Page 1 of 31

SITSON INDIA PVT LTD

WHRB - - QAP
W-76, PHASE-II, MIDC, DOMBIVLI

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER” - REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01.06.2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH, SHAMBHUPURA BOILER NO. - WHRS
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY -
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

1.0) QUALITY STAGES & INSPECTION

SEQUENCE OF CHECKS REVIEW 100% P.O. R
REVIEW OF QUALITY
1
PLAN
MARKING OF HOLD/WITNESS/RECORD REVIEW POINT REVIEW 100% P.O. R

CODE REQUIREMENT REVIEW 100% DESIGN CODE ASME SEC IX / PROJ.SPECS. H

REVIEW OF
2 WELDER CERTIFICATE REVIEW 100% H
WPS/PQR/WTS
SATISFACTORY TESTING
WELDER TESTING TESTING 100% H
3 RECEIPT OF MATERIAL
IDENTIFICATION VISUAL 100% DRG / DC / PS H
TRANSIT DAMAGE / MISSING VISUAL 100% DRG / DC / PS H
A) RAW MATERIAL
DOCUMENTS VERIFICATION & CORELATION REVIEW 100% DC /TC / PS H

IDENTIFICATION VISUAL 100% DRG / DC / PS H

B) FABRICATED MATERIAL TRANSIT DAMAGE / MISSING VISUAL 100% DRG / DC / PS H
DOCUMENTS VERIFICATION REVIEW 100% DRG / DC / TC / IR H
IDENTIFICATION VISUAL 100% ASME SEC - II C / PROJ SPEC. H
WELDING TRANSIT DAMAGE / DAMAGE OF PACKING VISUAL 100% NO DAMAGE H
C)
CONSUMABLES
DOCUMENTS VERIFICATION OF BATCH CERTIFICATES REVIEW 100% DC / PS / TC / APPROVED CONSUMABLE LIST H

Prepared By Checked Reviewed By Approved By

Customer
SHAHID JITENDRA NARTAM
 Page 2 of 31
SITSON INDIA PVT LTD
WHRB - - QAP
W-76, PHASE-II, MIDC, DOMBIVLI

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER”- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

FOUNDATION CHECKING
ORIENTATION VISUAL 100% APPROVED DRG. H
DISTANCES ( C/C AND DIAGONALS) MEASUREMENT 100% .+/- 10 MM H
ELEVATION'S W.R.T. MASTER LEVEL MEASUREMENT 100% .+/- 5 MM H
MAIN BOILER BLOCK /
POCKET C/L W.R.T.FOUNDATION MEASUREMENT 100% .+/- 5 MM H
COLUMNS / ROTARY
4 EQUIPMENT /TANK - POCKET DEPTH MEASUREMENT 100% .+ 50 MM & - 5MM H
VESSELS/ AUXILARY DIAGONAL OF POCKETS MEASUREMENT 100% .+/- 5 MM H
FOUNDATION /
CIVIL BLOCK SIZE - WIDTH & LENGTH MEASUREMENT 100% DRG. H
MISC.EQUIPMENT

SURFACE ROUGHNESS & CRACKS VISUAL 100% ROUGH SURFACE WITHOUT CRACKS H

IDENTIFICATION VISUAL 100% DRG. H

DISTANCES MEASUREMENT 100% .+/- 5 MM H
ELEVATION MEASUREMENT 100% .+/- 5 MM H

DIAGONAL DISTANCES MEASUREMENT 100% .+/- 10 MM H

ANCHOR BOLTS BOLT HEIGHT MEASUREMENT 100% DRG. H

GROUTING - COLUMN'S
5
/ MAIN BASE FRAME'S /
MISC.SUPPORTS WATER LEVEL MEASUREMENT 100% .+/- 3 MM H

POCKET GROUTING VISUAL 100% NO CRACKS / REF.MANUFACTURE GUIDELINES H

 Page 3 of 31
SITSON INDIA PVT LTD
WHRB - - QAP
W-76, PHASE-II, MIDC, DOMBIVLI

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER”- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL/ CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

6 STRUCTURAL
IDENTIFICATION VISUAL 100% DRG. H

ORIENTATION VISUAL 100% DRG. H

STRAIGHTNESS MEASUREMENT 100% .+/- 1 MM PER MTR. & MAXIMUM +/- 6 MM H

FIT UP'S MEASUREMENT 100% AS PER DRG'S H

PRE - ASSEMBLY OF DPT 10% H

A)
COLUMN'S NO SURFACE DEFFECTS LIKE UNDERCUT,GROUP
WELDING OF SPLICE PLATE (FOR WELDED STRUCTURE) - IF POROCITY,CRACKS, EXCESS LUMPS DEFECTS ETC.
APPLICABLE Note - Weld reinforcement should not be ground for
smooth weld.
VISUAL 100% H

FILLET SIZE (FOR WELDED STRUCTURE) - IF APPLICABLE MEASUREMENT 10% DRG. H

PAINT TOUCH UP VISUAL 100% ONE COAT ON WELD JOINT H

 Page 4 of 31
SITSON INDIA PVT LTD
WHRB - - QAP
W-76, PHASE-II, MIDC, DOMBIVLI

CONTROL NO. QAP / WHRB - STD / ULTRATECH/01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER”- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

IDENTIFICATION & LOCATION VISUAL 100% DRG. H

ORIENTATION VISUAL 100% DRG. H
GUSSET PLATE LOCATION VISUAL 100% DRG. H
ELEVATION MEASUREMENT 100% .+/- 5 MM H

1.0 MM / MTR. OR MAXIMUM 15 MM WHICHEVER IS

VERTICALITY MEASUREMENT 100% H
LOWER FOR HEIGHT - UPTO 25 MTR.

