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The Journal of The Textile Institute

ISSN: 0040-5000 (Print) 1754-2340 (Online) Journal homepage: http://www.tandfonline.com/loi/tjti20

Comparison of artificial neural network and


adaptive neuro-fuzzy inference system for
predicting the wrinkle recovery of woven fabrics

Tanveer Hussain, Zulfiqar Ali Malik, Zain Arshad & Ahsan Nazir

To cite this article: Tanveer Hussain, Zulfiqar Ali Malik, Zain Arshad & Ahsan Nazir (2015)
Comparison of artificial neural network and adaptive neuro-fuzzy inference system for
predicting the wrinkle recovery of woven fabrics, The Journal of The Textile Institute, 106:9,
934-938, DOI: 10.1080/00405000.2014.953790

To link to this article: http://dx.doi.org/10.1080/00405000.2014.953790

Published online: 01 Sep 2014.

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Download by: [National Textile University] Date: 24 January 2016, At: 23:24
The Journal of The Textile Institute, 2015
Vol. 106, No. 9, 934–938, http://dx.doi.org/10.1080/00405000.2014.953790

Comparison of artificial neural network and adaptive neuro-fuzzy inference system for
predicting the wrinkle recovery of woven fabrics
Tanveer Hussain, Zulfiqar Ali Malik, Zain Arshad and Ahsan Nazir*
Faculty of Engineering & Technology, National Textile University Faisalabad, Pakistan
(Received 23 April 2014; accepted 7 August 2014)

The aim of this study was to compare the artificial neural network (ANN) and adaptive neuro-fuzzy inference system
(ANFIS) models for predicting the wrinkle recovery of polyester/cotton woven fabrics. The prediction models were
developed using experimental data-set of 115 fabric samples of different constructions. Warp and weft yarn linear
densities, ends/25 mm and picks/25 mm, were used as input/predictor variables, and warp and weft crease recovery
Downloaded by [National Textile University] at 23:24 24 January 2016

angles (CRA) as output/response variables. It was found that the prediction accuracy of the ANN models was slightly
better as compared with that of ANFIS models developed in this study. However, the ANFIS models could characterize
the relationships between the input and output variables through surface plots, which the ANN models could not. The
developed models may be used to optimize the fabric construction parameters for maximizing the wrinkle recovery of
polyester/cotton woven fabrics.
Keywords: wrinkle recovery; woven fabric; prediction; ANN; ANFIS

Introduction Although wrinkle recovery is a major concern for 100%


Wrinkle recovery is the ability of a fabric to recover from cotton fabrics, but the polyester/cotton blended fabrics
any folding deformation (Farnfield & Alvey, 1978). It is with substantial amount of cotton also have poor wrinkle
one of the key properties desirable in fabrics used for recovery. This study is based on 52:48 blend ratio of
apparel, to enhance their visual esthetics as well as polyester/cotton fabrics which have poor wrinkle recovery
easy-care properties. Different fiber, yarn, and fabric as compared with 65:35 polyester/cotton blended fabrics.
properties as well as the fabric finishing parameters are Artificial neural networks (ANN) have been applied
known to affect the wrinkle recovery of woven fabrics. extensively in modeling and predicting textile behavior
Fiber type, its cross-section (Omeroglu, Karaca, & (Chattopadhyay & Guha, 2004; Vassiliadis, Rangoussi,
Becerir, 2010) and inter-fiber friction have been identified Cay, & Provatidis, 2010). Some recent studies on the
as important factors affecting the wrinkle recovery in application of ANN in predicting textile behavior
fabrics (Daniels, 1960). Yarn twist level and inter-fiber include: prediction of tensile properties of cotton/spandex
cohesion within the yarn structure also affect the core-spun yarns (Almetwally, Idrees, & Hebeish, 2014),
fabric wrinkle recovery properties (Gokarneshana, prediction of tensile strength of polyester/cotton-blended
Subramaniam, & Anbumani, 2008; Steele, 1956). The woven fabrics (Malik, Haleem, Malik, & Tanwari, 2012),
effect of various fabric parameters on the wrinkle recovery prediction of thermal resistance of woven fabrics (Mitra,
properties of woven fabrics has also been reported in Majumdar, Majumdar, & Bannerjee, 2013), prediction of
various studies (Jameson, Whittier, & Schiefer, 1952; UV radiation protection of polyester/cotton-blended
Krasny, Mallory, Phillips, & Sookne, 1955; Nassif, 2012; fabrics (Hatua, Majumdar, & Das, 2013), and prediction
Vasile, Ciesielska-Wrobel, & Langenhove, 2012). of drape profile of woven fabrics (Pattanayak, Luximon,
There have been a few attempts in the past to model & Khandual, 2011).
the wrinkle recovery behavior of woven fabrics. A Adaptive neuro-fuzzy inference systems (ANFIS)
theoretical model comprising a frictional element in have also been used quite successfully in recent years
parallel with a generalized linear viscoelastic element was for predicting different properties of fabrics including:
proposed by Chapman (1974). Some improvements in the bursting strength of knitted fabrics (Jamshaid, Hussain,
Chapman’s model have also been proposed (Shi, Hu, & & Malik, 2013), load-extension behavior of woven
Yu, 2000; Shi & Wang, 2009). However, little work has fabrics (Hadizadeh & Jeddi, 2010), and bending rigidity
been reported on the development of empirical models for of woven fabrics (Behera & Guruprasad, 2012). The aim
predicting the wrinkle recovery of woven fabrics. of this study was to develop and compare the ANN and

