BEBAN

Beban Structur V1 = 50 ton

Beban Pilar/Pile Cap V2 = 20 ton
VT = 70 ton

PROPERTIS TIANG PANCANG

Dimensi Tiang D= 30 cm = 0.98
Panjang Tiang L= 24 m = 78.74
Luas Ujung Tiang Ap = 452.39 cm2 = 1
Luas Selimut As = 226194.671 cm2 = 243
Mutu Bahan fc' = 600 kg/cm2
Berat Tiang G= 2.71 ton

Pengaruh ujung tiang, diasumsikan:

atas 8D 240 cm = 2.40
bawah 4D 120 cm = 1.20

PROPERTIS TANAH

Kedalam N-SPT Rata2

B-1 B-2
0
1.5 5 2 3.5
3.5 2 1 1.5
5.5 7 6 6.5
7.5 8 8 8
9.5 5 9 7
11.5 13 11 12
13.5 23 15 19
15.5 26 0 13
17.5 3 5 4
19.5 2 5 3.5
21.5 2 9 5.5
23.5 7 10 8.5
25.5 2 12 7
27.5 0 12 6
29.5 2 11 6.5
31.5 11 19 15
33.5 38 11 24.5
35.5 50 50 50
37.5 50 50 50
39.5 50 50 50
a Tahanan Ujung Tiang (Qp)

Qptiang = 4 . Aptiang Np

N-SPT di ujung tiang (Np)

8D = 5.5
Lokasi Ujung Tiang = 8.5
4D = 7
Np rata2 = 7

Qp = 21.30 Ton

b Tahanan Selimut Tiang (Qs)

Tiang pancang beton bertulang pejal = > Tiang perpindahan besar

N-SPT rata2 (N)

N rata2 = 7.62

Qs = 37.08 Ton

c Cek Kekuatan Bahan Tiang pancang

0.29
Teg. Ijin beton ( s ) = 0,25 - 0,33 fc', di ambil = 0.25
= 150 kg/cm2
P tiang = 67858.401 kg
67.86 ton 72.60

d Daya Dukung Ultimate dan Allowable (Ijin)

Qutiang = Qptiang + Qstiang

Qalltiang = Qutiang / SF

SF = angka keamanan (2,5-4) diambil SF= 3

Qu = Qp + Qs = 58.39 ton
Qall = Qu / SF = 19.46 ton
Berat Tiang = 3 ton
 Beban netto yg diijinkan = Qall - Berat Tiang
= 16.75 ton
OK, Aman terhadap Kuat Bahan Tiang

e Kelompok Tiang
Kebutuhan Jumlah Tiang (Np)

Np = V / Q tiang

V = 70 ton
NP = 4.18 buah
Dibulatkan 6.00 buah
Syarat spasi antar tiang :
2,5 D ≤ S ≤ 3 D

Digunakan S = 3D
= 0.90 m

Effisiensi Kelompok Tiang (Eg)

q = arc.tan D/S
q = arc.tan 0.33
q= 18.43 o

Jumlah baris m= 2
Jumlah tiang dalam 1 baris n= 3

Eg = 0.761

Cek Daya Dukung Kelompok Tiang

Qtk = Eg x n x Qtiang

Qtk = 76.485 ton

OK Aman
ft 1.476378
ft 2.179692
ft2
ft2

m => Elev: 21.60 m

m => Elev: 25.20 m
NGEAM SCOPE
A To supply the following machineries for the PLANTS (“FACILITIES”):
1 batch Feeding Facility complete with Steel Platform Structure, DAP Crushing System & CIRP Pre-c
2 granulation, drying, cooling facility (Civil Structure Out of scope)
3 screening facility (Civil Structure Out of scope)
4 final product facility (Civil Structure Out of scope)
5 dedusting facility (Civil Structure Out of scope)
6 scrubber & steel platform service structure
7 packing facilities complete with 2 lines duplex bagging machines & steel platform Structure
8 Machine support, pipe/duct support, Handrail and staircase
B
1 Instruments
2 MCC Control Panels
3 SCADA & PLC
4 Local Panels (e.g., Water Spraying System, Burner System, Bagging System)
5 Wiring Material (e.g., cable tray, conduit, power cable & control cable)
C
D To supply manpower labour for mechanical & electrical site installation works.
E To supply supervisors, mechanical & electrical personnel for commissioning works for the FACILITIES at the CL
F To supply civil structure & foundation construction drawing
G To supply One (1) year fair wear and tear spare parts.
H To supply export packing of the FACILITIES & transportation to site at Sidoarjo, Indonesia.