HAMMER TIGHT & TACK WELDING OF PACKER TO

TIGHTNESS & TACK WELD OF PACKER'S TORQUE 100% H
PACKER PLATES

DIAGONAL DISTANCES MEASUREMENT 100% .+/- 10 MM - MAXIMUM H

ERECTION & TIGHTNESS OF ANCHOR BOLTS MEASUREMENT 100% TORQUE VALUE AS PER BOLT SIZE & GRADE H
B) ALIGNMENT OF
COLUMN'S
NO SURFACE DEFFECTS LIKE UNDERCUT,GROUP
POROCITY,CRACKS, EXCESS LUMPS DEFECTS ETC.
WELDING OF GUSSET PLATE/ BEAM CLEAT FILLET SIZE 100% H
Note - Weld reinforcement should not be ground for smooth
weld.

PAINT TOUCH UP VISUAL 100% ONE COAT / PAINT SCHEDULE H

GROUTING CLEARANCES MEASUREMENT 100% DRG. H

GROUTING VISUAL 100% AS PER MANUFACTURER SPECIFICATION / NO CRACKS H

 Page 5 of 31
SITSON INDIA PVT LTD
WHRB - - QAP
W-76, PHASE-II, MIDC, DOMBIVLI

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER”- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : SIPL DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

IDENTIFICATION VISUAL 100% DRG. H

ORIENTATION VISUAL 100% DRG. H

ELEVATION MEASUREMENT 100% .+/- 5 MM H

LEVEL MEASUREMENT 100% .+/- 3 MM H

DISTANCES W.R.T. BOILER AXIS / CENTER LINE & DRUM AXIS MEASUREMENT 100% .+/- 8 MM H

GIRDER'S /FABRICATED
C) BEAMS /CONNECTING
NO SURFACE DEFFECTS LIKE UNDERCUT,GROUP
MEMBER'S / BRACINGS
WELDING WITH COLUMN (FOR WELDED STRUCTURE)- IF POROCITY,CRACKS, EXCESS LUMPS DEFECTS ETC.
DPT 10% H
APPLICABLE Note - Weld reinforcement should not be ground for
smooth weld.

CLEAT FIT UP & WELDING ( FOR WELDED STRUCTURE) VISUAL 100% DRG H

PAINT TOUCH UP VISUAL 100% ONE COAT / PAINT SCHEDULE H

 Page 6 of 31
SITSON INDIA PVT LTD
WHRB - - QAP
W-76, PHASE-II, MIDC, DOMBIVLI

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER”- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL/ CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK s C I

ELEVATION MEASUREMENT 100% .+/- 8 MM H

GRILL INSTALLATION / ORIENTATION VISUAL 100% DRG. H

HAND RAILING INSTALLATION VISUAL 100% DRG. H

TOE PLATE INSTALLATION VISUAL 100% DRG. H

BOLTING TIGHTNING 100% TIGHTNING WITH SPANNER H

PLATFORMS &
7
STAIRCASE'S
NO SURFACE DEFFECTS LIKE UNDERCUT,GROUP
POROCITY,CRACKS, EXCESS LUMPS DEFECTS ETC.
WELDING VISUAL 100% H
Note - Weld reinforcement should not be ground for
smooth weld.

PAINT TOUCH UP VISUAL 100% ONE COAT H

WORKMANSHIP VISUAL 100% GOOD ASTHETIC FINISH H

 Page 7 of 31
SITSON INDIA PVT LTD
WHRB - - QAP
W-76, PHASE-II, MIDC, DOMBIVLI

CONTROL NO. QAP / WHRB - STD / ULTRATECH/01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER”- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES – SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

8 PRESSURE PARTS

IDENTIFICATION & CORELATION WITH TEST CERTIFICATES REVIEW 100% LOP / FOBD - WHICHEVER APPLICABLE H

A) COMMON FOR ALL

GROUND INSPECTION & CLEARANCE FROM AUTHORITIES REVIEW 100% FOBD - WHICH EVER APPLICABLE H

ELEVATION MEASUREMENT 100% .+/- 3 MM H

ORIENTATION MEASUREMENT 100% DRG. H

ROTATION MEASUREMENT 100% 3 MM H

DISTANCES W.R.T. BOILER AXIS / CENTER LINE & DRUM AXIS MEASUREMENT 100% .+/- 8 MM H
B) HP & LP DRUM

LEVELING MEASUREMENT 100% .+/- 3 MM H

DRUM CENTRE W.R.T. REFERENCE AXIS (LOCATION) MEASUREMENT 100% 3 MM H

EXPANSION CLEARANCE & U SLING / BOLT POSITION &

MEASUREMENT 100% DRG. H
TIGHTNESS
 Page 8 of 31
SITSON INDIA PVT LTD
WHRB - - QAP
W-76, PHASE-II, MIDC, DOMBIVLI

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER”- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

IDENTIFICATION VISUAL 100% DRG. H

ORIENTATION VISUAL 100% DRG. H

D) Hanger / Clamp Support DISTANCES W.R.T. BOILER AXIS / CENTER LINE & DRUM AXIS MEASUREMENT 100% .+/- 5 MM H

