CONTROL LOGIC FLOW CHART

START
POWER SUPPLY ON
AIR SUPPLY ON

COM.DISCHARGE(POV2) IS OPENED (ENERGIZE TO OPEN TYPE),

SUC.VALVE BEFORE PRV (POV8) IS OPENED(ENERGIZE TO OPEN TYPE),
DRAIN VALVE(POV3 & BDV1) DE-ENERGIZE (ENERGIZE TO CLOSE TYPE)

IF SUCTION PR.
CLOSE SUC.VALVE (IN LOAD)> HIGH SP
BEFORE PRV(POV8)

NO
C

SELECTOR NO
SWITCH IN
MANUAL MODE?

YES
AA

FAULT RESET NO
PB IS PRESSED?

YES
START STEPO-0
SEQUENCE

NO ALL PARAMETERS ARE

HEALTHY?(NO ANY TRIP
CONDITION)

YES
ENERGIZE SUC.VALVE (POV-01) & CHK FOR
LOW SUC PR.(PT01) FOR 4 SEC.
DE-ENERGIZE DRAIN VALVE (BDV1 & POV3),
ENERGIZE POV-04

Drawn/ REV IND. ALTERATION BY DATE DCN NO. DRG.NO. SHEET

Checked
PRG
1/12

REV.
Approved ABD
1
 CONTROL LOGIC FLOW CHART

DISPLAY COMPR.
READY TO START

COMPRESSOR
START PB
NO PRESSED ?

YES

START STEP 1
SEQUENCE

ENERGIZE ENGINE AIR SUPPLY (SOV-04) 2SEC AFTER ENGINE AIR

SUPPLY ON,ENERGIZE ENGINE GAS SUPPLY (SOV-03)
REMOVE ENGINE GROUNDING (PLC O/P SIGNAL IS ON(1))

IF SPEED>400 RPM NO
OR 10 SEC.DELAY. DISPLAY
DEENERGIZE AIR OVER CRANK
SUPPLY (SOV-4) CONDITION
YES

YES 3

CHK. FOR NO FLOW OIL S/W

(NF-01)TIMER STARTS(1MIN.),
NO
DIFF.PR.(PT06-PT15) >=2.4 BAR &
ENG.LUB OIL PR.> 3 BAR IN 6
SEC. WITH SPEED > 75%

DISPLAY TRIP
CONDITION
YES MESSAGE

DISPLAY
COMPRESSOR 3
RUNNING

Drawn/ REV IND. ALTERATION BY DATE DCN NO. DRG.NO. SHEET

Checked
PRG
2/12
NM-5536 REV.
Approved ABD
1
 CONTROL LOGIC FLOW CHART

DE-ENERGIZE SOV-03
2 TURN OFF ENGINE
IGNITION COMPRESSOR
WILL BE TURNED OFF

DRAIN VALVES
BDV1, POV-03 WILL BE
DE-ENERGIZE

ENG GAS SUC PR.(PT07) > SP

VS-01 HEALTHY (1 SEC) NO
VS-02 HEALTHY (1 SEC)
VS-03 (HEALTHY (1 SEC)
AFTER RES. TIME EXPIRES

YES
DRAIN VALVES
BDV1, POV-03 WILL BE
ENERGIZE WITH
SETEABLE TIME DELAY

DISPLAY
COMPRESSOR ON
LOAD SWITCH TO
AUTO MODE

STEP 2

IF COMPRESSOR
RUNNINIG
NO YES

A
4

Drawn/ REV IND. ALTERATION BY DATE DCN NO. DRG.NO. SHEET

Checked
PRG
3/12

REV.
Approved ABD
1
 CONTROL LOGIC FLOW CHART

PT11- HIGH BANK PR.TRANSMITTER

POV05 - HIGH BANK POV
4 PT12- MEDIUM BANK PR.TRANSMITTER
POV06 - MEDIUM BANK POV
PT13- LOW BANK PR.TRANSMITTER
PUT THE SELECTOR POV07 - LOW BANK POV
SWITCH IN AUTO MODE
FOR AUTO LOAD/UNLOAD POV08 - MOBILE BANK POV

