CM VM VMR - GB

CM 40 t | VM 60 t – 200 t | VM R 40 t – 270 t
Flexible, automated production with ultimate precision

Technology working for you.
Special features of the CM series 40 t
5
2
1 Injection units 2 Clamping unit

Servo valve controlled, vertical injection units from the TM Vertical clamping unit in C frame design with 2 symmetri-
and HM series to process TPE and various conventional cal clamping cylinders. Maximum mold space with optimal
thermoplastic resins. accessibility.
3 Machine concept
4 Ergonomic workstation
Reduced working height of just 1,000 mm for ergonomic
Compact design with small footprint for space saving
working conditions in semi-automatic operation.
production.
5
Light curtain
The insertion and removal areas are secured by light barriers as
standard. This provides optimal access for manual parts removal
and further automation concepts.
2
Special features of the VM series 60 t – 200 t
1 Convertible injection units that can be mounted either horizontally or vertically

Innovative injection units with a universal 22:1 L/D ratio, up to 3,000 bar injection pressure and increased injec-
tion and plasticizing performance offer added scope for manufacturing injection molded parts. With the help of
an optional conversion package, the existing injection unit can be mounted either horizontally or vertically, which
means a further step-up in flexibility.
2 Light barrier
The insertion and removal areas are secured by light barriers as standard. This provides
optimal access for manual parts removal and further automation concepts.
3 Clamping system
4 symmetrically arranged clamping cylinders ensure fast, even clam-
ping force build-up with simultaneous short design. A low working
height with optimal access to the central ejector provides ergono-
mic working conditions in semiautomatic operation.
4 Energy-efficient hydraulic systems with DFEE axial

piston pumps
The flexible drive concept, based on an electrically adjustable delivery
pump for load-sensing regulation of delivery and hydraulic pressure,
allows short machine cycle times.
3
Special features and benefits of the VM R series 40 t – 270 t
The rotary table machine series with clamping force sizes from 40 t to 270 t (VM 40/.. R752 – VM 270/.. R1755), equipped with the high-performance
UNILOG B6 control system and rotary tables ranging from 752 mm to 1,755 mm in diameter, represents a new milestone in flexible parts production.
It offers first-class recision and quality assurance and can be extended with automation concepts and a wide range of options.
2
3
1
5 6
Convertible injection units for horizontal and

vertical configuration
Injection units with a uniform 22:1 L/D ratio, up to 3,000 bar injection pressure and incre-
ased injection and plasticizing performance offer additional scope for the production of injec-
tion-molded parts. With the help of an optional conversion package, existing injection units
can be converted into horizontal as well as vertical units, thus offering even more flexibility.
4
2
Light curtain
Safety of the parts insertion and removal area is ensured by means of light
curtains as standard. This gives the machine operator optimal access for parts
removal and also ideal conditions for further automation concepts.
3
Media distributor
The supply of media to the molds in 2-station rotary table machines (oscil-
lating operation) is handled by an easily accessible, robust media distributor
offering a high degree of flexibility in the number of cooling and tempering
circuits, hydraulic circuits for core pulls, the pneumatic system, mold heating
and additional electrical signals. Rotary manifolds distributing various media
and electrical signals are available for 3- and 4-station rotary table machines
(rotary operation).
Media distributor connections for cooling

and tempering circuits
The connection facility for the cooling and tempering circuits of the top and
bottom halves is centrally mounted at the rear of the machine.
Energy-saving hydraulic system with DFEE axial

piston pumps
The machine‘s flexible drive concept, based on two electrically adjustable
pumps for flow speed and hydraulic pressure control allows short machine
cycle times and parallel movements of ejector and core pulls as part of the
standard equipment package.
Clamping system
3 symmetrically arranged clamping cylinders ensure fast, evenly distributed
clamping force build-up as well as a compact design (low working height).
As required, the hydraulic ejector can be repositioned for 2-, 3- and 4-
station operation, and extended by the installation of additional ejector
units.
5
The UNILOG B6S control system generation
UNILOG B6 is the name of the new control system generation that is setting benchmarks in user-friendliness, speed and precision. It is used across
the entire product portfolio. A powerful system concept optimally geared to the requirements of hydraulics / sensor technology ensures fast, accu-
rate movements along all axes of the machine. Precise analysis of all important process parameters provides the user with the control required for
demanding applications.
15” TFT color screen with unlimited touch screen functionality for The complete machine documentation including all operation
operation and display. manuals, spare parts drawings and parts lists can also be retrieved.
2 rows of soft keys to select machine functions. In addition, users can integrate their own PDF files and make them
available to machine operators.
Manual operating panel with 48 membrane keys to
operate the machine’s axes and optional equipment. USB interfaces are available on the operating unit to connect
peripheral equipment such as a printer, keyboard or USB stick, or they
Space for 7 additional optional mechanical switches/keys. may be used as an access control system in combination with the
integrated password system. An Ethernet interface is installed in the
10 membrane keys with luminous rings are available for the basic
control cabinet at the rear.
machine functions (drive, operation modes, heaters).
6
Control elements
Quality monitoring
With up to four envelope curves, the monitoring parameters are opti-
mally adapted to the individual process.
An ideal curve serves as monitoring reference within the tolerance mar-

gin. Whenever the tolerance margin is exceeded, an alarm is triggered
and the faulty part automatically sorted out.
Every parameter can be visualized via the quality table and evaluated by
means of an SPC chart.
Cycle time analysis

