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AVALON B8-24 OG en
AVALON B8-24 OG en
Operator’s Guide
(Original Instructions)
2 TRADEMARKS AND COPYRIGHT
Trademarks and Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V. or its affiliates.
Copyright :AVALON N is a trademark of Agfa Graphics N.V.
Those names and product names not mentioned here are trademarks or registered trademarks of their respective
owners.
For more information about Agfa Graphics products, visit www.agfagraphics.com or contact us at the following
address:
Introduction .......................................................................................................................... 5
Intended Audience ............................................................................................................ 6
Related Documentation ................................................................................................. 6
Introduction .......................................................................................................................... 8
Installation Location ......................................................................................................... 8
Space Required for Installation .................................................................................... 9
Load Tolerance of Building ............................................................................................. 10
Ground Connections ......................................................................................................... 11
Power Supply and Power Cables .................................................................................. 11
3
4
Specifications ...................................................................................................................... 66
Dimensions ........................................................................................................................... 67
Introduction
Thank you for purchasing the :AVALON B8-24S plate setter.
We are confident that the :AVALON B8-24S will provide you with many years of
high quality recording performance.
Unless otherwise specified, the thermal plate setter :AVALON B8-24S will be
referred to by :AVALON B8-24.
5
6 INTENDED AUDIENCE
Intended Audience
This guide is written for operators of the :AVALON B8-24. It describes operation
procedures and safety precautions. All operators of the :AVALON B8-24 should
be fully aware of these precautions and make every attempt to use the
:AVALON B8-24 safely. Although we have made every attempt to make this
guide as clear and accurate as possible, please contact Agfa Graphics if you
notice any omissions, or any section that is unclear or erroneous.
This guide is written for plate setter operators who are familiar with:
Operation of workflows.
Related Documentation
The following documents can be referred to for more information:
Introduction ................................................................................................................ 8
Installation Location ................................................................................................ 8
Space Required for Installation ........................................................................... 9
Load Tolerance of Building ................................................................................. 10
Ground Connections ............................................................................................. 11
Power Supply and Power Cables ...................................................................... 11
7
8 INTRODUCTION
Introduction
Installation and moving of the :AVALON B8-24 must be performed by an Agfa
Graphics appointed service company or service technician. Agfa Graphics bears
absolutely no responsibility for any damage, breakdowns, or malfunctioning
resulting from installation or moving by anyone other than an Agfa Graphics
appointed service company or service technician, and Agfa Graphics extends no
guarantees regarding safety in such a case. If you need to have the
:AVALON B8-24 moved or installed, consult one of the Agfa Graphics offices or
agency.
Installation Location
Please observe the following installation conditions for safe use of the
:AVALON B8-24.
Do not install the :AVALON B8-24 in any of the following locations, as safety
problems, failures, and malfunctioning may result.
Locations where vermin such as rodents, spiders, and cockroaches can access
If rodents enter the installation location, the cables may be bitten and discon-
nected. We recommend taking preventive measures for rodents.
(Units: mm)
1 Adjustable leg
NOTE: The above load bearing capacity can be obtained by dividing the
equipment weight by the projected area of the individual equipment, and the
concentrated load can be obtained by calculation, assuming that the equipment
weight is supported at four points.
Ground Connections
In order to prevent electrical shock accidents from the AC power supply, perform
grounding connections for the machine only after making sure that the
:AVALON B8-24 power switch and the facility side power switch are both off.
Since the leakage current of the :AVALON B8-24 is more than 3.5 mA, be sure to
conduct grounding before connecting the power line of the :AVALON B8-24
3-line cable.
Have a qualified electrician select the above items and perform the connections.
A power cable is not provided with products sold outside of Japan. For the
:AVALON B8-24, please locally obtain a power supply cable that satisfies the
following requirements.
If the cable described above does not comply with the standards of the
country of installation, please refer to the power supply nameplate attached
to the :AVALON B8-24 and provide a cable locally that does comply.
2 Parts Descriptions
This section gives an overview of the different parts of the :AVALON B8-24 and
explains the configuration.
