALTH & SAFETY - HAZARD IDENTIFICATION H

- Fatal / Permanent Disability; Loss ; Heavy - Happens frequently/ Will definitely occur H 3 4 5
& RISK ASSESMENT Impact - > 50% chances

Probability
Medium = - May / Can Happen
D= Direct, I = Indirect; R = Routine, NR= Non-Routine; RL = Risk Level, M - <50% but>10% chances
- Medical Aid; Loss; Slight Impact M 2 3 4
1 = Trivial, 2 = Tolerable, 3 = Moderate, 4 = Substantial, 5 = Intolerable Significant = S - Has been observed
As on: Prepared by: Approved by: Low =
L L 1 2 3
- Rare Chances / Never Happened
01-12-19 - First Aid; Loss ; Negligible Impact
- < 10% chances L M H
Severity

Signage/ Warning
Proposed Risk

Engg. Control
Substitution
Severity Probability Control

Elimination
Activity; R.L. Measures/Action;

PPES
S. R/ Hazard / Concern
Product; D/I 1/2/ Existing Controls Remarks; Related
No. NR H/ H/
Service 3/4/5 Legal & other
Explanation M/ Explanation M/
L L requirement(s), if
any
Department/ Section: INJECTION MOULDING
Speed Limit has
been defined,
Instructions are
provided to truck
drivers related to
precautions to
be taken while
Permanent Never
1. Movement of I R Hit by vehicle H L 3S driving in √
Disability Happened
Trucks premises.
Driving License
is checked for all
the drivers.
Separate path
for pedestrian
movement.
R Inhalation of smoke generated Negligible Impact L Rare Chances L 1 PUC, Condition √
from Vehicle of all the
vehicles

F02(P-SYS-11) REV:00 DATE:01/12/09

 SR = Severity Rating High = PR = Probability Rating
OCCUPATIONAL HEALTH & SAFETY - HAZARD IDENTIFICATION H
- Fatal / Permanent Disability; Loss ; Heavy - Happens frequently/ Will definitely occur H 3 4 5
& RISK ASSESMENT Impact - > 50% chances

Probability
Medium = - May / Can Happen
D= Direct, I = Indirect; R = Routine, NR= Non-Routine; RL = Risk Level, M - <50% but>10% chances
- Medical Aid; Loss; Slight Impact M 2 3 4
1 = Trivial, 2 = Tolerable, 3 = Moderate, 4 = Substantial, 5 = Intolerable Significant = S - Has been observed
As on: Prepared by: Approved by: Low =
L L 1 2 3
- Rare Chances / Never Happened
01-12-19 - First Aid; Loss ; Negligible Impact
- < 10% chances L M H
Severity

Signage/ Warning
Proposed Risk

Engg. Control
Substitution
Severity Probability Control

Elimination
Activity; R.L. Measures/Action;

PPES
S. R/ Hazard / Concern
Product; D/I 1/2/ Existing Controls Remarks; Related
No. NR H/ H/
Service 3/4/5 Legal & other
Explanation M/ Explanation M/
L L requirement(s), if
any
Department/ Section: INJECTION MOULDING
entering the
premises is
checked
Speed Limit is
defined for
movement in
Unloading of company
raw Material premises.
Permanent Never
2. from Trucks D R Human Injury if hit by Forklift H L 3 S Only authorized √
Disability Happened
(Using driver’s drive the
Forklift) forklift and
Reverse horn
provide on the
forklift.
Bag Unloaded
Human Injury in case the Bag
Manual Never Manually does
D R falls on the person while Medical Aid M L 2
Unloading Happened not exceeds 25
unloading from the stack.
Kgs.