The purpose of cycle time analysis is to record and optimize all
movements. It is a fast and simple method of defining the
optimal cycle.
The ideal cycle is stored as part of the mold data set and can be
retrieved for the next production run of the mold. This enables
quick recognition and correction of any process deviations.
Status display mold position

Up to four freely configurable items of status information per mold posi-
tion/bottom part can be allocated in connection with a rotary unit. By
means of an animated display, an overview of the current mold status
of the individual mold bottom parts can be shown on this screen page,
such as injection, insertion, removal or ejection status.
The graphic display for each machine model is automatically adjusted.
Trend diagrams
Various functions can be clearly and concisely visualized. All data
processing and monitoring functions are covered by a single
control system.
Open interfaces facilitate access, simplify operation and integra-

tion in customers’ networks.
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Integration and communication
Robot control
Wittmann robots are operated simply and flexibly via the machine’s
monitor screen, no switch-over is necessary between machine and robot
control.
The total overview is given on one screen. The control system of the ro-
bot itself is still placed directly on the robot.
Communication takes place via a CAN bus system, the Euromap inter-
face remains free.
Webcam
A webcam is integrated in the injection molding machine to visu-
alize production monitoring.
This makes it possible to display areas on the B6 control system
that are normally not open to view, such as robot-assisted part
deposition or the mold area.
The integrated webcam is used in particular also for 24/7 web

service. Intelligible pictures of the problem situation on site can
be transmitted to our global support center to enable effective
analysis.
Process data acquisition via K4

In cooperation with our partner Wille System GmbH we offer K4, a
process data acquisition software that provides access to a central da-
tabase. Centralized data administration runs on a server and is also di-
rectly integrated in the Unilog B6. Thus the plant’s entire machinery can
be monitored and all machine data accessed via every machine control
system.
K4 provides a unique scope of functions. It not only offers machine pa-

rameter settings and quality assurance, but also maintenance records,
preliminary and final costing, order-related staff work time logging and
hall layout, as well as innumerable evaluation options including open
item management, everything covered by and available from a single
system.
Web-Service 24/7
WITTMANN BATTENFELD meets the plastics industry’s demand for
24/7 availability with a global network of experts.
With the help of the web service center, experienced service en-
gineers establish a direct link to the customer’s injection molding
machine via the Internet.
In this way, actual service tasks on the machines are performed

quickly and flexibly, which ensures optimal productivity and conser-
vation of value.
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Clamping unit CM 40 t, VM 60 t – 200 t
Special advantages of the CM

Vertical clamping unit without tie-bars.
Symmetrical 2-point force transmission by means of
clamping cylinders mounted above.
Precise platen parallelism across the entire stroke through
support via linear guides.
Fully hydraulic clamping system.
High opening and closing speeds thanks to differential control system.
Short dry cycle times.
High repeatability of all parameters.
Ergonomic working height for the operator.
Easy access to the mold and to the nozzle.
Sensitive mold safety system.
Special advantages of the VM
Symmetrical 4-point force transmission by means

of clamping cylinders mounted below to ensure
optimal force distribution inside the mold.
Precise platen parallelism across the entire stroke.
Fully hydraulic clamping system.
High opening and closing speeds thanks to differential
control system.
Short dry cycle times.
High repeatability of all parameters.
Ergonomic working height for the operator.
Easy access to the mold and to the nozzle.
9
Clamping unit VM R 40 t – 270 t
Special advantages of the VM R

Symmetrical 3-point force transmission with below Ergonomic working height for the operator.
positioned clamping cylinders ensure optimal force distribution
Easy access to mold space and nozzle.
in the mold.
Exact platen parallelism across the entire stroke.
Extensive choice of rotary table diameters.
Fully hydraulic clamping concept.
Robust anti-friction surfaces below the rotary table.
High opening and closing speeds thanks to differential
control system and interconnection of both pumps. Fully controlled rotary table drive with precise positioning.
Short dry cycle times. Flexible configuration of rotary table stations.
High repeatability of all parameters. Low-maintenance and service-friendly design of all components.
Hybrid technology
With servoelectric rotary table, servoelectric ejector and electric injection unit as an option.
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Injection unit up to 1330
A concept for improved parts quality

Optimized melt homogeneity thanks to a uniform L/D ratio of 22:1
and an injection pressure of 2,000 bar with medium-diameter screws.
Linear guide systems ensure precise axial movements of the injection unit.
Carriage cylinders positioned opposite each other provide momentum-free
nozzle carriage.
Ultimate precision and repeatability New injection units for more flexibility
Short footprint with two pulling cylinders.
Compact design with integrated hydraulic block and easy
access to all components. High injection rates.
Direct screw drive via low-speed hydraulic motor with optimal Universal compatibility of barrels with different
adaptation to individual plasticizing demands. injection units.
Ultimate repeatability thanks to controlled servo-valve. Injection unit also available in electric design.
High-performance plasticizing systems
Plasticizing systems for injection molding machines must

fulfill many different requirements. By applying a universal
L/D ratio of 22:1 to the three screw sizes available for each
injection unit, the processing window has been optimized
to meet rising quality standards.
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CM 40
Clamping unit CM 40/...