VERTICALITY MEASUREMENT 100% .+/- 3 MM H

FIT UP'S MEASUREMENT 100% DRG H

DOWNWARDS & SIDEWAYS EXPANSION CLEARANCE MEASUREMENT 100% DRG. H

DISTANCE - LENGTH, WIDTH & HEIGHT TILL RDZ MEASUREMENT 100% .+/- 10 MM H

FURNACE/ CASING DIAGONAL MEASUREMENT 100% .+/-15 MM H

E) PANEL BOX UP &
ALIGNMENT
PANEL BOW / VERTICALITY MEASUREMENT 100% .+/-15 MM MAXIMUM H

SEALING ARRANGEMENT AT OPENINGS VISUAL 100% DRG H

 Page 9 of 31
SITSON INDIA PVT LTD
WHRB - - QAP
W-76, PHASE-II, MIDC, DOMBIVLI

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER”- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

AIR BLOW FLUSHING / CLEANING VISUAL 100% NO FOREIGN MATERIAL H

ORIENTATION VISUAL 100% DRG. H

DISTANCE W.R.T.DRUM & BOILER AXIS MEASUREMENT 100% .+/- 10 MM H

ELEVATION MEASUREMENT 100% .+/- 5 MM H

LEVELING MEASUREMENT 100% .+/- 3 MM H

F) LOOSE HEADER'S ROTATION MEASUREMENT 100% .+/- 3 MM H

PARALLALITY MEASUREMENT 100% .+/- 3 MM H

ALIGNMENT W.R.T.HEADER C/L MEASUREMENT 100% DRG H

DIAGONALS MEASUREMENT 100% .+/- 8 MM H

CLEANLINESS BEFORE END CAPS FIT UPS VISUAL 100% NO FOREIGN MATERIAL H
 SITSON INDIA PVT LTD Page 10 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER”- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

H) COILS
AIR BLOW FLUSHING / CLEANING SPONGE TEST 100% NO FOREIGN MATERIAL H

ORIENTATION VISUAL 100% DRG. H

HEADER LEVELING WATER LEVEL 100% .+/- 5 MM H

COIL SUPPORTING ARRANGEMENT MEASUREMENT 100% .+/- 5 MM H

COIL PITCH MEASUREMENT 100% .+/- 5 MM H

COIL LEVELING MEASUREMENT 100% .+/- 10 MM H

ASSEMBLY OF HP & LP
i)
EVAPORATOR COILS
DISTANCE OF COIL LOOP FROM THE PANEL TUBE MEASUREMENT 100% .+/- 5 MM H

GAP BETWEEN EVAP.COIL & SCREEN WALL MEASUREMENT 100% .+/- 10 MM H

DISTANCES W.R.T. BOILER AXIS / CENTER LINE & DRUM AXIS MEASUREMENT 100% .+/- 15 MM H

SEAL WELDING DPT RANDOM NO SIGNIFICANT DEFECTS H

 SITSON INDIA PVT LTD Page 11 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER” - REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

AIR BLOW FLUSHING / CLEANING SPONGE 100% NO FOREIGN MATERIAL H

ORIENTATION VISUAL 100% DRG. H

HEADER LEVELING WATER LEVEL 100% .+/- 3 MM H

COIL SUPPORTING / LADDER SUPPORT ALIGNMENT MEASUREMENT 100% .+/- 5 MM H

COIL PITCH MEASUREMENT 100% .+/- 5 MM CUMMULATIVE H

COIL LEVELING & ALIGNMENT MEASUREMENT 100% .+/- 10 MM H

DISTANCE OF COIL LOOP FROM THE CASING GAP MEASUREMENT 100% .+/- 5 MM H

II) HP & LP ECONOMISER

DISTANCES W.R.T. BOILER AXIS / CENTER LINE & DRUM AXIS MEASUREMENT 100% .+/- 15 MM H

NO SURFACE DEFFECTS LIKE UNDERCUT,GROUP

POROCITY,CRACKS, EXCESS LUMPS DEFECTS ETC.
SEAL WELDING VISUAL 100% H
Note - Weld reinforcement should not be ground for smooth
weld.

BAFFLE FIXING ARRANGEMENT (IF APPLICABLE ) MEASUREMENT 100% DRG. H

CLEARANCE BETWEEN BAFFLE PLATE & COIL (IF APPLICABLE ) MEASUREMENT 100% .+/- 3 MM H
 SITSON INDIA PVT LTD Page 12 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER”- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

AIR BLOW FLUSHING / CLEANING SPONGE PASSING 100% NO FOREIGN MATERIAL H

ORIENTATION VISUAL 100% DRG. H
HEADER LEVELING WATER LEVEL 100% .+/- 3 MM H
HEADER EXPANSION CLEARANCES MEASUREMENT 100% DRG. H
COIL SUPPORTING ALIGNMENT MEASUREMENT 100% .+/- 5 MM H
COIL PITCH MEASUREMENT 100% 5 MM MAXIMUM H

III) HP & LP SUPER HEATER COIL ALIGNMENT & LEVELING MEASUREMENT 100% 8 MM MAXIMUM H

VERTICALITY MEASUREMENT 100% 10 MM MAXIMUM H

GAP BETWEEN LHS,RHS,FRONT & REAR CASING PANELS WITHSH

MEASUREMENT 100% .+/- 10 MM H
END COILS

DISTANCE W.R.T.DRUM & BOILER AXIS MEASUREMENT 100% .+/- 5 MM H

IDENTIFICATION VISUAL 100% DRG. H

ORIENTATION VISUAL 100% DRG. H

VERTICALITY MEASUREMENT 100% .+/- 15 MM H

RISER, DOWNCOMERS &
LEVELING MEASUREMENT 100% .+/- 8 MM H
I) SATURATED SUPPLY
TUBES ELEVATION MEASUREMENT 100% DRG. H
FIT UP'S MEASUREMENT 100% DRG. H