PT11<
B SWITCH NO
OFF
SETPOINT
PT11>SWITCH NO
ON SETPOINT
PT12<
YES SWITCH OFF NO
YES SETPOINT

OPEN POV-05 YES

CLOSE POV-
05,06,07

NO
PT11,12>SWITCH
ON SETPOINT
CLOSE POV-
YES 06,07

OPEN POV-06

PT11,12,13> NO
NO PT13<
SWITCH B SWITCH OFF
SETPOINT

YES
YES

OPEN POV-07
CLOSE POV-07

Drawn/ REV IND. ALTERATION BY DATE DCN NO. DRG.NO. SHEET

Checked
PRG
4/12
REV.
Approved ABD
1
 CONTROL LOGIC FLOW CHART

DIS.PR.(PT4),
NO REACHED AUTO
STOP SETPOINT

YES
AUTO UNLOADING STARTS SUCTION
CONTROL VALVE (POV-01) CLOSES
(DE-ENERGIZE)
DRAIN VALVES (BDV-1&POV-03) OPENS
(DE-ENERGIZE)

NO IF DIS.PR.(PT4) < YES

AUTOSTART SETPOINT

DIS. PR.(PT4) > AUTO START

SETPOINT FOR 5 MIN
SUCTION CONTROL (POV--01)
WILL BE OPEN (ENERGIZE) & DRAIN
YES VALVES BDV-1 & POV-03 WILL
CLOSED (ENERGIZE)
AND COMP. WILL BE LOADED.

ENG. GAS SUPPLY (SOV-03) WILL CLOSED,& AFTER 10

SEC. IGNITION WILL TURNED OFF POV-01 WILL CLOSED
(DE-ENERGIZE) & DRAIN VALVES(BDV-1,POV-03) WILL BE
OPENED(DE-ENERGIZE) AUTO STOP CONDITION WILL
OCCUR.IF SPEED > 10RPM AFTER 10 SEC.OF SOV-3 OFF
THEN DISPLAY "SOV3 FAULTY IS FAULTY & TRIP THE
SYSTEM.

NO IF DIS.PR.(PT4)
YES
<AUTOSTART 6
SETPOINT

Drawn/ REV IND. ALTERATION BY DATE DCN NO. DRG. NO. SHEET
Checked
PRG
5/12
REV.
Approved ABD
1
 CONTROL LOGIC FLOW CHART

AFTER COOLDOWN TIME DELAY,

SUCTION CONTROL VALVE (POV-01)
WILL OPEN(ENERGIZE)

ENG.AIR SUPPLY SOV-04 WILL OPENED

AFTER 2 SEC OF SOV-04 OPENED ENG.GAS
SUPPLY SOV-03 WILL OPENED GROUNDING
OF ENG.IGNITION WILL REMOVED.

IF SPEED>400 RPM
IN 10 SEC. YES
DEENERGIZE AIR
SUPPLY (SOV-4)
7

NO

ENG.GAS SUPPLY (SOV-03)

WILL BE CLOSED ENGINE
IGNITION WILL BE TURNED OFF

AFTER 30 SEC
1st ATTEMPT

DISPLAY ``OVER CR
ANK CONDITION ''CO-
NO NO.OF ATTEMPTS YES MPRESSOR AUTO
=3 LOCKED START IN
MANUAL MODE"

Drawn/ REV IND. ALTERATION BY DATE DCN NO. DRG. NO. SHEET
Checked
PRG
6/12
REV.
Approved ABD
1
 CONTROL LOGIC FLOW CHART

CHK. FOR NO FLOW OIL S/W

(NF-01)TIMER STARTS(1MIN.),
DIFF.PR.(PT06-PT15) >=2.4 BAR &
ENG.LUB OIL PR.> 3 BAR IN 6
SEC. WITH SPEED > 75%

DISPLAY TRIP
CONDITION
MESSAGE

ENG GAS SUC PR.(PT07) > SP

VS-01 HEALTHY (2 SEC)
NO
VS-02 HEALTHY (2 SEC)
VS-03 (HEALTHY (2 SEC)
AFTER RES. TIME EXPIRES

TRIP THE
YES
COMPRESSOR

DISPLAY`ENGINE
RUNNING IN AUTO'