Clamping force kN 400
Size of mold platens mm x mm 435 x 300
Working height mm 1,000
Mold height (min.) mm 220
Opening stroke/opening force mm/kN 340/90
Maximum daylight mm 560
Ejector stroke/ejector force mm/kN 150/27.5
Dry cycle time 1)
s-mm 2.5–150
Injection unit 60 V 130 V 210 V

Screw diameter mm 14 18 22 18 22 25 30 25 30 35
Screw stroke mm 90 110 125 150
Screw L/D ratio 20 20 22 22
Theoretical shot volume cm 3 13.9 22.9 34.2 28 41.8 61.4 88.4 73.6 106 144
Specific injection pressure bar 3,000 2,593 1,736 3,000 2,864 2,218 1,540 2,940 2,042 1,500
Max. screw speed min-1 623 398 310
Max. plasticizing rate (PS) 2) g/s 1.9 6.2 9 4 5.8 10.5 15.4 8.2 12 18.6
Max. screw torque Nm 90 231 238 357 490
Nozzle stroke/contact force mm/kN 350/47 350/47 300/86
Injection rate into air cm3/s 40.9 67.6 101 40.9 61.1 78.9 114 59.5 85.7 117
Drive
Drive power kW 11 11 11
Oil tank volume l 175 175 175
Electrical power supply wit- kVA 20 24 27
hout options
Weight, dimensions
Netweight (exclusive oil) kg 3,900 3,900 4,100
H – Length x width x height 3)
m 2.1 x 1.4 x 3.3 2.1 x 1.4 x 3.3 2.1 x 1.4 x 3.6
Max. mold weight 4)
kg 600 600 600
Min. mold diameter mm 250 250 250
1
according to EUROMAP 6 2
according to WITTMANN BATTENFELD norm
3
max. length with middle screw diameter in back position 4 max. 2/3 on clamping platen
12
VM 60
Clamping unit VM 60/...

Distance between tie bars mm x mm 370 x 320
Max. daylight mm 625
Dry cycle time 1)
s-mm 3.1–150
Injection unit 60 H V 130 H V 210 H V 350 H V

Screw diameter mm 14 18 22 18 22 25 30 25 30 35 30 35 40
Screw stroke mm 90 110 125 150 175
Screw L/D ratio 20 20 22 22 22
Theoretical shot volume cm 3 13.9 22.9 34.2 28 41.8 61.4 88.4 73.6 106 144 123 169 220
Specific injection pressure bar 3,000 2,593 1,736 3,000 2,864 2,218 1,540 2,940 2,042 1,500 2,835 2,083 1,595
Max. screw speed min-1 623 398 310 298
Max. plasticizing rate (PS) 2) g/s 1.9 6.2 9 4 5.8 10.5 15.4 8.2 12 18.6 11.6 17.9 28.5
Max. screw torque Nm 90 231 238 357 490 621
Nozzle stroke/contact force mm/kN 350/47 350/47 300/86 300/86
Injection rate into air cm3/s 40.9 67.6 101 40.9 61.1 78.9 114 59.5 85.7 117 74.1 101 132
Injection rate into air with cm3/s 65 108 161 65.5 97.8 126 182 95.2 137 187 117 160 209
double pump
Drive
Drive power kW 11 11 11 15
Oil tank volume l 180 180 180 180
Electrical power supply wit- kVA 20 24 27 34
hout options
Weight, dimensions
Netweight (exclusive oil) kg 3,750 3,800 3,850 3,900
m 3.0 x 1.4 x 2.2 3.0 x 1.4 x 2.2 3.0 x 1.4 x 2.2 3.0 x 1.4 x 2.2
V – Length x width x height 3)
m 3.0 x 1.4 x 3.5 3.0 x 1.4 x 3.5 3.0 x 1.4 x 3.8 3.0 x 1.4 x 4.0
Max. mold weight 4) kg 600 600 600 600
Min. mold diameter mm 250 250 250 250
1
according to EUROMAP 6 2 according to WITTMANN BATTENFELD norm
3
13
VM 80