F02(P-SYS-11) REV:00 DATE:01/12/09

 SR = Severity Rating High = PR = Probability Rating
OCCUPATIONAL HEALTH & SAFETY - HAZARD IDENTIFICATION H
- Fatal / Permanent Disability; Loss ; Heavy - Happens frequently/ Will definitely occur H 3 4 5
& RISK ASSESMENT Impact - > 50% chances

Probability
Medium = - May / Can Happen
D= Direct, I = Indirect; R = Routine, NR= Non-Routine; RL = Risk Level, M - <50% but>10% chances
- Medical Aid; Loss; Slight Impact M 2 3 4
1 = Trivial, 2 = Tolerable, 3 = Moderate, 4 = Substantial, 5 = Intolerable Significant = S - Has been observed
As on: Prepared by: Approved by: Low =
L L 1 2 3
- Rare Chances / Never Happened
01-12-19 - First Aid; Loss ; Negligible Impact
- < 10% chances L M H
Severity

Signage/ Warning
Proposed Risk

Engg. Control
Substitution
Severity Probability Control

Elimination
Activity; R.L. Measures/Action;

PPES
S. R/ Hazard / Concern
Product; D/I 1/2/ Existing Controls Remarks; Related
No. NR H/ H/
Service 3/4/5 Legal & other
Explanation M/ Explanation M/
L L requirement(s), if
any
Department/ Section: INJECTION MOULDING
Back Strain while carrying the
Negligible Impact L May Happened M 2
Bags
It is ensured that
the person
Feet Injury due to sharp edges working in the
First Aid L May happened M 2 √
on the Trucks premises
wearing Safety
shoes.
Pipe provided
Hand injury during unloading the
First Aid L May happened M 2 from hopper to √
raw material from hopper
ground level
Sliding system
Fatigue during unloading the provided in
First Aid L May happened M 2 √
material hopper for easy
movement
Platform
Leg injury during un loading the
First Aid L May happened M 2 provided at MC √
raw material
NO PIM-06

F02(P-SYS-11) REV:00 DATE:01/12/09

 SR = Severity Rating High = PR = Probability Rating
OCCUPATIONAL HEALTH & SAFETY - HAZARD IDENTIFICATION H
- Fatal / Permanent Disability; Loss ; Heavy - Happens frequently/ Will definitely occur H 3 4 5
& RISK ASSESMENT Impact - > 50% chances

Probability
Medium = - May / Can Happen
D= Direct, I = Indirect; R = Routine, NR= Non-Routine; RL = Risk Level, M - <50% but>10% chances
- Medical Aid; Loss; Slight Impact M 2 3 4
1 = Trivial, 2 = Tolerable, 3 = Moderate, 4 = Substantial, 5 = Intolerable Significant = S - Has been observed
As on: Prepared by: Approved by: Low =
L L 1 2 3
- Rare Chances / Never Happened
01-12-19 - First Aid; Loss ; Negligible Impact
- < 10% chances L M H
Severity

Signage/ Warning
Proposed Risk

Engg. Control
Substitution
Severity Probability Control

Elimination
Activity; R.L. Measures/Action;

PPES
S. R/ Hazard / Concern
Product; D/I 1/2/ Existing Controls Remarks; Related
No. NR H/ H/
Service 3/4/5 Legal & other
Explanation M/ Explanation M/
L L requirement(s), if
any
Department/ Section: INJECTION MOULDING
Safety Helmet
has been
provided to the
person at the
Material
time of material
Loading from Head Injury while switching on
3. D R Medical Aid M May happened M 3 S loading. √
Bags into the the Vacuum Sensors of Silo
Instructions
Silos
have provided
for proper
working in silo
area.
It is ensured that
the Silo area
remains dry,
Slipping from the ladder while
Medical Aid M May Happened M 3S person climbing √
climbing the silo
the stairs wear
shoes while
climbing.