Drawn/ REV IND. ALTERATION BY DATE DCN NO. DRG. NO. SHEET
Checked
PRG
7/12
REV.
Approved ABD
1
 CONTROL LOGIC FLOW CHART

COMPR. ALARM & TRIP CONDITION FOR COMPRESSOR

HEALTHY
CONDITION AUDIOVISUAL
INDICATION
YES

NO ALARM DUE TO YES AUDIO VISUAL NO

LOW/HIGH COMP. INLET IND. ACCEPT
GAS PR.(PT-01) FAULT?

"ACCEPT PB" PRESSED

NO COMPR.SUC.PR. PT-01 YES

GOES BELOW/ABOVE TRIP COMPR.TRIP.
SET POINT?
PUT THE SELECTOR
SWITCH IN MANUAL MODE

NO COMPR.1ST & 2ND STAGE YES

GAS PR.(PT-2 & 3) GOES COMPR.TRIP. C
ABOVE TRIP SET PT.?

YES

AUDIO VISUAL NO
ALARM DUE TO HIGH YES
NO DISCHARGE GAS IND. ACCEPT
PR. PT-04. FAULT?

NO COMPR.DISCHARGE GAS YES

PR.(PT-04) GOES ABOVE COMPR.TRIP.
TRIP SET PT.?

YES

ALARM DUE TO HIGH AUDIO VISUAL NO

NO RECOVERY BOTTLE PR.
YES
IND. ACCEPT
PT-05.
FAULT?

NO RECOVERY BOTTLE PR. YES

PT-05 GOES ABOVE TRIP COMPR.TRIP.
SET PT.?

Drawn/ REV IND. ALTERATION BY DATE DCN NO. DRG. NO. SHEET
Checked
PRG
8/12
REV.
Approved ABD
1
 CONTROL LOGIC FLOW CHART

ALARM & TRIP CONDITION FOR COMPRESSOR

COMPR.
HEALTHY
CONDITION
AUDIOVISUAL
YES INDICATION

ALARM DUE TO LOW/HIGH YES AUDIO VISUAL NO

NO
ENGINE GAS SUC. PR. PT- IND. ACCEPT
07 FAULT?

"ACCEPT PB" PRESSED

ENG. GAS SUCTION
NO PR. PT-07 GOES
YES
COMPR.TRIP.
BELOW/ABOVE TRIP
SET PT.? PUT THE SELECTOR
SWITCH IN MANUAL MODE

YES

ALARM DUE TO YES AUDIO VISUAL NO

NO
ENG.LOW LUB OIL PR. IND. ACCEPT
PT-08 FAULT?

NO ENG.LUB OIL PR. PT-08 YES C

GOES BELOW TRIP SET COMPR.TRIP.
PT.?

YES

NO
YES AUDIO VISUAL
NO ALARM DUE TO LOW
CONTROL AIR PR. PT-09 IND. ACCEPT
FAULT?

NO COMPR. CONTROL AIR YES

PR. PT-09 GOES BELOW COMPR.TRIP.
TRIP SET PT.?

YES

YES AUDIO VISUAL NO

NO ALARM DUE TO VACCUM
FOR ENG AIR SUC.FILTER IND. ACCEPT
PT-10 FAULT?

VACCUM FOR ENG AIR

NO SUC.FILTER PT-10
YES
COMPR.TRIP.
EXCEEDS THE TRIP SET
PT.?

Drawn/ REV IND. ALTERATION BY DATE DCN NO. DRG. NO. SHEET
Checked
PRG
9/12
REV.
Approved ABD
1
 CONTROL LOGIC FLOW CHART

ALARM & TRIP CONDITION FOR COMPRESSOR

COMPR. AUDIOVISUAL
HEALTHY INDICATION
CONDITION

YES

NO ALARM DUE TO HIGH GAS YES AUDIO VISUAL NO

LEVEL FORM DETECTOR IND. ACCEPT
GI-01,GI-02,GI-03 & GI-04 FAULT?