Dry cycle time 1)
s-mm 3.1–150

Screw diameter mm 18 22 25 30 25 30 35 30 35 40 35 40 45
Screw stroke mm 110 125 150 175 200
Screw L/D ratio 20 22 22 22 22
Theoretical shot volume cm 3 28 41.8 61.4 88.4 73.6 106 144 123 169 220 193 251 318
Specific injection pressure bar 3,000 2,864 2,218 1,540 2,940 2,042 1,500 2,835 2,083 1,595 2,743 2,100 1,659
Max. plasticizing rate (PS) 2) g/s 4.8 6.9 12.6 18.5 9.9 14.4 22.3 11.6 17.9 28.5 19.1 30.4 39.7
Injection rate into air cm /s
3 49.1 73.4 94.7 136 71.4 103 140 74.1 101 132 102 133 169
Injection rate into air with cm3/s 65.5 97.8 126 182 113 163 222 117 160 209 153 200 253
double pump
Drive
Drive power kW 15 15 15 18,5
hout options
Weight, dimensions
m 3.1 x 1.4 x 2.2 3.1 x 1.4 x 2.2 3.1 x 1.4 x 2.2 3.2 x 1.4 x 2.2
m 3.1 x 1.4 x 3.8 3.1 x 1.4 x 3.9 3.1 x 1.4 x 4.1 3.1 x 1.4 x 4.3
Max. mold weight 4) kg 800 800 800 800
1
3
14
VM 100

Clamping force kN 1,000
Dry cycle time 1)
s-mm 3.4–150
Injection unit 210 H V 350 H V 525 H V

Screw diameter mm 25 30 35 30 35 40 35 40 45
Screw stroke mm 150 175 200
Screw L/D ratio 22 22 22
Theoretical shot volume cm 3 73,6 106 144 123 169 220 193 251 318
Specific injection pressure bar 2,940 2,042 1,500 2,835 2,083 1,595 2,743 2,100 1,659
Max. plasticizing rate (PS) 2) g/s 13.1 19.2 29.7 15.4 23.8 38 19.1 30.4 39.7
Max. screw torque Nm 490 621 770
Injection rate into air cm3/s 95.2 137 187 98.8 134 176 102 133 169
Injection rate into air with cm /s
3 143 206 280 148 202 263 153 200 253
double pump
Drive
Drive power kW 18.5 18.5 18.5
hout options
Weight, dimensions
m 3.1 x 1.5 x 2.2 3.1 x 1.5 x 2.2 3.2 x 1.5 x 2.2
m 3.1 x 1.5 x 3.9 3.1 x 1.5 x 4.1 3.1 x 1.5 x 4.3
Max. mold weight 4) kg 1,000 1,000 1,000
1
3
15
VM 150

Dry cycle time 1) s-mm 3.6–150

Theoretical shot volume cm3 123 169 220 193 251 318 283 358 442
Max. plasticizing rate (PS) 2) g/s 18.3 28.3 45.2 22.7 36.2 47.1 27.9 36.3 43.9
Injection rate into air cm3/s 117 160 209 121 158 200 124 157 194
Injection rate into air with cm3/s 167 227 296 172 225 285 176 223 276
double pump
Drive
hout options
Weight, dimensions
H – Length x width x height 3) m 3.5 x 1.6 x 2.5 3.5 x 1.6 x 2.5 3.5 x 1.6 x 2.5
V – Length x width x height 3) m 3.5 x 1.6 x 4.3 3.5 x 1.6 x 4.5 3.5 x 1.6 x 4.7
Max. mold weight 4)
kg 1,800 1,800 1,800
1
3
16
VM 200


Theoretical shot volume cm3 193 251 318 283 358 442 398 491 594
Max. plasticizing rate (PS) 2) g/s 31 49.5 64.5 38.1 49.6 60 32.4 39.2 48.5
Max. screw torque Nm 770 998 1,540
Injection rate into air cm /s
3 166 217 274 170 215 265 183 226 273
3 217 283 359 222 281 347 239 296 357
double pump
Drive
hout options
Weight, dimensions
m 3.5 x 1.7 x 2.5 3.6 x 1.7 x 2.5 4.0 x 1.7 x 2.5
Max. mold weight 4)
kg 2,400 2,400 2,400
1
3
17
VM R 40
Clamping unit VM 40/... R752

Rotary table diameter mm 752
Working height mm 995
Cooling circuits/temperature/
n/°C/mm 2/120/9 – G3/8"
nominal size/connecting thread
Angle of rotation/time of °/s 180/1.9
rotation (hydr.)
rotation (servo-el.)
Injection unit 60 H V 130 H V

Screw diameter mm 14 18 22 18 22 25 30
Theoretical shot volume cm 3 13.9 22.9 34.2 28 41.8 61.4 88.4
Specific injection pressure bar 3,000 2,593 1,736 3,000 2,864 2,218 1,540
Screw speed min -1 623 398
Max. plasticizing rate (PS) 2) g/s 1.9 6.2 9 4 5.8 10.5 15.4
Max. screw torque Nm 90 231 238 357
Nozzle stroke/contact force mm/kN 350/47 350/47
Injection rate into air cm3/s 40.9 67.6 101 40.9 61.1 78.9 114
3 65 108 161 65.5 97.8 126 182
double pump
Drive
Drive power kW 11 11
Oil tank volume l 180 180
Electrical power supply wit- kVA 20 24
hout options
Weight, dimensions
Netweight (exclusive oil) kg 4,300 4,400
m 3.2 x 1.5 x 2 3.2 x 1.5 x 2
V – Length x width x height 3) m 3.2 x 1.5 x 3.2 3.2 x 1.5 x 3.5
Max. mold weight 4) kg 400 400
Min. mold diameter mm 200 200
1
3
max. length with middle screw diameter in back position 4 on rotary table
18
Rotary table diameter 752 mm
752 mm
19
VM R 60

Rotary table diameter mm 1,040
n/°C/mm 2/120/9 – G3/8"
rotation (hydr.)