F02(P-SYS-11) REV:00 DATE:01/12/09

 SR = Severity Rating High = PR = Probability Rating
OCCUPATIONAL HEALTH & SAFETY - HAZARD IDENTIFICATION H
- Fatal / Permanent Disability; Loss ; Heavy - Happens frequently/ Will definitely occur H 3 4 5
& RISK ASSESMENT Impact - > 50% chances

Probability
Medium = - May / Can Happen
D= Direct, I = Indirect; R = Routine, NR= Non-Routine; RL = Risk Level, M - <50% but>10% chances
- Medical Aid; Loss; Slight Impact M 2 3 4
1 = Trivial, 2 = Tolerable, 3 = Moderate, 4 = Substantial, 5 = Intolerable Significant = S - Has been observed
As on: Prepared by: Approved by: Low =
L L 1 2 3
- Rare Chances / Never Happened
01-12-19 - First Aid; Loss ; Negligible Impact
- < 10% chances L M H
Severity

Signage/ Warning
Proposed Risk

Engg. Control
Substitution
Severity Probability Control

Elimination
Activity; R.L. Measures/Action;

PPES
S. R/ Hazard / Concern
Product; D/I 1/2/ Existing Controls Remarks; Related
No. NR H/ H/
Service 3/4/5 Legal & other
Explanation M/ Explanation M/
L L requirement(s), if
any
Department/ Section: INJECTION MOULDING
Railing provided
Slipping at deep area near to
Medical Aid M Happened M 3S in front of Silo √
Silo working area
area
Breathing Problems due to Slight Impact M May Happened M 3S Vacuum loader √
Inhalation of Dust from Vacuum is connected with
Loaded dust collector
having a filter
Masks have been
provided to
person, working
in this area. Dust
Particle checked
by third party
every 6-month
Vacuum filter
has changed in
every three
month & Filter
is cleaned

F02(P-SYS-11) REV:00 DATE:01/12/09

 SR = Severity Rating High = PR = Probability Rating
OCCUPATIONAL HEALTH & SAFETY - HAZARD IDENTIFICATION H
- Fatal / Permanent Disability; Loss ; Heavy - Happens frequently/ Will definitely occur H 3 4 5
& RISK ASSESMENT Impact - > 50% chances

Probability
Medium = - May / Can Happen
D= Direct, I = Indirect; R = Routine, NR= Non-Routine; RL = Risk Level, M - <50% but>10% chances
- Medical Aid; Loss; Slight Impact M 2 3 4
1 = Trivial, 2 = Tolerable, 3 = Moderate, 4 = Substantial, 5 = Intolerable Significant = S - Has been observed
As on: Prepared by: Approved by: Low =
L L 1 2 3
- Rare Chances / Never Happened
01-12-19 - First Aid; Loss ; Negligible Impact
- < 10% chances L M H
Severity

Signage/ Warning
Proposed Risk

Engg. Control
Substitution
Severity Probability Control

Elimination
Activity; R.L. Measures/Action;

PPES
S. R/ Hazard / Concern
Product; D/I 1/2/ Existing Controls Remarks; Related
No. NR H/ H/
Service 3/4/5 Legal & other
Explanation M/ Explanation M/
L L requirement(s), if
any
Department/ Section: INJECTION MOULDING
inside the
chamber. Dust
collector pipe
connect to
Water Tank.
Exhaust Fans
have been
Uneasiness due to high
Slight Impact M May Happened M 3S provided to √
temperature during summer
reduce the heat
inside the room.
High noise generated by Heavy Impact H May Happened L 3 S Silo person not √
Blowers. ( DB Level – 110) working
continuously in
silo room more
than four hours.
Signage of
HIGH NOISE
AREA provided

F02(P-SYS-11) REV:00 DATE:01/12/09

 SR = Severity Rating High = PR = Probability Rating
OCCUPATIONAL HEALTH & SAFETY - HAZARD IDENTIFICATION H
- Fatal / Permanent Disability; Loss ; Heavy - Happens frequently/ Will definitely occur H 3 4 5
& RISK ASSESMENT Impact - > 50% chances

Probability
Medium = - May / Can Happen
D= Direct, I = Indirect; R = Routine, NR= Non-Routine; RL = Risk Level, M - <50% but>10% chances
- Medical Aid; Loss; Slight Impact M 2 3 4
1 = Trivial, 2 = Tolerable, 3 = Moderate, 4 = Substantial, 5 = Intolerable Significant = S - Has been observed
As on: Prepared by: Approved by: Low =
L L 1 2 3
- Rare Chances / Never Happened
01-12-19 - First Aid; Loss ; Negligible Impact
- < 10% chances L M H
Severity