13
14 MAIN UNIT
Main Unit
Full View (Front and Right Sides)
1
2
3
8
4
5
1 Transport guide
2 Suction pads
3 Conveyer
4 Power switch
5 Front cover
6 Operation panel
7 Shutter
8 Guard plates
3 2
1 Slide cover
2 Peripheral device connectors
3 Fan filters
4 Conveyer
Transport Unit
1
2
3
4
7 6
8
7
1 Plate setting scale
2 Transport guide
3 Plate inspection sensor
4 Plate setting scale
5 Fan filter
6 Filter cover
7 Front cover attachment hook
8 Optical filter
9 Drum
Standard Accessories
The following accessory is standard provided with the :AVALON B8-24.
Positioning Label Used as a guide to position the printing label. Refer to “Load a Plate on Exposure
Request from the Host Computer” on page 26.
3 Basic Operation
This section covers the basic procedure for operating the :AVALON B8-24.
Outline of Operation .............................................................................................
Turning the Power On and Off ..........................................................................
20
22
Messages during Initialization .......................................................................... 24
Online Mode ............................................................................................................ 26
Load a Plate on Exposure Request from the Host Computer ......... 26
Load Plate before an Exposure Instruction Comes from the Host
Computer ........................................................................................................... 34
19
20 OUTLINE OF OPERATION
Outline of Operation
The general procedure for operating the :AVALON B8-24 is explained in this
section.
WARNING: Keep your hands and face away from the :AVALON B8-24 during plate
transportation. If plates are handled with bare hands, the edges of the plate may
cause injury.
CAUTION: The edges of the plate are sharp and it is dangerous to touch this area
with your bare hands. Be sure to wear anti-slip protective gloves when handling
the plate.
If the :AVALON B8-24 stops immediately due to an incident such as a power
failure, gaps may appear between the transport guide and guard plate and your
hands or fingers may be caught at the time of recovery. Do not bring your hands
or face close to this section.
1 Check that all of the covers are closed and then turn on the :AVALON B8-24
power switch.
For more details refer to “Turning On the Power” on page 23. A memory
check of the :AVALON B8-24 begins. When the memory check ends, the
initial screen appears.
:AVALON B8-24
START
2 Press [START].
OFFLINE SET
3 Press [OFFLINE].
4 Based on the plate to be used, set the proper parameters in “Set printing
machine,” “Set plate”, and “Set media type”. For more details, refer to the
Reference Guide.
OK
Set the specified plate and check the size and position.
No. 1 A4-8page
CANCEL LOAD
8 Press [LOAD].
Plate loading begins, and when loading is finished, exposure begins. When
exposure is finished, the plates are unloaded to the transport guide.
If you press [CANCEL], the output from the host computer is cancelled, and
a message announcing that output has been cancelled appears on the host
computer.
10 After you are finished, turn off the :AVALON B8-24 power switch. For more
details, refer to “Turning Off the Power” on page 24.
CAUTION: Faulty operation and errors are caused by turning off and then
immediately on the :AVALON B8-24 power switch. Wait about 10 seconds
before turning the power switch back on.
ON
ON
OFF
OFF
OFF
1 Make sure that the host computer is turned off and that all doors and covers
are shut.
3 Rotate the power switch lever of the :AVALON B8-24 in the clockwise direc-
tion until it is vertical. (Power is being supplied when you can see “ | ON” in
the power switch window.) A memory check begins. When the memory
check ends, [START] appears in the display. Press [START] to begin initial-
ization of the :AVALON B8-24.
NOTE: If an error is detected during the memory check, a message will appear
on the display. For more details, refer to “Messages during Initialization” on
page 24.
4 Turn on the power to the host computer by throwing the switch to the “ | ON”
side after verifying that :AVALON B8-24 initialization is complete.
2 Rotate the power switch lever of the :AVALON B8-24 in the counter-clock-
wise direction until it is horizontal. (Power has been cut when you can see
“O OFF” in the power switch window.)
CAUTION: After using the :AVALON B8-24 turn off not only the :AVALON B8-24
power, but also the facility side power switch.
WARNING: To prevent accidents be sure to turn off the :AVALON B8-24 power switch and
turn the facility side power switch to OFF before performing maintenance, or
troubleshooting.
:AVALON B8-24
START
NOTE: If a check sum error occurs during the memory check, the following
screen will appear. If this screen appears, software must be downloaded from
the personal computer. Please contact an Agfa Graphics office or agent.