Theoretical shot volume cm 3 13.9 22.9 34.2 28 41.8 61.4 88.4 73.6 106 144
Max. plasticizing rate (PS) 2)
g/s 1.9 6.2 9 4.8 6.9 12.6 18.5 9.9 14.4 22.3
Injection rate into air cm3/s 49.1 81.1 121 49.1 73.4 94.7 136 71.4 103 140
Injection rate into air with cm3/s 65 108 161 65.5 97.8 126 182 95.2 137 186
double pump
Drive
hout options
Weight, dimensions
Max. mold weight 4)
kg 800 800 800
1
3
20
Rotary table diameter 1,040 mm
1,040 mm
21
VM R 75

n/°C/mm 2/120/9 – G3/8"
rotation (hydr.)
Dry cycle time 1) s-mm 3.1 – 150

Theoretical shot volume cm 3 28 41.8 61.4 88.4 73.6 106 144 123 169 220
g/s 4.8 6.9 12.6 18.5 9.9 14.4 22.3 11.6 17.9 28.5
Max. screw torque Nm 238 357 490 621
Injection rate into air cm3/s 49.1 73.4 94.7 136 71.4 103 140 74.1 101 132
Injection rate into air with cm3/s 65.5 97.8 126 182 113 163 222 117 160 209
double pump
Drive
hout options
Weight, dimensions
Max. mold weight 4)
kg 800 800 800
1
3
22
1,040 mm
23
VM R 110

n/°C/mm 2/120/9 – G3/8"
rotation (hydr.)

Theoretical shot volume cm 3 73.6 106 144 123 169 220 193 251 318
g/s 13.1 19.2 29.7 15.4 23.8 38 19.1 30.4 39.7
Injection rate into air cm3/s 95.2 137 187 98.8 134 176 102 133 169
double pump
Drive
Drive power kW 18.5 18.5 18.5
hout options
Weight, dimensions
Max. mold weight 4)
kg 1,500 1,500 1,500
1
3
24
1,280 mm
25
VM R 150

n/°C/mm 2/120/9 – G3/8"
rotation (hydr.)
Dry cycle time 1) s-mm 3,6–150

Theoretical shot volume cm 3 123 169 220 193 251 318 283 358 442
g/s 18.3 28.3 45.2 22.7 36.2 47.1 27.9 36.3 43.9
double pump
Drive
hout options
Weight, dimensions
Max. mold weight 4)
kg 1,500 1,500 1,500
1
3
26
1,280 mm
27
VM R 150

n/°C/mm 2/120/9 – G3/8"
rotation (hydr.)
Angle of rotation/time of °/s 180/2

g/s 22.7 36.2 47.1 27.9 36.3 43.9 32.4 39.2 48.5
double pump
Drive
hout options
Weight, dimensions
Max. mold weight 4)
kg 2,400 2,400 2,400
1
3
28
1.520 mm
29
VM R 200

n/°C/mm 2/120/9 – G3/8"
rotation (hydr.)
Angle of rotation/time of °/s 180/2

g/s 31 49.5 64.5 38.1 49.6 60 32.4 39.2 48.5
double pump
Drive
hout options
Weight, dimensions
Max. mold weight 4)
kg 2,400 2,400 2,400
1
3
30
1,520 mm
31
VM R 200

n/°C/mm 2/120/9 – G3/8"
rotation (hydr.)

Screw diameter mm 35 40 45 40 45 50 45 50 55 50 55 65
Theoretical shot volume cm 3 193 251 318 283 358 442 398 491 594 540 653 913
Specific injection pressure bar 2,743 2,100 1,659 2,678 2,116 1,714 2,490 2,016 1,666 2,470 2,041 1,461
g/s 31 49.5 64.5 38.1 49.6 60 32.4 39.2 48.5 31 39 46
Max. screw torque Nm 770 998 1,540 1,940
Injection rate into air cm3/s 166 217 274 170 215 265 183 226 273 184 223 311
Injection rate into air with cm3/s 217 283 359 222 281 347 239 296 357 339 411 574
double pump
Drive
Drive power kW 30 30 30 30
hout options
Weight, dimensions
H – Length x width x height 3) m 4.4 x 2.2 x 2.1 4.4 x 2.2 x 2.1 4.4 x 2.2 x 2.1 5.3 x 2.2 x 2.6
V – Length x width x height 3) m 4.4 x 2.2 x 4.1 4.4 x 2.2 x 4.3 4.4 x 2.2 x 4.7 4.6 x 2.2 x 5.8
Max. mold weight 4)
kg 2,800 2,800 2,800 2,800
1
3
32
1,755 mm
33
VM R 270

n/°C/mm 2/120/9 – G3/8"
rotation (hydr.)