Signage/ Warning
Proposed Risk

Engg. Control
Substitution
Severity Probability Control

Elimination
Activity; R.L. Measures/Action;

PPES
S. R/ Hazard / Concern
Product; D/I 1/2/ Existing Controls Remarks; Related
No. NR H/ H/
Service 3/4/5 Legal & other
Explanation M/ Explanation M/
L L requirement(s), if
any
Department/ Section: INJECTION MOULDING
outside the silo
room.
PPE provided to
all silo persons.
Safety Shoes
have been
provided to Silo
Electric Shock while switching
In-charge. To
on / Off the blower electric panel Medical Aid M May Happened M 3S √
provide rubber
mat in front of
the electric
panel
New conveying
Chances of fatigue during raw
line develop
material loading (manual First Aid L May Happened M 2 √
from Silo to
loading)
machine

Pre-Heating Breathing Problems due to No Fumes

D R Medical Aid M May Happened M 3S √
of Raw Inhalation of Fumes generation

F02(P-SYS-11) REV:00 DATE:01/12/09

 SR = Severity Rating High = PR = Probability Rating
OCCUPATIONAL HEALTH & SAFETY - HAZARD IDENTIFICATION H
- Fatal / Permanent Disability; Loss ; Heavy - Happens frequently/ Will definitely occur H 3 4 5
& RISK ASSESMENT Impact - > 50% chances

Probability
Medium = - May / Can Happen
D= Direct, I = Indirect; R = Routine, NR= Non-Routine; RL = Risk Level, M - <50% but>10% chances
- Medical Aid; Loss; Slight Impact M 2 3 4
1 = Trivial, 2 = Tolerable, 3 = Moderate, 4 = Substantial, 5 = Intolerable Significant = S - Has been observed
As on: Prepared by: Approved by: Low =
L L 1 2 3
- Rare Chances / Never Happened
01-12-19 - First Aid; Loss ; Negligible Impact
- < 10% chances L M H
Severity

Signage/ Warning
Proposed Risk

Engg. Control
Substitution
Severity Probability Control

Elimination
Activity; R.L. Measures/Action;

PPES
S. R/ Hazard / Concern
Product; D/I 1/2/ Existing Controls Remarks; Related
No. NR H/ H/
Service 3/4/5 Legal & other
Explanation M/ Explanation M/
L L requirement(s), if
any
Department/ Section: INJECTION MOULDING
Material in
Hopper Dryer
&
Dehumidifier
Preheating of
Breathing Problems due to Silo system
Raw Material D R Negligible Impact L May Happened M 2 √
Inhalation of Fumes Provided
in Oven
Location of
Operation of
Falling from the machine while Hopper switch
4. Moulding D R First Aid L May Happened M 2 √
switching on the hopper switch aciceble from
Machine
ground.
Purge Cover
Hand Burn while purging the
Medical Aid M May Happened M 3S has been √
material
provided
Insulated jacket
Hand burn while touch the barrel Medical Aid M May Happened M 3S provided on √
Machine Barrel

Hand Injury, Cuts on hand while First Aid L May Happened M 2 Knife operation √ √
F02(P-SYS-11) REV:00 DATE:01/12/09
 SR = Severity Rating High = PR = Probability Rating
OCCUPATIONAL HEALTH & SAFETY - HAZARD IDENTIFICATION H
- Fatal / Permanent Disability; Loss ; Heavy - Happens frequently/ Will definitely occur H 3 4 5
& RISK ASSESMENT Impact - > 50% chances

Probability
Medium = - May / Can Happen
D= Direct, I = Indirect; R = Routine, NR= Non-Routine; RL = Risk Level, M - <50% but>10% chances
- Medical Aid; Loss; Slight Impact M 2 3 4
1 = Trivial, 2 = Tolerable, 3 = Moderate, 4 = Substantial, 5 = Intolerable Significant = S - Has been observed
As on: Prepared by: Approved by: Low =
L L 1 2 3
- Rare Chances / Never Happened
01-12-19 - First Aid; Loss ; Negligible Impact
- < 10% chances L M H
Severity