:AVALON B8-24
Initializing!!
Please wait.
OFFLINE SET
Online Mode
After turning on the power and initialization is complete, the :AVALON B8-24
enters online mode and the online (Ready) screen appears. During online mode,
image data is received from the host computer and exposes images on plates.
Ready
1: Plate 1
OFFLINE SET
The :AVALON B8-24 provides two image exposure procedures according to the
instruction from the host computer. Use the information shown below to set the
plates.
“Load a Plate on Exposure Request from the Host Computer” on page 26,
“Load Plate before an Exposure Instruction Comes from the Host Computer”
on page 34,
Load a Plate on Normally, the plate is set after the previously exposed plate is removed. Refer to
“Standard plate setting procedure” on page 27. When the following settings are
Exposure Request made, a plate can be set during exposure. Refer to “Plate setting procedure
from the Host during exposure” on page 30.
Computer
Unload destination setting for plates: Other than [Remove]
NOTE: For details on the plate unload destination setting and the exposure
condition settings, refer to the Reference Guide.
The :AVALON B8-24 operation panel will show the following screen and the
buzzer will beep repeatedly.
OK
2 Peel off the interleaf paper and then set the plate, which is specified by the
host computer, on the transport guide.
2
1 Plate
2 Transport guide
3 Using the plate positioning scale marks on the right and left sides of the plate,
align the plate to the appropriate for its size.
NOTE: Pasting the attached positioning label directly above the scale on the
transport guide will provide a guide for the plate insertion point. The printing
plate width should be written onto the positioning label and pasted directly
above the scale as shown in the figure below. Pasting it to a position that is
not directly above the scale may cause the positioning label to peel off,
resulting in transport errors and malfunctions.
1 Positioning label
No.1 Plate 1
CANCEL LOAD
5 Press [LOAD].
6 Remove the exposed plate that was unloaded, along the transport guide.
When the following settings are made, a plate can be set during exposure.
NOTE: For details on the plate unload destination setting and the exposure
condition settings, refer to the Reference Guide.
STOP SET
3 Peel off the interleaf paper and then place a plate on the transport guide.
2
1 Plate
2 Transport guide
4 Align the plate on the left and right plate positioning scale marks corre-
sponding to the size of the plate.
1 Positioning label
5 Check the plate data and printing machine data that appear in the screen,
and then press [LOAD].
The plate placed on the transport guide is suctioned. When the processing for
the plate being exposed ends and the plate is unloaded to the conveyer, the
suctioned plate is loaded.
When the plate data displayed in the screen differs from the inserted
plate.
Press [Plate] to open the plate data selection screen, select the same plate
data as the inserted plate, and then press [OK].
Press [Printing] to open the printing machine data selection screen, select
the printing data to be used, and then press [LOAD].
Confirm setting and correct if
necessary. Then press [LOAD] button.
Plate
1 Plate 1
Printing
Printing machine 1
ESC LOAD
NOTE: To change and select the plate data or printing machine data, the new
selection must be previously registered. For more details, refer to the
Reference Guide.
6 Press [LOAD].
STOP REMOVE
Load Plate before The plate can also be loaded before an exposure command comes from the host
computer. However, if the loaded plate differs from the plate specifications
an Exposure (size, etc.) in the exposure command from the host computer, it will be neces-
Instruction Comes sary to unload the plate and then reload it in accordance with the procedure in
from the Host “Load a Plate on Exposure Request from the Host Computer” on page 26.
Computer
1 Press [SET] (or [OPEN]) in the online (Ready) screen.
NOTE: When Plate Preset of the exposure condition settings is [ON], [SET]
appears. When Plate Preset is [OFF], [OPEN] appears. When [OPEN]
appears, the shutter opens.
2 Peel off the interleaf paper and then place the plate on the transport guide.
3 Align the plate with the appropriate left and right scales for the plate size.
4 Check the plate data and printing machine data that appears in the screen,
and then press [LOAD].
If the plate data in the screen differs from the plate inserted, press [Plate] to
open the plate selection screen, select the same plate data as the inserted
plate, and then press [OK]. To change the printing machine data, press
[Printing] to open the printing machine selection screen, select the printing
machine data to be used, and then press [LOAD].
Confirm setting and correct if
necessary. Then press [LOAD] button.