SEALING ARRANG,MENT FOR REAR WW PANEL RISERS VISUAL 100% DRG H

 SITSON INDIA PVT LTD Page 13 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER”- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPUAR BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL/ CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

IDENTIFICATION & CORELATION WITH TEST CERTIFICATES REVIEW 100% LOP/TC H

GROUND INSPECTION & CLEARANCE FROM AUTHORITIES REVIEW 100% TC H

ALIGNEMENT (DISTANCE'S / ELEVATIONS) MEASUREMENT 100% DRG H

PIPING / FITTINGS
9 A)
VALVES / THRMOWELL
STRAIGHTNESS MEASUREMENT 100% 1MM / MTR - UPTO 15 MM WHICHEVER IS LOWER H

P & I TAPPINGS VISUAL 100% P & I DIAGRAM H

THERMO WELL INSERTION MEASUREMENT 100% I - 32 & I - 34 SPECIFICATIONS H

IDENTIFICATION VISUAL` 100`% TC / DRG H

ORIENTATION VISUAL 100% DRG H

LOCATION VISUAL 100% DRG H

9 B) SAFETY VALVES
FIT UP'S MEASUREMENT 100% DRG H

DRIP PAN EXPANSION CLEARANCE MEASUREMENT 100% DRG. H

SUPPORTS MEASUREMENT 100% DRG. H

 SITSON INDIA PVT LTD Page 14 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER”- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

IDENTIFICATION VISUAL 100% DRG. H

SUPPORT LOCATION MEASUREMENT 100% .+/- 25 MM H

ELEVATION MEASUREMENT 100% DRG. H

PRESSURE PARTS & VERTICALITY MEASUREMENT 100% .+/- 5 MM H

10
PIPING SUPPORTS

EXPANSION CLEARANCE MEASUREMENT 100% 0 to + 5 MM H

BOLTING / WELDING VISUAL 100% DRG. H

COLD / HOT POSITION FOR SPRING HANGER'S AT MARKED

VISUAL 100% AS PER MANUFACTURER SPECIFICATION H
LOCATION
 SITSON INDIA PVT LTD Page 15 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH/01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER"- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

11 WELDING - WELDER'S PERFORMANCE QUALIFICATION (WPQ) IS MANDATORY BEFORE COMMENCEMENT OF WELDING WORK - (WELDER TEST )
IDENTIFICATION VISUAL 100% AS PER WELD MAP / SCHEDULE H
CLEANLINESS VISUAL 100% 50 MM - BOTH ENDS
FIT UP'S MEASUREMENT 100% DRG. H
WELDER QUALIFICATION REVIEW 100% QUALIFICATION RECORDS H
WELDING PROCESS REVIEW 100% WPS H
WELDING CONSUMABLES REVIEW 100% APPROVED CONSUMABLE LIST & WPS H
WELDING SCHEDULE REVIEW 100% SCOPE OF WELD JOINT IN PRESSURE PARTS H

FLUSH GRINDING OF WELD JOINTS & FINS WELDS INSIDE

VISUAL 100% SMOOTH GRINDING UPTO 0.4 MM REINFORCEMENT H
FURNACE AREA

NO SURFACE DEFFECTS LIKE UNDERCUT,GROUP

BUTT WELD JOINTS FOR
POROCITY,CRACKS, EXCESS LUMPS,SLAG INCLUSION,PIN HOLE
A) PRESSURE PARTS & 100% H
DEFECTS ETC. Note - Weld
PIPING SOUNDNESS OF BUTT WELD JOINTS
reinforcement should not be ground for smooth weld.
VISUAL
RT ANNEXURE - I ASME - SEC I & ASME B 31.1 H
ERC / INDUCTION
PWHT ANNEXURE - II REVIEW OF CHART AS PER WPS H
HEATING
WELDMENT CONFIRMATION FOR ALLOY STEEL AND STAINLESS
PMI - TESTING 100% AS & SS - GRADE CONFIRMATION H
STEEL

HARDNESS VALUE ONLY FOR P 91 / T 91 GRADE HARDNESS IN BHN 100% AS PER CODE H
 SITSON INDIA PVT LTD Page 16 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER”- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

IDENTIFICATION VISUAL 100% AS MARKED BY SITE ENGG. H

FIT UP'S MEASUREMENT 100% 1 MM CLERANCE BETWEEN PIPE END AND SOCKET H

CLEANLINESS VISUAL 100% 25 MM - BOTH ENDS H

WELDER QUALIFICATION REVIEW 100% QUALIFICATION RECORDS H

WELDING PROCESS REVIEW 100% WTS H

WELDING CONSUMABLES REVIEW 100% APPROVED CONSUMABLE LIST & WTS H

DPT 10% NO SURFACE DEFFECTS LIKE UNDERCUT,GROUP H

POROCITY,CRACKS, EXCESS LUMPS,SLAG INCLUSION,PIN
SOCKET WELD JOINT SOUNDNESS OF WELD JOINTS - CARBON STEEL
B) HOLE DEFECTS ETC. Note - Weld
FOR PIPING VISUAL 100% H
reinforcement should not be ground for smooth weld.

