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manual-ELB (TEDL) Operation Manual-Eng
manual-ELB (TEDL) Operation Manual-Eng
manual-ELB (TEDL) Operation Manual-Eng
REVISION RECORD
This Revision Record of Manual is written in below Table and we supply new
updated Manual with product.
This Manual can be revised anytime for better improvement of products and its
Revision contents are made by company production process regulation and will
give to customers as newly updated Hard copy and Soft copy by CD.
This Manual not including content for discontinued parts and products.
REVISION RECORD
CONTENTS
1. General
1.1 Knowledge before Operation(use)
1.2 Cautions for Safety
1.3 Quality guaranty
2. Product specification
3. Installation
1. General
Please read carefully this Manual with below Caution before use and use correctly.
If you do not understand and have any questions, please contact with below
department and make best Installation, Operation and Maintenance after sufficient
knowledge from us.
Please transfer this Manual to person in charge of end user and maintenance person
Please store this Manual where can see easy by person in charge always and use
anytime when required.
Keep this Caution to use products at safely and correctly to prevent before any
troubles and dangerous cases are occurred.
Use this product function as sufficiently and safely after carefully reading of this
Manual.
WARNING
1. Do not Repair work when Power is ON and electrical circuit operated. This will make
Electric Shock to user.
2. Do not cabling work and disassembly work of products even Power is not connected.
Do period check only by eye. Otherwise this will make Electrical shock.
3. Do not work and touch when any small Water is covered on the product. This will
make Electrical shock to user.
4. Do not use when a Cable is peeled off and damaged. This will make Electrical shock to
user.
NOTICE
1. Please use input power as allowed range. Otherwise, this will make product damage
and fire reason.
2. Please do not make water input and dust entering to product. This will make product
damages and fire reason.
3. Please use all parts must be correct parts to product. Otherwise, this will make
product damages and fire reason.
4. Please do not make product inside cabling by arbitrary changing. This will make
product damages and fire reason.
The product guaranty under this manual applied is 1 year after supply to site. The
consumable parts are excluded from guaranty period.
The troubles caused by products defects will be free of charge during guaranty period,
but, user mistakes and mis-use will be charged.
2. Product Specification
No Item Specification
Temperature shock Exposure of the hot light fixture to cold water spray
No Item Specification
3. INSTALLATION
3.1 INTRODUCTION
The light fixture shall be substantially assembled and supplied, based on the user’s
demand.
The light fixtures shall be in accordance with KS, ICAO and FAA specifications and
lamp wattages and color of beam shall be agreed with the user for the different
conditions of the site.
The following comments for the installation of the light fixture and it shall be in
compliant with ICAO, FAA, and any other countries’installation specifications.
BAPID
EXIT TAXIWAY
3m Min
Taxiway edge lights on a runway turn pad should be spaced at uniform longitudinal
intervals of not more than 30M.
The installation methods and procedures are listed as below and must be installed
either in the Deep base or Shallow base. The base(box) installation method
is in accordance with FAA AC 150/5340-26. However, users shall be follow
the special installation methods under their country’s regulations, and this
process shall be discussed together, between manufacturer and end user,
to decide a proper installation method.
FLANGE RING
MUD DAM
(OPTIONAL) 3mm
BASE AND
305mm MIN OR SUBBASE
VARIES
FLEXIBLE CONDUIT
152 mm Min SUBGRADE
RIGID CONDUIT 102 mm VARIES
Notes:
1. Flexible conduit may be connected to the base either
through a hub or grommet.
Deep base for runway edge lights shall be mounted and installed as per below
procedure.
1) Prepare the installation drawing for deep base which shall be installed on the
paved runway & taxiway.
2) Mark the installation point of deep base.
3) Cut the area where the deep base shall be installed. (Refer to Figure 3.2)
4) Cut the surface of the asphalt pavement to make the cable conduit through the
cable way.