*Corresponding author. Email: ahsanpd@gmail.com

© 2014 The Textile Institute


The Journal of The Textile Institute 935

ANFIS models for predicting the wrinkle recovery of Table 2. Variables and range of values used.
polyester/cotton woven fabrics.
Range of values Range of values
(on-loom (fabric after
fabric) desizing)
Materials and methods
Predictor variables Min. Max. Min. Max.
One hundred and twenty-eight (128) fabric samples were
woven on Sulzer weaving machine (P 7150) in 3/1 twill Warp count, tex 15 25 15 26
weave design using polyester/cotton (52/48) blended Weft count, tex 15 25 15 26
yarns in both warp and weft. Yarn specifications are Ends/25 mm 40 80 41 85
Picks/25 mm 40 80 41 85
given in Table 1. All the fabric samples were desized on
jigger machine using 5 g/L amylases enzyme at 5.5 pH
and 60°C temperature for 30 min, followed by rinsing weaving. The fabric constructions selected in this study
and drying. After desizing, the fabric specimens were are those which are not only practically feasible in
placed in hot air oven for preconditioning at a weaving, but also cover a broad range of areal density
temperature of 47 °C and relative humidity of 10–25% for different end uses.
for 4 h, and then for conditioning for 24 h in standard
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atmospheric conditions according to ASTM D 1776.