DPT 100% NO SURFACE DEFFECTS LIKE UNDERCUT,GROUP H

POROCITY,CRACKS, EXCESS LUMPS,SLAG INCLUSION,PIN
SOUNDNESS OF WELD JOINTS - ALLOY STEEL
HOLE DEFECTS ETC. Note - Weld
VISUAL 100% reinforcement should not be ground for smooth weld. H

HARDNESS VALUE ONLY FOR P 91 / T 91 GRADE HARDNESS IN BHN 100% AS PER CODE H

WELDMENT CONFIRMATION FOR ALLOY STEEL AND STAINLESS

PMI - TESTING 100% AS & SS - GRADE CONFIRMATION H
STEEL
 SITSON INDIA PVT LTD Page 17 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER"- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

IDENTIFICATION VISUAL 100% FIELD WELD - DRG H

FIT UP'S MEASUREMENT 100% DRG H

CLEANLINESS VISUAL 100% 25 MM - BOTH SIDE OF WELD AREA H

WELDER QUALIFICATION REVIEW 100% QUALIFICATION RECORDS H

CASING SEAL WELDING -

A)CASING CORNERS WELDING PROCESS REVIEW 100% WTS H
B) CASING TO CASING
C)
C) MANHOLES & OTHER
WELDING CONSUMABLES REVIEW 100% APPROVED CONSUMABLE LIST & WTS H
OPENINGS
D) CASING SUPPORTS

NO SURFACE DEFFECTS LIKE UNDERCUT,GROUP

POROCITY,CRACKS, EXCESS LUMPS,SLAG INCLUSION,PIN
VISUAL TEST 100% H
HOLE DEFECTS ETC. Note - Weld
reinforcement should not be ground for smooth weld.
SOUNDNESS OF WELD JOINT

KEROSENE TEST 100% NO LEAKAGES H

 SITSON INDIA PVT LTD Page 18 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER"- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

FIN TO FURNACE TUBES VISUAL 100% H

STUDS TO FURNACE TUBES (MANHOLES) VISUAL 100% H

PRESSURE PART REFRACTORY ANCHORS TO FURNACE TUBES VISUAL 100% H

NO SURFACE DEFFECTS LIKE UNDERCUT,GROUP
ATTACHMENT WELDING
POROCITY,CRACKS, EXCESS LUMPS,SLAG INCLUSION,PIN
D) COMPLETION BEFORE INSULATION HOLDING ANCHORS & CLEATS TO TUBES VISUAL 100% H
HOLE DEFECTS ETC. Note - Weld
BOILER FLUSHING /
reinforcement should not be ground for smooth weld.
HYDRO TEST PAD PLATES / SHIELDING SLEEVES VISUAL 100% H
FILLER PLATES ON FURNACE TUBES VISUAL 100% H

NO WELD AREA BETWEEN TUBE FINS AT FURNACE INSIDE &

VISUAL 100% H
OUTSIDE ZONE

FIT UP'S MEASUREMENT 100% DRG. H

CLEANLINESS VISUAL 100% 25 MM - BOTH ENDS H
WELDER QUALIFICATION REVIEW 100% QUALIFICATION RECORDS H
WELDING PROCESS REVIEW 100% WPS H

FILLET WELD JOINTS FOR WELDING CONSUMABLES REVIEW 100% APPROVED CONSUMABLE LIST & WPS H
E)
STUCTURAL
FILLET WELDING SIZE OF GIRDER'S AND MAIN LOAD CARRYING
VISUAL 100% AS PER DRG. H
MEMBER'S

SOUNDNESS OF WELD JOINTS DPT 10% NO SIGNIFICANT DEFECTS H

PRE HEATING ( IF APPLICABLE) REVIEW 100% WPS H

 SITSON INDIA PVT LTD Page 19 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH/01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER"- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

IDENTIFICATION VISUAL 100% DRG. H

DIMENSIONS MEASUREMENT 100% .+/- 10 MM H

GUIDE VANE INSTALLATION (IF APPLICABLE) VISUAL 100% DRG H

SPAN BREAKER INSTALLATION (IF APPLICABLE) VISUAL 100% DRG H

FIT UP'S MEASUREMENT 100% DRG. H

FLUE GAS PATH / AIR VISUAL 100% NO SURFACE DEFECTS H

F) PATH DUCTING / BOILER
CASING / HOPPERS KEROSENE TEST / LEAK
100% NO SIGNIFICANT DEFECTS / SOAP BUBBLE TEST) H
TEST
SOUNDNESS OF WELD JOINTS

IF KROSENE TEST / LEAK

TEST CAN NOT BE DONE,
100% NO SIGNIFICANT DEFFECTS H
SURFACE DP SHALL BE
DONE

PAINT TOUCH UP VISUAL 100% ONE QUOTE ON WELD JOINT H

SUPPORT LOCATION & TYPE MEASUREMENT 100% DRG H

 SITSON INDIA PVT LTD Page 20 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER"- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

HYDROSTATIC TESTING - HYDRO TESTING TO BE CONDUCTED ONLY AFTER COMPLETION OF NDE,PWHT AS PER ATTACHED ANNEXURE - I & II RESPECTIVELY.ATTCHEMENT
12
WELDING WITH PRESSURE PARTS TO BE 100 % COMPLETE.