5) The lower part of cutting comes to the size of min. 152mm extra spacing as the
bottom and of min. 305mm extra spacing as the side.
Figure 4.2 4.1 CONNECTION FOR TRANSFORMER AND SECONDARY CONNECTOR KIT
1) Clean the inside of the cable conduit and remove moisture or liquid remaining in
the cable conduit. Damage on joint bolts and connection parts of the cable
conduit should not be present.
2) Lay down the light fixture on the soft surface of the ground.
3) Remove coupling from the light fixture and connect it to male screw of the
conduit.
And then, fix it tightly with spanner.
5) Lay down the light fixture on soft fabric and connect secondary lead wire plug of
the light
fixture with receptacle of the secondary cable of the isolating transformer.
(Refer to Figure 4.2)
6) Clean the surface of the plug of lead wire of light fixture and receptacle of
isolating transformer
And do tightly taping with EPR tape and PVC isolation tape.
7) Fill the surplus lead wire into the buried elbow conduit and fix the light fixture
with coupling by
fastening with three bolts. Make sure that power connection cable should be
well arranged without knot or twist.
8) Finally check if the light fixture is completely installed and clean the
surroundings in work area.
9) Make alignment for the installed light fixture with jig and leveling tools.
(Refer to section 3.5 : procedure of alignment of the light fixture)
WARNING
CAUTION
2. Remove water from the deep base or cable conduit when installing the light
fixture. Especially water remaining in the deep base will be bloated when frozen
and it may cause damage to the light fixture.
3. Fix tightly secondary cable of the light fixture and isolating transformer.
4. Do not carry or move the light fixture when connected with isolating
transformer and secondary lead wire.
5. In case of replacement for the light fixture, check if the replaced light fixture is
equal type in the same color of light.
6. Do not allow any tools or device to remain in work place after installation and
clean the light fixture with plastic bar or brush to avoid mechanical damage to
the light fixture.
The deep base or shallow base should be mounted properly before installing the light
fixture in accordance with the following requirements. Check if ;
The light base is located correctly in compliance with requirement in KS, ICAO
and FAA
The light base is aligned in compliance with the required regulations
Isolating transformer is connected to direct load circuit.
1) Prior to installation of the light fixture, check and confirm if the light base is
correctly installed in accordance with beam direction and in line with ground level.
4) Lay the light fixture down on the soft surface of the ground with the bottom of the
light forwarded to the upper part.
5) Connect secondary lead wire plug (FAA L-823 2 polarity plug or P3A) of the light
fixture to receptacle of isolating transformer and secondary connector kit. Clean
the conducting parts such as pin & socket and rubber surface by diluent.
6) Do taping the connecting parts with EPR tape or PVC insulation tape.
7) Connect the light fixture on the light base. Make sure that power cable should be
well aligned not to be twisted or tied .
8) Check and make alignment for the light fixture in accordance with correct beam
direction, color of light and mentioned arrow.
9) Fix the light fixture on the light base torqued with 30N.m with torque wrench and
apply anti-pulling substance such as lock-tight on the bolts.
10) Finally check if the light fixture is correctly installed and clean the surroundings in
work area.
This section contains how to do alignment for the light fixture with JIG and tool
after installation.
Leveling tool is to make horizontal alignment of the light fixture after installation.
Remove the external lens (globe) from the light fixture and place the leveling tool
on it.
Check hydro-level in the vial of the leveling tool and align it to be horizontal with
reference to the below figures showing the hydro level.
Leveling tool has ±1° of tolerance and direction toward the bubble means it is
placed in higher position
wrench.
Preventive maintenance for airfield lighting fixtures is crucial for safe air operation.
Check and follow preventive maintenance schedule with reference to the below
table to keep elevated runway edge light operating efficiently.
HALF-
ARTICLE OF MAINTENANCE DAILY WEEKLY MONTHLY ANUALLY EMERGENCY
YARLY
CABLE RESISTANCE ●
PACKINGS ●
4.2 TROUBLESHOOTING
This section covers the most common problems that may be encountered.