AAP SCOPE
civil and building structure
air compressor, air dryer, compressed air receiver tank
plant lighting & small power
incoming cable from substation to MCC
heat insulation
firefighting system
uninterrupted power supply
storage area
Note: The CLIENT shall prepare sufficient storage area (at least 50m x 50m) around the OWNER's PLANTS to st
application or facilitation of customs clearance
application or facilitation of tax exemption application
application or facilitation of Environmental Compliance Certificate (ECC)
application and facilitation of all other local compliance certificate

Completed civil structure for permanent plant which is free from any obstructions
1) Screen Plant Civil Platform Structure
2) Cyclones Civil Platform Structure
3) Granulator Civil Platform Structure
4) Drums civil foundation
ushing System & CIRP Pre-crush System

atform Structure

for the FACILITIES at the CLIENT's PLANTS.

the OWNER's PLANTS to store all the machineries during erection works.
Plant Machineries
1 Feeding Facility (Bacthing System)

No. Description
HP101 Hopper - Dump in 1
SC101 Screw Feeder - 1
HP102 Hopper - Dump in 2
SC102 Screw Feeder - 2
HP103 Hopper - Dump in 3
SC103 Screw Feeder - 3
HP104 Hopper - Dump in 4
SC104 Screw Feeder - 4
HP105 Hopper - Dump in 5
SC105 Screw Feeder - 5
HP106 Hopper - Dump in 6
SC106 Screw Feeder - 6
HP107 Hopper - Dump in 7
SC107 Screw Feeder - 7
HP108 Hopper - Dump in 8
SC108 Screw Feeder - 8
HP109 Hopper - Weighing
DG101 Drag Chain Conveyor - Raw Material
SC109 Inclined Screw Conveyor
EL102 Elevator - Raw Material
BC101 Belt Feeder - Raw Material (9m)
HP110 Feeding Holding Hopper
BC102 Belt Feeder - Raw Material and Spillage (14m)
HP112 Hopper - Dump in - Spillage

2 DAP Crushing System

No. Description
HP111 Hopper - Dump in DAP
SC111 Screw Conveyor - DAP
EL101 Elevator - DAP
CR101 Pin Crusher - DAP

3 CIRP Crushing System

No. Description
 HP121 Hopper - Dump in CIRP
SC121 Screw Conveyor - CIRP
EL121 Elevator - CIRP
CR121 Pre Crusher - CIRP

4 Granulation, Drying, Cooling Facility

No. Description
EL201 Elevator - Granulation
GR201 Granulator Drum
TK201 Spraying Water Tank
GR203 Water System
DY201 Dryer Drum
HAG201 Hot Air Chamber
FAN201 Dilution Fan
TK202 Diesel Tank
DY205 Diesel Burner
BC201 Belt Conveyor – Cooler (14m)
BC202 Belt Conveyor - Cooler(8m)
CL201 Cooler Drum
BC203 Belt Scale - Cooler

5 Screening & Facility

2 Tier Screen System with 2 oversize Screen and 2 undersize screens

No. Description
EL301 Elevator - Screen
MD301 Motorised 2 Way Diverter - Recycle/Oversize
BC301 Belt Conveyor – Recycle 1 (7m)
MD302 Motorised Diverter - Oversize 1 & 2
DF301 Distribution Feeder 1 - Oversize
DF302 Distribution Feeder 2 - Oversize
OS301 Screen 1 - Oversize
OS302 Screen 2 - Oversize
BC302 Belt Conveyor – Oversize 1 (11m)
MD303 Motorised 2 Way Diverter - Oversize
CC301 Crusher 1 - Oversize
CC302 Crusher 2 - Oversize
HP301 Hopper - Crusher 1
HP302 Hopper - Crusher 2
BC303 Belt Conveyor - Oversize 2 (17m)
EL302 Elevator - Undersize
 MD304 Motorised 2 Way Diverter - Undersize
DF303 Distribution Feeder 3 - Undersize
DF304 Distribution Feeder 4- Undersize
US303 Screen 3 - Undersize
US304 Screen 4 - Undersize
BC304 Belt Conveyor - Undersize (16m)
BC305 Belt Feeder - Product (12m)
BC306 Belt Conveyor – Recycle 2 (36m)
BC307 Belt Scale – Recycle 3 (34m)

6 Final Product Facility

No. Description
CD401 Coating Drum
HP401 Hopper - Dump in – Talcum Product
SC401 Screw Feeder - Talcum
EL401 Elevator - Product
BC401 Belt Conveyor – Polishing (6m)
DF401 Distribution Feeder - Polishing
PS401 Screen - Polishing
BC402 Belt conveyor - Final Product 2 (12m)
BC403 Belt conveyor - Final Product 1 (15m)
MD401 Motorised 2 Way Diverter - Final Product

7 Dedusting Facility

No. Description
CY601 Cyclone - Cooler
CY602 Cyclone - Dedusting
CY603 Cyclone - Dryer
DP611 Damper - Cooler
DP612 Damper - Dedusting
DP613 Damper - Dryer
DU631 Ducting - Cooler
DU632 Ducting - Dedusting
DU633 Ducting - Dryer
FA621 Fan - Cooler
FA622 Fan - Dedusting
FA623 Fan - Dryer
SR630 Scrubber
8 Packing Facilities