BOILER WATER FLUSHING CLEANING OF DIRT / METAL BURRS / METAL CHIPS / ANY FOREIGN NO DIRT/METAL BURRS/CHIPS & FREE FROM FOREIGN
A) VISUAL 100% H
(BEFORE HYDRO TEST) MATERIAL MATERIAL

ERECTION & WELDING COMPLETION OF ALL PRESSURE PARTS

VISUAL 100% DRG. H
INCLUDING ATTACHEMENT

NDE DOCUMENTATION REVIEW ANNEXURE-I CODE/ANNEXURE - I H

PWHT REVIEW ANNEXURE-II CODE/ANNEXURE - II H
NO AIR ENTRAPPED/PROPER VENTING TO BE
WATER FILLING & VENTING ARRANGEMENT VISUAL 100% H
WITNESSED
HYDRO TEST PUMP RANGES REVIEW 100% 25 % ABOVE TEST PRESSURE H
MEASUREMENT BY
TEST PRESSURE 100% DRG. H
TESTING
BOILER PRESSURE PARTS PRESSURE GAUGE RANGES MEASUREMENT 100% 1.5 TO 4 TIMES OF TEST PRESSURE H
B)
& PIPING HYDRO TEST CALIBRATION OF PRESSURE GAUGE REVIEW 100% CALIBRATION CERTIFICATE -VALIDITY H

WATER QUALITY & TEMPRATURE MEAUREMENT SAMPLE PH 8.5 TO 9.0 & TEMPRATURE -20 DEG C TO 45 DEG.C H
3O MINUTES AT TEST PRESSURE & -
HOLDING TIME MEASUREMENT 100% SUFFICIENT TIME FOR INSPECTION AT MAXIMUM H
ALLOWABLE WORKING PRESSURE
SOUNDNESS OF JOINTS VISUAL 100% NO LEAKAGE'S / NO PRESSURE DROP H

WITNESS BY IA / CUSTOMER VISUAL 100% STATUTAORY / CUSTOMER REPORT H

 SITSON INDIA PVT LTD Page 21 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER" - REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

NDE DOCUMENTATION REVIEW ANNEXURE - I B 31.1 H

PWHT REVIEW ANNEXURE - II CODE / ANNEXURE -II H

WATER FILLING & VENTING ARRANGEMENT VISUAL 100% NO AIR ENTRAPPED H

HYDRO TEST PUMP RANGES REVIEW 100% 25 % ABOVE TEST PRESSURE H

TEST PRESSURE MEASUREMENT 100% DRG H

PRESSURE GAUGE RANGES VISUAL 100% 1.5 TO 4 TIMES OF TEST PRESSURE H

EXTERNAL PIPING
C)
HYDROTEST CALIBRATION OF PRESSURE GAUGE REVIEW 100% CALIBRATION CERTIFICATE -VALIDITY H

WATER QUALITY POTABLE WATER 100% PH 8.5 TO 9.0 & TEMPRATURE -20 TO 45 DEG.C H

3O MINUTES AT TEST PRESSURE & AT MAXIMUM

HOLDING TIME MEASUREMENT 100% ALLOWABLE WORKING PRESSURE - SUFFICIENT TIMEFOR H
INSPECTION

SOUNDNESS OF JOINTS VISUAL 100% NO LEAKAGE'S / NO PRESSURE DROP H

 SITSON INDIA PVT LTD Page 22 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER" - REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

13 ROTARY EQUIPMENT

ORIENTATION VISUAL 100% DRG. H

DISTANCES MEASUREMENT 100% .+/- 5 MM H

BASE FRAME / SHAFT LEVELING MEASUREMENT 100% .+/- 0.05 MM H

INITIAL COUPLING ALIGNMENT MEASUREMENT 100% .+/- 0.05 MM H

ANCHOR BOLT GROUNTING VISUAL 100% NO SURFACE CRACKS / DRG/SPECS H

PACKERS TIGHTNESS VISUAL 100% HAMMER TIGHT H

RECIRCULATION
A) PUMP,FEED PUMPS , &
OTHER PUMPS' ANCHOR BOLT TIGHTNESS VISUAL 100% AS PER MANUFACTURER SPECIFICATION H

FINAL COUPLING ALIGNMENT -WITH & WITHOUT PIPING

MEASUREMENT 100% UPTO MAXIMUM OF +/- 0.05 MM H
CONNECTIONS

PACKER PLATE STICH WELDING VISUAL 100% PACKER TO PACKER ONLY H

FINAL GROUTING VISUAL 100% NO SURFACE CRACKS / DRG/SPECS H

 SITSON INDIA PVT LTD Page 23 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH/01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER" - REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL/ CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

ORIENTATION VISUAL 100% DRG. H

DISTANCES MEASUREMENT 100% .+/- 5 MM H

BASE FRAME / SHAFT LEVELING MEASUREMENT 100% .+/- 0.05 MM H

INITIAL COUPLING ALIGNMENT MEASUREMENT 100% .+/- 0.05 MM H

ANCHOR BOLT GROUNTING VISUAL 100% NO SURFACE CRACKS / DRG/SPECS H

FD,SA,ID,PA ETC. FAN'S (

PACKERS TIGHTNESS VISUAL 100% HAMMER TIGHT H
B) WHICHEVER
APPLICABLE)
ANCHOR BOLT TIGHTNESS VISUAL 100% AS PER MANUFACTURER SPECIFICATION H

FINAL COUPLING ALIGNMENT -WITH & WITHOUT PIPING

MEASUREMENT 100% AS PER MANUFACTURER SPECIFICATION H
CONNECTIONS

PACKER PLATE STICH WELDING VISUAL 100% PACKER TO PACKER ONLY H

FINAL GROUTING VISUAL 100% NO SURFACE CRACKS / DRG/SPECS H

TYPE & SIZE REVIEW 100% H

ORIENTATION (DRIVE END) VISUAL 100% H

ASSEMBLY WITH DRIVE VISUAL 100% H

MANUFACTURE'S CATALOGUE & DRG
C) RAV BOLTING & SEALING (TOP & BOTTOM) VISUAL 100% H

LOCATION & ELEVATION MEASUREMENT 100% H

ROTATION MANUAL 100% HAND FREE H

 SITSON INDIA PVT LTD Page 24 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH/01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER"- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-616
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