Check and follow the below procedures when trouble occurs.
However, in order to reduce shutdown time of airport operation, it is recommended
that full set of the light fixture shall be replaced by new one first of all and then
the damaged light fixture shall be repaired at workshop.
TROUBLESHOOTING
This table provides the cause and corrective actions against most commonly
occurred problems
Lamp not working - Wiring(Polarity) of the lamp is fault Replace Power section
Replace isolated
- Faulty isolated transformer
transformer
to selected step
section
(applicable to the
lightings whose step
- Power section fault Replace the section
can be changed.)
Replace the
- Isolated Transformer fault
transformer
[Caution]
To reduce power shut-down period, the way as for the damaged lighting to be replaced
the whole fixture itself taking in workshop and repair any damaged part of the fixture is
used.
TOOLS MATERIAL
1. Globe
(+)shape Driver 2. Lens
3. Packing
1) METHOD OF WORK
NO DEPICTION DESCRIPTION
2 1)Globe,
3) Upper Cover,
3 3) O-ring
4) Upper cover
5) Lens
NO DEPICTION DESCRIPTION
[CAUTION]
1. O-ring and Packing shall not be reused (Should these have to be used, confirm any
damage inflicted in them.)
2. Wear soft gloves on replacing lamp. (Do not touch the surface of lamp by naked hand)
TOOLS MATERIAL
2) METHOD OF WORK
NO DEPICTION DESCRIPTION
1) Globe,
2
2) Bolts(For fixing bolts),
3) Upper cover,
3) O-ring
NO DEPICTION DESCRIPTION
4) Upper cover
5) Lens
1) LED
4
2)Bolts
-. Using a solder to remove the faulty LED and install new LED
lamp
[CAUTION]
1. O-ring and Packing shall not be reused (Should these have to be used, confirm any
damage inflicted in them.)
2. Wear soft gloves on replacing lamp. (Do not touch the surface of lamp by naked hand)
TOOLS MATERIAL
2) METHOD OF WORK
NO PHOTO CONTENTS
1) The fixture
1
2) Coupling
3) Base plate
2. 2) Coupling
3. 3) Bolts
2) Coupling
TOOLS MATERIAL
2) METHOD OF WORK
NO DEPICTION DESCRIPTION
1) Globe,
2
2) Bolts(For fixing globe)
3) Upper cover
section assembly.
3) Terminal
4) Power Assembly
2) Connector
NO DEPICTION DESCRIPTION
3) Bolt
[CAUTION]
O-ring and Packing shall not be reused (Should these have to be used, confirm any
damage inflicted in them)
TOOLS MATERIAL
NO PHOTO DESCRIPTION
1) Bolts
2
2) Upper cover
3) Terminals
Pull out lead wire from the fixture after removing Code
1) The fixture
NO PHOTO DESCRIPTION
3) Lead wire
4) Flier
of disassembly.
0.5m.
5.1 STORAGE
1) All light fixtures are packed in a separate box with label indicating its contents.
2) Lighting fixtures shall be stored indoor under dry condition kept away from dust.
5.3 SHIPPING
1) The heavier package of the light fixtures shall be placed at the bottom and lighter
box of package shall be placed on the upper position.
2) Bigger outer box covering smaller boxes of package shall indicate contents of the
boxes in a label.
3) Racks, boxes and closed containers may be used for shipping.
4) Precautions shall be taken before opening the shipping container to protect the
contents of the package from dust or impurities. .
5) Shipment shall be made in compliance with General Terms and Conditions for air
and ocean freight.
Parts List
Ø65*98(Aluminum die-
18 Body support 1 215-104A
casting)
19 Bolt M6*12(Stainless steel) 3 324-108A
Ø65*78*54C(Aluminum
20 Breakable coupling 1 215-105A
die-casting)
FAA L-823
21 2-Pole plug 1 124-011A
600V 1.25SQ*2C*0.5M