Plate
1 Plate 1
Printing
Printing machine 1
ESC LOAD
NOTE: To change the plate data or printing machine data selection, the new
selection must be previously registered. For more details, refer to the
Reference Guide.
35
36 HOW TO ENTER USER MAINTENANCE MODE
OFFLINE SET
ETC.
ESC OK
Loading
Automatic Loading When performing a test exposure, the plate must be loaded without being
suctioned on the transport guide.
NOTE: When Plate Preset of the exposure conditions is [OFF], does not
appear.
1 Select the following icon in the user maintenance mode screen and press
[OK].
Plate
1 Plate 1
Printing
Printing machine 1
ESC LOAD
2 Set the plate, check the information shown in the screen, and then press
[LOAD].
Plate loading begins. When the plate is loaded, the :AVALON B8-24 automat-
ically adjusts the drum balancer. When adjustment ends, the user
maintenance mode screen automatically reappears.
Manual Loading When performing a test exposure, the plate must be loaded without being
suctioned on the transport guide.
1 Select the following icon in the user maintenance mode screen and press
[OK].
Plate
1 Plate 1
Printing
Printing machine 1
ESC LOAD
2 Set the plate, check the information shown in the screen, and then press
[LOAD].
Plate loading begins. When the plate is loaded, the :AVALON B8-24 automat-
ically adjusts the drum balancer. When adjustment ends, the user
maintenance mode screen automatically reappears.
Unloading
Automatic Unload the plates loaded into the :AVALON B8-24 to the rear conveyor.
Unloading 1 Select the following icon in the user maintenance mode screen and then
press [OK].
ESC START
2 Press [START]. The following screen appears and the plates are unloaded.
Press [ESC] to return to the user maintenance mode screen without
unloading the plates.
Unloading
1: Plate 1
Manual Unloading Unload the plates loaded into the :AVALON B8-24.
1 Select the following icon in the user maintenance mode screen and then
press [OK].
ESC START
2 Press [START]. The following screen appears and the plates are unloaded.
Press [ESC] to return to the user maintenance mode screen without
unloading the plates.
Unloading
1: Plate 1
5 Maintenance
Read and apply this section to keep the :AVALON B8-24 in good condition. You
can print out the maintenance and inspection chart to fill out the monthly
maintenance.
41
42 BEFORE MAINTENANCE OR INSPECTION
WARNING: Be sure to turn off the power of the :AVALON B8-24 before attempting any
maintenance or inspection procedures. There is a danger of electrical shock if
these procedures are performed with the power on.
CAUTION: Be very careful not to drop the front cover on your feet when removing
or installing it.
CAUTION: Obtain the MSDSs for the ethyl alcohol cleaning solution and the film
cleaner, and control these chemicals in accordance with the MSDS descriptions.
Releasing the Interlock switch locks are installed on the front cover, and if you do not release
the interlock switch locks, you cannot open the covers. Use the following proce-
Cover Locks dure to release the interlock switch locks. Also, after closing the covers when the
necessary maintenance work has been completed, be sure to lock the interlock
switches.
ETC.
ESC OK
Set Date/Time
Consumable Timer
Language
Laser calibration
ESC OK NEXT
3 Press [NEXT].
Calibration info.
Option setting
Unlock covers
Limitation setting
ESC OK NEXT
The following screen is displayed, and the top cover and the front cover locks
are released.
OK BRAKE
1 Each time you press this button, the drum brake will turn on or off.
NOTE: After maintenance work is finished, close the cover, and then press
[OK] in the screen above. The interlock switch locks.
1 Use the operation panel to release the front cover lock. For more details, refer
to “Releasing the Cover Locks” on page 42.
2 Verify that all covers are closed. Turn on the power of the :AVALON B8-24
and perform initialization.
3 Loosen the two thumb screws of the front cover and pull the front cover
toward you and lift it up to remove it.
WARNING: Do not under any circumstance remove screws or covers not indicated in this
step.
2
1
1 Latches
2 Front cover
4 Use a soft, clean cloth (with minimal lint) moistened with ethyl alcohol or
film cleaner to wipe the drum. Rotate the drum with your hand as you wipe it.