ORIENTATION OF EXPANSION BELLOWS VISUAL 100% DIRECTION OF FLOW AS PER DRG. H

PRESET DIMENSIONS MEASUREMENT 100% DRG H

DE LOCKING OF EXPANSION BELLOWS VISUAL 100% LOCKING -REMOVED DURING PRECOMMISSIONING H

ELEVATION MEASUREMENT 100% DRG H

EXPANSION BELLOWS /
14
JOINTS GASKET FITMENT & BOLTING WITH DUCTS & CHUTES ETC. VISUAL / TORQUE 100% SPANNER TIGHT H

FLANGE CONCENTRICITY WITH DUCT & EXPANSION BELLOW MEASUREMENT 100% .+/- 5 MM H

FINAL INSPECTION MEASUREMENT 100% DRG. H

IDENTIFICATION VISUAL 100% DRG. H

DISTANCES MEASUREMENT 100% .+/- 10 MM H
FIT UP'S MEASUREMENT 100% .+/- 2 MM H

WELDING DPT RANDOM NO SIGNIFICANT DEFFECTS H

CASSING/HOPPER'S/DUC
15
TING PAINT / PRIMER TOUCH UP VISUAL 100% ONE COAT H

SUPPORT LOCATION MEASUREMENT 100% .+/- 10 MM H

FINAL INSPECTION MEASUREMENT 100% DRG. H

 SITSON INDIA PVT LTD Page 25 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH/01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER"- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI -6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK T C I

IDENTIFICATION VISUAL 100% DRG. H

ORIENTATION VISUAL 100% DRG. H
DISTANCES MEASUREMENT 100% .+/- 10 MM H
ELEVATIONS MEASUREMENT 100% .+/- 5 MM H
FIT UP'S MEASUREMENT 100% .+/- 1 MM H
FABRICATED TANK /
WELDING VISUAL 100% NO SIGNIFICANT DEFFECTS H
16 VESSELS / DEAREATOR /
SILENCER ROTATION MEASUREMENT 100% .+/- 5 MM H
EXPANSION CLEARANCE MEASUREMENT 100% .+/- 5 MM - 0 MM H
INSTALLATION OF LEVEL GUAGES VISUAL 100% DRG H
FINAL INSPECTION MEASUREMENT 100% DRG. H
IDENTIFICATION VISUAL 100% DRG. H
DISTANCES MEASUREMENT 100% DRG. H
ORIENTATION VISUAL 100% DRG. H
ELEVATION MEASUREMENT 100% drg / vendors recomdation H
LEVELING OF COIL CONNECTING ROD W.R.T.STROKING PIN /
MEASUREMENT 100% .+/- 3 MM / Vendor recomdation H
HAMMERING
17 HAMMERING SYSTEM DISTANCE BETWEEN HAMMER C/L TO CASING MEASUREMENT 100% DRG. H

LOCATION OF SUPPORTS & ALIGNMENT FOR HAMMERING

MEASUREMENT 100% DRG. H
SYSTEM / DRIVE

FREENESS BY MANUAL ROTATION VISUAL 100% FREE MOVEMENT H

FINAL INSPECTION MEASUREMENT 100% DRG./ as per vendor recomndation H
 SITSON INDIA PVT LTD Page 26 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER"- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL/ CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

IDENTIFICATION VISUAL 100% DRG. H

ORIENTATION VISUAL 100% DRG. H

DISTANCES MEASUREMENT 100% .+/- 5 MM H

ELEVATION MEASUREMENT 100% .+/- 5 MM H

DEAREATOR TANK,BLOW
DOWN TANK, HP & LP
18
DOSING SKID ,Air FIT UP'S MEASUREMENT 100% .+/- 1 MM H
receiver Tank

WELDING VISUAL 100% NO SIGNIFICANT DEFFECTS H

ROTATION MEASUREMENT 100% .+/- 5 MM H

EXPANSION CLEARANCE MEASUREMENT 100% .+/- 5 MM - 0 MM H

FINAL INSPECTION MEASUREMENT 100% DRG. H

 SITSON INDIA PVT LTD Page 27 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH/01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER"- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

IDENTIFICATION OF TYPE OF REFRACTORY VISUAL 100% DRG. H

SHELF LIFE 9 MONTHS FROM MFG.DATE FOR HYDRAULIC

EXPIRY DATE VALIDITY & BATCH NO. REVIEW 100% BONDED REFRACTORY /AS MARKED ON PACKING / TEST H
CERTIFICATE

SURFACE CLEANILINESS VISUAL 100% FREE FROM DIRT/GREASE/OIL/MOISTURE ETC. H

HOLDING ARRANGEMENT ( ANCHOR ORIENTATION) MEASUREMENT RANDOM DRG. H

REFRACTORY BITUMINOUS PAINT APPLICATION & CURING BEFORE

VISUAL 100% DRG H
A) CASTABLES REFRACTORY APPLICATION
19 B) TILES - BRICKS (IF
APPLICABLE)
ALL ANCHORS,PINS STUDS MUST BE PAINTED VISUAL 100% DRG. H
(NO SHELF LIFE)

IDENTIFICATION OF TYPE OF REFRACTORY VISUAL 100% DRG. H

SHELF LIFE 9 MONTHS FROM MFG.DATE FOR HYDRAULIC

EXPIRY DATE VALIDITY & BATCH NO. REVIEW 100% BONDED REFRACTORY /AS MARKED ON PACKING / TEST H
CERTIFICATE

SURFACE CLEANILINESS VISUAL 100% FREE FROM DIRT/GREASE/OIL/MOISTURE ETC. H

 SITSON INDIA PVT LTD Page 28 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER"- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