g/s 51.3 66.8 80.8 49.9 60.3 74.6 48 59.3 70.9
Max. screw torque Nm 998 1,540 1,940
double pump
Drive
hout options
Weight, dimensions
Max. mold weight 4)
kg 2,800 2,800 2,800
1
3
34
1,755 mm
35
Standard features CM, VM, VMR – UNILOG B6s
• standard optional – not available
Hydraulic CM, VM VMR Electrical components CM, VM VMR

Hydraulic unit with 2 variable pressure and speed axial piston
– • Operating voltage 230/400 V-3PH, 50 Hz • •
pump Software for operating hours counter • •
Oil filtration by fine flow filter with electrical clogging indicator • • Closing/Opening – 5 profile steps • •
Oil level indicator with alarm • • Ejection forward/back – 3 profile steps • •
Closed-loop oil temperature control with oil pre-heating • • Nozzle forward/back – 3 profile steps • •
Oil temperature monitoring • • Injection/Holding pressure – 10 profile steps • •
Oil tank with connections for external oil filtration • • Screw speed/Back pressure – 6 profile steps • •
Seperate hand keys for core pulls • • Manual purging program and material monitoring • •
Stroke zero offset settings • •
Display of actual pump system pressure via touchscreen • • Start-up program • •
Clamping Unit CM, VM VMR Adjustable injection pressure limitation • •
Clamping force adjustable via touchscreen • • Switchover to holding pressure MASTER/SLAVE by injection
time, screw stroke/injection volume and injection • •
Closing and opening speed adjustable • • Self-teaching temperature controller • •
Closing and opening force adjustable • • Display of temperature inside electrical cabinet • •
Mold safety program • • Seven-day timer • •
Bolt pattern and mold centring via EUROMAP • • Access authorization via USB interface • •
Hydraulic mold close inhibit, eletrically monitored • • Access protection via password system • •
Mechanical mold safety mechanism for vertical clamp incl.
• •
User programming system “APS” • •
electrical supervision Customized text system • •
Hydr. ejector in operating position, several ejector programs,
multiple strokes and parallel movements during machine – • 4 freely configurable network connections • •
cycle Freely configurable screen pages ”User page“ • •
Rotary table with 2 stations, oscillating 180° – • Freely configurable status bar • •
Hardened rotary table gear ring – • Physical, process-related units • •
Mechanical indexation for final positioning of rotary table – • 15" color-TFT-touchscreen • •
Rotary table covered by stainless steel – • Manual board with foil buttons • •
Maintenance-poor slide plates below the rotary table – •
Automatic dimming • •
Central lubrication for rotary table: sliding plates and gear
Logbook with filter function • •
ring – • Hardcopy function • •
Rotary table speed adjustable via touch screen – • Swivel-mounted control panel in operation station • •
Rotary table position visualization via touch screen – • Notepad function • •
Preselection of activ mold lower parts (1 or 2) for production
– •
Internal data storage via USB connection or network • •
process Online language selection • •
Online selection of imerial or metric units • •
Injection Unit CM, VM VMR
Online operator manual • •
Injection closed loop controlled via servo valve • • Time Monitoring • •
Screw L/D = 22 with check valve, screw and barrel nitrated • • Faster mold movements with both pump systems for choice – •
Thermocouple failure monitor • • Quality table, storage capacity for 10,000 events • •
Maximum temperature supervision • • Events protocol (logbook) for 10,000 events • •
Plugable cylinder heater bands and thermocouple • • Cycle time analysis • •
Temperature control of feed throat, integrated • • Parts counter with good/bad part evaluation • •
Open nozzle • • 12 Trend diagrams • •
Relief valve for nozzle pressure control • •
12 SPC Charts • •
Injection unit mounted either in horizontal or vertical positi- Actual value graphics with 16 curves • •
on (exept CM) • • Alarm message via E-Mail • •
Purge guard • • USB – 2 x operating unit • •
Hopper of V2A stainless steel can be shut and emptied • • Ethernet interface inside electrical cabinet • •
Selectable barrel stand-by temperature • • 4 Envelope curves • •
Physical units - bar, ccm, mm/s etc. • • Injection Integral supervision • •
Screw protection • •
Metering Integral supervision • •
Time supervision for ejecting parts (min., max.) • •
Linear bearings for the injection unit • • Configurable manually or automatically stop of production • •
Infinitely variable adjustable height of horizontal injection
unit, including stroke measuring device • • Dynamic visualisation of rotary table movement – •
Mold status, injection status, insert and take out status and
Safety gate CM, VM VMR mold configuration • •
Safety gate left, right and behind clamp unit with electr. and Supervision of safety strokes for ejector, clamp unit and
hydr. monitoring, CE. • • injection unit • •
Infra red light curtain in operating station • • Pre selection of several times operation concerning insert or
• •
take out procedures
Dry operation cycle and deactivateable machine movements • •
Cooling and Conditioning CM, VM VMR Printing via USB connection or network • •
Cooling-water flow controller with temperature gauges in
return lines, 4-way (free for use) • •
Accessories CM, VM VMR
1 Cooling water circuits up to 120°C on rotary table via
medium distributor (oscil. operation) – • Paint RAL 9002 grey white/RAL 5002 ultramarine blue • •
36
Optional features CM, VM, VMR – UNILOG B6s
Hydraulic CM, VM VMR
Hopper loader UNIFEED A1 in lieu of material hopper
Increased hydraulics for higher speeds
Hydraulic accumulator for fast injection incl. loading via main Safety gate CM, VM VMR
pump
Additional operation station incl. infra red curtain and small
Extra large oil cooler
manual desk (cycle start and emergency off) –
Core pull movement and parallel ejection with double pump • Extended execution for manual part removal. Enable ejector and
Core pull movement and parallel ejection incl. fast injection with core pull movements with interrupted safety device incl. approval
double pump button and key switch preselection
Hydraulic core pulls. Limit switch function according to EUROMAP
Clamp unit protected by additional light curtain –
13; pressure and speeds adjustable Pneumatic safety gate at the operator side
Pneuamtic core pull Preparation for additional automation systems incl. safety related
interfaces
Pneumatic manifold for Moldmaster nozzle (controlled 1 nozzle
or more parallel or in sequence in the mold) Complete covering for horizontal injection unit
Hydraulic manifold for Moldmaster nozzle (controlling 1 nozzle or Cooling and Conditioning CM, VM VMR
more parallel or in sequence in the mold)
Additional cooling water battery with temperature gauges
Core pull pressure release functions
Shut-off valve for cooling water battery
Filter in water inlet of oil cooler
Venting valve for cooling water battery
Adapter with ball valve on the oil tank for oil maintenance
Filter in water inlet of cooling circuit
Separate bypass filtration unit
Hosting of cooling circuits on the fixed and the moving nozzle
platen
Clamping Unit CM, VM VMR Rotary distributor for conditioning., hydr., pneum. and electr.
circuits/signals (full turn of rotary table) –
Non-standard mold hight after customers request
Non-standard opening stroke after customers request
Rotary union for electrics, 8-pin –
Non-standard layout of fastening bores in platens
Electrical components CM, VM VMR
T-slots in mold platens – Clamp force display and supervision