1
1 Drum
5 After the drum cleaning is completed, set the bottom edge of the front cover
on the two hooks on the unit. Then attach the front cover so that the thumb
screws align with the thumb screw holes, and tighten the thumb screws until
they no longer turn.
2
1
3
1 Front cover
2 Latches
3 Front cover attachment hooks
1 Use the operation panel to release the front cover lock. For more details, refer
to “Releasing the Cover Locks” on page 42.
2 Verify that all covers are closed. Turn on the power of the :AVALON B8-24
and perform initialization.
3 Loosen the two thumb screws of the front cover and pull the front cover
toward you and lift it up to remove it.
WARNING: Do not under any circumstance remove screws or covers not indicated in this
step.
Do not touch the drum.
2
1
1 Latches
2 Front cover
4 Use a soft, clean cloth (with minimal lint) moistened with water to wipe the
squeeze roller (black). Rotate the rollers with your hand as you wipe it.
1
1 Squeeze roller
5 After the squeeze roller cleaning is completed, set the bottom edge of the
front cover on the two hooks on the unit. Then attach the front cover so that
the thumb screws align with the thumb screw holes, and tighten the thumb
screws until they no longer turn.
2
1
3
1 Front cover
2 Latches
3 Front cover attachment hooks
1 Use the operation panel to release the front cover lock. For more details, refer
to “Releasing the Cover Locks” on page 42.
2 After confirming that all covers are closed, turn on the power of the
:AVALON B8-24 and perform initialization.
3 Loosen the two thumb screws of the front cover and pull the front cover
toward you and lift it up to remove it.
WARNING: Do not under any circumstance remove screws or covers not indicated in this
step.
Do not touch the drum.
2
1
1 Latches
2 Front cover
4 Take off the two fasteners on the optical filter cover, remove the cover, and
replace the filter inside.
1 Cover
2 Filter
3 Cover fastener
5 After replacing the filter, put the cover back on and set it in place using the
cover fasteners.
6 After the optical filter cleaning is completed, set the bottom edge of the front
cover on the two hooks on the unit. Then attach the front cover so that the
thumb screws align with the thumb screw holes, and tighten the thumb
screws until they no longer turn.
2
1
3
1 Front cover
2 Latches
3 Front cover attachment hooks
Follow the procedure below to clean the fan filter once a month.
1 Remove the filter cover by pulling its top, and then remove the fan filter from
the filter cover.
2
1 Fan filter
2 Filter cover
3 Allow the fan filter to dry completely, and then reinsert it in the filter cover.
4 Align the two tabs on the bottom of the fan with the rectangular holes on the
unit, and insert the filter cover into the unit.
2
1
4
1 Tab
2 Rectangular hole
3 Main unit
4 Filter cover
5 Press [RESET] for [External cover filter] in the second page of the Consum-
able Timer screen, which can be accessed via the other user settings screen,
to reset the usage time. Refer to the Reference Guide for more information.
Year
Part Work Date
Interval
Use a soft, clean cloth (with minimal lint)
Drum moistened with ethyl alcohol or film cleaner to 1 month
wipe the unclean area.
Optical system Remove the optical filter cover and replace 6 months
filter the filter.
6 Messages
This section covers possible :AVALON B8-24 problems and the solutions.
55
56 DISPLAY OF OPERATION REQUEST MESSAGES
This message appears if it is necessary to set a plate due to the output command
from the host computer.
OK
Set the specified plate and check the size and position.
No.1 Plate 1
CANCEL LOAD
Press [LOAD].
If you press [CANCEL], the output from the host computer is cancelled, and a
message announcing that output has been cancelled appears on the host
computer.
Warning Messages
If a mistaken operation is performed or if it becomes necessary to warn the
operator for some reason, a four-digit hexadecimal error code “Exxxx” and an
error message such as shown below will appear on the display.
Exxxx : XXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXX 2
XXXXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXXXX
OK
1 Error code
2 Error message
The last three digits of the four-digit hexadecimal error code describe the
contents of the error. The first digit of the error code is a code used inside the
machine to determine the degree of the error or the procedure for resetting the
error. For more details, refer to the Reference Guide.
The buzzer will beep and the screen shown above will appear. Press [OK] to
return to the original screen (or its previous menu screen) and resume
operations.