Signage/ Warning
Proposed Risk

Engg. Control
Substitution
Severity Probability Control

Elimination
Activity; R.L. Measures/Action;

PPES
S. R/ Hazard / Concern
Product; D/I 1/2/ Existing Controls Remarks; Related
No. NR H/ H/
Service 3/4/5 Legal & other
Explanation M/ Explanation M/
L L requirement(s), if
any
Department/ Section: INJECTION MOULDING
has been
eliminated (in
some machine)
and for painted
de gating the runner of the
parts ceramic
components using knife
cutter is used
and a cylinder is
used for de
gating
Hand injury while taking out the Permanent H May Happened M Sensors / Limit √
component from the mould Disability 4S switch are in
(In case of safety gate not place & the
working) same are
maintained in a
proper condition.
Double Sensor
provide in
moldings front

F02(P-SYS-11) REV:00 DATE:01/12/09

 SR = Severity Rating High = PR = Probability Rating
OCCUPATIONAL HEALTH & SAFETY - HAZARD IDENTIFICATION H
- Fatal / Permanent Disability; Loss ; Heavy - Happens frequently/ Will definitely occur H 3 4 5
& RISK ASSESMENT Impact - > 50% chances

Probability
Medium = - May / Can Happen
D= Direct, I = Indirect; R = Routine, NR= Non-Routine; RL = Risk Level, M - <50% but>10% chances
- Medical Aid; Loss; Slight Impact M 2 3 4
1 = Trivial, 2 = Tolerable, 3 = Moderate, 4 = Substantial, 5 = Intolerable Significant = S - Has been observed
As on: Prepared by: Approved by: Low =
L L 1 2 3
- Rare Chances / Never Happened
01-12-19 - First Aid; Loss ; Negligible Impact
- < 10% chances L M H
Severity

Signage/ Warning
Proposed Risk

Engg. Control
Substitution
Severity Probability Control

Elimination
Activity; R.L. Measures/Action;

PPES
S. R/ Hazard / Concern
Product; D/I 1/2/ Existing Controls Remarks; Related
No. NR H/ H/
Service 3/4/5 Legal & other
Explanation M/ Explanation M/
L L requirement(s), if
any
Department/ Section: INJECTION MOULDING
door gate.
Alarm has been
provided for
temperature
indication, (in
Hand Burning due to hot water case the temp.
in case checking the MTC Medical Aid M May Happened M 3S is 10°C more √
(Mould Temp. Controller) than set value).
Instruction has
been provided to
the operator for
working at MTC
Head Injury / Burn while opening First Aid L May Happened M 2 Instructions √
the Nozzle have been
provided about
the opening of
nozzle. To avoid
burning, Heat

F02(P-SYS-11) REV:00 DATE:01/12/09

 SR = Severity Rating High = PR = Probability Rating
OCCUPATIONAL HEALTH & SAFETY - HAZARD IDENTIFICATION H
- Fatal / Permanent Disability; Loss ; Heavy - Happens frequently/ Will definitely occur H 3 4 5
& RISK ASSESMENT Impact - > 50% chances

Probability
Medium = - May / Can Happen
D= Direct, I = Indirect; R = Routine, NR= Non-Routine; RL = Risk Level, M - <50% but>10% chances
- Medical Aid; Loss; Slight Impact M 2 3 4
1 = Trivial, 2 = Tolerable, 3 = Moderate, 4 = Substantial, 5 = Intolerable Significant = S - Has been observed
As on: Prepared by: Approved by: Low =
L L 1 2 3
- Rare Chances / Never Happened
01-12-19 - First Aid; Loss ; Negligible Impact
- < 10% chances L M H
Severity

Signage/ Warning
Proposed Risk

Engg. Control
Substitution
Severity Probability Control

Elimination
Activity; R.L. Measures/Action;