After conditioning the samples, actual fabric Development of ANN models
constructions including warp yarn linear density, weft The ANN Toolbox of MATLAB R2008b was used for
yarn linear density, ends per 25 mm and picks per developing the ANN models. Two ANN models were
25 mm, were determined again, because these may have designed separately for warp-way and weft-way CRA
changed after any possible shrinkage during desizing. prediction. ANNwp was developed for the prediction of
Total number of warp warp-way CRA, while ANNwt for weft-way CRA. The
Yarns and weft yarns in 25 mm length were most important component of ANN modeling is the
counted according to ASTM D 3775. Linear density of network architecture, including number of neurons, hidden
the warp and weft yarns was determined according to layers, and training functions, which is optimized through
ASTM D 1059-01. The crease recovery angle (CRA) trial and error. In this study, networks developed for both
of the fabric specimens was tested according to the warp and weft-way wrinkle recovery were single-
AATCC Test Method 66. layered feed-forward back propagation networks, which
Out of the total 128 fabric samples, the data of 115 are one of the most commonly used ANN. The number of
samples (Table 2) were used for developing the hidden neurons for both the models was four. Both the
prediction models, while the data of remaining 13 networks were trained with ‘trainlm’ function which uses
samples were selected for validation of the models as Levenberg-Marquardt algorithm. However, the network
hidden data-set. In order to get higher productivity and a architecture, including number of neurons, hidden layers
balanced fabric structure, number of picks in woven and training functions, was optimized through trial and
fabrics is always kept lower or equal to the number of error. In this study, 115 total input–output patterns each for
ends in the fabric. If a statistical experimental design warp- and weft-way wrinkle recovery were divided into
such as full factorial is used, then there are some fabric training, testing and validation sets as 70, 15, and 15%,
samples which have more number of picks than the respectively. The network performance function was set to
ends, which are practically not feasible to produce in ‘mse’ which validates the performance on basis of mean
squared error.
Table 1. Yarn specifications. Backpropagation is a gradient descent algorithm and
Linear density (tex) supervised form of learning from the input and output
pattern of data given to the network. Backpropagation
S. no Specification 15 20 25
feed-forward networks work on the principle of
1 Actual linear density (tex) 14.66 19.77 24.86 adjustment of initially set network weights according to
2 Linear density CV % 1.23 1.54 1.25 the given output by each observation presented during
3 CVm % 15.74 17.24 15.19 training session. The weight adjustment process
4 CVb % 1.70 1.97 2.75
5 Hairiness 5.79 6.16 6.72
continues until the training error attains the minimum
6 Imperfection 956 785 731 possible value. The change in the weights of the network
7 Breaking force (CN) 272.47 391.82 537.93 input variables is governed by the rule given in the
8 CV for breaking force % 9.45 8.90 8.50 following equation:
9 Breaking tenacity (CN/tex) 18.59 19.82 18.59
10 Breaking elongation % 7.25 7.96 8.19
11 CV for elongation % 9.85 9.90 10.10 DW ji ¼ Kdpj ipi ;
936 T. Hussain et al.

where Δp Wji represents the change to be carried out in determined by the ANFIS. Figures 2 and 3 show that the
the weight of the link that is connecting the ith and jth warp CRA increases with increase in ends/25 mm, while
units when the p pattern is given to the network for the weft CRA improves with increase in picks/25 mm.
training. The constant K represents the learning rate of The results are in agreement with a previous study (Mori
the neural network; δpj is the error between the target & Matsudaira, 2007). As the number of yarns in a fabric
and actual output, while ipi is the value of the ith direction increases, their collective resistance to
element of the input pattern (Wang & Fu, 2008). wrinkling and ability to recover from wrinkling in that
direction also increases. The interpolations of the surface
plots in Figures 2 and 3 need to be carefully interpreted.
Development of ANFIS models Valid conclusions can only be drawn by considering
The same data-set that was used for developing the those parts of the surface plots where the number of
ANN model was used for developing the ANFIS model. ends is equal or greater than the number of picks, since
The ANFIS models were also developed using there were no fabric samples in the database which had
MATLAB R2008b. Figure 1 shows the structure of the more number of picks than the ends. Such fabrics with
developed ANFIS. more number of picks than the ends are not
The ANFIS structure consists of four input variables, commercially manufactured in textile mills, because of
Downloaded by [National Textile University] at 23:24 24 January 2016

viz. warp tex, weft tex, ends/25 mm, picks/25 mm, each low productivity in weaving as the weaving productivity
with three triangular membership functions (MF). There depends on the number of picks inserted per unit time.
is one output variable i.e. CRA, each for warp and weft Therefore, such samples were not manufactured and
fabric directions. Both the ANFIS models for warp and included in the study.
weft are based on 81 if-then rules of the form:
If w is A1, x is B1, y is C1, and D1 is z, then
output = k1w + k2x + k3y + k4z + k5 where w, x, y, and
z are inputs; A, B C, and D are fuzzy MF for
corresponding inputs; and k1, k2, k3, k4, and k5 are
constants determined by training the model. The Sugeno-
type fuzzy inference systemwas generated using grid
partition method, and the training of the system was
accomplished using hybrid learning algorithm which
applies a combination of least-squares method and the
backpropagation gradient descent method. The number
and type of MFs for different inputs were determined
through trial and error to result in a model with good fit
and prediction accuracy of unknown input values.