IDENTIFICATION VISUAL 100% DRG. H

TEMPORARY SUPPORTS REMOVAL VISUAL 100% NO DAMAGE ON PARENT MATERIAL H

SURFACE CLEANILINESS VISUAL 100% FREE FROM DIRT / GREASE / OIL / MOISTURE ETC. H

HOLDING ARRANGEMENT ( ANCHOR ORIENTATION) MEASUREMENT RANDOM DRG. H

INSUALTION DENSITY REVIEW SAMPLE TC & DRG H

TYPE OF INSULATION REVIEW SAMPLE TC & DRG H

INSULATION THICKNESS - AREA VISE MEASUREMENT SAMPLE DRG. & SCHEDULE H

20 INSULATION

BINDING OF INSULATION VISUAL SAMPLE DRG H

CLADDING TYPE & THICKNESS MEASUREMENT 100% DRG.& SCHEDULE H

CLADDING OVERALP & SEALING VISUAL 100% DRG. H

SCREW SIZE & PITCH MEASUREMENT RANDOM DRG. H

AESTHETICS VISUAL 100% NO VOIDS & GOOD FINISH H

 SITSON INDIA PVT LTD Page 29 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH/01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER"- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL/ CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

IDENTIFICATION VISUAL 100% PAINT SCHEDULE H

EXPIRY DATE VALIDITY REVIEW 100% AS MARKED ON PACKING / TEST CERTIFICATE H

SURFACE CLEANILINESS VISUAL 100% FREE FROM DIRT/GREASE/OIL/MOISTURE ETC. H

VISUAL &
21 PAINTING MIXING RANDOM MANUFACTURE'S PROCEDURE H
MEASUREMENT

APPLICATION VISUAL RANDOM MANUFACTURE'S PROCEDURE H

SHADE VISUAL RANDOM PAINT SPECIFICATION H

DRY FILM THICKNESS MEASUREMENT RANDOM PAINT SPECIFICATION H

 SITSON INDIA PVT LTD Page 30 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH /01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER"- REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK' INSPECTION BY
S
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O.
CHARACTERISTIC METHOD EXTENT OF CHECK S C I
S
2.0) ABBREVIATIONS :
IA INSPECTION AUTHORITY UNDER THE CODE
DPT DYE PENETRANT TESTING
RT RADIOGRAPHY TEST AS PER CODE
QAC QUALITY ASSURANCE& CONTROL DEPARTMENT OF THERMAX
DRG DRAWING
DC DELIVERY CHALLAN
TC TEST CERTIFICATE
VI VISUAL INSPECTION
OPH OIL PRE HEATING UNIT
EV ERECTION VENDOR
LP LOW PRESSURE
PS PACKING SLIP
IR INSPECTION REPORTS
LOP LIST OF PARTS
P&I PROCESS AND INSTRUMENT
IBR INDIAN BOILER REGULATION
PWHT POST WELD HEAT TREATMENT
NDE NON DESTRUCTIVE EXAMINATION
WTS WELDING TECHNOLOGY SHEET
DM DE MINERALIZED
ID INTERNAL DIAMETER
C/L CENTER LINE
W.R.T. WITH RESPECT TO
FOBD FINAL OFFER BEFORE DISPATCH
 SITSON INDIA PVT LTD Page 31 of 31
W-76, PHASE-II, MIDC, DOMBIVLI WHRB - QAP

CONTROL NO. QAP / WHRB - STD / ULTRATECH/01

QUALITY ASSURANCE PLAN FOR "WASTE HEAT RECOVERY BOILER" - REVISION - 0
(ASSEMBLY & ERECTION AT SITE) DATE : 01-06-2023
JOB SPECIFIC DATA JOB NO. SI-6166
CLIENT : ULTRATECH SHAMBHUPURA BOILER NO. -
CONSULTANT : DESIGN CODE - IBR 1950 & ITS LATEST AMMENDMENT
INSPECTION AGENCIES - SIPL / CUSTOMER / IBR CAPACITY - WHRB BOILER
CHECK'S INSPECTION BY
SR.N
DESCRIPTION ACCEPTANCE STANDARD
O. CHARACTERISTICS METHOD EXTENT OF CHECK S C I

3.0) SCOPE OF INSPECTION :

SCOPE OF INSPECTION IS INDICATED BY :

R REVIEW REVIEW OF INSPECTION RECORDS OF VENDOR / TECC

INTIMATION TO BE GIVEN FOR WITNESSING THE STAGE / OPERATION. IN THE ABSENCE OF THE VISIT,VENDOR / TECC MAY PROCEED WITH
W WITNESS
THE NEXT STAGE / OPERATION AFTER SELF INSPECTION & RECORD
INTIMATION TO BE GIVEN FOR WITNESSING THE STAGE / OPERATION. VENDOR / TECC SHALL NOT PROCEED FURTHER UNLESS WITNESS OR
H HOLD
WIAVER IS GRANTED.
SW SPOT WITNESS FURTHER WORK CAN PROCEED WITH OUT INSPECTION BUT PARTIAL INSPECTION TO BE DONE AT APPROPRIATE TIME

NI NO INSPECTION SELF INSPECTION BY VENDOR / TECC

NOTES :
A) (*) APPLICABLE FOR ONLY COMPONENTS DESIGNED,MANUFACTURED & INSPECTE UNDER ASMS CODE.
B) SCOPE OF INSPCETION SHALL BE ONLY FOR THE COMPONENTS / EQUIPMENTS SUPPLIED BY THERMAX AS PER PURCHASE ORDER
4.0) RECORD OF REVISION :
REV. DATE CHANGES
0 01-06-2023 FIRST ISSUE