PPES
S. R/ Hazard / Concern
Product; D/I 1/2/ Existing Controls Remarks; Related
No. NR H/ H/
Service 3/4/5 Legal & other
Explanation M/ Explanation M/
L L requirement(s), if
any
Department/ Section: INJECTION MOULDING
proof hand
gloves have
been provided.
One-point
lesson has been
given to
operators
Heat Proof Hand
gloves have
been provided
while working on
Hand Injury due to Hot Runner First Aid L May Happened M 2 Hot Runner. √
One-point
lesson has been
given to
operators
Hand injury during cleaning the Transparent
Medical Aid M May Happened M 3S √
Injection unit cover

F02(P-SYS-11) REV:00 DATE:01/12/09

 SR = Severity Rating High = PR = Probability Rating
OCCUPATIONAL HEALTH & SAFETY - HAZARD IDENTIFICATION H
- Fatal / Permanent Disability; Loss ; Heavy - Happens frequently/ Will definitely occur H 3 4 5
& RISK ASSESMENT Impact - > 50% chances

Probability
Medium = - May / Can Happen
D= Direct, I = Indirect; R = Routine, NR= Non-Routine; RL = Risk Level, M - <50% but>10% chances
- Medical Aid; Loss; Slight Impact M 2 3 4
1 = Trivial, 2 = Tolerable, 3 = Moderate, 4 = Substantial, 5 = Intolerable Significant = S - Has been observed
As on: Prepared by: Approved by: Low =
L L 1 2 3
- Rare Chances / Never Happened
01-12-19 - First Aid; Loss ; Negligible Impact
- < 10% chances L M H
Severity

Signage/ Warning
Proposed Risk

Engg. Control
Substitution
Severity Probability Control

Elimination
Activity; R.L. Measures/Action;

PPES
S. R/ Hazard / Concern
Product; D/I 1/2/ Existing Controls Remarks; Related
No. NR H/ H/
Service 3/4/5 Legal & other
Explanation M/ Explanation M/
L L requirement(s), if
any
Department/ Section: INJECTION MOULDING
implements in
one machine.
Safety guard
Chances of hand injury during
Medical Aid M May Happened M 3 S (Foam &Rubber) √
machine cleaning
provided

5. Loading / D R Human Injury in case of falling of Permanent H May Happened M 4 S Before Loading / √ √
Unloading of mould on the operator Disability Unloading the
Moulds Threads of
Hooks / I-bolt
are checked.
Halogen light
install on EOT
crane for better
lighting. IMP for
installing CFL on
EOT for better
lighting, Hel met
provided during

F02(P-SYS-11) REV:00 DATE:01/12/09

 SR = Severity Rating High = PR = Probability Rating
OCCUPATIONAL HEALTH & SAFETY - HAZARD IDENTIFICATION H
- Fatal / Permanent Disability; Loss ; Heavy - Happens frequently/ Will definitely occur H 3 4 5
& RISK ASSESMENT Impact - > 50% chances

Probability
Medium = - May / Can Happen
D= Direct, I = Indirect; R = Routine, NR= Non-Routine; RL = Risk Level, M - <50% but>10% chances
- Medical Aid; Loss; Slight Impact M 2 3 4
1 = Trivial, 2 = Tolerable, 3 = Moderate, 4 = Substantial, 5 = Intolerable Significant = S - Has been observed
As on: Prepared by: Approved by: Low =
L L 1 2 3
- Rare Chances / Never Happened
01-12-19 - First Aid; Loss ; Negligible Impact
- < 10% chances L M H
Severity

Signage/ Warning
Proposed Risk

Engg. Control
Substitution
Severity Probability Control

Elimination
Activity; R.L. Measures/Action;

PPES
S. R/ Hazard / Concern
Product; D/I 1/2/ Existing Controls Remarks; Related
No. NR H/ H/
Service 3/4/5 Legal & other
Explanation M/ Explanation M/
L L requirement(s), if
any
Department/ Section: INJECTION MOULDING
molding
Operator has
been instructed
Human Injury in case of Mould Permanent to transfer the
H May Happened M 4 S √
Falling from Height Disability mould within the
permissible
height of 3ft.
Instruction has
been provided
about tightening
the bolt.
Head Injury while tightening the Instruction has
Medical Aid M May happened M 3S √
Clamps of the mould been given to
operator never
tight the bolt
with pipe above
soldier height.