"ACCEPT PB" PRESSED

GAS LEVEL GOES HIGH
NO THAN TRIP SET PT.FOR
YES
DETECTOR GI-01,GI-02,
COMPR.TRIP.
GI-03 & GI-04? PUT THE SELECTOR
SWITCH IN MANUAL MODE

NO ENGINE SPEED SI-02 YES C

GOES ABOVE TRIP SET COMPR.TRIP.
PT.?

YES

NO HIGH ALARM DUE TO

DISCH. GAS TEMP. YES AUDIO VISUAL NO
1st.STAGE TI-02/ IND. ACCEPT
2nd STAGE TI-03/ FAULT?
3rd.STAGE TI-04

NO DISCH. GAS
TEMP.1st.STAGE TI-02/ YES
2nd STAGE TI-03/ COMPR.TRIP.
3rd.STAGE TI-04 GOES
ABOVE TRIP SET PT.?

Drawn/ REV IND. ALTERATION BY DATE DCN NO. DRG. NO. SHEET
Checked
PRG
10/12
REV.
Approved ABD
1
 CONTROL LOGIC FLOW CHART

ALARM & TRIP CONDITION FOR COMPRESSOR

COMPR. AUDIOVISUAL
HEALTHY INDICATION
CONDITIO

YES

YES AUDIO VISUAL NO

NO ALARM DUE TO
AFTERCOOLER OUTLET IND. ACCEPT
TEMP. HIGH TI-05 FAULT?

"ACCEPT PB" PRESSED

NO AFTERCOOLER OUTLET YES

TEMP.TI-05 GOES ABOVE COMPR.TRIP.
TRIP SET PT.?
PUT THE SELECTOR
SWITCH IN MANUAL MODE

YES

ALARM DUE TO YES AUDIO VISUAL NO

NO COMPRESSOR OIL
IND. ACCEPT
COOLER OUTLET TEMP.
HIGH TI-06 FAULT?

NO OIL COOLER OUTLET

TEMP.TI-06 GOES ABOVE
YES
COMPR.TRIP.
C
TRIP SET PT.?

YES

NO YES AUDIO VISUAL NO

ALARM DUE TO ENGINE
OIL TEMP. HIGH TI-07 IND. ACCEPT
FAULT?

NO ENGINE OIL TEMP.TI-07 YES YES

GOES ABOVE TRIP SET COMPR.TRIP.
PT.?

YES

ALARM DUE TO ENG.

YES AUDIO VISUAL NO
NO JACKET WATER OUTLET IND. ACCEPT
TEMP.HIGH TI-08 FAULT?

NO ENG. JACKET WATER YES YES

OUTLET TEMP.TI-08 GOES COMPR.TRIP.
ABOVE TRIP SET PT.?

YES

NO ALARM DUE TO
YES AUDIO VISUAL NO
ENG.EXHAUST IND. ACCEPT
TEMP.HIGH TI-09 FAULT?

NO
ENG.EXHAUST TEMP.TI-09 YES
GOES ABOVE TRIP SET COMPR.TRIP.
PT.?

Drawn / REV IND. ALTERATION BY DATE DCN NO. DRG. NO. SHEET
PRG
Checked 11/12
REV.
Approved ABD
1
 CONTROL LOGIC FLOW CHART

ALARM & TRIP CONDITION FOR COMPRESSOR

COMPR. AUDIOVISUAL
HEALTHY INDICATION
CONDITION

"ACCEPT PB" PRESSED

NO VIBRATION S/W YES

VS01,VS02 & VS03 COMPR.TRIP.
CONTACT OPENS? PUT THE SELECTOR
SWITCH IN MANUAL MODE

YES NO C
CO2 FLOODING
COMPR.TRIP.
SYSTEM HEALTHY?

RADIATOR/
NO LUBRICATOR LOW YES
OIL LEVEL SWITCH COMPR.TRIP.
LS-01& LS-02
CONTACT OPENS ?

YES
NO EMERGENCY STOP
PRESSED

Drawn/ REV IND. ALTERATION BY DATE DCN NO. DRG. NO. SHEET
Checked
PRG
12/12
REV.
Approved ABD
1