No. Description
HP501 Hopper - Dump in Product
EL501 Elevator - Final Product
MD501 Motorised 2 Way Diverter - Packing
HP511 Hopper - Packing 1
HP512 Hopper - Packing 2
AB521 Duplex Bagging Machine 1
AB522 Duplex Bagging Machine 2
PC531 Packing Conveyor 1 c/w Sewing Machine
PC532 Packing Conveyor 2 c/w Sewing Machine

Vendor List
No. Equipment
Programmable Logic Control (PLC)
1
& SCADA
2 Variable Speed Drive & Soft Starter
3 Instrument
4 Load cell & Weight Indicator Controller
5 Proximity Switch/Limit Switch
6 PC
7 Belt Scale
8 Gear Reducer
9 Motor
10 Vibrator/Air Hammer
11 Coupling
12 Bearing
13 Pneumatics
14 Paint

Utilities Condition

Power Supply
Total power requirement
Frequency
Motor
Lighting
Instrument
Safety Lamp
Water
Pressure
PH
Temperature

Fuel
Type

Compressed Air
Pressure
Temperature
 Model / Size
3000 x 1500 x 2800mm
FZSC400F - 18.5KW
3000 x 1500 x 2800mm
FZSC400F - 18.5KW
3000 x 1500 x 2800mm
FZSC400F - 18.5KW
3000 x 1500 x 2800mm
FZSC400F - 18.5KW
3000 x 1500 x 2800mm
FZSC400F - 18.5KW
3000 x 1500 x 2800mm
FZSC400F - 18.5KW
3000 x 1500 x 2800mm
FZSC400F - 18.5KW
1500 x 1500 x 1500mm
FZSC150F- 4KW

FZDC450 - 10m 22KW

FZTRSC450 - 30KW
FZEL200D - 22KW
FZBC750 x 9m 5.5KW

FZBC750 x 14m 5.5KW

3000 x 1500 x 2800mm

Model / Size
1500 x 1500 x 1500mm
FZTRSC150- 2.2KW
FZEL150S - 5.5KW
FZCRP600- 15KW X 2

Model / Size
 1500 x 1500 x 1500mm
FZTRSC150- 2.2KW
FZEL150S - 5.5KW
FZCRY550- 37KW

Model / Size
FZEL200D - 22KW
FZGR2208- 55KW Chain Drive
1500mm x 1500mm x 1500mm

FZDR2516- 160KW Chain Drive

FZPRU900 30KW

FZBC750 x 14m 5.5KW

FZBC750 x 8m 7.5KW
FZCL2521- 160KW Chain Drive
FZBC750 x 18m 7.5KW

n and 2 undersize screens

Model / Size
FZEL200D - 30KW
400 x 600 0.37KW
FZBC750 x 7m 5.5KW
400 x 600 0.37KW
FZFD100 - 1.1KW x 2
FZFD100 - 1.1KW x 2
FZSS156 - 1.5KW x 6
FZSS156 - 1.5KW x 6
FZBC750 x 11m 5.5KW
400 x 600 0.37KW
FZHM600 - 15KW x 2
FZHM600 - 15KW x 2
1500 x 1500 x 1500mm
1500 x 1500 x 1500mm
FZBC750 x 17m 7.5KW
FZEL200D - 22KW
400 x 600 0.37KW
FZFD100 - 1.1KW x 2 dli
FZFD100 - 1.1KW x 2
FZSS1510 - 1.5KW x 8
FZSS1510 - 1.5KW x 8
FZBC750 x 16m 7.5KW
FZBC750 x 12m 7.5KW
FZBC750 x 36m 11kw
FZBC750 x 34m 5.5KW

Model / Size
FZCD1608 - 15KW
1500 x 1500 x 1500mm
FZSC100-2.2KW
FZEL200D - 22KW
FZBC750 x 6m 5.5KW
FZFD100 - 1.1KW x 2
FZSS156 - 1.5KW x 6
FZBC750 x 12m 5.5KW
FZBC750 x 15m 5.5KW
400 x 600 0.37KW

Model / Size

FZPRU1100 90KW
FZPRU900 55KW
FZPRU1000 75KW
SS304
 Model / Size
3000 x 1500 x 2800mm
FZEL200D - 22KW
400 x 600 0.37KW
15tons
15tons
FZPK300
FZPK300
FZPK500- 4kw
FZPK500- 4kw

Vendor

Siemens

ABB / Schneider
Finetek/E&H/Omron/
Mettler Toledo/A&D
Omron / IFM / Télémécanique
Dell / HP
PAVONI Sistem
Sumitomo/ SEW / Siemens
Elektra
OLI
Transfuild
SKF/NTN/FAG/NSK
FESTO/SMC
Jotun/Nippon/Kansai

: 1200 KW
: 50Hz
: 380V, 3 Phase
: 220V
: 24Vdc , 4 ~ 20mA
: 24Vdc
: 3kg/cm^2
: 7.5 ~ 8.5
: Ambient

: Diesel / Gas

: 8 kg/cm^2
: Ambient