6 Working in D R Hand Injury while working on Permanent H May happened M 4 S Double limit √

F02(P-SYS-11) REV:00 DATE:01/12/09

 SR = Severity Rating High = PR = Probability Rating
OCCUPATIONAL HEALTH & SAFETY - HAZARD IDENTIFICATION H
- Fatal / Permanent Disability; Loss ; Heavy - Happens frequently/ Will definitely occur H 3 4 5
& RISK ASSESMENT Impact - > 50% chances

Probability
Medium = - May / Can Happen
D= Direct, I = Indirect; R = Routine, NR= Non-Routine; RL = Risk Level, M - <50% but>10% chances
- Medical Aid; Loss; Slight Impact M 2 3 4
1 = Trivial, 2 = Tolerable, 3 = Moderate, 4 = Substantial, 5 = Intolerable Significant = S - Has been observed
As on: Prepared by: Approved by: Low =
L L 1 2 3
- Rare Chances / Never Happened
01-12-19 - First Aid; Loss ; Negligible Impact
- < 10% chances L M H
Severity

Signage/ Warning
Proposed Risk

Engg. Control
Substitution
Severity Probability Control

Elimination
Activity; R.L. Measures/Action;

PPES
S. R/ Hazard / Concern
Product; D/I 1/2/ Existing Controls Remarks; Related
No. NR H/ H/
Service 3/4/5 Legal & other
Explanation M/ Explanation M/
L L requirement(s), if
any
Department/ Section: INJECTION MOULDING
switch with
Pneumatic
cylinder
provided in
cutter; Cutter do
cutter Room cutter Disability
not work while
cleaning.
Instruction
provided to the
cutter person.
PP Sheet
provided on the
Eye injury due to falling of raw mouth of cutter. √
Medical Aid M May Happened M 3S
material cutting particle. Safety Goggle
provided to the
cutter person.

Breathing problem due to Mask has been √

Slight Impact M May Happened M 3S
inhalation of dust generated provided to

F02(P-SYS-11) REV:00 DATE:01/12/09

 SR = Severity Rating High = PR = Probability Rating
OCCUPATIONAL HEALTH & SAFETY - HAZARD IDENTIFICATION H
- Fatal / Permanent Disability; Loss ; Heavy - Happens frequently/ Will definitely occur H 3 4 5
& RISK ASSESMENT Impact - > 50% chances

Probability
Medium = - May / Can Happen
D= Direct, I = Indirect; R = Routine, NR= Non-Routine; RL = Risk Level, M - <50% but>10% chances
- Medical Aid; Loss; Slight Impact M 2 3 4
1 = Trivial, 2 = Tolerable, 3 = Moderate, 4 = Substantial, 5 = Intolerable Significant = S - Has been observed
As on: Prepared by: Approved by: Low =
L L 1 2 3
- Rare Chances / Never Happened
01-12-19 - First Aid; Loss ; Negligible Impact
- < 10% chances L M H
Severity

Signage/ Warning
Proposed Risk

Engg. Control
Substitution
Severity Probability Control

Elimination
Activity; R.L. Measures/Action;

PPES
S. R/ Hazard / Concern
Product; D/I 1/2/ Existing Controls Remarks; Related
No. NR H/ H/
Service 3/4/5 Legal & other
Explanation M/ Explanation M/
L L requirement(s), if
any
Department/ Section: INJECTION MOULDING
from cutter. cutter person

Ear plug
provided to √
Hearing problem due to sound Never
Heavy Impact H L 3 S cutter person
of cutter. Happened
while working in
cutter room.
Material Hand Gloves
Loading in D R Hand injury First Aid L May Happen M 2 used during √
7
Hopper Working
Component
8 D R Hand injury First Aid L May Happen M 2
De flashing
Rejection Remove Sharp
9 D R Hand injury First Aid L May Happen M 2 √
movement Edge
√
Nozzle Safety shoe
10 D R Leg Injury First Aid L May Happen M 2
Fitment provided