Cooling of moving and fixed platens Temperature control zone for hot runner
SPI mold centring and bolt pattern Non-contact stroke transducers
Ejector cross as per EUROMAP/SPI or special Special voltage
Maximum ejector force increased Control cabinet cooler
Ejector platen safety device Closed loop temperature control of platen and mold
Hydraulic valve to hold ejector in limit position Additional socket
Ejector location chooseable with 3 and 4 stationed machines – RCD current protection for sockets
Mechanical ejector couple Interface for handling equipment
Ejector back via 2-hand operation with activated safety device Energy consumption analysis
Quick clamping systems, hydr. or mechanical Interface for RJG-Insight System
Rotary table with 3 stations 120° – Switch over to holding pressure by cavity or melt pressure
Rotary tabel with 4 stations 90° – Switch over to holding pressure by external signal
Servoelectrical rotary drive – Cavity pressure/Cavity surface temperature display
Quick clamping systems, hydr. or mechanical Injection compression program/venting program
Purging program through the open mold
Injection Unit CM, VM VMR Melt cushion control
Additional injection unit (vertical/horizontal) plugable, Audible alarm
for alternative use for VM and VMR Analog temperature control interface
Preparation for mounting a second plugable injection unit, Temperature control interface digital, serial 20mA TTY protocol
for alternative use CAN-Bus-interface for temperature controller as per EUROMAP
High revolution screw motor 66.2 –
Injection unit conversion kit from vertical to horizontal for VM and Interfaces for temperature supervision on upper mold or lower
VMR molds
Stepless adjustable height of horizontal injection unit incl. stroke Interfaces for extended mold supervision on upper mold or lower
measuring device • molds
Grooves in the feeding zone Interface for AIRMOULD® mobile

High torque screw motor in lieu of standard Interface for robots as per EUROMAP 67 –
High temperature heaterbands (max. 450°C) Interface for robots as per EUROMAP 67.1 –
Screw drive by a.c. servo-motor Host computer interface/PDA (EUROMAP 63)
Ball type screw tip (from DM 30 mm) Potential free contact parallel to plasticizing
Needle type shutoff nozzle with spring, pneumatic operated or Machine fault (potential-free contact)
hydraulic operated BNC connectors for injection process analysis
Melt temperature- or pressure sensor in cylinder head Interface for fully integration of robot
Open AIRMOULD®-nozzle, pressure controlled Interface for brushing device
Barrel insulation Interface for vacuum pump
Pneumatic purging guard for horizontal injection unit for VM and Second injection parameter set for lower mold assignment or
VMR injection parameter switchover during starting phase
Pneumatic purging tray for vertical injection unit Web- and remote service
Wear resistant screw and barrel AK+ Control button Wille system incl. Interface EUROMAP 63 - K4
Screw with mixing section or barrier section Accessories CM, VM VMR
Application package processing thermosets Lighting in mold space
Application package processing liquid silicone rubber (LSR) Special paint/Touch-up kit
Application package processing PIM/MIM/CIM Tool kit
2-component meter mix pump Levelling pads
Vacuumpump USB stick for data storage
Hoppermagnet 37
Webcam
Possible combinations of clamping units/injection units
Clamping units/injection units CM and VM