A screen like the one above will appear and the buzzer will beep continuously
until [OK] is pressed. When [OK] is pressed, the previous screen reappears and
operation resumes.
7 Resolving Jams
This section explains operator handling in case of a plate jam into the
:AVALON B8-24.
59
60 HANDLING PLATE JAMS
This error message appears if an error occurs concerning the plate conveyance.
If, after initialization (error resetting), the same error occurs again, [Remove]
will appear.
NOTE: [Remove] does not appear for all errors. It appears depending on the type
of error.
The plate removal preparation screen appears while the :AVALON B8-24
performs preparations for plate removal.
NOTE: During this procedure, the drum will be spinning and noises that the
plate is being shifted inside the :AVALON B8-24 will be heard. These are
normal and do not constitute a problem.
1
OK BRAKE
1 Each time you press this button, the drum brake will turn on or off.
3 Remove the front cover. For more details, refer to steps 1 through 3 in
“Cleaning the Squeeze Roller” on page 46. The plate will be seen below the
drum as shown on the next page. Using both hands, grasp the plate below the
drum and pull it out of the :AVALON B8-24.
CAUTION: Be very careful not to drop the front cover on your feet when
removing or installing it.
CAUTION: When removing the plate, wear anti-slip protective gloves so that
you do not cut your hands on the plate.
1 Drum
2 Plate
4 After you have removed the plate, reattach the front cover to its original
position. For more details, refer to step 5 in “Cleaning the Squeeze Roller” on
page 46.
5 Attach the front cover and press [OK]. When [OK] is pressed, the error reset-
ting screen shown below appears.
CAUTION: Be sure to press [OK] after removing the plate. If you press [OK]
before removing the plate, you will damage the :AVALON B8-24.
START
6 Press [START].
OK Detail
2 Hold the handle with both hands, and then slide the slide cover to the
conveyor side.
The slide cover is locked when it is opened completely. Check that the slide
cover is firmly locked and it does not move, and then remove the plate.
CAUTION: Be extremely careful not to have your hand caught when opening
or closing the slide cover.
CAUTION: When removing the plate, wear anti-slip protective gloves so that
you do not cut your hands or fingers on the plate.
3 After removing the plate, slightly raise the front side of the slide cover to
unlock it, and then hold the handle with both hands and slide it forward until
it comes in contact with the magnet.
1 Handles
OK Detail
5 When you press [OK], the following screen is displayed. Press [START].
CAUTION: After an error occurs, open or close the slide cover to activate
[START].
8 Technical Information
This section provides technical information on the :AVALON B8-24.
Specifications .......................................................................................................... 66
Dimensions ............................................................................................................... 67
65
66 SPECIFICATIONS
Specifications
:AVALON B8-24
Model: :AVALON B8-24S
Recording method: External-drum-type Exposure
Laser source: 64-ch laser diode
Print plate size: 450 x 370 mm to 1060 x 830 mm
Effective exposure area: 450 x 350 mm to 1060 x 810 mm
Print plate type: Thermal (infrared) photosensitive material
Print plate thickness: 0.15 to 0.3 mm
Resolution: 2400, 2540, 1200 dpi (1200 dpi uses 2400 dpi
double dots)
Standalone repetitive accuracy: ±5 µm
Interface: F-PIF or ethernet
Printing plate loading: Auto-loading / Manual auto-loading (depends
on the equipment and plate settings)
External dimensions 2500 x 1820 x 1453 mm
(width × depth × height):
Weight: 985 kg
Operating environment: Guaranteed operating temperature range: 21
to 25°C (69.8 to 77°F) (with no sudden
changes within a short period of time) (operat-
ing temperature range: 18 to 26°C)
Humidity: 40 to 70% RH (no condensation or
sudden changes)
Storage environment: Temperature: 10 to 40°C (32 to 122°F)
Humidity: 25 to 75% RH (no condensation)
Power supply: Main unit: Single phase, 200 to 240 V,
50/60 Hz, 4.0 kW, 30A
Heat generation: Main unit: 14400 kJ (3440 kcal (13650 BTU))
Sound pressure level: Less than 70 dB (A) measured according to
EN ISO 7779 / EN 13023
Grounding: Grounding resistance must comply with local
regulations applying to the installation site.
Standard accessories: Positioning label
Dimensions
Units: mm