Changing the N Provide training

11 D Hand Injury Negligible Impact L May Happened M 2
machine R how to change
F02(P-SYS-11) REV:00 DATE:01/12/09
 SR = Severity Rating High = PR = Probability Rating
OCCUPATIONAL HEALTH & SAFETY - HAZARD IDENTIFICATION H
- Fatal / Permanent Disability; Loss ; Heavy - Happens frequently/ Will definitely occur H 3 4 5
& RISK ASSESMENT Impact - > 50% chances

Probability
Medium = - May / Can Happen
D= Direct, I = Indirect; R = Routine, NR= Non-Routine; RL = Risk Level, M - <50% but>10% chances
- Medical Aid; Loss; Slight Impact M 2 3 4
1 = Trivial, 2 = Tolerable, 3 = Moderate, 4 = Substantial, 5 = Intolerable Significant = S - Has been observed
As on: Prepared by: Approved by: Low =
L L 1 2 3
- Rare Chances / Never Happened
01-12-19 - First Aid; Loss ; Negligible Impact
- < 10% chances L M H
Severity

Signage/ Warning
Proposed Risk

Engg. Control
Substitution
Severity Probability Control

Elimination
Activity; R.L. Measures/Action;

PPES
S. R/ Hazard / Concern
Product; D/I 1/2/ Existing Controls Remarks; Related
No. NR H/ H/
Service 3/4/5 Legal & other
Explanation M/ Explanation M/
L L requirement(s), if
any
Department/ Section: INJECTION MOULDING
the machine
component
component

Hand gloves &

helmet provided √
Opening of √
12 D R Hand Injury Negligible Impact L May Happened M 2 & Hopper
Hopper cover
direction
Change

Injury during slippage of Provide √

13 Mould change D R First Aid L May Happened M 2
Spanner hydraulic QRC

Ladder provided
at Mold rack & √
Head & Leg injury during mould
14 Mould Rack D R Slight Impact M May Happened M 3S Rubber pad
loading & Un loading
provided in
ladder roller

15 Molding D R Electric sock during cleaning the Slight Impact M May Happened M 3S Ampere meter √
Process Injection unit replaced from
Digital indicator

F02(P-SYS-11) REV:00 DATE:01/12/09

 SR = Severity Rating High = PR = Probability Rating
OCCUPATIONAL HEALTH & SAFETY - HAZARD IDENTIFICATION H
- Fatal / Permanent Disability; Loss ; Heavy - Happens frequently/ Will definitely occur H 3 4 5
& RISK ASSESMENT Impact - > 50% chances

Probability
Medium = - May / Can Happen
D= Direct, I = Indirect; R = Routine, NR= Non-Routine; RL = Risk Level, M - <50% but>10% chances
- Medical Aid; Loss; Slight Impact M 2 3 4
1 = Trivial, 2 = Tolerable, 3 = Moderate, 4 = Substantial, 5 = Intolerable Significant = S - Has been observed
As on: Prepared by: Approved by: Low =
L L 1 2 3
- Rare Chances / Never Happened
01-12-19 - First Aid; Loss ; Negligible Impact
- < 10% chances L M H
Severity

Signage/ Warning
Proposed Risk

Engg. Control
Substitution
Severity Probability Control

Elimination
Activity; R.L. Measures/Action;

PPES
S. R/ Hazard / Concern
Product; D/I 1/2/ Existing Controls Remarks; Related
No. NR H/ H/
Service 3/4/5 Legal & other
Explanation M/ Explanation M/
L L requirement(s), if
any
Department/ Section: INJECTION MOULDING
in electric panel
Platform √
Hopper Leg injury during hopper
16 D R First Aid L May Happened M 2 provided above
Cleaning cleaning
the injection unit
Net provided
Paint shop Head injury during painted
D R First Aid L May Happened M 2 below the √
17
molding component fall down
conveyor

F02(P-SYS-11) REV:00 DATE:01/12/09