Results and discussion


The relationships between the inputs and the output Figure 2. Effect of ends and picks on warp CRA.
variables were characterized through surface plots as

Figure 1. ANFIS structure. Figure 3. Effect of ends and picks on weft CRA.
The Journal of The Textile Institute 937

Figure 3 depicts that at 50 ends/25 mm, increase in


picks/25 mm from 50 to 80 does not result in any
increase in CRA. This is not a valid conclusion since in
actual there were no samples in which picks were
greater than the ends. The surface plot in Figure 3
corresponding only to 80 ends/25 mm should be
considered to make valid conclusions, since in the
sample database, all the fabric samples either had less
number of picks than the ends or equal. Considering this
part of the surface plot in Figure 3, it can be concluded
that with increase in number of picks, the wrinkle
resistance of the fabric in weft direction increases
Figures 4 and 5 show that increase in warp yarn tex
improves the warp CRA and increase in weft yarn tex
Figure 5. Effect of warp and weft tex on weft CRA.
results in increase in weft CRA. As the yarn becomes
coarser with increase in tex, its bending rigidity
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increases leading to increase in its resistance to wrinkling and improved recovery from wrinkling. The
yarns with higher tex are thicker and larger in diameter.
Fabrics made from thicker yarns offer more resistance to
the formation of wrinkles as compared with those made
from the thinner yarns. When thicker yarns are bent
under pressing load for wrinkling, they tend to recover
back because of better resilience. Hence, the fabrics
made from higher tex yarns give overall better wrinkle
recovery results.

Validation of the prediction models


Out of 128 fabrics samples, 13 each were used to check
the validity of the developed models for warp and weft
CRA. A comparison of actual CRA values and those
predicted by the developed ANN and ANFIS models is
shown in Table 3. The Pearson correlations between the
actual and the predicted warp CRA by the ANN and
Figure 4. Effect of warp and weft tex on warp CRA. ANFIS models were found to be 0.974 (P-value 0.000)

Table 3. Comparison of actual and predicted CRA values.

Warp CRA Weft CRA


Absolute error Absolute error
Predicted % Predicted %
No. Warp tex Weft tex E P Actual ANN ANFIS ANN ANFIS Actual ANN ANFIS ANN ANFIS
1 15 15 75 44 91 93 98 2 8 64 63 69 1.6 7.8
2 15 21 84 83 117 111 126 5 8 139 134 142 3.6 2.2
3 15 26 72 43 87 86 87 1 0 72 78 78 8.3 8.3
4 15 26 81 65 105 104 104 1 1 108 111 114 2.8 5.6
5 21 15 75 53 97 96 95 1 2 76 80 80 5.3 5.3
6 21 15 81 43 105 108 106 3 1 68 66 65 2.9 4.4
7 21 21 61 42 85 84 78 1 8 71 73 76 2.8 7.0
8 21 21 83 64 115 112 110 3 4 101 100 93 1.0 7.9
9 21 26 73 54 96 92 94 4 2 91 88 88 3.3 3.3
10 26 15 63 42 96 96 105 0 9 66 70 71 6.1 7.6
11 26 15 76 63 120 119 117 1 3 90 87 85 3.3 5.6
12 26 15 83 63 130 134 126 3 3 87 87 79 0.0 9.2
13 26 21 74 53 109 115 110 6 1 82 77 74 6.1 9.8
Mean 20.6 19.3 75.5 54.8 104.1 103.8 104.3 2.4 3.8 85.8 85.7 85.7 3.6 6.5
938 T. Hussain et al.

and 0.931 (P-value 0.000), respectively. The Pearson woven fabrics using nonlinear regression and artificial neural
correlations between the actual and the predicted weft network models. Photodermatology, Photoimmunology and
Photomedicine, 29, 182–189.
CRA by the ANN and ANFIS models were found to be
Jameson, L. H., Whittier, B. L., & Schiefer, H. F. (1952).
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