Clamping unit Injection unit
to 60 130 210 350 525 750 1000
CM 40 • • • •
VM 60 • • • •
VM 80 • • • •
VM 100 • • • •
VM 150 • • • •
VM 200 • • •
Clamping units/injection units VM R

Clamping unit Rotary table Injection unit
to mm 60 130 210 350 525 750 1000 1330
40 752 • • •
60 1,040 • • • •
75 1,040 • • • •
110 1,280 • • • •
150 1,280 • • • •
150 1,520 • • • •
200 1,520 • • •
200 1,755 • • •
270 1,755 • • • •
Shot weight conversion table

Material Factor Material Factor
ABS 0.88 PP + 20% Talc 0.85

CA 1.02 PP + 40% Talc 0.98
CAB 0.97 PP + 20% GF 0.85
PA 0.91 PS 0.91
PC 0.97 PVC-rigid 1.12
PE 0.71 PVC-flexible 1.02
PMMA 0.94 SAN 0.88
POM 1.15 SB 0.88
PP 0.73 PF 1.3
UP 1.6
The maximum shotweights (g) are calculated by multiplying

Dark grey boxes = Thermosets
the theoretical shot volume (cm3) by the above factor.
38
39
Technology working for you.
Wittmann Battenfeld GmbH Wittmann Battenfeld GmbH & Co. KG
Wiener Neustädter Strasse 81 Werner-Battenfeld-Strasse 1
2542 Kottingbrunn | Austria 58540 Meinerzhagen | Germany
Tel.: +43 2252 404-0 | Fax: +43 2252 404-1062 Tel.: +49 2354 72-0 | Fax: +49 2354 72-485
info@wittmann-group.com info@wittmann-group.com
www.wittmann-group.com www.wittmann-group.com CM-VM-VMR | (English) | 2010/10 || Subject to change..

CM VM VMR - GB

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CM VM VMR - GB

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Available Formats

CM 40 t | VM 60 t – 200 t | VM R 40 t – 270 t

Flexible, automated production with ultimate precision

1 Injection units 2 Clamping unit

1 Convertible injection units that can be mounted either horizontally or vertically

4 Energy-efficient hydraulic systems with DFEE axial

Convertible injection units for horizontal and

Media distributor connections for cooling

Energy-saving hydraulic system with DFEE axial

An ideal curve serves as monitoring reference within the tolerance mar-

Cycle time analysis

Status display mold position

The graphic display for each machine model is automatically adjusted.

Open interfaces facilitate access, simplify operation and integra-

The integrated webcam is used in particular also for 24/7 web

Process data acquisition via K4

K4 provides a unique scope of functions. It not only offers machine pa-

In this way, actual service tasks on the machines are performed

Special advantages of the CM

Special advantages of the VM

Symmetrical 4-point force transmission by means

Special advantages of the VM R

A concept for improved parts quality

High-performance plasticizing systems

Plasticizing systems for injection molding machines must

Clamping unit CM 40/...

Injection unit 60 V 130 V 210 V

Clamping unit VM 60/...

Injection unit 60 H V 130 H V 210 H V 350 H V

Clamping unit VM 80/...

Injection unit 130 H V 210 H V 350 H V 525 H V

Clamping unit VM 100/...

Injection unit 210 H V 350 H V 525 H V

Clamping unit VM 150/...

Injection unit 350 H V 525 H V 750 H V

Clamping unit VM 200/...

Injection unit 525 H V 750 H V 1000 H V

Clamping unit VM 40/... R752

Injection unit 60 H V 130 H V

Clamping unit VM 60/... R1040

Injection unit 60 H V 130 H V 210 H V

Clamping unit VM 75/... R1040

Injection unit 130 H V 210 H V 350 H V

Clamping unit VM 110/... R1280

Injection unit 210 H V 350 H V 525 H V

Clamping unit VM 150/... R1280

Injection unit 350 H V 525 H V 750 H V

Clamping unit VM 150/... R1520

Injection unit 525 H V 750 H V 1000 H V

Clamping unit VM 200/... R1520

Injection unit 525 H V 750 H V 1000 H V

Clamping unit VM 200/... R1755

Injection unit 525 H V 750 H V 1000 H V 1330 H V

Clamping unit VM 270/... R1755

Injection unit 750 H V 1000 H V 1330 H V

Hydraulic CM, VM VMR Electrical components CM, VM VMR

T-slots in mold platens – Clamp force display and supervision

Grooves in the feeding zone Interface for AIRMOULD® mobile